CN113136729A - Weaving and dyeing and finishing process of antibacterial one-way water guide mesh fabric - Google Patents
Weaving and dyeing and finishing process of antibacterial one-way water guide mesh fabric Download PDFInfo
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- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
Abstract
The invention discloses a weaving and dyeing and finishing process of an antibacterial one-way water-guiding mesh fabric, which comprises the following steps: preparing the Corona, the Solona and the binding yarns, weaving the Corona, the Solona and the binding yarns by a filament machine in a warp-weft weaving method, weaving the Corona, the Solona and the binding yarns by an 8-4-weft double-interweaving rule to form gray fabric, soaking the gray fabric by a dyeing agent, then rolling and pressing by a roller, extruding a dyeing solution into tissue gaps of the fabric, removing the redundant dyeing solution to uniformly distribute the dye on the fabric, drying the dyed gray fabric, soaking the dried gray fabric in an antibacterial deodorant solution, and steaming and shaping the woven and dip-dyed gray fabric appropriately to obtain the finished fabric. The invention highlights the antibacterial effect, the moisture absorption and quick drying effect, the soft and smooth hand feeling effect and the like of the mesh fabric, and the fabric is suitable for military and civil goods and is elegant, beautiful and beautiful by matching with the mesh weaving process.
Description
Technical Field
The invention relates to the technical field of eyelet fabric production, in particular to a weaving and dyeing and finishing process of an antibacterial single-direction water guide eyelet fabric.
Background
The mesh cloth is generally used as a grid for decorating wall surfaces to increase the strength of wall surface gypsum powder and effectively prevent cracks, is generally made of polyester materials, and is relatively cheap and practical. After bleaching and dyeing, the cloth is cool and has good air permeability. It is suitable for making summer clothes, especially for making curtains and mosquito nets. The jacquard fabric is divided into white weave, yarn dyed, small jacquard and big jacquard. The eyelet fabric can be woven by pure cotton or chemical fiber blended yarns, the full-yarn eyelet fabric is generally made of 14.6-13 # yarns, the full-yarn eyelet fabric is made of 13-9.7 # twin-yarn yarns, and yarns are interwoven, so that the pattern of the fabric surface can be more prominent, and the appearance effect can be enhanced. A mesh fabric, which is a woven fabric having mesh-shaped pores. Different meshes can be woven by different equipment, and the woven meshes and the knitted meshes are mainly two types: the weaving method of the woven mesh fabric generally comprises two methods: one is to use two sets of warp yarns twisted together to form a shed and interwoven with weft yarns. The skein is twisted on the left side of the ground warp by using a special skein heald, is twisted to the right side of the ground warp after one weft insertion, has stable structure due to mesh-shaped small holes formed by mutual twisting and weft interweaving, and is called as a leno; the other is a change of jacquard weave or reeding method, the warp yarn is in a group of three and penetrates into a reed dent, and a fabric with small holes on the cloth surface can also be woven, but the mesh structure is unstable and easy to move, so the fabric is also called as a false leno. The woven mesh cloth is white or yarn-dyed, also has big jacquard weave, and can weave various simple and convenient patterns. Has good air permeability, and after the bleaching and dyeing processing, the cloth body is very cool, and is particularly suitable for being used as articles such as curtains, mosquito nets and the like besides being used as clothes in summer. Knitted mesh fabrics are also classified into two types, namely weft knitted mesh fabrics and warp knitted mesh fabrics, wherein the warp knitted mesh fabrics are generally woven by a high-speed warp knitting machine, the raw materials are generally polyamide, polyester, spandex and the like, and finished products of the knitted mesh fabrics include various mesh fabrics such as high-elastic mesh fabrics, mosquito net fabrics, laundry nets, case and bag nets, hard nets, sandwich net fabrics, tricot, embroidery net fabrics, wedding net fabrics, square net nets, transparent nets, American nets, diamond nets, jacquard nets, laces and the like.
The traditional eyelet fabric is poor in antibacterial effect, moisture absorption and quick drying effect and soft and smooth hand feeling effect, and is poor in comfort in use, so that the problems are solved by designing an antibacterial one-way water guide eyelet fabric weaving and dyeing and finishing process.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a weaving and dyeing and finishing process of an antibacterial one-way water-guiding mesh fabric.
In order to achieve the purpose, the invention adopts the following technical scheme:
an antibacterial one-way water guide mesh fabric weaving and dyeing and finishing process comprises the following steps:
s1: preparing Corona, Solona and binding yarns, weaving the Corona, the Solona and the binding yarns by a filament machine in a warp-weft weaving method, and weaving the Corona, the Solona and the binding yarns by an 8-4-weft double-interweaving rule to form gray fabric;
s2: soaking the grey cloth by using a dyeing agent, then rolling by using a roller, extruding the dyeing liquid into tissue gaps of the fabric, and removing the redundant dyeing liquid to uniformly distribute the dye on the fabric;
s3: drying the dyed grey cloth, putting the dried grey cloth into a finished product prepared by mixing, uniformly mixing and emulsifying chitosan, nano silver solution, bamboo charcoal micro powder, houttuynia cordata extract, aloe extract, lavender and silk fibroin according to a proportion, and soaking for 60-80 min;
s4: and (4) steaming and shaping the woven and dip-dyed grey cloth properly to obtain the finished fabric.
Preferably, the first, second, third, fifth, sixth and seventh warp yarns in S1 are each 50S conlon yarns, and the fourth and eighth warp yarns are 50D solona yarns.
Preferably, the first, third, fifth and seventh warp yarns have a conlon yarn length of 27CM/100G, the second and sixth warp yarns have a conlon yarn length of 26CM/100G, and the fourth and eighth warp yarns have a solona yarn length of 31.5 CM/100G.
The warp density of the medium grey cloth in the S1 is 30-40 pieces/5 cm, and the weft density is 20-30 pieces/5 cm.
The dyeing agent in the S2 comprises the following raw materials in parts by weight: 2-4 parts of alcohol, 3-5 parts of natural plant pigment, 2-4 parts of sodium polyacrylate, 10-20 parts of mica powder and 20-30 parts of water.
The preparation method of the coloring agent comprises the steps of placing the coloring agent raw materials in a stirring tank, mixing and stirring, keeping the temperature in the stirring tank at 35-45 ℃, and stirring for 15-25 min.
Preferably, the dyeing agent in the S2 is used for soaking the gray fabric for 30-50 min, the soaking temperature is 40-50 ℃, and the pH value of the dyeing agent is 3.5-4.5.
In S3, chitosan, a nano-silver solution, bamboo charcoal micropowder, a houttuynia cordata extract, an aloe extract, lavender and silk fibroin are mixed, mixed and emulsified in proportion to prepare a finished product, and the finished product is used for soaking dyed and dried grey cloth, so that the antibacterial and deodorant functions of the grey cloth are improved.
In addition, the sizing treatment in the step S4 requires that the grey cloth is placed in an environment of 180-220 ℃ and a hydrophilic softening agent is added.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides an antibacterial unidirectional water-guiding mesh fabric weaving and dyeing and finishing process, which integrates two popular functions of antibacterial deodorization and moisture absorption and quick drying by adopting Corlon fabric, ensures that the skin of a wearer keeps dry and cool feeling all the time by adopting groove-shaped fiber and unique fabric design, simultaneously, the pure silver component contained in the fiber can kill various common germs harmful to the human body and remove sweat odor in a short time, has permanent function, is an ideal choice for sports, leisure and home clothes, has effective antibacterial function, adopts Sorana with comfortable stretch recovery, cotton hand feeling, moisture absorption and quick drying, soft hand feeling, silky sagging feeling, quick-drying and pollution resistance, blends two raw materials, highlights the antibacterial effect, moisture absorption and quick-drying effect, soft hand feeling and the like of the fabric, and is matched with a weaving mesh process, the fabric is suitable for military and civil products and is elegant, beautiful and beautiful.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
Example one
An antibacterial one-way water guide mesh fabric weaving and dyeing and finishing process comprises the following steps:
s1: preparing Corona, Solona and binding yarns, weaving the Corona, the Solona and the binding yarns by a filament machine in a warp-weft weaving method, and weaving the Corona, the Solona and the binding yarns by an 8-4-weft double-interweaving rule to form gray fabric;
s2: soaking the grey cloth by using a dyeing agent, then rolling by using a roller, extruding the dyeing liquid into tissue gaps of the fabric, and removing the redundant dyeing liquid to uniformly distribute the dye on the fabric;
s3: drying the dyed grey cloth, and soaking in chitosan, nano silver solution, bamboo charcoal micropowder, herba Houttuyniae extract, Aloe extract, lavender, and silk fibroin at a certain ratio for 60 min;
s4: and (4) steaming and shaping the woven and dip-dyed grey cloth properly to obtain the finished fabric.
The first, second, third, fifth, sixth and seventh warp yarns in S1 are all 50S Corona yarns, the fourth and eighth warp yarns are 50D Solona yarns, the Corona yarn lengths of the first, third, fifth and seventh warp yarns are 27CM/100G, the Comona yarn lengths of the second and sixth warp yarns are 26CM/100G, the Solona yarn lengths of the fourth and eighth warp yarns are 31.5CM/100G, the warp density of the medium grey cloth in S1 is 35 pieces/5 CM, the weft density is 25 pieces/5 CM, and the colorant raw materials and the weight parts in S2 are as follows: 2 parts of alcohol, 3 parts of natural plant pigment, 2 parts of sodium polyacrylate, 10 parts of mica powder and 20 parts of water, wherein the raw materials of the coloring agent are placed in a stirring tank for mixing and stirring, the temperature in the stirring tank is kept at 35 ℃, the stirring time is 15min, the coloring agent in S2 is used for soaking the gray fabric for 30min, the soaking temperature is 40 ℃, the pH value of the coloring agent is 4.0, a finished product prepared by blending, uniformly mixing and emulsifying chitosan, nano silver solution, bamboo charcoal micro powder, houttuynia cordata extract, aloe vera extract, lavender and fibroin protein according to a proportion is used in S3, and the aim of soaking the dyed and dried gray fabric is to improve the antibacterial and deodorant functions of the gray fabric, and the shaping treatment in S4 requires that the gray fabric is placed in an environment at 200 ℃ and a hydrophilic softener is added.
Example two
An antibacterial one-way water guide mesh fabric weaving and dyeing and finishing process comprises the following steps:
s1: preparing Corona, Solona and binding yarns, weaving the Corona, the Solona and the binding yarns by a filament machine in a warp-weft weaving method, and weaving the Corona, the Solona and the binding yarns by an 8-4-weft double-interweaving rule to form gray fabric;
s2: soaking the grey cloth by using a dyeing agent, then rolling by using a roller, extruding the dyeing liquid into tissue gaps of the fabric, and removing the redundant dyeing liquid to uniformly distribute the dye on the fabric;
s3: drying the dyed grey cloth, and soaking in chitosan, nano silver solution, bamboo charcoal micropowder, herba Houttuyniae extract, Aloe extract, lavender, and silk fibroin at a certain ratio for 70 min;
s4: and (4) steaming and shaping the woven and dip-dyed grey cloth properly to obtain the finished fabric.
The first, second, third, fifth, sixth and seventh warp yarns in S1 are all 50S Corona yarns, the fourth and eighth warp yarns are 50D Solona yarns, the Corona yarn lengths of the first, third, fifth and seventh warp yarns are 27CM/100G, the Comona yarn lengths of the second and sixth warp yarns are 26CM/100G, the Solona yarn lengths of the fourth and eighth warp yarns are 31.5CM/100G, the warp density of the medium grey cloth in S1 is 35 pieces/5 CM, the weft density is 25 pieces/5 CM, and the colorant raw materials and the weight parts in S2 are as follows: 3 parts of alcohol, 4 parts of natural plant pigment, 3 parts of sodium polyacrylate, 15 parts of mica powder and 25 parts of water, wherein the dyeing agent is prepared by placing raw materials of a dyeing agent in a stirring tank for mixing and stirring, keeping the temperature in the stirring tank at 40 ℃, stirring for 20min, soaking the grey cloth by the dyeing agent in S2 for 40min at 45 ℃, and the pH value of the dyeing agent is 4.0, and preparing, uniformly mixing and emulsifying a finished product by using chitosan, a nano silver solution, bamboo charcoal micro powder, a houttuynia cordata extract, an aloe extract, lavender and fibroin protein according to a ratio in S3 to soak the dyed and dried grey cloth, so that the antibacterial and odor-proof functions of the grey cloth are improved, and the shaping treatment in S4 requires that the grey cloth is placed in an environment at 200 ℃ and a hydrophilic softening agent is added.
EXAMPLE III
An antibacterial one-way water guide mesh fabric weaving and dyeing and finishing process comprises the following steps:
s1: preparing Corona, Solona and binding yarns, weaving the Corona, the Solona and the binding yarns by a filament machine in a warp-weft weaving method, and weaving the Corona, the Solona and the binding yarns by an 8-4-weft double-interweaving rule to form gray fabric;
s2: soaking the grey cloth by using a dyeing agent, then rolling by using a roller, extruding the dyeing liquid into tissue gaps of the fabric, and removing the redundant dyeing liquid to uniformly distribute the dye on the fabric;
s3: drying the dyed grey cloth, and soaking in chitosan, nano silver solution, bamboo charcoal micropowder, herba Houttuyniae extract, Aloe extract, lavender, and silk fibroin at a certain ratio for 80 min;
s4: and (4) steaming and shaping the woven and dip-dyed grey cloth properly to obtain the finished fabric.
The first, second, third, fifth, sixth and seventh warp yarns in S1 are all 50S Corona yarns, the fourth and eighth warp yarns are 50D Solona yarns, the Corona yarn lengths of the first, third, fifth and seventh warp yarns are 27CM/100G, the Comona yarn lengths of the second and sixth warp yarns are 26CM/100G, the Solona yarn lengths of the fourth and eighth warp yarns are 31.5CM/100G, the warp density of the medium grey cloth in S1 is 35 pieces/5 CM, the weft density is 25 pieces/5 CM, and the colorant raw materials and the weight parts in S2 are as follows: the dyeing agent is prepared by placing raw materials of a dyeing agent into a stirring tank, mixing and stirring, keeping the temperature inside the stirring tank at 45 ℃, stirring for 25min, soaking the gray fabric by the dyeing agent in S2 for 50min at 50 ℃, and keeping the pH value of the dyeing agent at 4.0, preparing chitosan, a nano silver solution, bamboo charcoal micro powder, a houttuynia cordata extract, an aloe extract, lavender and fibroin protein in the S3 according to a proportion, uniformly mixing and emulsifying to obtain a finished product, and soaking the dyed and dried gray fabric in order to improve the antibacterial and odor-resistant functions of the gray fabric, wherein the shaping treatment in S4 requires that the gray fabric is placed in an environment of 200 ℃ and a hydrophilic softening agent is added.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention should be covered by the scope of the present invention.
Claims (9)
1. An antibacterial one-way water guide mesh fabric weaving and dyeing and finishing process is characterized by comprising the following steps:
s1: preparing Corona, Solona and binding yarns, weaving the Corona, the Solona and the binding yarns by a filament machine in a warp-weft weaving method, and weaving the Corona, the Solona and the binding yarns by an 8-4-weft double-interweaving rule to form gray fabric;
s2: soaking the grey cloth by using a dyeing agent, then rolling by using a roller, extruding the dyeing liquid into tissue gaps of the fabric, and removing the redundant dyeing liquid to uniformly distribute the dye on the fabric;
s3: drying the dyed grey cloth, putting the dried grey cloth into a finished product prepared by mixing, uniformly mixing and emulsifying chitosan, nano silver solution, bamboo charcoal micro powder, houttuynia cordata extract, aloe extract, lavender and silk fibroin according to a proportion, and soaking for 60-80 min;
s4: and (4) steaming and shaping the woven and dip-dyed grey cloth properly to obtain the finished fabric.
2. The weaving and finishing process of the antibacterial unidirectional water guide eyelet fabric according to claim 1, wherein the first, second, third, fifth, sixth and seventh warp yarns in S1 are all 50S conlon yarns, and the fourth and eighth warp yarns are 50D solona yarns.
3. The weaving and finishing process of the antibacterial one-way water guide mesh fabric as claimed in claim 2, wherein the conlon yarn length of the first, third, fifth and seventh warp yarns is 27CM/100G, the conlon yarn length of the second and sixth warp yarns is 26CM/100G, and the solona yarn length of the fourth and eighth warp yarns is 31.5 CM/100G.
4. The weaving and dyeing and finishing process of the antibacterial one-way water-guiding eyelet fabric according to claim 1, wherein the warp density of the medium grey fabric in the S1 is 30-40 pieces/5 cm, and the weft density is 20-30 pieces/5 cm.
5. The weaving and dyeing and finishing process of the antibacterial one-way water guide mesh fabric as claimed in claim 1, wherein the dyeing agent in the step S2 comprises the following raw materials in parts by weight: 2-4 parts of alcohol, 3-5 parts of natural plant pigment, 2-4 parts of sodium polyacrylate, 10-20 parts of mica powder and 20-30 parts of water.
6. The weaving and dyeing and finishing process of the antibacterial unidirectional water-guiding mesh fabric as claimed in claim 5, wherein the dyeing agent is prepared by placing raw materials of the dyeing agent in a stirring tank for mixing and stirring, and keeping the temperature inside the stirring tank at 35-45 ℃ for 15-25 min.
7. The weaving and dyeing and finishing process of the antibacterial one-way water-guiding mesh fabric as claimed in claim 1, wherein the dyeing agent in S2 is soaked in the grey fabric for 30min to 50min at a temperature of 40 ℃ to 50 ℃, and the PH value of the dyeing agent is 3.5 to 4.5.
8. The weaving and dyeing and finishing process of the antibacterial one-way water guide eyelet fabric as claimed in claim 1, wherein a finished product prepared by blending, mixing and emulsifying chitosan, nano silver solution, bamboo charcoal micropowder, houttuynia cordata extract, aloe extract, lavender and silk fibroin in proportion is used in the step of S3, and the purpose of soaking the dyed and dried grey fabric is to improve the antibacterial and deodorant functions of the grey fabric.
9. The weaving and dyeing and finishing process of the antibacterial one-way water-guiding eyelet fabric according to claim 1, wherein the sizing treatment in S4 requires that the grey fabric is placed in an environment of 180 ℃ to 220 ℃ and a hydrophilic softening agent is added.
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| CN115449955A (en) * | 2022-09-30 | 2022-12-09 | 江西福懋新材料科技有限公司 | Processing technology of antibacterial four-side stretch fabric |
| CN115559042A (en) * | 2022-09-30 | 2023-01-03 | 江西福懋新材料科技有限公司 | Preparation method of four-side stretch denim fabric not prone to wrinkling |
| CN115584587A (en) * | 2022-09-30 | 2023-01-10 | 江西福懋新材料科技有限公司 | Preparation method of warm-keeping breathable fabric |
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Application publication date: 20210720 |