CN115584587A - Preparation method of warm-keeping breathable fabric - Google Patents
Preparation method of warm-keeping breathable fabric Download PDFInfo
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- CN115584587A CN115584587A CN202211206941.1A CN202211206941A CN115584587A CN 115584587 A CN115584587 A CN 115584587A CN 202211206941 A CN202211206941 A CN 202211206941A CN 115584587 A CN115584587 A CN 115584587A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
- D06M15/11—Starch or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/26—Polymers or copolymers of unsaturated carboxylic acids or derivatives thereof
- D06M2101/28—Acrylonitrile; Methacrylonitrile
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/38—Polyurethanes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/10—Bamboo
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
Abstract
The preparation method of the warm-keeping breathable fabric is characterized in that the warm-keeping covering yarn and the breathable covering yarn are blended into one covering yarn through processing to weave grey cloth, and the warm-keeping covering yarn and the breathable covering yarn are woven according to the weight ratio of 5~7:1, then preshrinking, dyeing, impurity removal, drying and sizing treatment are carried out, finally, heat preservation and ventilation detection is carried out on the heat preservation and ventilation, and the obtained product is packaged after passing, stored and put in storage. The warm-keeping breathable fabric prepared by the invention adopts the same warp and weft, and meanwhile, the warm-keeping covering yarns and the breathable covering yarns are blended at intervals according to a certain proportion, so that the warm-keeping breathable fabric is favorable for ventilation while keeping warm; the thermal clothes made of the fabric have good flexibility and are comfortable to wear.
Description
Technical Field
The invention relates to the technical field of fabric processing, in particular to a method for preparing a warm-keeping breathable fabric.
Background
The thermal clothes have various types, and thermal underwear fabrics made of acrylic cotton, viscose cotton wadding, cashmere wadding, space cotton, metal cotton, plastic films and the like as intermediate fillers have appeared, but the thermal underwear fabrics are gradually eliminated due to the defects, such as poor air permeability of the metal cotton, and the thermal clothes with a sandwich structure are easy to have reasons of fluff sticking and pilling after washing, so that a large amount of chemical fiber threads are expelled, and the clothes deform.
The delustered fiber is a novel polyacrylonitrile fiber produced by German Dralon company and prepared by a dry spinning technology, integrates the characteristics of superfine property, special shape, low carbon, environmental protection and the like, and is unique in the current acrylic fiber market. How to apply the polyester fiber to the thermal and breathable fabric to improve the quality of thermal clothes is a technical problem to be solved urgently.
Disclosure of Invention
The invention aims to provide a preparation method of a warm-keeping breathable fabric, so as to solve the problems in the background technology.
The technical problem solved by the invention is realized by adopting the following technical scheme:
a preparation method of a warm-keeping breathable fabric comprises the following specific steps:
1) Woven grey cloth
(1) The warp yarns and the weft yarns are blended into one covering yarn by adopting warm-keeping covering yarns and breathable covering yarns through processing, and the warm-keeping covering yarns and the breathable covering yarns are blended according to the weight ratio of 5~7:1, and then winding the prepared covered yarn on a warp beam in parallel through a warping machine;
the core yarn of the breathable covered yarn is spandex yarn, the covering layer is bamboo fiber, the core yarn of the warm-keeping covered yarn is long-staple cotton yarn, and the covering layer is polyester acrylic fiber;
(2) sizing
After the warp beam is finished in batches, carrying out water washing treatment on the wrap yarn on the warp beam, drying after the water washing treatment is finished, and sizing on the piece yarn and the winding beam after the drying is finished;
(3) weaving
Performing doubling on the slashing obtained in the step (2), then drafting and reeding, and weaving the creel subjected to the reeding to a loom to form a blank cloth by the same warp and the same weft;
2) Preshrinking
Placing the grey cloth woven in the step 1) on a preshrinking machine for preshrinking treatment;
3) Dyeing
Dyeing the pre-shrunk grey cloth in the step 2), and washing the dyed grey cloth until no floating color appears to obtain a dyed fabric;
4) Removing impurities
Washing the dyed fabric dyed in the step 3) with water until no floating color appears;
5) Drying by baking
Drying the dyed fabric subjected to impurity removal in the step 4);
6) Shaping
Shaping the fabric dried in the step 5);
7) Examination of
And (4) carrying out heat preservation and ventilation detection on the heat preservation and ventilation fabric shaped in the step 6), packaging after the heat preservation and ventilation fabric is qualified, and storing in a warehouse.
In the invention, in step 1), the process parameters of the warping machine are as follows: the speed of the vehicle is 410m/min, the angle of the tension rod is 110 degrees, the tension ring is provided with 17g, 20g, 17g, 22g, 21g and 24g, the middle yarn tension is 20g, and the side yarn tension is 24g.
In the invention, in step 1), the sizing process parameters are as follows: 105kg of modified starch, 53kg of glue, 25kg of glue powder, 7kg of wax sheet, 1340L in volume, 12% of elongation and 10% of sizing rate.
In the invention, in the step 6), the setting temperature is 120 to 130 ℃, and the setting speed is 15 to 18m/min.
Has the advantages that: the warm-keeping breathable fabric prepared by the invention adopts the same warp and weft, and meanwhile, the warm-keeping covering yarns and the breathable covering yarns are blended at intervals according to a certain proportion, so that the warm-keeping breathable fabric is favorable for ventilation while keeping warm; the thermal clothes made of the fabric have good flexibility and are comfortable to wear.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example 1
A preparation method of a warm-keeping breathable fabric comprises the following specific steps:
1) Woven grey cloth
(1) The warp yarns and the weft yarns are blended into one covering yarn by adopting warm-keeping covering yarns and breathable covering yarns through processing, and the warm-keeping covering yarns and the breathable covering yarns are blended according to the ratio of 5:1, and then winding the prepared covered yarns on a warp beam in parallel through a warping machine;
the core yarn of the breathable covered yarn is spandex yarn, the covering layer of the breathable covered yarn is bamboo fiber, the core yarn of the thermal covered yarn is long-staple cotton yarn, and the covering layer of the thermal covered yarn is polyester acrylic fiber;
(2) sizing
After the warp beam is finished in batches, carrying out water washing treatment on the wrap yarn on the warp beam, drying after the water washing treatment is finished, and sizing on the piece yarn and the winding beam after the drying is finished;
(3) weaving
Performing doubling on the slashing obtained in the step (2), then drafting and reeding, and weaving the creel subjected to the reeding to a loom to form a blank cloth by the same warp and the same weft;
2) Preshrinking
Placing the grey cloth woven in the step 1) on a preshrinking machine for preshrinking treatment;
3) Dyeing process
Dyeing the pre-shrunk grey cloth in the step 2), and washing with water after dyeing until no floating color appears to obtain a dyed fabric;
4) Removing impurities
Washing the dyed fabric dyed in the step 3) with water until no floating color appears;
5) Drying by baking
Drying the dyed fabric subjected to impurity removal in the step 4), wherein the drying temperature is 115 ℃;
6) Shaping
Shaping the fabric dried in the step 5);
7) Examination of
And (4) carrying out heat preservation and ventilation detection on the heat preservation and ventilation fabric shaped in the step 6), packaging after the heat preservation and ventilation fabric is qualified, and storing in a warehouse.
Example 2
A preparation method of a warm-keeping breathable fabric comprises the following specific steps:
1) Woven grey cloth
(1) The warp yarns and the weft yarns are blended into one covering yarn by adopting warm-keeping covering yarns and breathable covering yarns through processing, and the warm-keeping covering yarns and the breathable covering yarns are arranged according to the ratio of 6:1, and then winding the prepared covered yarns on a warp beam in parallel through a warping machine;
the core yarn of the breathable covered yarn is spandex yarn, the covering layer is bamboo fiber, the core yarn of the warm-keeping covered yarn is long-staple cotton yarn, and the covering layer is polyester acrylic fiber;
(2) sizing
After the warp beam is finished in batches, carrying out water washing treatment on the wrap yarn on the warp beam, drying after the water washing treatment is finished, and sizing on the piece yarn and the winding beam after the drying is finished;
(3) weaving
Performing doubling on the slashing obtained in the step (2), then drafting and reeding, and weaving the creel subjected to the reeding to a loom to form a blank cloth by the same warp and the same weft;
2) Preshrinking
Placing the grey cloth woven in the step 1) on a preshrinking machine for preshrinking treatment;
3) Dyeing process
Dyeing the pre-shrunk grey cloth in the step 2), and washing the dyed grey cloth until no floating color appears to obtain a dyed fabric;
4) Removing impurities
Washing the dyed fabric dyed in the step 3) with water until no floating color appears;
5) Drying by baking
Drying the dyed fabric subjected to impurity removal in the step 4), wherein the drying temperature is 120 ℃;
6) Shaping
Shaping the fabric dried in the step 5);
7) Examination of
And (4) carrying out heat preservation and ventilation detection on the heat preservation and ventilation fabric shaped in the step 6), packaging after the heat preservation and ventilation fabric is qualified, and storing in a warehouse.
Example 3
A preparation method of a warm-keeping breathable fabric comprises the following specific steps:
1) Woven grey cloth
(1) The warp yarns and the weft yarns are blended into one covering yarn by adopting warm-keeping covering yarns and breathable covering yarns through processing, and the warm-keeping covering yarns and the breathable covering yarns are arranged according to the ratio of 7:1, and then winding the prepared covered yarns on a warp beam in parallel through a warping machine;
the core yarn of the breathable covered yarn is spandex yarn, the covering layer is bamboo fiber, the core yarn of the warm-keeping covered yarn is long-staple cotton yarn, and the covering layer is polyester acrylic fiber;
(2) sizing
After the warp beam is finished in batches, carrying out water washing treatment on the covered yarn on the warp beam, drying after the water washing treatment is finished, and sizing the piece yarn and the winding beam after the drying is finished;
(3) weaving
Performing doubling on the slashing obtained in the step (2), then drafting and reeding, and weaving the creel subjected to the reeding to a loom to form a blank cloth by the same warp and the same weft;
2) Preshrinking
Placing the grey cloth woven in the step 1) on a preshrinking machine for preshrinking treatment;
3) Dyeing process
Dyeing the pre-shrunk grey cloth in the step 2), and washing the dyed grey cloth until no floating color appears to obtain a dyed fabric;
4) Removing impurities
Washing the dyed fabric dyed in the step 3) with water until no floating color appears;
5) Drying by baking
Drying the dyed fabric subjected to impurity removal in the step 4), wherein the drying temperature is 125 ℃;
6) Shaping
Shaping the fabric dried in the step 5);
7) Examination of
And (4) carrying out heat preservation and ventilation detection on the heat preservation and ventilation fabric shaped in the step 6), packaging after the heat preservation and ventilation fabric is qualified, and storing in a warehouse.
In the above embodiments 1 to 3, the warping machine process parameters are as follows: the speed of the vehicle is 410m/min, the angle of a tension rod is 110 degrees, the tension ring is provided with 17g, 20g, 17g, 22g, 21g and 24g, the tension of the yarn at the middle part is 20g, and the tension of the yarn at the edge part is 24g; the sizing process parameters are as follows: 105kg of modified starch, 53kg of glue, 25kg of glue powder, 7kg of wax sheet, 1340L in volume, 12% of elongation and 10% of sizing rate; dyeing and preserving heat for 55min; setting temperature is 120 to 130 ℃, and setting speed is 15 to 18m/min; through detecting the breathable fabric prepared by the embodiment, the warm-keeping covering yarns and the breathable covering yarns in the covering yarns are as follows: 1, the warm-keeping air permeability of the proportional interval blended fabric is optimal, and the warm-keeping covering yarns and the air-permeable covering yarns are blended according to the ratio of 7:1 at intervals.
Claims (5)
1. A preparation method of a warm-keeping breathable fabric is characterized by comprising the following specific steps:
1) Weaving grey cloth
(1) The warp yarns and the weft yarns are blended into one covering yarn by adopting warm-keeping covering yarns and breathable covering yarns through processing, and the warm-keeping covering yarns and the breathable covering yarns are blended according to the weight ratio of 5~7:1, and then winding the prepared covered yarns on a warp beam in parallel through a warping machine;
the core yarn of the breathable covered yarn is spandex yarn, the covering layer is bamboo fiber, the core yarn of the warm-keeping covered yarn is long-staple cotton yarn, and the covering layer is polyester acrylic fiber;
(2) sizing
After the warp beam is finished in batches, carrying out water washing treatment on the wrap yarn on the warp beam, drying after the water washing treatment is finished, and sizing on the piece yarn and the winding beam after the drying is finished;
(3) weaving
Performing doubling on the slashing obtained in the step (2), then drafting and reeding, and weaving the creel subjected to the reeding to a loom to form a blank cloth by the same warp and the same weft;
2) Preshrinking
Placing the grey cloth woven in the step 1) on a preshrinking machine for preshrinking treatment;
3) Dyeing process
Dyeing the pre-shrunk grey cloth in the step 2), and washing the dyed grey cloth until no floating color appears to obtain a dyed fabric;
4) Removing impurities
Washing the dyed fabric dyed in the step 3) with water until no floating color appears;
5) Drying by baking
Drying the dyed fabric subjected to impurity removal in the step 4);
6) Shaping
Shaping the dyed fabric dried in the step 5);
7) Examination of
And (5) carrying out heat preservation and ventilation detection on the heat preservation and ventilation fabric shaped in the step 6), packaging after the heat preservation and ventilation fabric is qualified, and storing and warehousing.
2. The method for preparing the warm-keeping breathable fabric according to claim 1, wherein in the step 1), the warping machine process parameters are as follows: the speed of the vehicle is 410m/min, the angle of the tension rod is 110 degrees, the tension ring is provided with 17g, 20g, 17g, 22g, 21g and 24g, the middle yarn tension is 20g, and the side yarn tension is 24g.
3. The preparation method of the warm-keeping breathable fabric according to claim 1, characterized in that in step 1), the sizing process parameters are as follows: 105kg of modified starch, 53kg of glue, 25kg of glue powder, 7kg of wax sheet, 1340L in volume, 12% of elongation and 10% of sizing rate.
4. The method for preparing the warm-keeping breathable fabric according to claim 1, wherein in the step 5), the drying machine process parameters are as follows: the drying temperature is 115-125 ℃.
5. The preparation method of the warm-keeping breathable fabric according to claim 1, characterized in that in the step 6), the setting temperature is 120 to 130 ℃, and the setting speed is 15 to 18m/min.
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| CN202211206941.1A CN115584587A (en) | 2022-09-30 | 2022-09-30 | Preparation method of warm-keeping breathable fabric |
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| CN202211206941.1A CN115584587A (en) | 2022-09-30 | 2022-09-30 | Preparation method of warm-keeping breathable fabric |
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