CN102758307A - Natural silk cotton Raschel blanket and preparation method thereof - Google Patents
Natural silk cotton Raschel blanket and preparation method thereof Download PDFInfo
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- CN102758307A CN102758307A CN2012102710129A CN201210271012A CN102758307A CN 102758307 A CN102758307 A CN 102758307A CN 2012102710129 A CN2012102710129 A CN 2012102710129A CN 201210271012 A CN201210271012 A CN 201210271012A CN 102758307 A CN102758307 A CN 102758307A
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- natural silk
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Abstract
The invention discloses a natural silk cotton Raschel blanket, which is woven by taking natural silk, cotton and polyester as raw materials, and a preparation method thereof, and is characterized in that the blanket is woven by a Raschel warp knitting machine, and plush yarns of the blankets adopt natural silk and cotton as raw materials; the line density of the silk in the plush yarns is 150-200 D, and the line density of combed cotton yarns is 65 two-fold yarns; through a chuck after beaming, base line polyester filament yarns can be taken as knitting yarns and lining weft yarns of a blanket backing; the plush yarns comprise the following raw materials in percentages by weight: 60-70% of natural silk and 30-40% of cotton, and the lint is 8-12 mm high; according to the invention, except for collection of all characteristics of the common Raschel blanket, the plush yarns adopt natural silk and cotton, so that the whole blanket is soft, comfortable, and capable of accumulating heat and warming, and has healthcare functions of natural mite resistance, antibacterial property, mould resistance, sleep improvement, fatigue elimination and the like.
Description
Technical field
The present invention relates to textile field, being specifically related to a kind of natural silk, cotton, terylene of adopting is that raw material is weaved cotton Rachael blanket made of natural silk that forms and preparation method thereof.
Background technology
Along with the challenge in environmental protection epoch and the rise of green consumption, the road of walking to develop the benign cycle of pollution-free green product becomes the survival strategy of relevant enterprise; Natural silk because its green environmental protection, be rich in amino acid, softness is smooth, reflecting feel good, breathable moisture permeability good, is the first-selection that novel Rachael blanket made is developed; At present, in the exploitation of natural silk Rachael blanket made, do not have both at home and abroad and relate to; Rachael blanket made belongs to medium-to-high grade textiles, has that fine hair is plentiful, third dimension is strong, good permeability, characteristics such as bright in luster, is favored by increasing consumer gradually; Along with the lifting of attention rate, people are also increasingly high to the product style and the quality requirement of Rachael blanket made, expect good La Sheer product, at first will summarize to the raw material design of Rachael blanket made; The general woolen blanket composition is acrylic fibers 90%-70%, terylene 10%-30%; Acrylic yarn is as the velvet of woollen blanket, and polyester filament has softness, bright in luster as the filling of woollen blanket, but not warming, and thick and heavy; Therefore, the raw material design to Rachael blanket made is even more important.
Summary of the invention
The object of the present invention is to provide a kind of not only softly, not only warming comfortable but also cotton Rachael blanket made of a kind of natural silk of health-care function and preparation method thereof arranged;
For realizing above-mentioned purpose; The technical scheme that the present invention adopted is: the cotton Rachael blanket made of a kind of natural silk; It is characterized in that: this woollen blanket adopts Raschel looms to weave and forms; The plush yarn of woollen blanket adopts natural silk and combed cotton yarn as raw material, and the line density of silk is 150-200D in the said plush yarn, 65 doublet cords of the line density of combed cotton yarn; The coiled hair of bottom line material polyester filament after through warping be as the yarn of forming into columns and performing drills, the stuffer weft of woollen blanket base fabric, and the yarn of forming into columns and performing drills is that one or more braidings in 100-250D/36F FDY polyester filament, 100-250D/48F FDY polyester filament, 100-250D/72F FDY polyester filament, the 100-250D/96F FDY polyester filament form by specification; Stuffer weft is that one or more braidings in 100-250D/36F FDY polyester filament, 100-250D/48F FDY polyester filament, 100-250D/72F FDY polyester filament, the 100-250D/96F FDY polyester filament form by specification;
The cotton Rachael blanket made of described a kind of natural silk, it is characterized in that: each raw material weight percentage is in the plush yarn: natural silk accounts for 60%-70%, and cotton accounts for 30%-40%;
The preparation method of the cotton Rachael blanket made of described a kind of natural silk is characterized in that taking following steps:
(1), the braiding woollen blanket is used grey cloth:
1), the spinning technological process of combed cotton yarn in the plush yarn: distribute cotton → clear comb couplet → pre-drawing → silver lap combing → slubbing drafting → two road drafting → rove → spun yarn → winder → doubling → double twistings → one-tenth bag;
2), combed cotton yarn warping in the plush yarn: through warping machines; With every combed cotton yarn line parallel be wound on the coiled hair; And be 12-16g through the tension force of warping tensioner, the linear velocity of warping is 350-450m/min, it is axially smooth that each coiled hair will keep length one to make peace;
3), natural silk: through warping machines, on coiled hair, and be 15-20g through the tension force of warping tensioner with every natural silk close wind, the linear velocity of warping is 600-700m/min, and it is axially smooth that each coiled hair will keep length one to make peace;
4), braiding: weave through Raschel looms, 8cm-15cm is generally selected in spacing of needle-bar for use, and the lint height is the 8-12 millimeter; During braiding combed cotton yarn and natural silk are drawn from creel respectively, combed cotton yarn and natural silk are put on respectively, made in order, and combed cotton yarn and natural silk are woven into the woollen blanket grey cloth;
Weaving process:
1. tissue pad yarn rule
L1：8-8、8-8/0-0、0-0
L2：0-2、2-2/2-0、0-0
L3：0-2、0-2/4-2、4-2
L4：0-2、0-2/4-2、4-2
L5：0-0、0-2/2-2、2-0
L6：0-0、8-8/8-8、0-0
2. entry form and raw material of each sley bar of Raschel looms
L1: completely wear the 100-250D terylene thread
L2: completely wear 100-250D terylene thread+200D*2 natural silk
L3:1 wears 1 empty 65 doublet cord * 2 cotton yarns
L4:1 empty 1 wears 65 doublet cord * 2 cotton yarns
L5: completely wear 100-250D terylene thread+200D natural silk
L6: completely wear the 100-250D terylene thread
5), cut open suede: through cuing open the suede machine with double-deck grey cloth separately, the hair on both sides is highly consistent before and after requiring, and speed controlling is at 5-9m/min, grey cloth separately after, after on the cloth inspecting machine grey cloth being tested, repair, be wound on the paper tube respectively;
(2), rear finishing duplex process flow:
Grey cloth → color matching → stamp or pad dyeing → washing → softness → drying and shaping → bristle → scald cut → check → pack warehouse-in;
Wherein:
1) grey cloth stamp or pad dyeing step are evaporated in 100 ℃ of-120 ℃ of temperature, and the time is 20-25 minute;
2) washing → soft step, with the fabric after stamp or the pad dyeing at washing agent 4%-6%, reductant 1.0 %-3.0 %, softener 3.5%-5.0 %, temperature is to wash in 50 ℃ of-60 ℃ of formula solutions;
3) drying and shaping step is 120 ℃-130 ℃ with fabric in temperature, and speed is tentering drying and shaping in the setting machine of 10-15m/min;
4) bristle step is 5m/min-10m/min in the speed of a motor vehicle, and bristle roller rotating speed is a bristle on 600 rev/mins-1000 rev/mins the continuous brushing machine, 5 minutes-10 minutes bristle time;
5) scalding and to cut step, is to press in 100 ℃-150 ℃ the woollen blanket semi-finished product behind the bristle in temperature, is 10m/min-15m/min in the speed of a motor vehicle then, and rotating speed is cropping on 600 rev/mins of-1000 rev/mins of shearing machines;
6) with the semi-finished product after the cropping by technology to carry out cutting, bound edge is processed woollen blanket.
The present invention's beneficial effect compared with prior art: the present invention is except that all characteristics of the common Rachael blanket made of collection; Because plush yarn adopts natural silk and cotton; Make that whole woollen blanket is softly comfortable, heat accumulation thermal, and have natural anti-mite, antibiotic, mildew-resistant and improve health cares such as sleep, allaying tiredness.
The specific embodiment:
Embodiment 1
This woollen blanket adopts Raschel looms to weave and forms, and the plush yarn of woollen blanket adopts natural silk and combed cotton yarn as raw material, and the line density of silk is 200D in the said plush yarn, 65 doublet cords of the line density of combed cotton yarn; The coiled hair of bottom line material polyester filament after through warping is as the yarn of forming into columns and performing drills, the stuffer weft of woollen blanket base fabric, and the yarn of forming into columns and performing drills is that 100-250D/36F FDY polyester filament, the braiding of 100-250D/48F FDY polyester filament form by specification; Stuffer weft is that 100-250D/36F FDY polyester filament, the braiding of 100-250D/48F FDY polyester filament form by specification;
Each raw material weight percentage is in the above-mentioned plush yarn: natural silk accounts for 63%, and cotton accounts for 37%;
Its preparation method is:
One, the weave woven woollen blanket is used grey cloth:
1), the spinning technological process of combed cotton yarn in the plush yarn: distribute cotton → clear comb couplet → pre-drawing → silver lap combing → slubbing drafting → two road drafting → rove → spun yarn → winder → doubling → double twistings → one-tenth bag;
2), natural silk: through warping machines, on coiled hair, and be 16g through the tension force of warping tensioner with every natural silk close wind, the linear velocity of warping is 650m/min, and it is axially smooth that each coiled hair will keep length one to make peace;
3), combed cotton yarn warping in the plush yarn: through warping machines; With every combed cotton yarn line parallel be wound on the coiled hair; And be 15g through the tension force of warping tensioner, the linear velocity of warping is 400m/min, it is axially smooth that each coiled hair will keep length one to make peace;
4), braiding: weave through Raschel looms, 10cm is generally selected in spacing of needle-bar for use, and the lint height is the 8-12 millimeter; During braiding combed cotton yarn and natural silk are drawn from creel respectively, combed cotton yarn and natural silk are put on respectively, made in order, and combed cotton yarn and natural silk are woven into the woollen blanket grey cloth;
Weaving process:
1. tissue pad yarn rule
L1：8-8、8-8/0-0、0-0
L2：0-2、2-2/2-0、0-0
L3：0-2、0-2/4-2、4-2
L4：0-2、0-2/4-2、4-2
L5：0-0、0-2/2-2、2-0
L6：0-0、8-8/8-8、0-0
2. entry form and raw material of each sley bar of Raschel looms
L1: completely wear the 200D terylene thread
L2: completely wear 100D terylene thread+200D*2 natural silk
L3:1 wears 1 empty 65 doublet cord * 2 cotton yarns
L4:1 empty 1 wears 65 doublet cord * 2 cotton yarns
L5: completely wear 100D terylene thread+200D natural silk
L6: completely wear the 200D terylene thread
5), cut open suede: through cuing open the suede machine with double-deck grey cloth separately, the hair on both sides is highly consistent before and after requiring, and speed controlling is at 7m/min, grey cloth separately after, after on the cloth inspecting machine grey cloth being tested, repair, be wound on the paper tube respectively;
(2), rear finishing duplex process flow:
Grey cloth → color matching → stamp or pad dyeing → washing → softness → drying and shaping → bristle → scald cut → check → pack warehouse-in;
Wherein:
1) grey cloth stamp step is evaporated in 110 ℃ of temperature, and the time is 25 minutes;
2) washing → soft step, with the fabric after stamp or the pad dyeing at washing agent 5%, reductant 3.0 %, softener 4.0 %, temperature is to wash in 55 ℃ of formula solutions;
3) drying and shaping step is 125 ℃ with fabric in temperature, and speed is tentering drying and shaping in the setting machine of 12m/min;
4) bristle step is 8m/min in the speed of a motor vehicle, and bristle roller rotating speed is a bristle on 800 rev/mins the continuous brushing machine, 8 minutes bristle time;
5) scalding and to cut step, is to press in 120 ℃ the woollen blanket semi-finished product behind the bristle in temperature, is 12m/min in the speed of a motor vehicle then, and rotating speed is cropping on 800 rev/mins of shearing machines;
6) with the semi-finished product after the cropping by technology to carry out cutting, bound edge is processed woollen blanket;
Said color matching step adopts prior art to match colors, and matches colors according to the designs and varieties requirement of each batch, is not described in detail in this;
Embodiment 2
Present embodiment is to adopt the pad dyeing except that grey cloth stamp step; All the other structures and the processing step of woollen blanket are identical with embodiment 1.
Claims (3)
1. the cotton Rachael blanket made of a natural silk; It is characterized in that: this woollen blanket adopts Raschel looms to weave and forms; The plush yarn of woollen blanket adopts natural silk and combed cotton yarn as raw material, and the line density of silk is 150-200D in the said plush yarn, 65 doublet cords of the line density of combed cotton yarn; The coiled hair of bottom line material polyester filament after through warping be as the yarn of forming into columns and performing drills, the stuffer weft of woollen blanket base fabric, and the yarn of forming into columns and performing drills is that one or more braidings in 100-250D/36F FDY polyester filament, 100-250D/48F FDY polyester filament, 100-250D/72F FDY polyester filament, the 100-250D/96F FDY polyester filament form by specification; Stuffer weft is that one or more braidings in 100-250D/36F FDY polyester filament, 100-250D/48F FDY polyester filament, 100-250D/72F FDY polyester filament, the 100-250D/96F FDY polyester filament form by specification.
2. the cotton Rachael blanket made of a kind of natural silk according to claim 1, it is characterized in that: each raw material weight percentage is in the plush yarn: natural silk accounts for 60%-70%, and cotton accounts for 30%-40%.
3. the preparation method of the cotton Rachael blanket made of a kind of natural silk according to claim 1 is characterized in that taking following steps:
(1), the braiding woollen blanket is used grey cloth:
1), the spinning technological process of combed cotton yarn in the plush yarn: distribute cotton → clear comb couplet → pre-drawing → silver lap combing → slubbing drafting → two road drafting → rove → spun yarn → winder → doubling → double twistings → one-tenth bag;
2), combed cotton yarn warping in the plush yarn: through warping machines; With every combed cotton yarn line parallel be wound on the coiled hair; And be 12-16g through the tension force of warping tensioner, the linear velocity of warping is 350-450m/min, it is axially smooth that each coiled hair will keep length one to make peace;
3), natural silk: through warping machines, on coiled hair, and be 15-20g through the tension force of warping tensioner with every natural silk close wind, the linear velocity of warping is 600-700m/min, and it is axially smooth that each coiled hair will keep length one to make peace;
4), braiding: weave through Raschel looms, 8cm-15cm is generally selected in spacing of needle-bar for use, and the lint height is the 8-12 millimeter; During braiding combed cotton yarn and natural silk are drawn from creel respectively, combed cotton yarn and natural silk are put on respectively, made in order, and combed cotton yarn and natural silk are woven into the woollen blanket grey cloth;
Weaving process:
1. tissue pad yarn rule
L1：8-8、8-8/0-0、0-0
L2：0-2、2-2/2-0、0-0
L3：0-2、0-2/4-2、4-2
L4：0-2、0-2/4-2、4-2
L5：0-0、0-2/2-2、2-0
L6：0-0、8-8/8-8、0-0
2. entry form and raw material of each sley bar of Raschel looms
L1: completely wear the 100-250D terylene thread
L2: completely wear 100-250D terylene thread+200D*2 natural silk
L3:1 wears 1 empty 65 doublet cord * 2 cotton yarns
L4:1 empty 1 wears 65 doublet cord * 2 cotton yarns
L5: completely wear 100-250D terylene thread+200D natural silk
L6: completely wear the 100-250D terylene thread
5), cut open suede: through cuing open the suede machine with double-deck grey cloth separately, the hair on both sides is highly consistent before and after requiring, and speed controlling is at 5-9m/min, grey cloth separately after, after on the cloth inspecting machine grey cloth being tested, repair, be wound on the paper tube respectively;
(2), rear finishing duplex process flow:
Grey cloth → color matching → stamp or pad dyeing → washing → softness → drying and shaping → bristle → scald cut → check → pack warehouse-in;
Wherein:
1) grey cloth stamp or pad dyeing step are evaporated in 100 ℃ of-120 ℃ of temperature, and the time is 20-25 minute;
2) washing → soft step, with the fabric after stamp or the pad dyeing at washing agent 4%-6%, reductant 1.0 %-3.0 %, softener 3.5%-5.0 %, temperature is to wash in 50 ℃ of-60 ℃ of formula solutions;
3) drying and shaping step is 120 ℃-130 ℃ with fabric in temperature, and speed is tentering drying and shaping in the setting machine of 10-15m/min;
4) bristle step is 5m/min-10m/min in the speed of a motor vehicle, and bristle roller rotating speed is a bristle on 600 rev/mins-1000 rev/mins the continuous brushing machine, 5 minutes-10 minutes bristle time;
5) scalding and to cut step, is to press in 100 ℃-150 ℃ the woollen blanket semi-finished product behind the bristle in temperature, is 10m/min-15m/min in the speed of a motor vehicle then, and rotating speed is cropping on 600 rev/mins of-1000 rev/mins of shearing machines;
6) with the semi-finished product after the cropping by technology to carry out cutting, bound edge is processed woollen blanket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102710129A CN102758307A (en) | 2012-08-01 | 2012-08-01 | Natural silk cotton Raschel blanket and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102710129A CN102758307A (en) | 2012-08-01 | 2012-08-01 | Natural silk cotton Raschel blanket and preparation method thereof |
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| CN102758307A true CN102758307A (en) | 2012-10-31 |
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| CN2012102710129A Pending CN102758307A (en) | 2012-08-01 | 2012-08-01 | Natural silk cotton Raschel blanket and preparation method thereof |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103061025A (en) * | 2013-01-11 | 2013-04-24 | 常熟市众望经纬编织造有限公司 | Silk pile blanket and production method thereof |
| CN103088540A (en) * | 2013-01-11 | 2013-05-08 | 常熟市众望经纬编织造有限公司 | Antibiosis and anti-electromagnetic-radiation silk flannelette blanket and manufacture method thereof |
| CN106120138A (en) * | 2016-08-20 | 2016-11-16 | 海宁市金佰利纺织有限公司 | A kind of processing technique of jacquard weave real silk pile |
| CN107456016A (en) * | 2017-08-01 | 2017-12-12 | 太仓市玛雅针织有限公司 | A kind of ventilative velveteen woollen blanket of moisture absorption |
| CN107916494A (en) * | 2016-10-08 | 2018-04-17 | 江苏振阳经编绒科技有限公司 | A kind of warp knit imitates the production method of Chinese sharpei velvet fabric |
| CN106222921B (en) * | 2016-08-20 | 2018-06-05 | 海宁市金佰利纺织有限公司 | A kind of production method of sofa cut pile cloth |
| CN113463245A (en) * | 2021-07-09 | 2021-10-01 | 际华三五四二纺织有限公司 | Cotton yarn and polyester filament yarn doubling and twisting fabric processing technology |
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2012
- 2012-08-01 CN CN2012102710129A patent/CN102758307A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103061025A (en) * | 2013-01-11 | 2013-04-24 | 常熟市众望经纬编织造有限公司 | Silk pile blanket and production method thereof |
| CN103088540A (en) * | 2013-01-11 | 2013-05-08 | 常熟市众望经纬编织造有限公司 | Antibiosis and anti-electromagnetic-radiation silk flannelette blanket and manufacture method thereof |
| CN103088540B (en) * | 2013-01-11 | 2014-02-05 | 常熟市众望经纬编织造有限公司 | Method for manufacture method antibiosis and anti-electromagnetic-radiation silk flannelette blanket |
| CN106120138A (en) * | 2016-08-20 | 2016-11-16 | 海宁市金佰利纺织有限公司 | A kind of processing technique of jacquard weave real silk pile |
| CN106222921B (en) * | 2016-08-20 | 2018-06-05 | 海宁市金佰利纺织有限公司 | A kind of production method of sofa cut pile cloth |
| CN107916494A (en) * | 2016-10-08 | 2018-04-17 | 江苏振阳经编绒科技有限公司 | A kind of warp knit imitates the production method of Chinese sharpei velvet fabric |
| CN107456016A (en) * | 2017-08-01 | 2017-12-12 | 太仓市玛雅针织有限公司 | A kind of ventilative velveteen woollen blanket of moisture absorption |
| CN113463245A (en) * | 2021-07-09 | 2021-10-01 | 际华三五四二纺织有限公司 | Cotton yarn and polyester filament yarn doubling and twisting fabric processing technology |
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Application publication date: 20121031 |