CN114575015A - Production process of nylon superfine fiber four-side elastic fabric with high comfort level - Google Patents

Production process of nylon superfine fiber four-side elastic fabric with high comfort level Download PDF

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Publication number
CN114575015A
CN114575015A CN202210217980.5A CN202210217980A CN114575015A CN 114575015 A CN114575015 A CN 114575015A CN 202210217980 A CN202210217980 A CN 202210217980A CN 114575015 A CN114575015 A CN 114575015A
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China
Prior art keywords
nylon
yarn
fabric
warp
comfort level
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Pending
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CN202210217980.5A
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Chinese (zh)
Inventor
杨彪
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Jiangxi Fumao New Material Technology Co ltd
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Jiangxi Fumao New Material Technology Co ltd
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Priority to CN202210217980.5A priority Critical patent/CN114575015A/en
Publication of CN114575015A publication Critical patent/CN114575015A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/30Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the fibres or filaments
    • D03D15/33Ultrafine fibres, e.g. microfibres or nanofibres
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/061Load-responsive characteristics elastic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Nanotechnology (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Woven Fabrics (AREA)

Abstract

A production process of a nylon superfine fiber four-side stretch fabric with high comfort level comprises the steps of firstly preparing a 20D/24F nylon wrap yarn formed by processing and blending 20D/24F and 25D/1F spandex into a 20D/24F +25D/1F nylon wrap yarn required by warp yarns and weft yarns, then winding the nylon wrap yarn on a warp beam in parallel according to specified length and width through a warping machine, arranging the warp beam in batches, then carrying out water washing treatment on the nylon wrap yarn on the warp beam, drying after the water washing treatment is finished, placing the nylon wrap yarn on a weft accumulator for yarn slicing after the drying is finished, and winding the warp beam for sizing after the yarn slicing is finished; the sizing is combined, the automatic harness reeding machine is adopted for drafting, and finally, a creel which finishes drafting is woven to the weaving machine through the same warp and the same weft to form the fabric.

Description

Production process of nylon superfine fiber four-side elastic fabric with high comfort level
Technical Field
The invention relates to the technical field of fabric processing, in particular to a production process of a nylon superfine fiber four-side stretch fabric with high comfort level.
Background
The fabric is an important component of the garment, which is used to explain the style and characteristics of the garment, and the functionality of the fabric directly affects the functionality of the garment. Along with the continuous improvement of living standard, people also continuously improve the requirement on the comfort of clothes, the requirement on the functionality of the clothes is higher and higher, and the personalized development puts higher demands on the diversification of fabrics, so that the fabric is required to be warm and beautiful, and is also required to have certain elasticity, extensibility and comfort. The four-side elastic fabric is elastic, can adapt to the movement of a human body, can freely stretch and retract, is light, fast and comfortable, can keep the appearance of the clothes beautiful, and particularly can prevent the knee, elbow and other parts of the clothes from deforming and bulging due to long wearing time. However, due to the defects of the traditional process, nylon and spandex have different damage forms in the weaving process, so that uneven dyeing is easy to occur in the fabric during dyeing; under the high temperature condition, the elasticity of spandex is insufficient, so that the tension of the produced fabric is insufficient.
Disclosure of Invention
The invention aims to provide a production process of a nylon superfine fiber four-side elastic fabric with high comfort level, so as to solve the problems in the background technology.
The technical problem solved by the invention is realized by adopting the following technical scheme:
a production process of a nylon superfine fiber four-side elastic fabric with high comfort level comprises the following specific steps:
1) preparing the raw materials
The warp yarns and the weft yarns are blended into 20D/24F +25D/1F nylon covered yarns by processing and blending nylon 20D/24F and spandex 25D/1F, and 24 fibers of each nylon covered yarn completely cover each spandex yarn;
2) warping machine
Winding the nylon covered yarns prepared in the step 1) on a warp beam in parallel according to the specified length and width by a warping machine;
3) sizing
The warp beam is finished in batches, then the nylon covered yarns on the warp beam are washed by water, dried after the washing treatment is finished, the nylon covered yarns are placed on a weft accumulator for yarn slicing after the drying is finished, and the weaving beam is wound for sizing after the yarn slicing is finished;
4) and go through
Performing warp doubling on the slashing obtained in the step 3), and not damaging or destroying the shape of the slashing when warp doubling is required;
5) drafting reed
An automatic harness-threading machine is adopted for drafting and reed, and before drafting and reed, the spandex is killed by a wire ironing machine in a way that a plurality of meters of yarn in front of a pan head are ironed;
6) weaving cloth
Weaving the creel which is subjected to drafting in the step 5) on a weaving machine into fabric by the same warp and the same weft;
7) drying by baking
Drying the fabric woven in the step 6) by using a dryer;
8) cloth inspection
And 7) detecting the dried fabric in the step 7), packaging after the dried fabric is qualified, and warehousing the finished product.
In the invention, in step 2), the process parameters of the warping machine are as follows: the speed of the warping machine is 350-450 m/min, the angle of a tension rod is 85 degrees, the number of yarns hung on a warping creel is 1728 at most, the maximum single weight is 9kg, the number of yarns hung on the warping creel is controlled within a standard range of +/-0.5 g, the tension rod is 12g, the middle part of the warping creel is 12g, the side part of the warping creel is 16g, and the tension rod ensures that the tension rod keeps an angle of 85 degrees, the upper part of the warping creel is 12g, the lower part of the warping creel is 12g, the side part of the warping creel is 16g, and the maximum single weight of the warping creel is 9 kg.
In the invention, in step 3), the sizing process parameters are as follows: 100-120 kg of modified starch, 55-60 kg of glue, 16-20 kg of rubber powder, 10-14 kg of wax flakes, 1490-1520L in volume, 7-9% in elongation and 9-11% in sizing rate, so that the form of the yarn is not damaged or destroyed, the elasticity of spandex is ensured under the action of high temperature by selecting proper sizing rate, and meanwhile, the tension of each nylon covered yarn is ensured to be within the range of +/-2 g.
In the present invention, in step 4), the slashes are neatly and orderly wound on the same beam, and the tension of each yarn is controlled within a range of standard ± 2 g.
In the invention, in the step 5), before the drafting, the spandex is killed by the yarn of 6 m before the pan head through a yarn ironing machine.
In the invention, in step 7), the process parameters of the drying machine are as follows: the drying temperature is 140-150 ℃.
Has the advantages that: the nylon superfine fiber four-side elastic fabric prepared by the invention adopts the same warp and the same weft, is safe and environment-friendly, has high comfort level and good rebound resilience, can recover the original shape after external force is removed, thereby ensuring that a finished product made of the four-side elastic fabric is not easy to deform, is suitable for preparing outdoor casual pants, mountaineering pants and composite finished product dresses, and has high production efficiency.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
A production process of a nylon superfine fiber four-side elastic fabric with high comfort level comprises the following specific steps:
1) preparing the raw materials
The warp yarns and the weft yarns are made of nylon 20D/24F and spandex 25D/1F through processing and blending to form 20D/24F +25D/1F nylon covered yarns, and 24 fibers of each nylon covered yarn are ensured to completely cover each spandex yarn;
2) warping machine
The nylon covered yarn prepared in the step 1) is wound on a warp beam in parallel according to the specified length and width by a warping machine, and the technological parameters of the warping machine are as follows: the speed is 400m/min, the angle of a tension rod is 85 degrees, the tension ring is 12g, the middle is 13g, the lower is 12g, the front is 14g, the middle is 13g and the back is 10g, the tension of the middle is 12g, the tension of the side is 16g, the maximum number of hung yarns on a warping creel is 1728, the maximum single weight is 9kg, the condition that the yarn form is not damaged or destroyed is guaranteed, and the tension of 1687 yarns is controlled within the range of standard +/-0.5 g;
3) sizing
The warp beam is finished in batches, then the nylon covered yarns on the warp beam are washed by water, dried after the washing treatment is finished, the nylon covered yarns are placed on a weft accumulator for yarn slicing after the drying is finished, and the weaving beam is wound for sizing after the yarn slicing is finished; the sizing process parameters are as follows: 120kg of modified starch, 60kg of glue, 18kg of glue powder, 10kg of wax sheets, 1500L of volume, 8% of elongation and 10% of sizing percentage, so that the shape of the yarn is not damaged or destroyed, the elasticity of spandex is ensured under the action of high temperature by selecting the proper sizing percentage, and meanwhile, the tension of each nylon covered yarn is ensured to be within the range of standard +/-2 g;
4) and go through
Performing warp doubling on the slashing obtained in the step 3), and not damaging or destroying the shape of the slashing when warp doubling is required; meanwhile, 15180 slashes need to be orderly wound on the same warp beam, and the tension of each yarn is controlled within the range of +/-2 g of standard;
5) drafting reed
An automatic harness reeding machine of Switzerland Statobier company is adopted for harness reeding, and the spandex is killed by a silk ironing machine (namely elasticity does not occur) by the yarn 6 m before the pan head before harness reeding;
6) weaving cloth
Weaving the creel which has finished drafting in the step 5) on a loom in the same warp and the same weft to form a fabric; during the weaving process, attention needs to be paid to:
a: because the extensibility and the shrinkage rate of the covered yarn of the spandex machine are stronger, the stability and the uniform tension in the whole covered yarn weft insertion process and the pre-winding process of the spandex machine need to be noticed in the weaving process of a loom;
b: the physical property standard of the spandex covered yarn is different from other yarn types, and the spandex covered yarn belongs to the yarn type with high sensitive value and has extremely high requirements on water temperature, water quality, air, temperature and humidity and the performance of a loom, so that the loom with excellent comprehensive performance is selected;
c: whether the weft direction of the cloth cover is normal is checked in the weaving process, and the weft direction problem is that: the running speed of the loom is reduced (the yarn wrapping and beating-up tension of the spandex machine is reduced), and the pre-winding speed of the weft accumulator is reduced (the high-speed friction during the pre-winding of the yarn wrapping of the spandex machine is reduced);
d: the loom stops a flaw in the weaving process, and the loom stops a flaw: the method is characterized in that all places (electrical appliances of the weaving machine, weft insertion parts, opening parts and let-off coiling parts) which possibly cause the abnormity of the weaving machine are detected, the probability of misjudgment of the weaving machine on weft insertion is greatly reduced, and further the idle stop of weaving is reduced; the electric power transmission coil equipment is selected at the let-off coiling part, and the best effect of repairing the parking gear can be achieved by restarting the electric power transmission coil equipment when the station is stopped at the same time period;
e: the warp direction of the cloth cover is checked in the weaving process, and the warp direction abnormity of the cloth cover is detected: selecting high-quality slurry, using high-quality front equipment to enable the warp tension and flatness of a weaving shaft to be better, enabling a weaving opening to be clearer and smoother in the weaving process, paying attention to the use of water pressure and water outlet time in the weaving process to reduce the impact degree of water lines on upper and lower warps, and avoiding warp direction abnormality of a cloth cover caused by bending deformation of the warps under the impact of water lines; in addition, the back beam roller, the heddle eyes and the selvedge parallel iron are taken as a straight line, and the warp direction abnormity of the cloth cover is ensured to be generated by uniform tension with consistent height when warp yarns enter the heddle reed;
7) drying by baking
Drying the fabric woven in the step 6), wherein the process parameters of a drying machine are as follows: the drying temperature is 140-150 ℃;
8) cloth inspection
And 7) detecting the dried fabric in the step 7), packaging after the dried fabric is qualified, and warehousing the finished product.

Claims (7)

1. A production process of a nylon superfine fiber four-side stretch fabric with high comfort level is characterized by comprising the following specific steps:
1) preparing the raw materials
The warp yarns and the weft yarns are blended into 20D/24F +25D/1F nylon covered yarns by processing and blending nylon 20D/24F and spandex 25D/1F, and 24 fibers of each nylon covered yarn in the nylon covered yarns completely cover each spandex yarn;
2) warping machine
Winding the nylon covered yarns prepared in the step 1) on a warp beam in parallel according to the specified length and width by a warping machine;
3) sizing
The warp beam is finished in batches, then the nylon covered yarns on the warp beam are washed by water, dried after the washing treatment is finished, the nylon covered yarns are placed on a weft accumulator for yarn slicing after the drying is finished, and the weaving beam is wound for sizing after the yarn slicing is finished;
4) and go through
Performing warp doubling on the slashing obtained in the step 3), and not damaging or destroying the shape of the slashing when warp doubling is required;
5) drafting reed
An automatic harness-threading machine is adopted for drafting and reed, and before drafting and reed, the spandex is killed by a wire ironing machine in a way that a plurality of meters of yarn in front of a pan head are ironed;
6) weaving cloth
Weaving the creel which has finished drafting in the step 5) on a loom in the same warp and the same weft to form a fabric;
7) drying the mixture
Drying the fabric woven in the step 6) by using a dryer;
8) cloth inspection
And 7) detecting the dried fabric in the step 7), packaging after the dried fabric is qualified, and warehousing the finished product.
2. The production process of the nylon microfiber four-way stretch fabric with high comfort level according to claim 1, wherein in the step 2), the warping machine process parameters are as follows: the speed of the warping creel is 350-450 m/min, the angle of the tension rod is 85 degrees, the maximum number of the yarns hung on the warping creel is 1728, and the maximum single weight is 9 kg.
3. The production process of the nylon ultrafine fiber four-way stretch fabric with high comfort level according to claim 1, wherein in the step 3), the sizing process parameters are as follows: 100-120 kg of modified starch, 55-60 kg of glue, 16-20 kg of glue powder, 10-14 kg of wax flakes, 1490-1520L in volume, 7-9% in elongation and 9-11% in sizing rate.
4. The process for producing nylon microfiber four-side elastic fabric with high comfort level according to claim 1, wherein in step 4), the slashes are orderly wound on the same warp beam, and the tension of each yarn is controlled within ± 2g of the standard.
5. The production process of the nylon microfiber four-side stretch fabric with high comfort level according to claim 1, wherein in step 5), the spandex is killed by a silk ironing machine through the yarn of 6 m before the pan head before the drafting.
6. The production process of the nylon microfiber four-side stretch fabric with high comfort level according to claim 1, wherein in step 7), the process parameters of the drying machine are as follows: the drying temperature is 140-150 ℃.
7. The nylon superfine fiber four-side stretch fabric with high comfort level is characterized in that the fabric is formed by weaving warps and wefts through the same warp and weft, the warps and the wefts are made of nylon 20D/24F and spandex 25D/1F, and are blended into a 20D/24F +25D/1F nylon covered yarn, and 24 fibers of each nylon yarn in the nylon covered yarn completely cover each spandex yarn.
CN202210217980.5A 2022-03-08 2022-03-08 Production process of nylon superfine fiber four-side elastic fabric with high comfort level Pending CN114575015A (en)

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CN202210217980.5A CN114575015A (en) 2022-03-08 2022-03-08 Production process of nylon superfine fiber four-side elastic fabric with high comfort level

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Application Number Priority Date Filing Date Title
CN202210217980.5A CN114575015A (en) 2022-03-08 2022-03-08 Production process of nylon superfine fiber four-side elastic fabric with high comfort level

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115449955A (en) * 2022-09-30 2022-12-09 江西福懋新材料科技有限公司 Processing technology of antibacterial four-side stretch fabric
CN115449951A (en) * 2022-09-30 2022-12-09 江西福懋新材料科技有限公司 Processing technology of breathable four-side stretch fabric
CN115559042A (en) * 2022-09-30 2023-01-03 江西福懋新材料科技有限公司 Preparation method of four-side stretch denim fabric not prone to wrinkling
CN115584587A (en) * 2022-09-30 2023-01-10 江西福懋新材料科技有限公司 Preparation method of warm-keeping breathable fabric

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3169558A (en) * 1962-09-13 1965-02-16 Du Pont Elastic fabric and process for preparing same
US3788366A (en) * 1971-10-04 1974-01-29 Johnson & Johnson Narrow elastic fabric
CN103806193A (en) * 2013-10-09 2014-05-21 江苏波波熊纺织品有限公司 Manufacturing method of elastic fabric
CN104153093A (en) * 2014-07-15 2014-11-19 福建汇龙化纤纺织实业有限公司 High-elasticity ultrafine fiber fabric and production process thereof
CN209128637U (en) * 2018-10-29 2019-07-19 利郎(中国)有限公司 A kind of high-elastic non-ironing woven fabric
CN110129962A (en) * 2019-06-11 2019-08-16 吴江市天缘纺织有限公司 A kind of tatting technique of ultra-fine nylon spandex mixed yarn
CN113957585A (en) * 2021-06-18 2022-01-21 苏州文歌纺织有限公司 Tatting process of superfine chinlon spandex blended yarn

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3169558A (en) * 1962-09-13 1965-02-16 Du Pont Elastic fabric and process for preparing same
US3788366A (en) * 1971-10-04 1974-01-29 Johnson & Johnson Narrow elastic fabric
CN103806193A (en) * 2013-10-09 2014-05-21 江苏波波熊纺织品有限公司 Manufacturing method of elastic fabric
CN104153093A (en) * 2014-07-15 2014-11-19 福建汇龙化纤纺织实业有限公司 High-elasticity ultrafine fiber fabric and production process thereof
CN209128637U (en) * 2018-10-29 2019-07-19 利郎(中国)有限公司 A kind of high-elastic non-ironing woven fabric
CN110129962A (en) * 2019-06-11 2019-08-16 吴江市天缘纺织有限公司 A kind of tatting technique of ultra-fine nylon spandex mixed yarn
CN113957585A (en) * 2021-06-18 2022-01-21 苏州文歌纺织有限公司 Tatting process of superfine chinlon spandex blended yarn

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115449955A (en) * 2022-09-30 2022-12-09 江西福懋新材料科技有限公司 Processing technology of antibacterial four-side stretch fabric
CN115449951A (en) * 2022-09-30 2022-12-09 江西福懋新材料科技有限公司 Processing technology of breathable four-side stretch fabric
CN115559042A (en) * 2022-09-30 2023-01-03 江西福懋新材料科技有限公司 Preparation method of four-side stretch denim fabric not prone to wrinkling
CN115584587A (en) * 2022-09-30 2023-01-10 江西福懋新材料科技有限公司 Preparation method of warm-keeping breathable fabric

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RJ01 Rejection of invention patent application after publication

Application publication date: 20220603

RJ01 Rejection of invention patent application after publication