CN104514065A - High-count and high-density fabric with 80 pure tencel counts serving as warps and wefts and weaving process thereof - Google Patents

Abstract

The invention provides a high-count and high-density fabric with 80 pure tencel counts serving as warps and wefts and a weaving process thereof. The high-count and high-density fabric is characterized in that the warps and the wefts are 80 pure tencel counts; the wrap density of the high-count and high-density fabric is 230 warps per inch, and the weft density of the high-count and high-density fabric is 195 wefts per inch; the fabric is of a satin weave structure. The weaving process comprises the steps of spooling; beaming; slashing; denting; weaving; finishing. According to the high-count and high-density fabric, the numbers of the warps and wefts and the warp and weft density are adjusted according to the requirement on fabric style, so as to obtain the ideal fabric; the reasonable process parameters are set to solve the problems of the current production of the like products in the prior art can be solved, and thus the quality of the like products can be ensured; the high-count and high-density fabric is simple in process and small in difficulty at weaving; the quality of the fabric is ensured; a functional textile product is added for the textile field.

Description

Pure sky silk 80 high density fabric and weaving process thereof is through weft yarn

Technical field

The present invention relates to technical field of textile production, specifically one is pure sky silk 80 high density fabric and weaving process thereof through weft yarn.

Background technology

Tencel fiber, be the cellulose fibre made through solvent-spinning method with the wooden pulp of trees, it has biodegradable function.Tencel fiber is again assemble fiber and natural fabric in the fiber of new generation of one; it have " comfortableness ", " intensity " of polyster fibre of cotton fiber, " the luxurious aesthetic feeling " of wool fibre and cocoon fiber " unique sense of touch " and " the soft pendant that hangs down "; absolutely natural material; add the manufacturing process of environmental protection; allow life style with conservation of nature environment for this; cater to the demand of modern consumer completely, and environmental protection, can be rated as the green fiber of 21 century.

At present in existing weaving technology, be pure sky silk 80 high density fabric production difficulties through weft yarn very large, because the rigidity of sky silk is large, not flexible, easy brittle failure, especially easily breaks end in sizing process, cannot meet requirements of weaving process with current production technology.

Summary of the invention

For overcoming the deficiencies in the prior art, goal of the invention of the present invention is that providing a kind of is pure sky silk 80 high density fabric and weaving process thereof, to ensure the quality of this series products through weft yarn.

For achieving the above object, a kind of pure sky of the present invention silk high density fabric, is describedly 80 pure sky silks through weft yarn, and warp-wise density is 230/inch, and latitudinal density is 195/inch, and fabric tissue is satin weave.

The described weaving process being silk 80 high density fabric in pure sky through weft yarn, comprises the following steps:

(1) winding procedure: adopt fully-automatic spooling machine, incidental looping is become bobbin, and removal of impurities, remove fault and impurity on yarn, adopts metal drum during winder;

(2) warping process: drawn from doff bobbin by warp thread, forms a width yarn sheet, makes warp thread have uniform tension force, tight around on warp beam in parallel to each other, and adjusts tension in Warping circle, reduces the tension in Warping of warp thread, reduces the elongation of yarn;

(3) sizing operation: use field, Tianjin coltfoal HS30 Sizing machines to carry out sizing, during starching, slurry groove temperature controls at 88 DEG C---between 92 DEG C, the temperature of drying room controls below 100 DEG C, 90more than DEG C; After starching, serous coat is complete, pliable and tough, ensures that sizing quality meets and weaves;

(4) denting operation: warp thread is passed menopause tablet, heald and reed successively by the method for following textile processes requirement defined, adopts along wearing method, adopts four to enter to wear method;

The method of wearing is: 1,2,3,4,5; Herein, which page heald frame digitized representation warp thread is through on;

(5) weaving process: adopt air-jet loom, opening time 290 degree, back beam height 50mm, the warp let-off time 310 degree, warp let-off tension force 2200 Ns, the speed of a motor vehicle 440 revs/min, by opening, wefting insertion, beats up, batches the cooperation with warp let-off five big systems, make to form fabric through weft yarn according to the requirement intertexture of design, in weaving process, the feature few according to yarn easy brittle failure filoplume, adopts the technique of small tension receiving coil, the high back rest, early opening, late wefting insertion, adopt spring temple, reduce cloth cover looped weft;

(6) arranging process: test to grey cloth, measure and repair, adopts package to become bag during packing.

Compared with prior art, in order to the needs of cloth style, adjustment longitude and latitude yarn number number and thread count, can obtain required desirable fabric in the present invention.Reasonable adjustment slashing technique, after starching, serous coat is complete, pliable and tough, respond well, ensures that sizing quality meets requirements of weaving process; Formulate rational weaving process parameter, adopt the technique of small tension receiving coil, the high back rest, early opening, late wefting insertion, and adopt spring temple, ensure that the quality of this kind fabric, solve the technical problem of producing this series products at present and occurring.Have technique simple, difficulty of weaving is little, ensure that the quality of this kind fabric, and can be field of textiles increases a kind of functional textile product.

Accompanying drawing explanation

Figure is technique organization chart of the present invention.

Detailed description of the invention

As shown in Figure 1, a kind of pure sky of the present invention silk high density fabric, is describedly 80 pure sky silks through weft yarn, and warp-wise density is 230/inch, and latitudinal density is 195/inch, and fabric tissue is fabric and the weaving process thereof of satin weave.

The present invention is the weaving process of pure sky silk 80 high density fabric through weft yarn, it is characterized in that: comprise the following steps:

(1) winding procedure: adopt fully-automatic spooling machine, incidental looping is become bobbin, and removal of impurities, remove fault and impurity on yarn, for reducing electrostatic phenomenon and broken end during winder, preventing yarn from surprisingly extending, adopting metal drum.

(2) warping process: drawn from doff bobbin by warp thread, forms a width yarn sheet, makes warp thread have uniform tension force, tight around on warp beam in parallel to each other, and adjusts tension in Warping circle, reduces the tension in Warping of warp thread, reduces the elongation of yarn.

(3) sizing operation: use field, Tianjin coltfoal HS30 Sizing machines to carry out sizing, according to fibre property and the similar principle that mixes, adopt rational formula of size (the LH-LE propylene glue mixing of the PR-Su of PVA-1799 of commercially available 12.5 ㎏, the PVA205MB of 20 ㎏, 25 ㎏, the SL-BK environment-friendly size of 75 ㎏, 12 ㎏), due to tencel fiber easily brittle failure under the high temperature conditions, during starching, slurry groove temperature controls at 88 DEG C---between 92 DEG C, the temperature of drying room controls below 100 DEG C 90more than DEG C; After starching, serous coat is complete, pliable and tough, effective, ensures that sizing quality meets and weaves.

(4) denting operation: warp thread is passed menopause tablet, heald and reed successively by the method for following textile processes requirement defined, adopts along wearing method, in order to the needs of cloth style, adopts four to enter to wear method;

The method of wearing is: 1,2,3,4,5; Herein: which page heald frame digitized representation warp thread is through on.

(5) weaving process: adopt air-jet loom, opening time 290 degree, back beam height 50mm, the warp let-off time 310 degree, warp let-off tension force 2200 Ns, the speed of a motor vehicle 440 revs/min, by opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, making to interweave according to the requirement of design through weft yarn forms fabric, in weaving process, the feature few according to yarn easy brittle failure filoplume, adopt the technique of small tension receiving coil, the high back rest, early opening, late wefting insertion, due to the easy brittle failure of yarn, adopt spring temple, to reduce cloth cover looped weft, form good selvedge.

(6) arranging process: test to grey cloth, measure and repair, because sky silk easily produces folding line in folding process, adopts package to become bag during packing.

Claims (2)

1. be pure sky silk 80 high density fabric through weft yarn, it is characterized in that: be describedly 80 pure sky silks through weft yarn, warp-wise density is 230/inch, and latitudinal density is 195/inch, and fabric tissue is satin weave.

2. be a weaving process for pure sky silk 80 high density fabric through weft yarn, it is characterized in that: comprise the following steps:

(1) winding procedure: adopt fully-automatic spooling machine, incidental looping is become bobbin, and removal of impurities, remove fault and impurity on yarn, adopts metal drum during winder;

(2) warping process: drawn from doff bobbin by warp thread, forms a width yarn sheet, makes warp thread have uniform tension force, tight around on warp beam in parallel to each other, and adjusts tension in Warping circle, reduces the tension in Warping of warp thread, reduces the elongation of yarn;

(3) sizing operation: use field, Tianjin coltfoal HS30 Sizing machines to carry out sizing, during starching, slurry groove temperature controls at 88 DEG C---between 92 DEG C, the temperature of drying room controls below 100 DEG C, 90more than DEG C; After starching, serous coat is complete, pliable and tough, ensures that sizing quality meets and weaves;

(4) denting operation: warp thread is passed menopause tablet, heald and reed successively by the method for following textile processes requirement defined, adopts along wearing method, adopts four to enter to wear method;

The method of wearing is: 1,2,3,4,5; Herein: which page heald frame digitized representation warp thread is through on;

(5) weaving process: adopt air-jet loom, opening time 290 degree, back beam height 50mm, the warp let-off time 310 degree, warp let-off tension force 2200 Ns, the speed of a motor vehicle 440 revs/min, by opening, wefting insertion, beats up, batches the cooperation with warp let-off five big systems, make to form fabric through weft yarn according to the requirement intertexture of design, in weaving process, the feature few according to yarn easy brittle failure filoplume, adopts the technique of small tension receiving coil, the high back rest, early opening, late wefting insertion, adopt spring temple, reduce cloth cover looped weft;

(6) arranging process: test to grey cloth, measure and repair, adopts package to become bag during packing.