CN102226305B - Multi-layer cloth fabric and weaving process thereof - Google Patents

Multi-layer cloth fabric and weaving process thereof Download PDF

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Publication number
CN102226305B
CN102226305B CN201110154080.2A CN201110154080A CN102226305B CN 102226305 B CN102226305 B CN 102226305B CN 201110154080 A CN201110154080 A CN 201110154080A CN 102226305 B CN102226305 B CN 102226305B
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China
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fabric
layer
cloth
warp
weaving
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CN201110154080.2A
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Chinese (zh)
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CN102226305A (en
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左攀峰
夏熙志
吴华军
张慧霞
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际华三五四二纺织有限公司
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Abstract

A kind of multi-layer cloth fabric and weaving process thereof, be made up of top layer fabric, intermediate fabric and bottom fabric layer; Top layer fabric is plain weave, twill or SATIN AND SATEEN CLOTH; Intermediate fabric is filler, and not with warp yarns, yarn number several needs according to grammes per square metre can adjust; Bottom fabric layer is plain weave or TWILL CLOTH; Its processing step is: winder → warping → sizing → denting → weave → arrange.Intermediate fabric of the present invention not with warp yarns, be equivalent to filler and be not counted in limit tightness, the yarn number of intermediate fabric can be adjusted, ideal required for acquisition is thick and heavy, solve the difficult problem that conventional woven technique cannot produce super heavily fabric, adopt this technique, broad fabrics grammes per square metre can reach 300g/m 2above, have technique simple, difficulty of weaving is little, the feature that special textile part consumption is few, and can be field of textiles increases the heavy textile product of a kind of super thick.

Description

Multi-layer cloth fabric and weaving process thereof

Technical field

The present invention relates to textile technology field, is a kind of multi-layer cloth fabric and weaving process thereof specifically.

Background technology

At present in existing weaving technology, traditional heavily fabric weaving process is that the method by improving line density and change fabric tissue realizes, but when line density brings up to the limit tightness to a certain degree exceeding fabric, cannot weave on the contrary; And knit layer cloth by changing fabric tissue, and can only the raising fabric weight of part, and more larger close to limit tightness difficulty of weaving, larger to the consumption of textile equipment as reed, heald frame etc.

Summary of the invention

For overcoming the deficiencies in the prior art, goal of the invention of the present invention is to provide a kind of multi-layer cloth fabric and weaving process thereof, solves the problem that conventional woven technique cannot produce super heavily fabric, to realize the object of conveniently weaving super heavily fabric.

For achieving the above object, multi-layer cloth fabric of the present invention is made up of top layer fabric, intermediate fabric and bottom fabric layer.

Described top layer fabric is plain weave, twill or SATIN AND SATEEN CLOTH;

Described intermediate fabric is filler, not with warp yarns;

Described bottom fabric layer is plain weave or TWILL CLOTH;

Described multi-layer cloth fabric warp thread direction top layer fabric and bottom fabric layer are arranged as 3 tables: 1 end, weft direction bottom fabric layer, top layer fabric and intermediate fabric be arranged as 1 end: 1 shows: in 1: 1 shows;

The weaving process of described multi-layer cloth fabric is: winding procedure → warping process → sizing operation → denting operation → weaving process → arranging process:

(1) winding procedure: adopt fully-automatic spooling machine, becomes the bobbin that capacity is large, forming has certain density by incidental looping, and removal of impurities, remove fault and impurity on yarn;

(2) warping process: by the warp thread of certain radical and length, draw, form a width yarn sheet, make warp thread have uniform tension force from doff bobbin is tight around on warp beam in parallel to each other;

(3) sizing operation: adopt Sizing machines, High-pressure Sizing;

(4) denting operation: warp thread is passed menopause tablet, heald and reed successively by the method for following textile processes requirement defined, whole employing subregion wears method, and top line is through proparea, and lower layer warp yarns is through back zone, in order to the needs of cloth style, 4 are adopted to enter to wear method;

Wearing method one is: 1,2,3,6+4,5,1,7+2,3,4,6+5,1,2,7+3,4,5,6+1,2,3,7+4,5,1,6+2,3,4,7+5,1,2,6+3,4,5,7

Wearing method two is: 1,2,3,5+4,1,2,6+3,4,1,7+2,3,4,5+1,2,3,6+4,1,2,7+3,4,1,5+2,3,4,6+1,2,3,7+4,1,2,5+3,4,1,6+2,3,4,7

Wearing method three is: 1,2,3,4+1,2,3,5;

(5) weaving process: adopt multi-arm air-jet loom, opening time 290 degree, back beam height 50mm, the warp let-off time 310 degree, warp let-off tension force 3000 Ns, the speed of a motor vehicle 440 revs/min, adopts the production technology of " hightension, little opening "; Improved by warp stop frame height, the back rest is pushed ahead; By opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, making to interweave according to the requirement of design through weft yarn forms fabric;

(6) arranging process: grey cloth is tested, measure and repairs.

The present invention compared with prior art, intermediate fabric not with warp yarns, be equivalent to filler and be not counted in limit tightness, according to thick and heavy needs, the yarn number of adjustment intermediate fabric, can obtain required ideal thick and heavy, solve the difficult problem that conventional woven technique cannot produce super heavily fabric.Adopt this technique, broad fabrics grammes per square metre can reach 300g/m 2above, have technique simple, difficulty of weaving is little, the feature that the consumption of weaving equipment special is few, and can be field of textiles increases the heavy textile product of a kind of super thick.

Accompanying drawing explanation

The technique organization chart of Fig. 1 embodiment of the present invention 1;

Fig. 2 is textura epidermoidea figure (five piece 2 flies satin weave) of Fig. 1;

Fig. 3 is the intermediate structure figure of Fig. 1;

Fig. 4 is the bottom layer tissue figure (plain weave) of Fig. 1;

The technique organization chart of Fig. 5 embodiment of the present invention 2;

Fig. 6 is textura epidermoidea figure (plain weave) of Fig. 5;

Fig. 7 is the intermediate structure figure of Fig. 5;

Fig. 8 is the bottom layer tissue figure (twill-weave) of Fig. 5;

The technique organization chart of Fig. 9 embodiment of the present invention 3;

Figure 10 is textura epidermoidea figure (twill-weave) of Fig. 9;

Figure 11 is the intermediate structure figure of Fig. 9;

Figure 12 is the bottom layer tissue figure (plain weave) of Fig. 9.

Detailed description of the invention

Multi-layer cloth fabric of the present invention is made up of top layer fabric, intermediate fabric and bottom fabric layer, adjust warp thread direction top layer fabric and bottom fabric layer according to actual needs and be arranged as 3 tables: 1 end, weft direction bottom fabric layer, top layer fabric and intermediate fabric be arranged as 1 end: 1 shows: in 1: 1 shows.In order to the needs of cloth style, can be plain weave, twill and satin weave by top layer Fabric Design; According to thick and heavy needs, the yarn number of adjustment intermediate fabric, can obtain required ideal thick and heavy; Generally bottom fabric layer can be designed to plain cloth, also can be designed to twill according to actual needs.

Embodiment 1: as shown in Figure 1, Figure 2, Figure 3, Figure 4, top layer Fabric Design is five piece 2 and flies satin weave, and intermediate fabric is filler, and not with warp yarns, bottom fabric layer is designed to plain cloth (upper values of Fig. 1 is correspondence and wears method).

The method of wearing is 1,2,3,6+4,5,1,7+2,3,4,6+5,1,2,7+3,4,5,6+1,2,3,7+4,5,1,6+2,3,4,7+5,1,2,6+3,4,5, which page heald frame 7(digitized representation warp thread be through on, represent between "+" and "+" that these several warp thread are through in a dent, 1,2,3,4,5 represent top layer warp thread frame number, and 6,7 represent lower layer warp yarns frame number)

Embodiment 2: as shown in Fig. 5, Fig. 6, Fig. 7, Fig. 8, top layer Fabric Design is plain weave, and intermediate fabric is filler, and not with warp yarns, bottom fabric layer is designed to TWILL CLOTH (upper values of Fig. 5 is correspondence and wears method).

The method of wearing is: 1,2,3,5+4,1,2,6+3,4,1,7+2,3,4,5+1,2,3,6+4,1,2,7+3,4,1,5+2,3,4,6+1,2,3,7+4,1,2,5+3,4,1,6+2,3,4, which page heald frame 7(digitized representation warp thread be through on, represent between "+" and "+" that these several warp thread are through in a dent, 1,2,3,4 represent top layer warp thread frame number, and 5,6,7 represent lower layer warp yarns frame number)

Embodiment 3: as shown in Fig. 9, Figure 10, Figure 11, Figure 12, top layer Fabric Design is twill-weave, and intermediate fabric is filler, and not with warp yarns, bottom fabric layer is designed to plain cloth (upper values of Fig. 9 is correspondence and wears method).

The method of wearing is: 1,2,3,4+1,2,3, which page heald frame 5(digitized representation warp thread be through on, represent between "+" and "+" that these several warp thread are through in a dent, 1,2,3 represent top layer warp thread frame numbers, and 4,5 represent lower layer warp yarns frame numbers)

Specific embodiment of the invention processing step is, winding procedure → warping process → sizing operation → denting operation → weaving process → arranging process:

(1) winding procedure: adopt fully-automatic spooling machine, becomes the bobbin that capacity is large, forming has certain density by incidental looping, and removal of impurities, remove fault and impurity on yarn;

(2) warping process: by the warp thread of certain radical and length, draw, form a width yarn sheet, make warp thread have uniform tension force from doff bobbin is tight around on warp beam in parallel to each other;

(3) sizing operation: adopt field, Tianjin coltfoal HS30 Sizing machines, by the method for High-pressure Sizing, increases the fracture strength of yarn, improves the ABRASION RESISTANCE of yarn, keep yarn breakage percentage elongation, docile and obedient filoplume;

(4) denting operation: by warp thread by the method for textile processes requirement defined successively through menopause tablet, heald and reed, to form shed open by shedding mechanism lifting heald on loom, completing interweaves with certain organization rule with weft yarn forms fabric; Utilize subregion to wear method, top line is through proparea, lower layer warp yarns is through back zone, in order to the needs of cloth style, adopts 4 to enter to wear method;

(5) weaving process: adopt field, Tianjin coltfoal ZAX multi-arm air-jet loom, opening time 290 degree, back beam height 50mm, the warp let-off time 310 degree, warp let-off tension force: 3000 Ns, the speed of a motor vehicle 440 revs/min, adopts the production technology of " hightension, little opening "; The back rest, warp stop frame height are suitably improved, the back rest is pushed ahead, and can shorten the length of yarn of rear fell like this, reduces friction, thus reduces cracked ends number of times, enhances productivity; By opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, making to interweave according to the requirement of design through weft yarn forms fabric;

(6) arranging process: grey cloth is tested, measure and repairs.

Claims (1)

1. a weaving process for multi-layer cloth fabric, is characterized in that: multi-layer cloth fabric is made up of top layer fabric, intermediate fabric and bottom fabric layer;
Described top layer fabric is plain weave, twill or SATIN AND SATEEN CLOTH;
Described intermediate fabric is filler, not with warp yarns;
Described bottom fabric layer is plain weave or TWILL CLOTH;
Described multi-layer cloth fabric warp thread direction top layer fabric and bottom fabric layer are arranged as 3 tables: 1 end; Weft direction bottom fabric layer, top layer fabric and intermediate fabric be arranged as 1 end: 1 shows: in 1: 1 shows;
Described processing step is, winding procedure → warping process → sizing operation → denting operation → weaving process → arranging process:
(1) winding procedure: adopt fully-automatic spooling machine, becomes the bobbin that capacity is large, forming has certain density by incidental looping, and removal of impurities, remove fault and impurity on yarn;
(2) warping process: by the warp thread of certain radical and length, draw, form a width yarn sheet, make warp thread have uniform tension force from doff bobbin is tight around on warp beam in parallel to each other;
(3) sizing operation: adopt Sizing machines, High-pressure Sizing;
(4) denting operation: warp thread is passed menopause tablet, heald and reed successively by the method for following textile processes requirement defined, whole employing subregion wears method, and top line is through proparea, and lower layer warp yarns is through back zone, in order to the needs of cloth style, 4 are adopted to enter to wear method;
Wearing method one is: 1,2,3,6+4,5,1,7+2,3,4,6+5,1,2,7+3,4,5,6+1,2,3,7+4,5,1,6+2,3,4,7+5,1,2,6+3,4,5,7
Wearing method two is: 1,2,3,5+4,1,2,6+3,4,1,7+2,3,4,5+1,2,3,6+4,1,2,7+3,4,1,5+2,3,4,6+1,2,3,7+4,1,2,5+3,4,1,6+2,3,4,7
Wearing method three is: 1,2,3,4+1,2,3,5;
(5) weaving process: adopt multi-arm air-jet loom, opening time 290 degree, back beam height 50mm, the warp let-off time 310 degree, warp let-off tension force 3000 Ns, the speed of a motor vehicle 440 revs/min, adopts the production technology of " hightension, little opening "; By opening, wefting insertion, beat up, batch the cooperation with warp let-off five big systems, making to interweave according to the requirement of design through weft yarn forms fabric;
(6) arranging process: grey cloth is tested, measure and repairs.
CN201110154080.2A 2011-06-09 2011-06-09 Multi-layer cloth fabric and weaving process thereof CN102226305B (en)

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CN103774321A (en) * 2012-10-19 2014-05-07 际华三五四二纺织有限公司 Weaving process of Chinese-hemp-hygroscopic and sweat-releasing polyester filament yarn fabric
CN104278407B (en) * 2013-07-12 2015-12-02 际华三五四二纺织有限公司 Warp backed weave double cloth fabric manufacture technique
CN104514067B (en) * 2013-09-30 2017-05-03 际华三五四二纺织有限公司 Imitation chiffon fabric and weaving process
CN104514063A (en) * 2013-09-30 2015-04-15 际华三五四二纺织有限公司 Embedded fabric and weaving process thereof
CN105648615A (en) * 2014-11-09 2016-06-08 际华三五四二纺织有限公司 Dark fringe elastic force satin drill weaving method
CN105506833A (en) * 2016-02-07 2016-04-20 际华三五四二纺织有限公司 Weaving method for positive and negative twisting nylon elastic double-layer cloth
CN105506831A (en) * 2016-02-07 2016-04-20 际华三五四二纺织有限公司 Weaving process for medical false double-layer gauze
CN105506830A (en) * 2016-02-07 2016-04-20 际华三五四二纺织有限公司 Yasser and mulberry silk two-side cloth fabric weaving process
CN106567173B (en) * 2016-08-17 2017-12-05 际华三五四二纺织有限公司 A kind of weaving process of six layers of cloth fabric
CN110359153A (en) * 2019-07-26 2019-10-22 际华三五四二纺织有限公司 A kind of filled type fabric and its weaving process
CN110565233A (en) * 2019-08-30 2019-12-13 际华三五四二纺织有限公司 Flame-retardant heat-insulation fabric and preparation process thereof

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CN1714196A (en) * 2002-11-21 2005-12-28 阿尔巴尼国际公司 Forming fabric with twinned top wefts and an extra layer of middle wefts
KR100806411B1 (en) * 2004-07-16 2008-02-21 아사히 가세이 케미칼즈 가부시키가이샤 Base cloth for hollow-woven air bag and method for production thereof
CN101660237A (en) * 2009-09-14 2010-03-03 孔伟文 Three-layer fabric and tatting technique thereof
CN102031616A (en) * 2010-12-30 2011-04-27 宁波雅戈尔毛纺织染整有限公司 Worsted fabric and manufacturing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1714196A (en) * 2002-11-21 2005-12-28 阿尔巴尼国际公司 Forming fabric with twinned top wefts and an extra layer of middle wefts
KR100806411B1 (en) * 2004-07-16 2008-02-21 아사히 가세이 케미칼즈 가부시키가이샤 Base cloth for hollow-woven air bag and method for production thereof
CN101660237A (en) * 2009-09-14 2010-03-03 孔伟文 Three-layer fabric and tatting technique thereof
CN102031616A (en) * 2010-12-30 2011-04-27 宁波雅戈尔毛纺织染整有限公司 Worsted fabric and manufacturing method thereof

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