CN113737545A - Imitation wax printing spinning and printing process for polyester sanding - Google Patents
Imitation wax printing spinning and printing process for polyester sanding Download PDFInfo
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- CN113737545A CN113737545A CN202111165123.7A CN202111165123A CN113737545A CN 113737545 A CN113737545 A CN 113737545A CN 202111165123 A CN202111165123 A CN 202111165123A CN 113737545 A CN113737545 A CN 113737545A
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- 238000000034 method Methods 0.000 title claims abstract description 54
- 238000009987 spinning Methods 0.000 title claims abstract description 21
- 229920000728 polyester Polymers 0.000 title claims abstract description 12
- 239000004744 fabric Substances 0.000 claims abstract description 93
- 238000005406 washing Methods 0.000 claims abstract description 51
- 239000000975 dye Substances 0.000 claims abstract description 50
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 24
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 19
- 235000017557 sodium bicarbonate Nutrition 0.000 claims abstract description 17
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims abstract description 17
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 14
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims abstract description 13
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000004202 carbamide Substances 0.000 claims abstract description 13
- 235000010413 sodium alginate Nutrition 0.000 claims abstract description 13
- 229940005550 sodium alginate Drugs 0.000 claims abstract description 13
- 239000000661 sodium alginate Substances 0.000 claims abstract description 13
- 239000000341 volatile oil Substances 0.000 claims abstract description 13
- 241000219784 Sophora Species 0.000 claims abstract description 12
- 238000004043 dyeing Methods 0.000 claims abstract description 12
- 150000003839 salts Chemical class 0.000 claims abstract description 7
- 239000002002 slurry Substances 0.000 claims abstract description 7
- 229920004934 Dacron® Polymers 0.000 claims abstract description 3
- 238000001035 drying Methods 0.000 claims description 18
- 229920004933 Terylene® Polymers 0.000 claims description 16
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 13
- 238000009999 singeing Methods 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 8
- 230000007547 defect Effects 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 235000017550 sodium carbonate Nutrition 0.000 claims description 6
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 6
- 238000010025 steaming Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 2
- 229920000742 Cotton Polymers 0.000 abstract description 6
- 239000003205 fragrance Substances 0.000 abstract description 6
- 239000003513 alkali Substances 0.000 description 7
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 244000046101 Sophora japonica Species 0.000 description 1
- 235000010586 Sophora japonica Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
- D06P1/48—Derivatives of carbohydrates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/642—Compounds containing nitrogen
- D06P1/649—Compounds containing carbonamide, thiocarbonamide or guanyl groups
- D06P1/6492—(Thio)urethanes; (Di)(thio)carbamic acid derivatives; Thiuramdisulfide
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
- D06P1/65106—Oxygen-containing compounds
- D06P1/65125—Compounds containing ester groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
- D06P3/528—Polyesters using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Coloring (AREA)
Abstract
The invention discloses a dacron sanding wax-imitating dyeing spinning and printing process. In the invention, the configuration of printing dyes is carried out, 200 to 250 parts of K-type active dye, 15 to 30 parts of baking soda, 40 to 80 parts of urea, 5 to 10 parts of anti-dyeing salt, 150 to 200 parts of sodium alginate slurry, 50 to 70 parts of sophora essential oil and 100 to 150 parts of warm water are taken, then the polyester grey cloth is subjected to double-sided dyeing and printing operation and soaped, the first and second washing tanks are washed with cold water → the third washing tank is washed with hydrochloric acid (10g/L, the temperature is 90 to 95 ℃), the fourth washing tank is washed with hot water → the fifth washing tank is washed with soaping agent, the wax printing imitating process of double-sided printing is adopted to ensure that the produced cloth is double-sided printed, the front and the back of the produced cloth can be worn, the product characteristics are increased, the wax printing imitating process is adopted simultaneously, the touch of the produced cloth is close to cotton, the comfort when the cloth is worn is improved, and the sophora essential oil is added in the dye for printing and dyeing, the clothes made by the method have natural fragrance, and the characteristics of the product are improved.
Description
Technical Field
The invention belongs to the technical field of wax printing imitation processes, and particularly relates to a polyester sanding wax printing imitation spinning process.
Background
The style of the wax printing pattern is characterized in that the pattern is relatively free, is less limited by the process, can be fully exerted by a maker, and obtains the pattern with special effect. The batik fabric is a traditional style product which is fused by rich national features and a certain artistic value, and along with the returning of ancient fashion trend and the pursuit of people for comfortable and leisure clothes, the fabric is more and more favored by people.
However, it is difficult to meet the requirements for mass production of wax printing due to the problems of complicated conventional wax printing tools, equipment, and processes, and environmental pollution caused by wax printing. Meanwhile, the common spinning and printing process can not be used for double-sided printing, so that people wear the fabric more singly, and the product does not have product characteristics.
Disclosure of Invention
The invention aims to: in order to solve the problems, a dacron sanding wax-imitating dyeing spinning and printing process is provided.
The technical scheme adopted by the invention is as follows: the polyester sanding wax-imitating dyeing and spinning process comprises the following steps:
s1, firstly, designing the pattern, then taking the terylene cloth to be printed and dyed, singeing the terylene grey cloth by a gas singeing machine,
s2, preparing printing dyes, namely taking 200 to 250 portions of K-type active dye, 15 to 30 portions of baking soda, 40 to 80 portions of urea, 5 to 10 portions of dye-resistant salt, 150 to 200 portions of sodium alginate slurry, 50 to 70 portions of sophora flower essential oil, 100 to 150 portions of warm water, mixing the obtained mixture with a solvent, and drying the obtained product,
S3, the polyester grey cloth is printed on two sides,
s4, adopting a long-ring steamer to steam the printed cloth in the step S3;
s5, soaping the fabric, namely, washing the fabric with cold water in the first and second washing tanks → washing the fabric with hydrochloric acid (10g/L, temperature 90-95 ℃) → washing the fabric with hot water in the fourth washing tank at 95 ℃) → washing the fabric with soaping agent in the fifth washing tank;
s6; the cloth is dried and then the cloth is dried,
s7, rolling the dried cloth after drying;
and S8, after the pressing roller is finished, rolling the prepared cloth to complete the whole preparation process.
In a preferred embodiment, in the step S2, the dosage of the soda lye varies with the dosage of the dye, the dark color is 25 to 30g/L, the medium color is 20 to 35g/L, and the light color is 15 to 20 g/L. When using active blue printing, the alkali agent is preferably sodium bicarbonate and soda ash. The dosage of the urea is determined by the dosage of the dye, the printing mode and the size of the pattern area.
In a preferred embodiment, in step S2, the viscosity of the dope is preferably lower than 1200 cppa · S, and a low viscosity variety is preferably used for the raw paste of sodium alginate during spinning to reduce defects.
In a preferred embodiment, in step S3, dyes such as dyes and auxiliaries are accurately weighed during the printing operation, and the color matching should be standardized. The thickness degree of the color paste not only meets the requirements of printing and pattern, but also is consistent between barrels, and the speed of the printing operation process is stable. The angles of the cylinder, the pressure of the flower net and the angle of the scraper must correspond to the pressure to ensure that the color is consistent.
In a preferred embodiment, in the step S4, the steaming temperature is controlled to be 100 to 120 ℃, the vehicle speed is controlled to be 46 to 50m/min, the light color is steamed for 7 to 9min, and the dark color is steamed for 10 to 12 min.
In a preferred embodiment, in the step S6, the temperature of the soaping agent added in the water washing tank is 98-100 ℃, and the concentration is 2 g/L.
In a preferred embodiment, in the step S6, the temperature of the drying room is controlled to be 90 to 100 ℃, and the cropping width is 1.6 to 2.0cm larger than the final width.
In a preferred embodiment, in the step S7, the calender roll pressure is controlled to be 1.96x105N, working temperature of the calender is 115 ℃.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
according to the invention, the wax printing imitating textile printing process of double-sided printing is adopted, so that the produced cloth is printed on both sides, the front and the back of the produced clothes can be worn, the product characteristics are increased, meanwhile, the wax printing imitating textile printing process is adopted, the touch feeling of the produced cloth is close to cotton, the wearing comfort is improved, and meanwhile, the sophora flower essential oil is added into the printed and dyed dye, so that the produced clothes have natural fragrance, the product characteristics are improved, and the novel wearing feeling is brought to people who wear the clothes.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
the polyester sanding wax-imitating dyeing and spinning process comprises the following steps:
s1, firstly, designing the pattern, then taking the terylene cloth to be printed and dyed, singeing the terylene grey cloth by a gas singeing machine,
s2, preparing a printing dye, namely taking 200 parts of K-type active dye, 15 parts of baking soda, 40 parts of urea, 5 parts of dye-resistant salt, 150 parts of sodium alginate slurry, 50 parts of sophora flower essential oil and 100 parts of warm water, wherein in the step S2, the using amount of alkaline agent baking soda is changed along with the using amount of the dye, the dark color is 25-30 g/L, the medium color is 20-35 g/L, and the light color is 15-20 g/L. When using active blue printing, the alkali agent is preferably sodium bicarbonate and soda ash. The dosage of the urea is determined by the dosage of the dye, the printing mode and the size of the pattern area; in step S2, the viscosity of the spin-printing paste is preferably lower than 1200 cPa.s, and a low-viscosity variety is preferably used for the sodium alginate raw paste during spin-printing to reduce defects;
and S3, performing double-sided printing operation on the terylene grey cloth, and accurately weighing dyes, such as dyes, auxiliaries and the like in the printing operation process in the step S3, wherein the color matching is to achieve metering standardization. The thickness degree of the color paste not only meets the requirements of printing and pattern, but also is consistent between barrels, and the speed of the printing operation process is stable. The angles of the cylinder, the pressure of the flower net and the angle of the scraper must correspond to the pressure to ensure the color consistency;
s4, adopting a long-ring steamer to steam the printed cloth in the step S3; in the step S4, the steaming temperature is controlled to be 100-120 ℃, the vehicle speed is controlled to be 46-50 m/min, the light color is steamed for 7-9 min, and the deep color is steamed for 10-12 min;
s5, soaping the fabric, namely, washing the fabric with cold water in the first and second washing tanks → washing the fabric with hydrochloric acid (10g/L, temperature 90-95 ℃) → washing the fabric with hot water in the fourth washing tank at 95 ℃) → washing the fabric with soaping agent in the fifth washing tank;
s6; drying the cloth, wherein in the step S6, the temperature of the soaping agent added into the water washing tank is 98-100 ℃, and the concentration is 2 g/L; in step S6, the temperature of the drying room is controlled between 90 ℃ and 100 ℃, and the width of the cloth falling door is 1.6 cm to 2.0cm larger than that of the finished product;
s7, rolling the dried cloth after drying; in step S7, the calender roll pressure is controlled to 1.96x105N, the working temperature of a calender is 115 ℃;
s8, after the compression roller is finished, the prepared cloth is rolled to complete the whole preparation process, the wax printing imitating spinning printing process of double-sided printing is adopted to enable the produced cloth to be double-sided printed, the prepared clothes can be worn on both sides, product characteristics are increased, meanwhile, the wax printing imitating spinning printing process is adopted, the touch feeling of the prepared cloth is close to cotton, the wearing comfort is improved, meanwhile, the sophora flower essential oil is added into the printed and dyed dye, the prepared clothes have natural fragrance, the product characteristics are improved, and novel wearing feeling is brought to people who wear the clothes.
Example two:
the polyester sanding wax-imitating dyeing and spinning process comprises the following steps:
s1, firstly, designing the pattern, then taking the terylene cloth to be printed and dyed, singeing the terylene grey cloth by a gas singeing machine,
s2, preparing printing dyes, namely taking 220 parts of K-type active dye, 20 parts of baking soda, 40 parts of urea, 5 parts of dye-resistant salt, 150 parts of sodium alginate slurry, 60 parts of sophora flower essential oil and 100 parts of warm water, wherein in the step S2, the using amount of alkali agent baking soda is changed along with the using amount of the dyes, the dark color is 25-30 g/L, the medium color is 20-35 g/L, and the light color is 15-20 g/L. When using active blue printing, the alkali agent is preferably sodium bicarbonate and soda ash. The dosage of the urea is determined by the dosage of the dye, the printing mode and the size of the pattern area; in step S2, the viscosity of the spin-printing paste is preferably lower than 1200 cPa.s, and a low-viscosity variety is preferably used for the sodium alginate raw paste during spin-printing to reduce defects;
and S3, performing double-sided printing operation on the terylene grey cloth, and accurately weighing dyes, such as dyes, auxiliaries and the like in the printing operation process in the step S3, wherein the color matching is to achieve metering standardization. The thickness degree of the color paste not only meets the requirements of printing and pattern, but also is consistent between barrels, and the speed of the printing operation process is stable. The angles of the cylinder, the pressure of the flower net and the angle of the scraper must correspond to the pressure to ensure the color consistency;
s4, adopting a long-ring steamer to steam the printed cloth in the step S3; in the step S4, the steaming temperature is controlled to be 100-120 ℃, the vehicle speed is controlled to be 46-50 m/min, the light color is steamed for 7-9 min, and the deep color is steamed for 10-12 min;
s5, soaping the fabric, namely, washing the fabric with cold water in the first and second washing tanks → washing the fabric with hydrochloric acid (10g/L, temperature 90-95 ℃) → washing the fabric with hot water in the fourth washing tank at 95 ℃) → washing the fabric with soaping agent in the fifth washing tank;
s6; drying the cloth, wherein in the step S6, the temperature of the soaping agent added into the water washing tank is 98-100 ℃, and the concentration is 2 g/L; in step S6, the temperature of the drying room is controlled between 90 ℃ and 100 ℃, and the width of the cloth falling door is 1.6 cm to 2.0cm larger than that of the finished product;
s7, rolling the dried cloth after drying; in step S7, the calender roll pressure is controlled to 1.96x105N, the working temperature of a calender is 115 ℃;
s8, after the compression roller is finished, the prepared cloth is rolled to complete the whole preparation process, the wax printing imitating spinning printing process of double-sided printing is adopted to enable the produced cloth to be double-sided printed, the prepared clothes can be worn on both sides, product characteristics are increased, meanwhile, the wax printing imitating spinning printing process is adopted, the touch feeling of the prepared cloth is close to cotton, the wearing comfort is improved, meanwhile, the sophora flower essential oil is added into the printed and dyed dye, the prepared clothes have natural fragrance, the product characteristics are improved, and novel wearing feeling is brought to people who wear the clothes.
Example three:
the polyester sanding wax-imitating dyeing and spinning process comprises the following steps:
s1, firstly, designing the pattern, then taking the terylene cloth to be printed and dyed, singeing the terylene grey cloth by a gas singeing machine,
s2, preparing printing dyes, namely, taking 230 parts of K-type active dye, 25 parts of baking soda, 40 parts of urea, 5 parts of dye-resistant salt, 150 parts of sodium alginate slurry, 65 parts of sophora flower essential oil and 100 parts of warm water, wherein in the step S2, the using amount of alkaline agent baking soda is changed along with the using amount of the dyes, the dark color is 25-30 g/L, the medium color is 20-35 g/L, and the light color is 15-20 g/L. When using active blue printing, the alkali agent is preferably sodium bicarbonate and soda ash. The dosage of the urea is determined by the dosage of the dye, the printing mode and the size of the pattern area; in step S2, the viscosity of the spin-printing paste is preferably lower than 1200 cPa.s, and a low-viscosity variety is preferably used for the sodium alginate raw paste during spin-printing to reduce defects;
and S3, performing double-sided printing operation on the terylene grey cloth, and accurately weighing dyes, such as dyes, auxiliaries and the like in the printing operation process in the step S3, wherein the color matching is to achieve metering standardization. The thickness degree of the color paste not only meets the requirements of printing and pattern, but also is consistent between barrels, and the speed of the printing operation process is stable. The angles of the cylinder, the pressure of the flower net and the angle of the scraper must correspond to the pressure to ensure the color consistency;
s4, adopting a long-ring steamer to steam the printed cloth in the step S3; in the step S4, the steaming temperature is controlled to be 100-120 ℃, the vehicle speed is controlled to be 46-50 m/min, the light color is steamed for 7-9 min, and the deep color is steamed for 10-12 min;
s5, soaping the fabric, namely, washing the fabric with cold water in the first and second washing tanks → washing the fabric with hydrochloric acid (10g/L, temperature 90-95 ℃) → washing the fabric with hot water in the fourth washing tank at 95 ℃) → washing the fabric with soaping agent in the fifth washing tank;
s6; drying the cloth, wherein in the step S6, the temperature of the soaping agent added into the water washing tank is 98-100 ℃, and the concentration is 2 g/L; in step S6, the temperature of the drying room is controlled between 90 ℃ and 100 ℃, and the width of the cloth falling door is 1.6 cm to 2.0cm larger than that of the finished product;
s7, rolling the dried cloth after drying; in step S7, the calender roll pressure is controlled to 1.96x105N, the working temperature of a calender is 115 ℃;
s8, after the compression roller is finished, the prepared cloth is rolled to complete the whole preparation process, the wax printing imitating spinning printing process of double-sided printing is adopted to enable the produced cloth to be double-sided printed, the prepared clothes can be worn on both sides, product characteristics are increased, meanwhile, the wax printing imitating spinning printing process is adopted, the touch feeling of the prepared cloth is close to cotton, the wearing comfort is improved, meanwhile, the sophora flower essential oil is added into the printed and dyed dye, the prepared clothes have natural fragrance, the product characteristics are improved, and novel wearing feeling is brought to people who wear the clothes.
Example four:
the polyester sanding wax-imitating dyeing and spinning process comprises the following steps:
s1, firstly, designing the pattern, then taking the terylene cloth to be printed and dyed, singeing the terylene grey cloth by a gas singeing machine,
s2, preparing printing dyes, namely taking 250 parts of K-type active dye, 30 parts of baking soda, 80 parts of urea, 10 parts of dye-resistant salt, 150 parts of sodium alginate slurry, 70 parts of sophora japonica essential oil and 100 parts of warm water, wherein in the step S2, the using amount of alkali agent baking soda is changed along with the using amount of the dyes, the dark color is 25-30 g/L, the medium color is 20-35 g/L, and the light color is 15-20 g/L. When using active blue printing, the alkali agent is preferably sodium bicarbonate and soda ash. The dosage of the urea is determined by the dosage of the dye, the printing mode and the size of the pattern area; in step S2, the viscosity of the spin-printing paste is preferably lower than 1200 cPa.s, and a low-viscosity variety is preferably used for the sodium alginate raw paste during spin-printing to reduce defects;
and S3, performing double-sided printing operation on the terylene grey cloth, and accurately weighing dyes, such as dyes, auxiliaries and the like in the printing operation process in the step S3, wherein the color matching is to achieve metering standardization. The thickness degree of the color paste not only meets the requirements of printing and pattern, but also is consistent between barrels, and the speed of the printing operation process is stable. The angles of the cylinder, the pressure of the flower net and the angle of the scraper must correspond to the pressure to ensure the color consistency;
s4, adopting a long-ring steamer to steam the printed cloth in the step S3; in the step S4, the steaming temperature is controlled to be 100-120 ℃, the vehicle speed is controlled to be 46-50 m/min, the light color is steamed for 7-9 min, and the deep color is steamed for 10-12 min;
s5, soaping the fabric, namely, washing the fabric with cold water in the first and second washing tanks → washing the fabric with hydrochloric acid (10g/L, temperature 90-95 ℃) → washing the fabric with hot water in the fourth washing tank at 95 ℃) → washing the fabric with soaping agent in the fifth washing tank;
s6; drying the cloth, wherein in the step S6, the temperature of the soaping agent added into the water washing tank is 98-100 ℃, and the concentration is 2 g/L; in step S6, the temperature of the drying room is controlled between 90 ℃ and 100 ℃, and the width of the cloth falling door is 1.6 cm to 2.0cm larger than that of the finished product;
s7, rolling the dried cloth after drying; in step S7, the calender roll pressure is controlled to 1.96x105N, the working temperature of a calender is 115 ℃;
s8, after the compression roller is finished, the prepared cloth is rolled to complete the whole preparation process, the wax printing imitating spinning printing process of double-sided printing is adopted to enable the produced cloth to be double-sided printed, the prepared clothes can be worn on both sides, product characteristics are increased, meanwhile, the wax printing imitating spinning printing process is adopted, the touch feeling of the prepared cloth is close to cotton, the wearing comfort is improved, meanwhile, the sophora flower essential oil is added into the printed and dyed dye, the prepared clothes have natural fragrance, the product characteristics are improved, and novel wearing feeling is brought to people who wear the clothes.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (8)
1. A dacron sanding wax-imitating dyeing spinning and printing process is characterized in that: the polyester sanding wax-imitating spin-printing process comprises the following steps:
s1, firstly, designing the pattern, then taking the terylene cloth to be printed and dyed, and singeing the terylene grey cloth by a gas singeing machine;
s2, preparing printing dyes, namely taking 200 to 250 parts of K-type active dye, 15 to 30 parts of baking soda, 40 to 80 parts of urea, 5 to 10 parts of dye-resistant salt, 150 to 200 parts of sodium alginate slurry, 50 to 70 parts of sophora flower essential oil and 100 to 150 parts of warm water;
s3, performing double-sided dyeing and printing operation on the polyester grey cloth;
s4, adopting a long-ring steamer to steam the printed cloth in the step S3;
s5, soaping the fabric, and washing the fabric with cold water in the first and second washing tanks; then, adding 10g/L hydrochloric acid into a third washing tank at the temperature of 90-95 ℃, and performing hot water washing at 95 ℃ in a fourth washing tank → adding a soaping agent into a fifth washing tank;
s6; drying the cloth;
s7, rolling the dried cloth after drying;
and S8, after the pressing roller is finished, rolling the prepared cloth to complete the whole preparation process.
2. The process of claim 1, wherein the process comprises: in the step S2, the dosage of the soda serving as an alkaline agent is changed along with the dosage of the dye, the dark color is 25 to 30g/L, the medium color is 20 to 35g/L, and the light color is 15 to 20 g/L; when active blue printing is used, the alkaline agent is preferably sodium bicarbonate and soda ash; the dosage of the urea is determined by the dosage of the dye, the printing mode and the size of the pattern area.
3. The process of claim 1, wherein the process comprises: in the step S2, the viscosity of the spin-printing paste is preferably lower than 1200cPa · S, and a low-viscosity variety is preferably used for the raw paste of sodium alginate during spin-printing to reduce defects.
4. The process of claim 1, wherein the process comprises: in the step S3, dyes, such as dyes, auxiliaries and the like are accurately weighed in the printing operation process, and the color matching is to be measured and standardized; the thickness degree of the color paste not only meets the requirements of printing and pattern, but also is consistent between barrels, and the speed of the printing operation process is stable; the angles of the cylinder, the pressure of the flower net and the angle of the scraper must correspond to the pressure to ensure that the color is consistent.
5. The process of claim 1, wherein the process comprises: in the step S4, the steaming temperature is controlled to be 100-120 ℃, the vehicle speed is controlled to be 46-50 m/min, the light color is steamed for 7-9 min, and the deep color is steamed for 10-12 min.
6. The process of claim 1, wherein the process comprises: in the step S6, the temperature of the soaping agent added into the water washing tank is 98-100 ℃, and the concentration is 2 g/L.
7. The process of claim 1, wherein the process comprises: in the step S6, the temperature of the drying room is controlled to be 90-100 ℃, and the width of the cloth falling door is 1.6-2.0 cm larger than that of the finished product.
8. The process of claim 1, wherein the process comprises: in the step S7, the calender roll pressure is controlled to be 1.96x105N, working temperature of the calender is 115 ℃.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114347642A (en) * | 2021-12-31 | 2022-04-15 | 浙江宝纺印染有限公司 | Intelligent production line for polyester sanding wax-like printing |
| CN114474965A (en) * | 2021-12-31 | 2022-05-13 | 浙江宝纺印染有限公司 | Sanding wax-imitating printing device |
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| CN104562748A (en) * | 2013-10-15 | 2015-04-29 | 青岛三秀新科技复合面料有限公司 | Imitating batik printing technique |
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