CN1483879A - Technology for producing needle-punched pattern-embroidered carpet - Google Patents
Technology for producing needle-punched pattern-embroidered carpet Download PDFInfo
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- CN1483879A CN1483879A CNA031318355A CN03131835A CN1483879A CN 1483879 A CN1483879 A CN 1483879A CN A031318355 A CNA031318355 A CN A031318355A CN 03131835 A CN03131835 A CN 03131835A CN 1483879 A CN1483879 A CN 1483879A
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Abstract
The production process of needle-punched embroidered carpet includes the following steps: (1) using circular loom to filling-wise interweave acrylic fibre and polyester fibre and make them into gray cloth, setting the gray cloth by using setting machine; (2) printing the gray cloth, setting and drying; (3). according to the printed pattern on the pile face of the printed cloth cutting groove in the intersected place of different colours, and embroidering mass-dyed yarn into the cut groove; (4). evenly trimming the embroidered mass-dyed yarn and making its pile face be 0.1-2.0 mm higher than the pile face of printed cloth, then sizing and setting, making its pile face be shrinked and be 0.1-0.5 mm lower than the pile face of printed cloth to obtain printed gray goods.
Description
Technical field
The present invention relates to a kind of production technology of fabric, the production technology of line carpet is embroidered in particularly a kind of acupuncture.
Background technology
Carpet of the prior art mainly is the jacquard weave carpet, and it is to go out carpet fabric and be composited with the carpet auxiliary material with Weaving jacquard is woven, and its technological process is, yarn dyeing, woven, preshearing, bristle, scald and cut typing, get final product carpet fabric, get product through compound bound edge.Its process characteristic is, one, participate in braiding through broadwise; Two, yarn is to dye earlier, weaves again; Three, the solution dyeing yarn in its lining pattern participates in braiding with other dyed yarn.The defective of this technology is: one, the percentage of A-class goods is low, and usually, the percentage of A-class goods of producing woven jacquard carpet is about 65%; Two, the production efficiency of jacquard weave carpet is lower, and every class of general Weaving jacquard machine produces to be had only about 8; Three, production cost of products height, the low and percentage of A-class goods of the production efficiency of woven jacquard carpet is low to be a reason that causes woven jacquard carpet production cost high, Another reason then is that the price of a Weaving jacquard machine is about 300,000 yuan; Four, the pattern of the carpet that is woven is not too clearly demarcated, and third dimension is not strong.
Summary of the invention
Technical problem to be solved by this invention is according to the deficiencies in the prior art, proposes the production technology that the line carpet is embroidered in the strong acupuncture of a kind of production efficiency height, product percentage of A-class goods height, clear patterns and third dimension.
Technical problem to be solved by this invention is to realize by following technical scheme.The present invention is the production technology that the line carpet is embroidered in a kind of acupuncture, is characterized in that its technological process is as follows:
(1) with circular knitting machine acrylic yarn and terylene thread broadwise are woven into grey cloth, and use
Setting machine is finalized the design to grey cloth;
(2) grey cloth after will finalizing the design carries out stamp, and with setting machine to stamp after
The figured cloth of gained is finalized the design, is dried;
(3) according to the decalcomania of the figured cloth hair side behind the shaping and drying or flower type,
The intersection of different colours cuts groove, and the solution dyeing yarn is embroidered
In the groove of being cut;
(4) have one's hair trimmed embroidering good solution dyeing yarn, and make its hair side exceed the figured cloth hair
Face 0.1-2.0 millimeter, then with setting machine with the starching of solution dyeing yarn
Typing is contracted to than the low 0.1-0.5 millimeter of figured cloth hair side its hair side,
Get printed cloth;
(5) then printed cloth is carried out bristle, boiling hot light cropping processing, can obtain
The semi-finished product TWEED;
(6) semi-finished product TWEED and carpet auxiliary material is compound, and carry out bound edge and handle,
Get product.
The characteristics of production technology of the present invention are, the braiding of this process using broadwise, when weaving, adopt the raw yarn of white yarn no dyeing processing just to weave, form grey cloth, and then carry out PLATE SCREAM PRINTING according to pattern or flower type color, and the solution dyeing yarn in the carpet fabric pattern is to embroider on lining in the mode of embroidering with acupuncture behind the stamp.
Technical problem to be solved by this invention can also further realize by following technical scheme.The production technology of line carpet is embroidered in above-described a kind of acupuncture, is characterized in that described carpet auxiliary material is sponge or cotton or nonwoven fabric.
Technical problem to be solved by this invention can also further realize by following technical scheme.The production technology of line carpet is embroidered in above-described a kind of acupuncture, is characterized in that the groove width of described groove is the 1-3 millimeter, and groove depth is the 4-9 millimeter.Like this, after the solution dyeing yarn was embroidered groove, its shared ratio was more appropriate.
Technical problem to be solved by this invention can also further realize by following technical scheme.The production technology of line carpet is embroidered in above-described a kind of acupuncture, is characterized in that the color of described solution dyeing yarn is a black.Like this, after the solution dyeing yarn of black was embroidered groove, the aberration that forms between different colours was big, and the contrast sense is strong, strengthens its third dimension, makes pattern more clearly demarcated.
Technical problem to be solved by this invention can also further realize by following technical scheme.The production technology of line carpet is embroidered in above-described a kind of acupuncture, is characterized in that the specification of described acrylic yarn is that 12-26 props up, and the specification of described terylene thread is 100-200 dawn-Denier.
Compared with prior art, the production technology that the line carpet is embroidered in acupuncture of the present invention has following advantage: one, the carpet percentage of A-class goods height that adopts explained hereafter of the present invention to go out, generally can reach more than 97%, and it does not have waste product, can save production cost greatly; Two, carry out carpet manufacture with production technology of the present invention, its production efficiency is higher, and general class of every circular knitting machine can produce about 50 of carpets, and production efficiency improves more than 6 times than prior art; Three, production cost of products is lower, production technology of the present invention is produced production efficiency height, the percentage of A-class goods height of carpet, thus reduced production cost widely, and with regard to production equipment, the price of a circular knitting machine only is about 30,000 yuan, is 1/10th of Weaving jacquard machine; Four, the line carpet is embroidered in the acupuncture of adopting production technology of the present invention to produce, its clear patterns, claims that all the third dimension of pattern is stronger, and is also more attractive in appearance.
The specific embodiment
Embodiment 1.The production technology of line carpet is embroidered in a kind of acupuncture, and its technological process is as follows:
(1) with circular knitting machine acrylic bulky yarn and low elastic polyester filament broadwise are woven into grey cloth, and grey cloth are finalized the design with setting machine; And because grey cloth belongs to cut velvet cloth, the setting machine spreading mass need be used in the flannelette bottom surface, and heating is fixed wool yarn.
(2) grey cloth after will finalizing the design carries out stamp, and with setting machine to stamp after the figured cloth of gained finalize the design, dry; This processing step is the stamp setting process among the present invention, and during operation, elder generation is according to the size of stamp sheet frame, select the grey cloth width, before the stamp, on platen, entirely post fabric, during stamp, the screen cloth frame lies in above the fabric, and printing paste is poured in the screen frame, and evenly scrape slurry, make mill base see through mesh and print on the fabric, treat that mill base is dried slightly after, print another chromatography again, so circulation behind the stamp, is finalized the design, is dried with setting machine again.
(3) according to the decalcomania or the flower type of the figured cloth hair side behind the shaping and drying, cut groove in the different colours intersection, the groove width of described groove is 1 millimeter, and groove depth is 4 millimeters, and the solution dyeing yarn is embroidered in the groove of being cut;
(4) have one's hair trimmed embroidering good solution dyeing yarn, and make its hair side exceed 0.1 millimeter of figured cloth hair side, with setting machine the starching of solution dyeing yarn is finalized the design then, its hair side is contracted to than low 0.10 millimeter of figured cloth hair side, get printed cloth;
(5) then printed cloth is carried out bristle, boiling hot light cropping processing, can obtain the semi-finished product TWEED;
(6) semi-finished product TWEED and carpet auxiliary material is non-woven fabric compounded, and carry out bound edge and handle, get product.
Embodiment 2.The production technology of line carpet is embroidered in a kind of acupuncture, and its technological process is as follows:
(1) with circular knitting machine acrylic yarn and terylene thread broadwise are woven into grey cloth, and grey cloth are finalized the design with setting machine; The specification of described acrylic yarn is 16, and the specification of described terylene thread was 150 dawn.
(2) grey cloth after will finalizing the design carries out stamp, and with setting machine to stamp after the figured cloth of gained finalize the design, dry;
(3) according to the decalcomania of the figured cloth hair side behind the shaping and drying or flower type, cut groove in the different colours intersection, the groove width of described groove is 2 millimeters, and groove depth is 6 millimeters, and the solution dyeing yarn embroidered in the groove of being cut, described solution dyeing yarn is a black.
(4) have one's hair trimmed embroidering good solution dyeing yarn, and make its hair side exceed 0.5 millimeter of figured cloth hair side, with setting machine the starching of solution dyeing yarn is finalized the design then, its hair side is contracted to than low 0.2 millimeter of figured cloth hair side, get printed cloth;
(5) then printed cloth is carried out bristle, boiling hot light cropping processing, can obtain the semi-finished product TWEED;
(6) with semi-finished product TWEED and carpet auxiliary material sponge, non-woven fabric compounded, and carry out bound edge and handle, get product.
Embodiment 3.The production technology of line carpet is embroidered in a kind of acupuncture, and its technological process is as follows:
(1) with circular knitting machine acrylic bulky yarn and low elastic polyester filament broadwise are woven into grey cloth, and grey cloth are finalized the design with setting machine; The specification of described acrylic bulky yarn is 20, and the specification of described low elastic polyester filament is 100.
(2) grey cloth after will finalizing the design carries out stamp, and with setting machine to stamp after the figured cloth of gained finalize the design, dry;
(3) according to the decalcomania of the figured cloth hair side behind the shaping and drying or flower type, cut groove in the different colours intersection, the groove width of described groove is 3 millimeters, and groove depth is 9 millimeters, and the solution dyeing yarn embroidered in the groove of being cut, described solution dyeing yarn be white.
(4) have one's hair trimmed embroidering good solution dyeing yarn, and make its hair side exceed 1.0 millimeters of figured cloth hair sides, with setting machine the starching of solution dyeing yarn is finalized the design then, its hair side is contracted to than low 0.5 millimeter of figured cloth hair side, get printed cloth;
(5) then printed cloth is carried out bristle, boiling hot light cropping processing, can obtain the semi-finished product TWEED;
(6) semi-finished product TWEED and carpet auxiliary material sponge, cotton is compound, and carry out bound edge and handle, get product.
Embodiment 4.The production technology of line carpet is embroidered in a kind of acupuncture, and its technological process is as follows:
(1) with circular knitting machine acrylic bulky yarn and low elastic polyester filament broadwise are woven into grey cloth, and grey cloth are finalized the design with setting machine; The specification of described acrylic bulky yarn is 26, and the specification of described low elastic polyester filament was 200 dawn.
(2) grey cloth after will finalizing the design carries out stamp, and with setting machine to stamp after the figured cloth of gained finalize the design, dry;
(3) according to the decalcomania of the figured cloth hair side behind the shaping and drying or flower type, cut groove in the different colours intersection, the groove width of described groove is 2.5 millimeters, and groove depth is 7 millimeters, and the solution dyeing yarn embroidered in the groove of being cut, described solution dyeing yarn be a redness.
(4) have one's hair trimmed embroidering good solution dyeing yarn, and make its hair side exceed 2.0 millimeters of figured cloth hair sides, with setting machine the starching of solution dyeing yarn is finalized the design then, its hair side is contracted to than low 0.2 millimeter of figured cloth hair side, get printed cloth;
(5) then printed cloth is carried out bristle, boiling hot light cropping processing, can obtain the semi-finished product TWEED;
(6) semi-finished product TWEED and carpet auxiliary material cotton is compound, and carry out bound edge and handle, get product.
Embodiment 5.The production technology of line carpet is embroidered in a kind of acupuncture, and its technological process is as follows:
(1) with circular knitting machine acrylic yarn and terylene thread broadwise are woven into grey cloth, and grey cloth are finalized the design with setting machine; The specification of described acrylic yarn is 18, and the specification of described terylene thread was 170 dawn.
(2) grey cloth after will finalizing the design carries out stamp, and with setting machine to stamp after the figured cloth of gained finalize the design, dry;
(3) according to the decalcomania of the figured cloth hair side behind the shaping and drying or flower type, cut groove in the different colours intersection, the groove width of described groove is 1.5 millimeters, and groove depth is 5 millimeters, and the solution dyeing yarn embroidered in the groove of being cut, described solution dyeing yarn is a black.
(4) have one's hair trimmed embroidering good solution dyeing yarn, and make its hair side exceed 1.5 millimeters of figured cloth hair sides, with setting machine the starching of solution dyeing yarn is finalized the design then, its hair side is contracted to than low 0.5 millimeter of figured cloth hair side, get printed cloth;
(5) then printed cloth is carried out bristle, boiling hot light cropping processing, can obtain the semi-finished product TWEED;
(6) semi-finished product TWEED and carpet auxiliary material sponge, cotton is compound, and carry out bound edge and handle, get product.
Claims (5)
1, the production technology of line carpet is embroidered in a kind of acupuncture, it is characterized in that its technological process is as follows:
(1) with circular knitting machine acrylic yarn and terylene thread broadwise are woven into grey cloth, and grey cloth are finalized the design with setting machine;
(2) grey cloth after will finalizing the design carries out stamp, and with setting machine to stamp after the figured cloth of gained finalize the design, dry;
(3) according to the decalcomania or the flower type of the figured cloth hair side behind the shaping and drying, cut groove in the intersection of different colours, and the solution dyeing yarn is embroidered in the groove of being cut;
(4) have one's hair trimmed embroidering good solution dyeing yarn, and make its hair side exceed figured cloth hair side 0.1-2.0 millimeter, with setting machine the starching of solution dyeing yarn is finalized the design then, its hair side is contracted to than the low 0.1-0.5 millimeter of figured cloth hair side, get printed cloth;
(5) then printed cloth is carried out bristle, boiling hot light cropping processing, can obtain the semi-finished product TWEED;
(6) semi-finished product TWEED and carpet auxiliary material is compound, and carry out bound edge and handle, get product.
2, the production technology of a kind of acupuncture embroidery line carpet according to claim 1 is characterized in that described carpet auxiliary material is sponge or cotton or nonwoven fabric.
3, the production technology of a kind of acupuncture embroidery line carpet according to claim 1 is characterized in that the groove width of described groove is the 1-3 millimeter, and groove depth is the 4-9 millimeter.
4, the production technology of a kind of acupuncture embroidery line carpet according to claim 1 is characterized in that the color of described solution dyeing yarn is a black.
5, the production technology of a kind of acupuncture embroidery line carpet according to claim 1 is characterized in that the specification of described acrylic yarn is that 12-26 props up, and the specification of described terylene thread is the 100-200 dawn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03131835 CN1234929C (en) | 2003-06-06 | 2003-06-06 | Technology for producing needle-punched pattern-embroidered carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03131835 CN1234929C (en) | 2003-06-06 | 2003-06-06 | Technology for producing needle-punched pattern-embroidered carpet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1483879A true CN1483879A (en) | 2004-03-24 |
| CN1234929C CN1234929C (en) | 2006-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03131835 Expired - Fee Related CN1234929C (en) | 2003-06-06 | 2003-06-06 | Technology for producing needle-punched pattern-embroidered carpet |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100360069C (en) * | 2005-08-23 | 2008-01-09 | 刘福利 | A woven back-cloth plastering carpet and method for manufacturing the same |
| CN101597844B (en) * | 2008-06-03 | 2012-01-25 | 日星特殊精密株式会社 | Cashmere yarn feeding controller of embroidery machine and method thereof |
| CN103101340A (en) * | 2012-12-14 | 2013-05-15 | 常熟市赵市华达染整有限责任公司 | Sponge printing technology |
| CN105167482A (en) * | 2015-08-31 | 2015-12-23 | 山东新丝路工贸股份有限公司 | Embroidered blanket and production process thereof |
| CN110184722A (en) * | 2019-06-28 | 2019-08-30 | 西安航天复合材料研究所 | A kind of carbon-point punctures the preparation method of carbon fiber three-dimensional fabric |
| CN114766896A (en) * | 2022-05-07 | 2022-07-22 | 昆山怡家居纺织有限公司 | Plain velvet carpet with high-low velvet feeling |
-
2003
- 2003-06-06 CN CN 03131835 patent/CN1234929C/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100360069C (en) * | 2005-08-23 | 2008-01-09 | 刘福利 | A woven back-cloth plastering carpet and method for manufacturing the same |
| CN101597844B (en) * | 2008-06-03 | 2012-01-25 | 日星特殊精密株式会社 | Cashmere yarn feeding controller of embroidery machine and method thereof |
| CN103101340A (en) * | 2012-12-14 | 2013-05-15 | 常熟市赵市华达染整有限责任公司 | Sponge printing technology |
| CN105167482A (en) * | 2015-08-31 | 2015-12-23 | 山东新丝路工贸股份有限公司 | Embroidered blanket and production process thereof |
| CN110184722A (en) * | 2019-06-28 | 2019-08-30 | 西安航天复合材料研究所 | A kind of carbon-point punctures the preparation method of carbon fiber three-dimensional fabric |
| CN114766896A (en) * | 2022-05-07 | 2022-07-22 | 昆山怡家居纺织有限公司 | Plain velvet carpet with high-low velvet feeling |
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| Publication number | Publication date |
|---|---|
| CN1234929C (en) | 2006-01-04 |
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