CN1266327C - Terylene superfine-denier coral fleece and production method thereof - Google Patents

Terylene superfine-denier coral fleece and production method thereof Download PDF

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Publication number
CN1266327C
CN1266327C CN 200510050367 CN200510050367A CN1266327C CN 1266327 C CN1266327 C CN 1266327C CN 200510050367 CN200510050367 CN 200510050367 CN 200510050367 A CN200510050367 A CN 200510050367A CN 1266327 C CN1266327 C CN 1266327C
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terylene
blanket
cloth
stamp
minutes
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CN 200510050367
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CN1702217A (en
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金波
唐久豪
陈焕田
叶友军
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维科控股集团股份有限公司
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Abstract

The present invention relates to a terylene superfine-denier coral velour blanket which is characterized in that the present invention is manufactured by adopting 0.52 D or lower than 0.52 D of terylene filaments or terylene-cotton composite filaments as velour yarn raw materials and using 100 to 150D of terylene FDY as bottom filaments, wherein the terylene or the terylene-cotton composite filaments account for a 60 to 80% of mass percentage, and the 100 to 150D terylene FDY accounts for a 40 to 20% of mass percentage. The present invention sequentially comprises the dispersal following production steps: the preparation of the raw materials; weaving on a two-needle bar Raschel machine; slitting; heat setting; dyeing or dye printing; post processing; napping; back-side cropping; heat setting; blanket formation; checking and packaging. An obtained blanket has the advantages of unique velour style, similar undersea coral, thermal protection, lightness and softness; therefore, the present invention fully satisfies market pursuit, and is suitable for being generalized and used for manufacturing blankets because of a reasonable and effective technological method.

Description

A kind of terylene superfine-denier coral fleece and production method thereof

Technical field

The present invention relates to a kind of employing terylene super fine denier fiber is raw material, weaves on the double-needle bed raschel warp knitting machine, the woollen blanket method for manufacturing relevant with it that adopts special afterfinish method to produce.

Background technology

At present, the polar fleece woollen blanket on weft-knitted large circle machine, produced of woollen blanket, acrylic blanket, cotton blanket and the employing polyester raw material that popular woollen blanket has all woolen blanket, hair to make with other raw materials (as acrylic fibers, viscose glue) blending on the market.The no much variations on feel, style for many years of these blankets, the present vicious circle that has entered price war.Along with the appearance of superfine fibre, it is more comfortable than infant skin that market presses for a kind of sense of touch, and have the woollen blanket of splendid property next to the shin (covering the body that can sketch the contours of the people on one's body), and these above-mentioned woollen blankets can't satisfy the needs in market.Though all woolen blanket is warming, but not mildew-resistant is not mothproof, and bedding next to the shin has perverse gargalesthesia; Woollen mixed blanket is also like this; Though acrylic blanket is beautiful in colour, anti-mould and anti-moth, feel and property deficiency next to the shin, though the cotton blanket good hygroscopicity, the sense of touch softness is comfortable, still differs greatly with the comfort level of market demands.The polar fleece woollen blanket is owing to adopt the spin PROCESS FOR TREATMENT, so, this woollen blanket matte is coarse, with cotton blanket, acrylic blanket can't be compared, again because the raw material that adopts is still thick as 1.67-0.77dtex (1.5-0.7D) at present, again owing to adopted large circle machine manufacturing, compare with the double-needle bed raschel warp knitting machine, there is following defective in it: structure stability is poor 1), the double-needle bed raschel warp knitting machine has two ground tissue comb joints, can weave the same stable ground tissue with woven fabric, is fit to very much do woollen blanket, and the ground structure stability deficiency of big garden machine must solve this defective by post processing; 2) consumption of raw materials is very big in process, the double needle bar raschel warp knitting machine is because its unique lopping principle, after fabric knitting is finished, after cuing open the width of cloth, promptly makes by cutter the lint face, so the consume of its raw material can be for zero, as duplex felt, and for large circle machine, take two sides plucking or plucking of one side cropping circle, all have very big cropping loss; 3) output is very low, and the daily output of a double needle bar raschel warp knitting machine is several times to tens times of a big garden machine, and the price of equipment is very nearly the same; 4) amplitude can't arbitrarily change, because the grey cloth of big garden machine production is columnar, so the working needle base of a big garden machine is originally constant, amplitude is also constant substantially, and the working needle number of double needle bar raschel warp knitting machine can change arbitrarily in complete machine pin number, so can satisfy the multiple amplitude requirement of client; 5) matte is coarse, the front is mentioned, the polar fleece woollen blanket is owing to adopted the spin PROCESS FOR TREATMENT, so this woollen blanket matte is coarse, the double needle bar raschel warp knitting machine since its unique lopping handle, after weaving textile is finished, after cutter cuts open the width of cloth villous surface, its style is extremely fine and smooth, and class wants high more than polar fleece; 6) post processing and technological process are oversize, because the grey cloth of big garden machine production is columnar, so at first grey cloth will be cut off, cut off the back because the selvedge crimping is wanted deckle, add the spin post processing, so postprocessing working procedures and technological process are longer than two-needle bar grey cloth.

Summary of the invention

Primary technical problem to be solved by this invention provides a kind of terylene superfine-denier coral fleece, its lint unique style, and similar seabed coral makes product more warming, slim and graceful, soft, fully satisfies the pursuit in market.

Another object of the present invention is to provide a kind of production method of terylene superfine-denier coral fleece, the woollen blanket lint unique style of its acquisition, similar seabed coral, and make product more warming, slim and graceful, soft, fully satisfy the pursuit in market, and process more rationally effectively.

The present invention solves the technical scheme that above-mentioned primary technical problem adopts: a kind of terylene superfine-denier coral fleece, it is characterized in that adopting 0.58dtex (0.52D) or following terylene thread or the polyamide composite filaments of this specification is suede yarn raw material, 111~167dtex (make for end silk by 100~150D) polyester FDYs, wherein terylene thread or polyamide composite filaments account for 60~80%, (100~150D) polyester FDYs account for 40~20% to 111~167dtex, and described percentage is mass percent.

The present invention solves the technical scheme that above-mentioned another technical problem adopts: a kind of production method of above-mentioned terylene superfine-denier coral fleece is characterized in that steps in sequence is:

(1) raw material is prepared, and selects and be ready to the raw material of described ratio;

(2) weave grey cloth gram 200~1200g/m on the double-needle bed raschel warp knitting machine 2

(3) cut open the width of cloth;

(4) HEAT SETTING, 175~185 ℃ of temperature, fiber heated time 45~55 seconds;

(5) dyeing or stamp, dye formulation is: disperse yellow 0.5~1.5%, disperse blue 0.5~1.5%, Red-1 200 .5~2.5%, glacial acetic acid 0.3~0.8%, levelling agent 0.3~0.8%, above-mentioned percentage is that fabric heavily is benchmark, in the time of 60~70 ℃, described color additive is added, advance cloth, be warmed up to 125~135 ℃ through 45~55 minutes, be incubated 25~35 minutes, the steam off valve is put into cold water in the dyeing machine interlayer then, cools to 75~85 ℃ and goes out cloth; The stamp prescription is: disperse red 4~6g/l, disperse yellow 1~3g/l, disperse blue 0.5~1.5g/l, acetic acid 4~6g/l, urea 45~55g/l, and all the other are sodium alginate paste, are made into printing paste, remove stamp;

(6) post processing, the dyeing post processing, caustic soda 0.5~1.5g/l, sodium hydrosulfite 0.5~1.5g/l, 65~75 ℃ of temperature after 10~20 minutes, add softener 20~40g/l in the setting machine groove, handle typing, then at 155~165 ℃ of following dryings; The stamp post processing will be evaporated under 170~180 ℃ behind the fabric drying, again washing, caustic soda 0.5~1.5g/l, sodium hydrosulfite 0.5~1.5g/l, 65~75 ℃ of temperature, 10~20 minutes, in the setting machine groove, add softener 20~40g/l then, handling typing, is duplex felt as product, directly removes into blanket after the typing at 175~185 ℃, as product is individual layer back side plucking blanket, prepares plucking at 155~165 ℃ of dryings;

(7) plucking is with napper, with No. 26/30 stripping fillet, drum rotation speed 70~90r/min, cloth speed 7~15m/min, continuous 3~5 pluckings of envers;

(8) back side cropping, cloth speed 6~9m/min grabs roller speed 700~800r/min, scissors speed 700~800r/min;

(9) typing, 175~185 ℃ of temperature, fiber heated time 30~40 seconds;

(10) become blanket, test package.

Need carry out the alkali decrement for sea island filament and polyamide composite filaments before described dyeing or the stamp step, the solution of NaOH 7~9g/l is handled, 75~85 ℃ of temperature, 25~35 minutes processing times.

Compared with prior art, the invention has the advantages that: this is state-of-the art in the market woollen blanket, use the up-to-date terylene super fine denier fiber of succeeding in developing, product has than the infant skin property next to the shin of soft hand feeling and use more, because the use of the up-to-date terylene super fine denier fiber of succeeding in developing makes product have impayable bulky hand; Owing to stored more air between novel superfine Denier fibre, warm air can be kept here, isolated with cool ambient air, simultaneously great specific area has reflected the heat of human body effectively, prevent that heat energy runs off, so the warmth retention property of blanket is better as 1.67dtex (1.5D) than normal polyester doughnut; 3 comfortable especially visual effects, this is the breakthrough of traditional blanket, and its similar seabed coral fine hair is brought up comfortable especially visual effect, and after the technology processing by novelty, its color and luster is extremely gorgeous, and cyclic washing does not influence quality; The product environment-friendly and green does not contain harmful material, and anti-mould and anti-moth can not cause dermoreaction, compares with other woollen blanket, and operation is few, and is with short production cycle, the efficient height, and operation is more rationally with effective.

The specific embodiment

Below in conjunction with examples of implementation the present invention is described in further detail.

Examples of implementation 1

The double-deck dyeing of coral suede blanket, finished width 165cm, double-deck grammes per square metre 400g/m 2Its production stage is followed successively by:

(1) raw material is prepared, select and be ready to raw material, adopting 167dtex/288f (150D/288F), 0.58dtex (0.52D) terylene low elastic interlaced yarn is suede yarn raw material, 111dtex (100D) polyester FDY is an end silk, form through braiding, FDY is exactly a full-drawn yarn, and wherein 0.58dtex (0.52D) terylene low elastic interlaced yarn accounts for 65%, 111dtex (100D) polyester FDY accounts for 35%, and described percentage is mass percent;

(2) weave grey cloth gram 400g/m on the RD6DPLM12-3E16 double-needle bed raschel warp knitting machine that adopts KARL MALIMO company to produce 2, fabric width 165cm or need and decide according to the client;

(3) cut open the width of cloth;

(4) HEAT SETTING, 180 ℃ of temperature, fiber heated time 50 seconds;

(5) dyeing, dye formulation is: disperse yellow 1%, disperse blue 1%, disperse red 2%, glacial acetic acid 0.5%, levelling agent 0.5%, heavy for fabric, in the time of 60~70 ℃, above-mentioned color additive is added, advance cloth, be warmed up to 130 ℃ through 50 minutes, be incubated 30 minutes, the steam off valve is put into cold water in the dyeing machine interlayer then, cools to 80 ℃ and goes out cloth;

(6) dyeing post processing, caustic soda 1g/l, sodium hydrosulfite 1g/l, 70 ℃ of temperature after 15 minutes, add softener 30g/l and handle typing in the setting machine groove, 180 ℃ of following HEAT SETTING, fiber heated time 30~40 seconds, wide cut 165cm;

(7) become blanket, test package.

Examples of implementation 2

Coral suede individual layer stamp plucking blanket, finished product amplitude 152cm, grammes per square metre 280g/m 2Its production stage is followed successively by

(1) raw material is prepared, select and be ready to raw material, adopting 167dtex/288f (150D/288F), 0.58dtex (0.52D) terylene low elastic interlaced yarn is suede yarn raw material, 167dtex (150D) polyester FDY is made for end silk, wherein 0.58dtex (0.52D) terylene low elastic interlaced yarn accounts for 70%,, 167dtex (150D) polyester FDY accounts for 30%, and described percentage is mass percent

(2) on the RD6DPLM12-3E16 double-needle bed raschel warp knitting machine that KARL MALIMO company produces, weave grey cloth grammes per square metre 510g/m 2, fabric width 165cm or need and decide according to the client;

(3) cut open the width of cloth;

(4) HEAT SETTING, 180 ℃ of temperature, fiber heated time 50 seconds;

(5) stamp, the stamp prescription is: disperse red 5g/l, disperse yellow 2g/l, disperse blue 1g/l, acetic acid 5g/l, urea 50g/l, all the other are sodium alginate paste, are made into printing paste, remove stamp;

(6) stamp post processing will be evaporated under 170~180 ℃ behind the fabric drying, washing again, and caustic soda 1g/l, sodium hydrosulfite 1g/1,70 ℃ of temperature, 15 minutes, in the setting machine groove, add its softener 30g/l then, handle typing, under 160 ℃ of dryings, prepare plucking;

(7) plucking is with 24 pins or 36 porcupine roller nappers, with No. 26/30 stripping fillet, drum rotation speed 80r/min, cloth speed 7~15m/min, continuous 4 pluckings of envers;

(8) back side cropping, cloth speed 6~9m/min grabs roller speed 700~800r/min, scissors speed 700~800r/min;

(9) HEAT SETTING, 180 ℃ of temperature, fiber heated time 30~40 seconds, wide cut 152CM;

(10) become blanket, test package.

Examples of implementation 3

The double-deck dyeing of coral suede blanket, finished width 165cm, double-deck grammes per square metre 400g/m 2Its production stage is followed successively by:

(1) raw material is prepared, select and be ready to raw material, adopting sea island filament is suede yarn raw material, and sea island filament is very thin terylene thread so far, usually below 0.55dtex (0.5D), even can reach below the 0.1dtex (0.1D), 111dtex (100D) polyester FDY is an end silk, makes through braiding, FDY is exactly a full-drawn yarn, wherein sea island filament accounts for 60%, and 111dtex (100D) polyester FDY accounts for 40%, and described percentage is mass percent;

(2) weave grey cloth grammes per square metre 440g/m on the RD6DPLM12-3 E16 double-needle bed raschel warp knitting machine that adopts KARL MALIMO company to produce 2, fabric width 165cm or need and decide according to the client;

(3) cut open the width of cloth;

(4) HEAT SETTING, 180 ℃ of temperature, fiber heated time 50 seconds;

(5) alkali decrement, the solution of NaOH 8g/l is handled, 80 ℃ of temperature, 30 minutes processing times;

(6) dyeing, dye formulation is: disperse yellow 1%, disperse blue 1%, disperse red 2%, glacial acetic acid 0.5%, levelling agent 0.5%, heavy for fabric, in the time of 60~70 ℃, above-mentioned color additive is added, advance cloth, be warmed up to 130 ℃ through 45~55 minutes, be incubated 30 minutes, the steam off valve is put into cold water in the dyeing machine interlayer then, cools to 80 ℃ and goes out cloth;

(7) dyeing post processing, caustic soda 1g/l, sodium hydrosulfite 1g/l, 70 ℃ of temperature after 15 minutes, add softener 30g/l and handle typing in the setting machine groove, 180 ℃ of following HEAT SETTING, fiber heated time 30~40 seconds, wide cut 165cm;

(8) become blanket, test package.

Examples of implementation 4

Coral suede individual layer stamp plucking blanket, finished product amplitude 152cm, grammes per square metre 280g/m 2Its production stage is followed successively by

(1) raw material is prepared, select and be ready to raw material, adopting polyamide composite filaments is suede yarn raw material, its fineness is usually below 0.55dtex (0.5D), even can reach 0.05dtex (0.05D), and 167dtex (150D) polyester FDY is made for end silk, and wherein polyamide composite filaments accounts for 80%, 167dtex (150D) polyester FDY accounts for 20%, and described percentage is mass percent;

(2) on the RD6DPLM12-3 E16 double-needle bed raschel warp knitting machine that KARL MALIMO company produces, weave grey cloth grammes per square metre 560g/m 2, fabric width 165cm or need and decide according to the client;

(3) cut open the width of cloth;

(4) HEAT SETTING, 180 ℃ of temperature, fiber heated time 50 seconds;

(5) alkali decrement, the solution of NaOH 8g/l is handled, 80 ℃ of temperature, 30 minutes processing times;

(6) stamp, the stamp prescription is: disperse red 5g/l, disperse yellow 2g/l, disperse blue 1g/l, acetic acid 5g/l, urea 50g/l, all the other are sodium alginate paste, are made into printing paste, remove stamp;

(7) stamp post processing will be evaporated under 170~180 ℃ behind the fabric drying, washing again, and caustic soda 1g/l, sodium hydrosulfite 1g/l, 70 ℃ of temperature, 15 minutes, in the setting machine groove, add softener 30g/l then, handle typing, under 160 ℃ of dryings, prepare plucking;

(8) plucking is with 24 pins or 36 porcupine roller nappers, with No. 26/30 stripping fillet, drum rotation speed 80r/min, cloth speed 7~15m/min, continuous 4 pluckings of envers;

(9) back side cropping, cloth speed 6~9m/min grabs roller speed 700~800r/min, scissors speed 700~800r/min;

(10) HEAT SETTING, 180 ℃ of temperature, fiber heated time 30~40 seconds, wide cut 152cm;

(11) become blanket, test package.

Claims (3)

1. terylene superfine-denier coral fleece, it is characterized in that adopting 0.58dtex or following terylene thread or the polyamide composite filaments of this specification is suede yarn raw material, 111~167dtex polyester FDY is made for end silk, wherein terylene thread or polyamide composite filaments account for 60~80%, polyester FDY accounts for 40~20%, and described percentage is mass percent.
2. the production method of the described terylene superfine-denier coral fleece of claim 1 is characterized in that steps in sequence is:
A) raw material is prepared, and selects and be ready to the raw material of aforesaid right requirement 1 described ratio;
B) on the double-needle bed raschel warp knitting machine, weave grey cloth gram 200~1200g/m 2
C) cut open the width of cloth;
D) HEAT SETTING, 175~185 ℃ of temperature, fiber heated time 45~55 seconds;
E) dyeing or stamp, dye formulation is: disperse yellow 0.5~1.5%, disperse blue 0.5~1.5%, Red-1 200 .5~2.5%, glacial acetic acid 0.3~0.8%, levelling agent 0.3~0.8%, above-mentioned percentage is that fabric heavily is benchmark, in the time of 60~70 ℃, described color additive is added, advance cloth, be warmed up to 125~135 ℃ through 45~55 minutes, be incubated 25~35 minutes, the steam off valve is put into cold water in the dyeing machine interlayer then, cools to 75~85 ℃ and goes out cloth; The stamp prescription is: disperse red 4~g/l, disperse yellow 1~3g/l, disperse blue 0.5~1.5g/l, acetic acid 4~6g/l, urea 45~55g/l, and all the other are sodium alginate paste, are made into printing paste, just remove stamp;
F) post processing, the dyeing post processing, caustic soda 0.5~1.5g/l, sodium hydrosulfite 0.5~1.5g/l, 65~75 ℃ of temperature after 10~20 minutes, add softener 20~40g/l in the setting machine groove, handle typing, then at 155~165 ℃ of following dryings; The stamp post processing will be evaporated under 170~180 ℃ behind the fabric drying, again washing, caustic soda 0.5~1.5g/l, sodium hydrosulfite 0.5~1.5g/l, 65~75 ℃ of temperature, 10~20 minutes, in the setting machine groove, add softener 20~40g/l then, handling typing, is duplex felt as product, directly removes into blanket after the typing at 175~185 ℃, as product is individual layer back side plucking blanket, prepares plucking at 155~165 ℃ of dryings;
G) plucking is with napper, with No. 26/30 stripping fillet, drum rotation speed 70~90r/min, cloth speed 7~15m/min, continuous 3~5 pluckings of envers;
H) back side cropping, cloth speed 6~9m/min grabs roller speed 700~800r/min, scissors speed 700~800r/min;
I) HEAT SETTING, 175~185 ℃ of temperature, fiber heated time 30~40 seconds;
J) become blanket, test package.
3. the production method of terylene superfine-denier coral fleece as claimed in claim 2, it is characterized in that to carry out the alkali decrement for sea island filament and polyamide composite filaments before described dyeing or the stamp step, the solution of NaOH 7~9g/l is handled, 75~85 ℃ of temperature, 25~35 minutes processing times.
CN 200510050367 2005-05-19 2005-05-19 Terylene superfine-denier coral fleece and production method thereof CN1266327C (en)

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