CN115627583B - Double-color jacquard fantasy curtain cloth and production method thereof - Google Patents
Double-color jacquard fantasy curtain cloth and production method thereof Download PDFInfo
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- CN115627583B CN115627583B CN202211232254.7A CN202211232254A CN115627583B CN 115627583 B CN115627583 B CN 115627583B CN 202211232254 A CN202211232254 A CN 202211232254A CN 115627583 B CN115627583 B CN 115627583B
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- 239000004744 fabric Substances 0.000 title claims abstract description 73
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000009940 knitting Methods 0.000 claims abstract description 51
- 238000004043 dyeing Methods 0.000 claims abstract description 11
- 229920000728 polyester Polymers 0.000 claims description 84
- 238000009941 weaving Methods 0.000 claims description 22
- 150000001768 cations Chemical class 0.000 claims description 17
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 9
- 230000035515 penetration Effects 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 claims description 2
- 229920004934 Dacron® Polymers 0.000 claims 4
- 230000000694 effects Effects 0.000 abstract description 18
- 238000003825 pressing Methods 0.000 abstract description 12
- 238000003780 insertion Methods 0.000 abstract description 4
- 230000037431 insertion Effects 0.000 abstract description 4
- 230000009471 action Effects 0.000 description 12
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- 239000002994 raw material Substances 0.000 description 10
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- 230000006750 UV protection Effects 0.000 description 4
- 230000018044 dehydration Effects 0.000 description 4
- 238000006297 dehydration reaction Methods 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
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- 239000004753 textile Substances 0.000 description 4
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/18—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/02—Curtains
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
The application relates to a double-color jacquard fantasy curtain cloth and a production method thereof, wherein the double-color jacquard fantasy curtain cloth is produced by adopting a jacquard warp knitting machine with a yarn pressing plate, and is knitted by a yarn pressing plate and six guide bars, JB1 guide bars and JB2 guide bars are knitted into jacquard structures, GB3 guide bars are knitted into chain structures, GB4 guide bars, GB5 guide bars and GB6 guide bars are knitted into weft insertion structures in a mutually matched mode, and the double-color jacquard fantasy curtain cloth is knitted. Solves the problems of the prior art that the surface of the dream curtain fabric is exposed with white background color, the whole color is single, the sun-shading effect is not ideal, the three-dimensional effect is low, and the like. The produced double-color jacquard fantasy curtain cloth can realize the effects of completely not exposing the ground color in jacquard weave and plain weave, and the whole curtain cloth has the advantages of clear texture, vivid patterns, more three-dimensional fullness, concave-convex feeling, better sun shading effect, comfortable touch feeling and novel and attractive style after dyeing treatment.
Description
Technical Field
The application relates to the technical field of curtain cloth, in particular to a bicolor jacquard fantasy curtain cloth and a production method thereof.
Background
Curtains are an essential part of home decoration integrating functionality and decoration. Mainly keeps the privacy of the living room and plays a role in decoration. The modern curtain can lighten and shade light to meet the requirements of people on light rays with different intensities, and can prevent ultraviolet rays, insulate heat, prevent wind dust, keep warm and the like, the curtain cloth is generally divided into a single layer and a double layer, and the single layer curtain cloth is generally required to be added with shading cloth; the outer layer of the double-layer curtain cloth is mostly made of transparent or semitransparent jacquard warp knitting fabrics, warp knitting mesh fabrics, fancy yarn-decorated leno fabrics and the like, thereby being convenient for lighting and ventilation and preventing sunlight from being directly injected into a room.
At present, jacquard fabrics on the market generally have indistinct color and texture, and different fabrics have mutual color cross and white color cross. In addition, after the existing jacquard dream curtain cloth is subjected to after-treatment dyeing, the problems of single overall color, almost no double colors, weak stereoscopic impression, poor sun-shading effect and exposed bottom color on the surface of the fabric generally exist, and the attractiveness of the curtain cloth is affected. There is a need to provide a bicolor jacquard fantasy curtain cloth and a production method thereof.
Disclosure of Invention
Aiming at the problems of the existing jacquard fantasy curtain fabric that the surface of the existing jacquard fantasy curtain fabric is exposed with white background color, single overall color, poor sun-shading effect and low stereoscopic impression, the application aims to provide the bicolor jacquard fantasy curtain fabric and the production method thereof, so that the whole curtain fabric has the effects of completely not exposing the background color, being clear in texture after dyeing treatment, vivid in pattern, more stereoscopic and plump, having concave-convex effect, better sun-shading effect, comfortable touch feeling and novel and attractive style.
The application provides a production method of a bicolor jacquard fantasy curtain fabric, which is characterized by comprising the following steps:
S1, selecting a warp knitting machine;
S2, selecting yarns: selecting semi-dull low-elastic polyester network yarn, polyester cation and semi-dull polyester filament yarn as raw materials;
s3, threading;
s4, weaving: weaving by a warp knitting machine, and obtaining grey cloth after weaving;
S5, after-treatment: ① blank setting; ② dyeing; ③ dewatering; ④ carrying out re-shaping;
Wherein, the yarn-laying structure and the yarn-threading mode during weaving are as follows:
JB1 comb: the number of the back transverse movement needles of the basic yarn-laying group knitting needles is n, n is 1-7 natural numbers, and the basic yarn-laying group knitting needles are fully worn;
JB2 comb: the number of the back transverse needles of the basic yarn-laying group knitting needles is n-1, n is 1-7 natural numbers, the sunshade area of the curtain cloth is fully penetrated, and the light-transmitting area is empty penetrated;
GB3 comb: 0-1/1-0//, full penetration;
GB4 comb: 0-0/1-1/0-0/2-2/1-1/2-2//, full of wear;
GB5 comb: 2-2/1-1/2-2/0-0/1-1/0-0//, full of wear;
GB6 comb: 4-4/0-0//, the sunshade area is fully penetrated, and the light-transmitting area is empty;
or, the yarn-laying structure and the yarn-threading mode during weaving are as follows:
JB1 comb: the number of the back transverse movement needles of the basic yarn-laying group knitting needles is n, n is 1-7 natural numbers, and the basic yarn-laying group knitting needles are fully worn;
JB2 comb: the number of the back transverse needles of the basic yarn-laying group knitting needles is n-1, n is 1-7 natural numbers, the sunshade area is fully penetrated, and the light-transmitting area is empty penetrated;
GB3 comb: 0-1/1-0//, full penetration;
GB4 comb: 0-0/3-3//, the sunshade area is fully penetrated, and the light-transmitting area is empty;
GB5 comb: 2-2/1-1/2-2/0-0/1-1/0-0//, full of wear;
GB6 comb: 4-4/0-0//, the sunshade area is fully penetrated, and the light-transmitting area is empty.
In some embodiments, the JB1 comb and the GB6 comb use semi-dull low stretch polyester network filaments for threading, the JB2 comb uses polyester cations for threading, the GB3 comb and the GB5 comb use semi-dull polyester filaments for threading, and the GB4 comb uses semi-dull polyester filaments.
In some embodiments, the JB1 comb and the GB6 comb are spun with semi-dull low-stretch polyester filaments, the JB2 comb is spun with cationic polyester filaments, the GB3 comb and the GB5 comb are spun with semi-dull polyester filaments, and the GB4 black yarn is spun with low-stretch light filaments.
In some embodiments, the semi-dull low-stretch polyester network yarn is 100-200D polyester, the polyester cation is 100-200D polyester, the semi-dull polyester filament yarn is 10-100D polyester, and the black yarn low-stretch light net is 75-200D polyester.
In some embodiments, the polyester semi-dull low-stretch network yarn is 150D polyester, the polyester cation is 150D polyester, the polyester semi-dull filament yarn is 75D polyester or 30D polyester, and the polyester black yarn low-stretch light net is 150D polyester.
In some embodiments, the JB1 comb and the JB2 comb weave jacquard weave, the GB3 comb weave chain weave, and the GB4 comb, the GB5 comb, and the GB6 comb weave weft insertion weave.
In some embodiments, the JB1 comb and the JB2 comb are offset or not offset on the basis of basic yarn-laying tissues to form corresponding jacquard textures, when the JB1 comb is used for surface jacquard, the needle backs of the JB1 comb are offset to be n+1, the JB2 comb is not offset, and the number of needle backs of the JB2 comb is n-1; when the JB2 comb is used for surface jacquard, the deflection of the JB1 comb needle back is used as n-1, the deflection of the JB2 comb needle back is used as n, and n is a natural number of 1-7.
On the other hand, the application provides the bicolor jacquard fantasy curtain cloth prepared by the production method of the bicolor jacquard fantasy curtain cloth.
In some embodiments, the bicolor jacquard fantasy curtain fabric comprises a sunshade area and a light-transmitting area.
The application solves the problems of exposed white background color, single overall color, poor sun shading effect, low stereoscopic impression and the like of the jacquard curtain fabric surface by reasonably matching the yarn threading variation of each guide bar with chemical fiber raw materials through the process design of yarn threading, pattern and shading, fully utilizing the advantages of a yarn pressing plate and a jacquard. The produced double-color jacquard fantasy curtain cloth can realize the effect that the ground color is not exposed completely in jacquard weave and plain weave, so that the whole curtain cloth is more beautiful, more stereoscopic and plump, has concave-convex feeling, semi-shading and semi-permeable, has distinct texture after dyeing treatment, vivid pattern, comfortable touch feeling and novel style.
Drawings
Fig. 1: a schematic structural view of a curtain fabric according to a preferred embodiment of the present invention;
Fig. 2: the embodiment of the invention provides a schematic diagram of an arrangement mode of guide bars on a warp knitting machine;
Fig. 3: basic yarn-laying tissue motion diagrams of the JB1 comb and the JB2 comb;
fig. 4: a yarn-backing motion diagram of the GB3 comb;
Fig. 5: a yarn-backing motion diagram of the GB4 comb;
Fig. 6: a yarn-laying movement diagram of the GB5 comb;
Fig. 7: a yarn-laying movement diagram of the GB6 comb;
Fig. 8: GB4 comb yarn-laying movement diagram in example 2;
fig. 9: when the JB1 comb is used for surface jacquard, a yarn-laying motion diagram of the JB1 comb and the JB2 comb is formed;
Fig. 10: and when the JB2 comb is used for surface jacquard, the JB1 comb and the JB2 comb are used for padding yarn movement patterns.
Reference numerals: 1. a sunshade area; 2. A light transmitting region.
Detailed Description
The application is further described below in connection with specific embodiments. The specific conditions are not noted in the examples and are carried out according to conventional conditions or conditions recommended by the manufacturer. The raw materials used are conventional products which are commercially available without identifying the manufacturer.
The present embodiments are merely examples and do not limit the scope of the present application in any way. It will be understood by those skilled in the art that various changes and substitutions of details and forms of the technical solution of the present application may be made without departing from the spirit and scope of the present application, but these changes and substitutions fall within the scope of the present application.
Example 1
A bicolor jacquard fantasy curtain fabric, as shown in figure 1, consists of a sunshade area 1 and a light-transmitting area 2. The sunshade area comprises jacquard patterns woven by the jacquard comb and exposed on the front surface of the fabric, weft insertion tissues are arranged below the jacquard tissues to form a framework of the fabric, the knitting chain tissues bind front yarns and rear yarns, and the whole area is a thick tissue, jacquard and shading effect with granular sense. The light-transmitting area has net-shaped, breathable, light and thin fabric effects. Through the process design of threading, pattern and shading, the advantages of a yarn pressing plate and a jacquard are fully utilized, and the threading change of each guide bar and chemical fiber raw materials are reasonably matched to form the semi-shading semi-transparent double-color jacquard fantasy curtain cloth which has the advantages of no exposure of ground color in jacquard weave and plain weave, strong third dimension and clear texture and color.
The production process of the curtain cloth comprises the following steps: comprises the steps of selecting a warp knitting machine, selecting yarn, threading, weaving, finishing and the like.
S1, selecting a warp knitting machine:
The machine adopted in the invention is XGFC/2 (E18) high-speed jacquard warp knitting machine with yarn pressing plates, which is produced by Fujian Xingang textile machinery Co Ltd, and is provided with one yarn pressing plate and six guide bars.
As shown in fig. 2, the warp knitting machine according to the embodiment of the present invention has a total of 9 knitting lines, 6 knitting lines (yarn-pressing plates), and the configuration of the warp knitting machine is as follows from front to back:
Working line: in order to prevent the confusion of multiple needles, the front, back, left and right movable ranges of each needle on the corresponding guide bar are regulated, the collision between the needles is avoided, and the operation accuracy and the regularity of the machine are improved. Each guide bar is driven by a corresponding unique motor, the guide bar is pulled to reciprocate, and the yarn guide needle on the guide bar is driven to move according to the pattern file instruction, so that the design purpose is realized. The jacquard guide bar 2 handle, the yarn pressing plate and the ground comb 4 handle of the example create conditions for knitting jacquard patterns.
S2, selecting yarns:
Selecting 150D polyester semi-dull low-stretch network yarn, 150D polyester cation, 75D polyester semi-dull filament and 30D polyester semi-dull filament;
S3, threading:
warp knitting organization structure: the yarn-laying movement diagram is shown in fig. 3-10:
JB1 comb: the number of the back transverse needles of the basic yarn-laying group knitting needles is 3, and the basic yarn-laying group knitting needles are fully worn;
JB2 comb: the number of the back lateral movement needles of the basic yarn-laying group knitting needles is 2, the sunshade area of the curtain cloth is fully penetrated, and the light-transmitting area is empty penetrated;
GB3 comb: 0-1/1-0//, full penetration;
GB4 comb: 0-0/1-1/0-0/2-2/1-1/2-2//, full of wear;
GB5 comb: 2-2/1-1/2-2/0-0/1-1/0-0//, full of wear;
GB6 comb: 4-4/0-0//, the sunshade area is fully penetrated, and the light-transmitting area is empty.
Raw materials:
JB1 comb and GB6 comb: 150D polyester semi-dull low-stretch network yarn;
JB2 comb: 150D terylene cation;
GB3 comb: 75D polyester semi-dull filaments;
GB4 comb, GB5 comb: 30D polyester semi-dull filaments.
The JB1 comb and the JB2 comb are offset or not offset on the basis of the basic yarn-laying structure to form corresponding jacquard textures, as shown in figure 3, the basic yarn-laying structure of the JB1 comb is 0-1/3-2, and the basic yarn-laying structure of the JB2 comb is 0-1/2-1. As shown in figure 9, when the JB1 comb is used for surface jacquard, the offset action of the back of the JB1 comb is changed into 0-1/4-2, the JB2 comb is not offset, and the yarn-laying structure is unchanged into 0-1/2-1; as shown in FIG. 10, when the JB2 comb is used for surface jacquard, the offset action yarn-laying structure of the JB1 comb back is changed to 0-1/2-1, and the offset action yarn-laying structure of the JB2 comb back is changed to 0-1/3-2.
S4, weaving:
The organization yarn-filling number, the warp feeding amount, the machine-feeding density, the jacquard file and the like are input into a computer display screen of a control cabinet, and after being stored, the machine-feeding file is loaded, so that the machine can be started.
And (5) finishing weaving to obtain the curtain grey cloth.
S5, after-treatment:
The method adopts ① blank setting, ② dyeing, ③ dehydration and ④ re-setting. After finishing, checking, weighing, packaging and warehousing the finished product. The finished product has good shape retention and flatness, and has good dimensional stability, impact resistance, pulling resistance, washing resistance, anti-stripping, flame retardance, water resistance, stain resistance, static resistance, mildew resistance, ultraviolet resistance and other performances.
Through the process, the double-color jacquard fantasy curtain cloth with strong jacquard stereoscopic impression and without exposing the ground color can be obtained.
Example 2
A bicolor jacquard fantasy curtain fabric, as shown in figure 1, consists of a sunshade area 1 and a light-transmitting area 2. The curtain cloth is matched with the patterns and the ground patterns by utilizing the threading, and can realize the effect that the ground color is not exposed in jacquard weave and plain weave.
The production process of the curtain cloth comprises the following steps: comprises the steps of selecting a warp knitting machine, selecting yarn, threading, weaving, finishing and the like.
S1, selecting a warp knitting machine:
The machine adopted in the invention is XGFC/2 (E18) high-speed jacquard warp knitting machine with yarn pressing plates, which is produced by Fujian Xingang textile machinery Co.
S2, selecting yarns:
selecting 150D polyester semi-dull low-stretch network yarn, 150D polyester cation, 75D polyester semi-dull filament yarn, 30D polyester semi-dull filament yarn and 150D polyester black yarn low-stretch light net;
S3, threading:
warp knitting organization structure: the yarn-laying movement diagram is shown in fig. 3-10:
JB1 comb: the number of the back transverse needles of the basic yarn-laying group knitting needles is 3, and the basic yarn-laying group knitting needles are fully worn;
JB2 comb: the number of the back traversing needles of the basic yarn-laying group knitting needles is 2, the sunshade area is full, and the light-transmitting area is empty;
GB3 comb: 0-1/1-0//, full penetration;
GB4 comb: 0-0/3-3//, the sunshade area is fully penetrated, and the light-transmitting area is empty;
GB5 comb: 2-2/1-1/2-2/0-0/1-1/0-0//, full of wear;
GB6 comb: 4-4/0-0//, the sunshade area is fully penetrated, and the light-transmitting area is empty.
Raw materials:
JB1 comb and GB6 comb: 150D polyester semi-dull low-stretch network yarn;
JB2 comb: 150D terylene cation;
GB3 comb: 75D polyester semi-dull filaments;
GB4 comb: 150D polyester black yarn low-elasticity light net;
GB5 comb: 30D polyester semi-dull filaments.
The JB1 comb and the JB2 comb are offset or not offset on the basis of the basic yarn-laying structure to form corresponding jacquard textures, as shown in figure 3, the basic yarn-laying structure of the JB1 comb is 0-1/3-2, and the basic yarn-laying structure of the JB2 comb is 0-1/2-1. As shown in figure 9, when the JB1 comb is used for surface jacquard, the offset action of the back of the JB1 comb is changed into 0-1/4-2, the JB2 comb is not offset, and the yarn-laying structure is unchanged into 0-1/2-1; as shown in FIG. 10, when the JB2 comb is used for surface jacquard, the offset action yarn-laying structure of the JB1 comb back is changed to 0-1/2-1, and the offset action yarn-laying structure of the JB2 comb back is changed to 0-1/3-2.
S4, weaving:
The organization yarn-filling number, the warp feeding amount, the warp density, the weft density and the like are input into a computer display screen of a control cabinet, and after being stored, the machine can be started by loading a machine-on file.
And (5) finishing weaving to obtain the curtain grey cloth.
S5, after-treatment:
The method adopts ① blank setting, ② dyeing, ③ dehydration and ④ re-setting. After finishing, checking, weighing, packaging and warehousing the finished product. The finished product has good shape retention and flatness, and has good dimensional stability, impact resistance, pulling resistance, washing resistance, anti-stripping, flame retardance, water resistance, stain resistance, static resistance, mildew resistance, ultraviolet resistance and other performances.
Through the process, the bicolor jacquard fantasy curtain cloth with strong jacquard stereoscopic impression and without exposing the ground color can be obtained, and the shading effect of a curtain cloth shading area is better by adopting the terylene black yarn low-elasticity light net in the raw material yarns.
Example 3
A bicolor jacquard fantasy curtain fabric, as shown in figure 1, consists of a sunshade area 1 and a light-transmitting area 2. The curtain cloth is matched with the patterns and the ground patterns by utilizing the threading, and can realize the effect that the ground color is not exposed in jacquard weave and plain weave.
The production process of the curtain cloth comprises the following steps: comprises the steps of selecting a warp knitting machine, selecting yarn, threading, weaving, finishing and the like.
S1, selecting a warp knitting machine:
The machine adopted in the invention is XGFC/2 (E18) high-speed jacquard warp knitting machine with yarn pressing plates, which is produced by Fujian Xingang textile machinery Co.
S2, selecting yarns:
selecting 150D polyester semi-dull low-stretch network yarn, 150D polyester cation, 75D polyester semi-dull filament yarn, 30D polyester semi-dull filament yarn and 150D polyester black yarn low-stretch light net;
S3, threading:
the warp knitting structure is as follows:
JB1 comb: the number of the back traversing needles of the basic yarn-laying group is 7, and the basic yarn-laying group is fully worn;
JB2 comb: the number of the back traversing needles of the basic yarn-laying group knitting needles is 6, the sunshade area is full, and the light-transmitting area is empty;
GB3 comb: 0-1/1-0//, full penetration;
GB4 comb: 0-0/3-3//, the sunshade area is fully penetrated, and the light-transmitting area is empty;
GB5 comb: 2-2/1-1/2-2/0-0/1-1/0-0//, full of wear;
GB6 comb: 4-4/0-0//, the sunshade area is fully penetrated, and the light-transmitting area is empty.
Raw materials:
JB1 comb and GB6 comb: 150D polyester semi-dull low-stretch network yarn;
JB2 comb: 150D terylene cation;
GB3 comb: 75D polyester semi-dull filaments;
GB4 comb: 150D polyester black yarn low-elasticity light net;
GB5 comb: 30D polyester semi-dull filaments.
The JB1 comb and the JB2 comb are offset or not offset on the basis of the basic yarn-laying structure to form corresponding jacquard textures, the basic yarn-laying structure of the JB1 comb is 0-1/7-6, and the basic yarn-laying structure of the JB2 comb is 0-1/6-5. When the JB1 comb is used for surface jacquard, the offset action yarn-laying structure of the back of the JB1 comb is changed to 0-1/8-6, the JB2 comb is not offset, and the yarn-laying structure is unchanged to 0-1/6-5; when the JB2 comb is used for surface jacquard, the offset action yarn-laying structure of the JB1 comb needle back is changed to 0-1/6-5, and the offset action yarn-laying structure of the JB2 comb needle back is changed to 0-1/7-6.
S4, weaving:
The organization yarn-filling number, the warp feeding amount, the warp density, the weft density and the like are input into a computer display screen of a control cabinet, and after being stored, the machine can be started by loading a machine-on file.
And (5) finishing weaving to obtain the curtain grey cloth.
S5, after-treatment:
The method adopts ① blank setting, ② dyeing, ③ dehydration and ④ re-setting. After finishing, checking, weighing, packaging and warehousing the finished product. The finished product has good shape retention and flatness, and has good dimensional stability, impact resistance, pulling resistance, washing resistance, anti-stripping, flame retardance, water resistance, stain resistance, static resistance, mildew resistance, ultraviolet resistance and other performances.
Through the process, the double-color jacquard fantasy curtain cloth with strong jacquard stereoscopic impression and without exposing the ground color can be obtained.
Example 4
A bicolor jacquard fantasy curtain fabric, as shown in figure 1, consists of a sunshade area 1 and a light-transmitting area 2. The curtain cloth is matched with the patterns and the ground patterns by utilizing the threading, and can realize the effect that the ground color is not exposed in jacquard weave and plain weave.
The production process of the curtain cloth comprises the following steps: comprises the steps of selecting a warp knitting machine, selecting yarn, threading, weaving, finishing and the like.
S1, selecting a warp knitting machine:
The machine adopted in the invention is XGFC/2 (E18) high-speed jacquard warp knitting machine with yarn pressing plates, which is produced by Fujian Xingang textile machinery Co.
S2, selecting yarns:
Selecting 150D polyester semi-dull low-stretch network yarn, 150D polyester cation, 75D polyester semi-dull filament and 30D polyester semi-dull filament;
S3, threading:
the warp knitting structure is as follows:
JB1 comb: the number of the back traversing needles of the basic yarn-laying group is 7, and the basic yarn-laying group is fully worn;
JB2 comb: the number of the back lateral movement needles of the basic yarn-laying group knitting needles is 6, the sunshade area of the curtain cloth is fully penetrated, and the light-transmitting area is empty penetrated;
GB3 comb: 0-1/1-0//, full penetration;
GB4 comb: 0-0/1-1/0-0/2-2/1-1/2-2//, full of wear;
GB5 comb: 2-2/1-1/2-2/0-0/1-1/0-0//, full of wear;
GB6 comb: 4-4/0-0//, the sunshade area is fully penetrated, and the light-transmitting area is empty.
Raw materials:
JB1 comb and GB6 comb: 150D polyester semi-dull low-stretch network yarn;
JB2 comb: 150D terylene cation;
GB3 comb: 75D polyester semi-dull filaments;
GB4 comb, GB5 comb: 30D polyester semi-dull filaments.
The JB1 comb and the JB2 comb are offset or not offset on the basis of the basic yarn-laying structure to form corresponding jacquard textures, the basic yarn-laying structure of the JB1 comb is 0-1/7-6, and the basic yarn-laying structure of the JB2 comb is 0-1/6-5. When the JB1 comb is used for surface jacquard, the offset action yarn-laying structure of the back of the JB1 comb is changed to 0-1/8-6, the JB2 comb is not offset, and the yarn-laying structure is unchanged to 0-1/6-5; when the JB2 comb is used for surface jacquard, the offset action yarn-laying structure of the JB1 comb needle back is changed to 0-1/6-5, and the offset action yarn-laying structure of the JB2 comb needle back is changed to 0-1/7-6.
S4, weaving:
The organization yarn-filling number, the warp feeding amount, the machine-feeding density, the jacquard file and the like are input into a computer display screen of a control cabinet, and after being stored, the machine-feeding file is loaded, so that the machine can be started.
And (5) finishing weaving to obtain the curtain grey cloth.
S5, after-treatment:
The method adopts ① blank setting, ② dyeing, ③ dehydration and ④ re-setting. After finishing, checking, weighing, packaging and warehousing the finished product. The finished product has good shape retention and flatness, and has good dimensional stability, impact resistance, pulling resistance, washing resistance, anti-stripping, flame retardance, water resistance, stain resistance, static resistance, mildew resistance, ultraviolet resistance and other performances.
Through the process, the double-color jacquard fantasy curtain cloth with strong jacquard stereoscopic impression and without exposing the ground color can be obtained.
JB1 and GB6 comb-pass polyester semi-dull low-stretch network yarn, JB2 comb-pass polyester cations, GB3 comb-pass polyester semi-dull filaments, GB4 comb-pass polyester semi-dull filaments or polyester black yarn low-stretch light net and GB5 comb-pass polyester semi-smooth filaments. GB4, GB5 and GB6 comb weft insertion tissues, and a framework of the fabric is formed below the jacquard tissues; GB3 carding the front and rear yarns of the knitting chain structure binding; JB1 and JB2 comb jacquard weave, forming double-color jacquard effect without exposing ground color on the front surface of fabric. Through the process design of threading, pattern and shading, the advantages of a yarn pressing plate and a jacquard are fully utilized, the threading change of each guide bar is reasonably matched with chemical fiber raw materials, the ground color is not exposed in jacquard weave and plain weave, and the whole curtain cloth is more attractive, more stereoscopic and plump, has concave-convex feeling, semi-shading and semi-permeable, and has clear texture, vivid pattern, comfortable touch feeling and novel style after dyeing treatment.
Claims (4)
1. The production method of the bicolor jacquard fantasy curtain fabric is characterized by comprising the following steps of:
S1, selecting a warp knitting machine;
s2, selecting yarns;
s3, threading;
s4, weaving: weaving by a warp knitting machine, and obtaining grey cloth after weaving;
S5, after-treatment: ① blank setting; ② dyeing; ③ dewatering; ④ carrying out re-shaping;
Wherein, the yarn-laying structure and the yarn-threading mode during weaving are as follows:
JB1 comb: the number of the back transverse movement needles of the basic yarn-laying group knitting needles is n, n is 1-7 natural numbers, and the basic yarn-laying group knitting needles are fully worn;
JB2 comb: the number of the back transverse needles of the basic yarn-laying group knitting needles is n-1, n is 1-7 natural numbers, the sunshade area of the curtain cloth is fully penetrated, and the light-transmitting area is empty penetrated;
GB3 comb: 0-1/1-0//, full penetration;
GB4 comb: 0-0/1-1/0-0/2-2/1-1/2-2//, full of wear;
GB5 comb: 2-2/1-1/2-2/0-0/1-1/0-0//, full of wear;
GB6 comb: 4-4/0-0//, the sunshade area is fully penetrated, and the light-transmitting area is empty;
The JB1 comb and the GB6 comb adopt polyester semi-dull low-elastic network yarns for threading, the JB2 comb adopts polyester cations for threading, the GB3 comb and the GB5 comb adopt polyester semi-dull filaments for threading, and the GB4 comb adopts polyester semi-dull filaments;
or, the yarn-laying structure and the yarn-threading mode during weaving are as follows:
JB1 comb: the number of the back transverse movement needles of the basic yarn-laying group knitting needles is n, n is 1-7 natural numbers, and the basic yarn-laying group knitting needles are fully worn;
JB2 comb: the number of the back transverse needles of the basic yarn-laying group knitting needles is n-1, n is 1-7 natural numbers, the sunshade area is fully penetrated, and the light-transmitting area is empty penetrated;
GB3 comb: 0-1/1-0//, full penetration;
GB4 comb: 0-0/3-3//, the sunshade area is fully penetrated, and the light-transmitting area is empty;
GB5 comb: 2-2/1-1/2-2/0-0/1-1/0-0//, full of wear;
GB6 comb: 4-4/0-0//, the sunshade area is fully penetrated, and the light-transmitting area is empty;
JB1 comb with GB6 comb adopts semi-dull low-elastic network silk of dacron to wear the yarn, JB2 comb adopts dacron cation to wear the yarn, GB3 comb with GB5 comb adopts semi-dull filament of dacron to wear the yarn, GB4 dacron black yarn low-elastic light net wears the yarn.
2. The production method of the bicolor jacquard fantasy curtain fabric is characterized in that the semi-dull low-stretch polyester network yarn is 100-200D polyester, the polyester cation is 100-200D polyester, the semi-dull polyester filament yarn is 10-100D polyester, and the black yarn low-stretch light net is 75-200D polyester.
3. The production method of the bicolor jacquard dream curtain fabric according to claim 2, wherein the polyester semi-dull low-stretch net yarn is 150D polyester, the polyester cation is 150D polyester, the polyester semi-dull filament yarn is 75D polyester or 30D polyester, and the polyester black yarn low-stretch light net is 150D polyester.
4. A two-color jacquard fantasy curtain cloth produced by the production method of the two-color jacquard fantasy curtain cloth according to any one of claims 1 to 3.
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