CN102587147B - Production process of fluoride-free waterproof breathable knitted fabric - Google Patents
Production process of fluoride-free waterproof breathable knitted fabric Download PDFInfo
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- CN102587147B CN102587147B CN201210036385.8A CN201210036385A CN102587147B CN 102587147 B CN102587147 B CN 102587147B CN 201210036385 A CN201210036385 A CN 201210036385A CN 102587147 B CN102587147 B CN 102587147B
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- 239000004744 fabric Substances 0.000 title claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000004043 dyeing Methods 0.000 claims abstract description 19
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 12
- 239000003054 catalyst Substances 0.000 claims abstract description 9
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims abstract description 5
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 5
- 239000000839 emulsion Substances 0.000 claims abstract description 5
- 238000002360 preparation method Methods 0.000 claims abstract description 5
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 238000009991 scouring Methods 0.000 claims abstract description 4
- 235000011121 sodium hydroxide Nutrition 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 20
- 238000002203 pretreatment Methods 0.000 claims description 11
- 238000005516 engineering process Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 7
- 238000009954 braiding Methods 0.000 claims description 6
- 239000003513 alkali Substances 0.000 claims description 5
- 238000004513 sizing Methods 0.000 claims description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
- 238000004061 bleaching Methods 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 230000004913 activation Effects 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 239000010446 mirabilite Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 238000010409 ironing Methods 0.000 abstract 2
- 238000007781 pre-processing Methods 0.000 abstract 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 abstract 1
- 230000003213 activating effect Effects 0.000 abstract 1
- 239000007844 bleaching agent Substances 0.000 abstract 1
- 230000007547 defect Effects 0.000 abstract 1
- 229920001296 polysiloxane Polymers 0.000 abstract 1
- 229910052938 sodium sulfate Inorganic materials 0.000 abstract 1
- 235000011152 sodium sulphate Nutrition 0.000 abstract 1
- 238000009941 weaving Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 102220231685 rs1064797227 Human genes 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- PRPAGESBURMWTI-UHFFFAOYSA-N [C].[F] Chemical compound [C].[F] PRPAGESBURMWTI-UHFFFAOYSA-N 0.000 description 3
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical class FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 3
- YFSUTJLHUFNCNZ-UHFFFAOYSA-N perfluorooctane-1-sulfonic acid Chemical compound OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F YFSUTJLHUFNCNZ-UHFFFAOYSA-N 0.000 description 3
- SNGREZUHAYWORS-UHFFFAOYSA-N perfluorooctanoic acid Chemical compound OC(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F SNGREZUHAYWORS-UHFFFAOYSA-N 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 230000002940 repellent Effects 0.000 description 3
- 239000005871 repellent Substances 0.000 description 3
- 206010020843 Hyperthermia Diseases 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000036031 hyperthermia Effects 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- INOIOAWTVPHTCJ-UHFFFAOYSA-N 6-acetamido-4-hydroxy-3-[[4-(2-sulfooxyethylsulfonyl)phenyl]diazenyl]naphthalene-2-sulfonic acid Chemical compound CC(=O)NC1=CC=C2C=C(C(N=NC3=CC=C(C=C3)S(=O)(=O)CCOS(O)(=O)=O)=C(O)C2=C1)S(O)(=O)=O INOIOAWTVPHTCJ-UHFFFAOYSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005188 flotation Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
Abstract
The invention provides a production process of a fluoride-free waterproof breathable knitted fabric. The production process comprises the following steps of: (1) raw material preparation: weaving a gray cloth with single side being of a fleece tissue structure; (2) preprocessing: preprocessing the gray cloth, wherein the processing liquid contains 1.2-1.7g/L of low-temperature scouring and bleaching agents, 1.8-2.2g/L of hydrogen peroxide activating agent, 1.8-2.2g/L of anti-creasing agent, 6-7g/L of hydrogen peroxide and 3.5-4.5g/L of caustic soda liquid; (3) dyeing: dyeing the gray cloth, wherein the dyeing liquid contains 7-9% of anhydrous sodium sulphate and 0.5-0.7% of substitutive soda by weight percent; (4) drying: drying the gray cloth; and (5) setting and finishing: setting the gray cloth in a setting machine, wherein a waterproof finishing agent in the finishing liquid is organic silicone emulsion and a catalyst is an emulsifier. The produced fabric has better breathability and wear and use durability, is aired at room temperature after being washed, without high temperature drying and ironing maintenance and overcomes the defect that the common waterproof and oilproof fabrics have poor breathability and stability and need high temperature drying and ironing maintenance after being washed.
Description
Technical field
The present invention relates to a kind of production technology of fluoride-free waterproof breathable knitted fabric.
Background technology
Along with the development of modern society, the improving constantly of people's living standard, various comfort properties, appearance property and the property of textiles more and more come into one's own.Some new textile through special finishing can provide the function of various excellences to people, thereby meet the requirement of specific use, and it is exactly wherein a kind of that knit fabric waterproof and breathable arranges.Traditional waterproof knit fabric Collator Mode has three kinds: (1), be to carry out top finish at fabric face, and as Corvic coating, polyurethanes resinous coat, the shortcoming of top finish is there is no gas permeability; (2), be laminated, as tetrafluoroethylene laminated fabric, this waterproof and breathable membrane type is by micropore principle, the clothes of making easily make blockage of the micro orifice in wearing process, cause breathing freely or micropore becomes large, waterproof airing function variation after washing times 5 times; (3), be to adopt fluorine carbon water repellent to arrange, can realize moderate oil repellent energy, little on the impact of fabric air-permeability performance, but this class garment material is difficult for arranging, and needs hyperthermia drying or flatiron could keep its waterproof and breathable performance after dress.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, provide a kind of produce there is efficient WATER REPELLENCY, the production technology of fine air permeability and washable fluoride-free waterproof breathable knitted fabric.
Object of the present invention realizes by following technical solution:
A production technology for fluoride-free waterproof breathable knitted fabric, comprises the steps:
(1), raw material preparation, braiding one side is defended the grey cloth of clothing institutional framework;
(2), pre-treatment process, grey cloth is carried out to pre-treatment, treatment fluid is containing the low temperature of 1.2-1.7g/L scouring and bleaching Activation of Hydrogen Peroxide Solution agent, the anti-creasing agent of 1.8-2.2g/L, the liquid caustic soda of the hydrogen peroxide of 6-7g/L, 3.5-4.5g/L of agent, 1.8-2.2g/L;
(3), dyeing, grey cloth is dyeed, dyeing liquor is containing the percentage by weight glauber salt that is 7-9%, the substitute alkali of 0.5-0.7%;
(4), stoving process, grey cloth is dried;
(5), sizing finishing technique, in setting machine, grey cloth is carried out to heat treatment, the water-proof aagent in dressing liquid is that organic silicon emulsion, catalyst are emulsifying agent.
Described dressing liquid contains the water-proof aagent of 18g/L, the catalyst of 4g/L.
The bath raio of described pre-treatment process is 1:4, and temperature is 78-83 ℃, and the time is 45-55min.
The bath raio of described dyeing is 1:4, and temperature is 60-65 ℃, and the time is 40-50min.
The knitted material of described grey cloth selects 100% cotton textiles, veil JC32S(match network to spin), filling C16SX2, braiding parameter: blank grammes per square metre is 280g/m
2, blank door width is 110 * 2cm, and JC32S line length is that flat pin 38cm/ ties up a mao 45cm/100G, and C16S/2 line length is 18.5cm/100G.
The present invention has following beneficial effect:
The knit fabric tool that adopts the present invention to produce has the following advantages: efficient WATER REPELLENCY and fine air permeability, and function lasting stability, washable number of times is more than 20 times; , containing organic fluorocarbon compounds, do not comprise PFOS, PFOA and APEO; After washing, can at room temperature dry, not need hyperthermia drying and flatiron maintenance just can keep refusing water effect; Fabric is soft level and smooth, is better than coated fabric and fluorine carbon waterproof fabrics, comfortable and easy to wear, can be used for all types of clothes.
The processing of traditional cotton fabric boiling and bleaching process is carried out at more than 98 ℃ high temperature, steam economy is large, under high temperature, high alkalinity and hydrogen peroxide exist, cloth cover feel is not good, and loss is large, fabric strength loss is large, and wrinkle easily appear in cloth cover, affect fabric quality, for overcoming the above problems, the present invention has developed Low temperature pretreatment, carries out pre-treatment under cryogenic conditions.
In dyeing, adopt polishing and dyeing one to bathe enzyme glossing and dyeing are carried out in same bath, adopt biological substitute alkali fixation to solve the problems such as the consumption that traditional fixation alkali brings is large, operation inconvenience, Yi Sehua, the time is long, production efficiency is low.
Aspect the formulation of sizing finishing technique, by a large amount of experimental studies the usage ratio of water-proof aagent and catalyst, the ratio summing up at consumption 18:4 is issued to superior water-proof breathable properties and the washing resistance that is applicable to knit fabric.The environmental protection of fabric green ecological is not containing organic fluorocarbon compounds (being PFOS/PFOA) and APEO, soft level and smooth, improved the not environmental protection of general waterproof fabrics containing organic fluorocarbon compounds (being PFOS/PFOA) and APEO, the shortcomings such as Boardy Feeling.
The specific embodiment
A production technology for fluoride-free waterproof breathable knitted fabric, comprises original preparation → removing the work → pre-treatment process → dyeing → softness → wet open-width → stoving process → sizing finishing technique → finished product inspection/packing.
Raw material preparation, adopts Italy's profit difficult to understand with regard to single knitting large circle machine braiding braiding one side, to defend the grey cloth of clothing institutional framework; The knitted material of grey cloth selects 100% cotton textiles, veil JC32S(match network to spin), filling C16S X2, braiding parameter: blank grammes per square metre is 280g/m
2, blank door width is 110 * 2cm, and JC32S line length is that flat pin 38cm/ ties up a mao 45cm/100G, and C16S/2 line length is 18.5cm/100G.5.2.1
Knitting needle is arranged: syringe 1213
Triangle arrangement:
∧: syringe stitch cam ┐: syringe pile loop triangle-: syringe flotation line triangle row yarn: 1, the two yarns of 4,7,10 tunnel row C16S, 2,3,5,6,8,9,11,12 tunnels rows JC32S adopt that Italian volume can (Bianco) Song Shigan be cutd open, individual layer clot, solve cloth Shu central fold problem.
Pre-treatment process, adopt German special grace (Then) gas-fog dyeing machine to carry out pre-treatment to grey cloth, treatment fluid is containing the low temperature of 1.5g/L scouring and bleaching Activation of Hydrogen Peroxide Solution agent, the anti-creasing agent of 2g/L, the liquid caustic soda of the hydrogen peroxide of 6.5g/L, 4g/L of agent, 2g/L, the bath raio of pre-treatment process is 1:4, temperature is 80 ℃, and the time is 50min.
Dyeing, adopts special grace (Then) gas-fog dyeing machine of low bath raio to dye to grey cloth, and with respect to general overflow dyeing machine, the knit fabric of producing is non-wrinkle, and cloth cover is smooth attractive in appearance, and bath raio is little, energy resource consumption is few, meets low-carbon (LC) cleaner production requirement.Dyeing liquor is containing 0.023% active red, 0.0017% reactive orange, the glauber salt of 20g/L, the substitute alkali of 1.5g/L, and the bath raio of described dyeing is 1:4, and temperature is 60 ℃, and the time is 45min.
Stoving process, adopts the squezzing pine formula dryer of Switzerland Santex company to dry grey cloth, and bake out temperature is 160 ℃, and speed is 22m/min, and fabric is after squezzing pine formula is dried, and fabric face is smooth, washing shrinkage can be controlled in+1～-5% between.
Sizing finishing technique, adopt ten casees setting machine (BABCO-STAR of German Ba Bukeke, 2800mm) to the grey cloth arrangement of shaping, setting process, the soft whole auxiliary agent of waterproof that type slurry formula is selected is the water repellent finishing agent of the non-fluorine carbon of a kind of bi-component, by comparing its best, refuse water and handle effect, select suitable ratio formula: dressing liquid is containing the water-proof aagent of 18g/L and the catalyst of 4g/L, temperature is 180 ℃, speed of a motor vehicle 10m/min, water-proof aagent is the extraordinary organic silicon emulsion Magnasoft NFR-A that Mitugao New Material Group is produced, catalyst is the emulsifying agent Magnasoft NFR-B that Mitugao New Material Group is produced.
The above, be only preferred embodiment of the present invention, therefore can not limit scope of the invention process with this, the equivalence of doing according to the present patent application the scope of the claims and description changes and modifies, and all should still remain within the scope of the patent.
Claims (4)
1. a production technology for fluoride-free waterproof breathable knitted fabric, comprises the steps:
(1), raw material preparation, braiding one side is defended the grey cloth of clothing institutional framework;
(2), pre-treatment process, grey cloth is carried out to pre-treatment, treatment fluid is containing the low temperature of 1.2-1.7g/L scouring and bleaching Activation of Hydrogen Peroxide Solution agent, the anti-creasing agent of 1.8-2.2g/L, the liquid caustic soda of the hydrogen peroxide of 6-7g/L, 3.5-4.5g/L of agent, 1.8-2.2g/L;
(3), dyeing, grey cloth is dyeed, dyeing liquor is containing the percentage by weight glauber salt that is 7-9%, the substitute alkali of 0.5-0.7%;
(4), stoving process, grey cloth is dried;
(5), sizing finishing technique, in setting machine, grey cloth is carried out to heat treatment, water-proof aagent in dressing liquid is that organic silicon emulsion, catalyst are emulsifying agent, water-proof aagent is the extraordinary organic silicon emulsion Magnasoft NFR-A that Mitugao New Material Group is produced, and catalyst is the emulsifying agent Magnasoft NFR-B that Mitugao New Material Group is produced.
2. the production technology of a kind of fluoride-free waterproof breathable knitted fabric according to claim 1, is characterized in that: described dressing liquid contains the water-proof aagent of 18g/L, the catalyst of 4g/L.
3. the production technology of a kind of fluoride-free waterproof breathable knitted fabric according to claim 1 and 2, is characterized in that: the bath raio of described pre-treatment process is 1:4, and temperature is 78-83 ℃, and the time is 45-55min.
4. the production technology of a kind of fluoride-free waterproof breathable knitted fabric according to claim 1 and 2, is characterized in that: the bath raio of described dyeing is 1:4, and temperature is 60-65 ℃, and the time is 40-50min.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210036385.8A CN102587147B (en) | 2012-02-17 | 2012-02-17 | Production process of fluoride-free waterproof breathable knitted fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210036385.8A CN102587147B (en) | 2012-02-17 | 2012-02-17 | Production process of fluoride-free waterproof breathable knitted fabric |
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| Publication Number | Publication Date |
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| CN102587147A CN102587147A (en) | 2012-07-18 |
| CN102587147B true CN102587147B (en) | 2014-04-09 |
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| CN201210036385.8A Active CN102587147B (en) | 2012-02-17 | 2012-02-17 | Production process of fluoride-free waterproof breathable knitted fabric |
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Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102965868A (en) * | 2012-11-02 | 2013-03-13 | 浙江莱美纺织印染科技有限公司 | Setting process of camouflage cover cloth |
| CN104499295A (en) * | 2014-11-17 | 2015-04-08 | 浙江梦娜袜业股份有限公司 | Water, oil and dirty repellent finishing agent for silk stockings and silk stocking production technology |
| CN104499296B (en) * | 2014-11-17 | 2016-09-28 | 浙江梦娜袜业股份有限公司 | A kind of silk stocking spill resistant finishing agent and silk stocking production technology thereof |
| CN104878617A (en) * | 2015-05-15 | 2015-09-02 | 安踏（中国）有限公司 | Production method of fluoride-free waterproof woven fabric |
| CN107503181A (en) * | 2017-08-13 | 2017-12-22 | 浙江雅雪染整有限公司 | One kind dyeing polishes same bath process |
| CN108252086B (en) * | 2018-01-11 | 2020-10-27 | 江南大学 | Crease-resistant finishing method for fabric |
| CN110029510A (en) * | 2019-04-02 | 2019-07-19 | 无锡红豆运动装有限公司 | A kind of preparation method of waterproof warp knit elastic force swimsuit fabric |
| CN112030551B (en) * | 2020-07-31 | 2023-02-03 | 浙江真爱毯业科技有限公司 | Finishing process of organic silicon fluoride-free waterproof soft polyester-based Raschel blanket |
| CN113463306A (en) * | 2021-06-22 | 2021-10-01 | 佛山市智布互联纺织有限公司 | Production process and processing equipment of fluoride-free waterproof sweater fabric |
| CN113430833A (en) * | 2021-07-09 | 2021-09-24 | 福可新材料(上海)有限公司 | Fluoride-free waterproof finishing liquid for ready-made clothes and application thereof |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1005845B (en) * | 1986-01-01 | 1989-11-22 | 丹东市轻化工科学研究所 | Method of preparing waterproof processing agent with repellent ability for coating on textiles |
| FR2835855B1 (en) * | 2002-02-08 | 2005-11-11 | Rhodia Chimie Sa | USE OF REVERSIBLE SILICONE REVERSE EMULSION FOR REALIZING "IMPER-BREATHABLE" COATINGS |
| CN1580383A (en) * | 2003-08-07 | 2005-02-16 | 上海汉宇理化研究所 | Single-component emulsion organic silicon performed polymer self-cross-linked water-proof finishing agent and its preparation |
| CN101818406B (en) * | 2010-04-01 | 2012-05-23 | 无锡市天然纺织实业有限公司 | Method for processing water soft cotton knitted fabric |
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