CN103643539A - Production method of warp knitted colorful Compas blanket - Google Patents
Production method of warp knitted colorful Compas blanket Download PDFInfo
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- CN103643539A CN103643539A CN201310678522.2A CN201310678522A CN103643539A CN 103643539 A CN103643539 A CN 103643539A CN 201310678522 A CN201310678522 A CN 201310678522A CN 103643539 A CN103643539 A CN 103643539A
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- blanket
- slurry
- production method
- woollen blanket
- colored
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000004677 Nylon Substances 0.000 claims abstract description 11
- 229920001778 nylon Polymers 0.000 claims abstract description 11
- 238000007639 printing Methods 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 10
- 238000005098 hot rolling Methods 0.000 claims abstract description 10
- 238000007790 scraping Methods 0.000 claims abstract description 5
- 239000002002 slurry Substances 0.000 claims description 53
- 239000000203 mixture Substances 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 150000002739 metals Chemical class 0.000 claims description 12
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 239000000126 substance Substances 0.000 claims description 9
- 239000004744 fabric Substances 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000012528 membrane Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 15
- 238000004513 sizing Methods 0.000 abstract description 6
- 239000003795 chemical substances by application Substances 0.000 abstract description 4
- 239000011230 binding agent Substances 0.000 abstract 1
- 239000003292 glue Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 239000012466 permeate Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 6
- 238000009971 piece dyeing Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 2
- 229920004934 Dacron® Polymers 0.000 description 1
- 206010013786 Dry skin Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000005213 imbibition Methods 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Landscapes
- Coloring (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention relates to a production method of a warp knitted colorful Compas blanket. The production method comprises the steps of pouring a printing sizing agent prepared by mixing a condensed paste solution, a nylon transparent paste, a binding agent and a flashing paste in a certain weight ratio through sizing agent printing into a lifting plate net placed on a plain warp knitted blanket, scraping materials through a rubber scraper back and forth to ensure that the sizing agent permeates into the blanket, drying, and then hot-rolling through a hot roll, so that printing patterns can form a glue film on a rough surface of the blanket, and the blanket has concave patterns and is strong in stereoscopic impression. The production method overcomes the shortcomings of an original technical method which is long in path, low in yield, poor in pattern stereoscopic impression, high in production cost and the like, and the method effectively improves production efficiency, reduces cost, improves cost performance and keeps patterns clear.
Description
Technical field
The present invention relates to a kind of textile printing technology, particularly a kind of through compiling the production method of colored Kang Basi woollen blanket.
Background technology
The present invention relates to a kind ofly through compiling the special procedure production method of colored Kang Basi woollen blanket, particularly use offset printing, produce the production method of special colored type, special effect.Existing production technology mainly contains two kinds of modes and can realize.The one, with the cloth that weaves, carry out piece dyeing, piece dyeing post-drying, decatize, washing, sizing, the stamp of painting again, oven dry, decatize, washing, sizing, rear arrangement, bound edge, clipping and carving form.This kind of product that method draws, method route is long, and loss is large, and the percentage of A-class goods is low, and cost is high, clipping and carving again after secondary stamp, stereoeffect is poor.The 2nd, with the cloth weaving, carry out piece dyeing, piece dyeing post-drying, decatize, water washing, sizing, arranges bound edge, embossing.The colored type poor stability of this kind of all acquisitions of method, fixed effect is bad, and flower type place touches easily scatters, not water-fastness, and the bad variation of flower type color, and altered self flower type cost is too high, and every cover flower type cost approximately needs 50,000 yuan of left and right.
Summary of the invention
Technical problem to be solved by this invention is for the deficiencies in the prior art, provides a kind of method rationally simple, and production procedure is short, and the product percentage of A-class goods is high, and clear patterns and third dimension are strong, laundry-resistant through compiling the production method of colored Kang Basi woollen blanket.
Technical problem to be solved by this invention is to realize by following technical scheme, and the present invention is a kind ofly characterized in through compiling the production method of colored Kang Basi woollen blanket, and its step is as follows:
(1) slurry stamp: plain color warp knitted blanket is laid on smooth glass printing platen, then the expanded metals of lifting that makes colored type is lain on plain color warp knitted blanket according to location, the order number of lifting expanded metals is 120-200 order, to the concentrator preparing on lifting on expanded metals, with rubber scraper, concentrator is scraped to the other end from one end, while scraping slurry again, to exert oneself evenly in two, rubber scraper with lift web plate at an angle of 90, make lower slurry even, scrape 2-4 time back and forth;
The concentrated side slurries that wherein said concentrator is 45-55:27-33:13-17:4-6 by weight ratio, nylon interspongioplastic substance, adhesive, flash of light slurry mix; Concentrated side slurries mix by concentrating side slurry stoste and water, and the weight ratio of concentrated side slurry stoste and water is 1:15-25;
(2) heating, drying: adopt 5 joint baking ovens to dry, the temperature of 5 joint baking ovens set gradually as 70-90 ℃, 90-110 ℃, 110-130 ℃, 90-110 ℃, 70-90 ℃, and in drying course, the translational speed of woollen blanket is 3-4m/min;
(3) hot rolling: carry out hot rolling by suitable cant to the hot roll by baking oven below from baking oven woollen blanket out, to make stamp flower type form glued membrane on woollen blanket hair side, flower type sink, appear third dimension suddenly, the temperature of hot roll is 150-160 ℃, walking cloth speed is 3-4 m/min, and the pressure of hot roll is 4MPa.
Technical problem to be solved by this invention can also further realize by following technical scheme, and the concentrated side slurries that described concentrator is 50:30:15:5 by weight ratio, nylon interspongioplastic substance, adhesive, flash of light slurry mix; Concentrated side slurries are that 1:20 concentrated side slurry stoste and water mix by weight ratio.
Technical problem to be solved by this invention can also further realize by following technical scheme, and it is 80 ℃, 100 ℃, 120 ℃, 100 ℃, 80 ℃ that the temperature of described 5 joint baking ovens sets gradually.
Compared with prior art, beneficial effect of the present invention is as follows:
1, the present invention carries out this road method operation after adopting finished product plain color warp knitted blanket again, and in this process operations process, method is simple, and production procedure is short, is difficult for producing defective product, and the rate that manufactures a finished product is high, and production cost is low.
2, the selected concentrator of production method of the present invention, that the proportioning drawing by test of many times is filled a prescription, colored type third dimension after using after stamp is strong, flower type is clear, and slurry film forming immediately after hot roll hot rolling, woollen blanket in use spends type to be difficult for scattering like this, indeformable after washing, do not fade, repeatedly use successor can keep original colored type effect.
3, adopt that production method of the present invention produces through compiling colored Kang Basi woollen blanket, only use several glass table plates, several printing plates, a simple and easy baking oven and a hot roll, its production site is little, production procedure is short, and production efficiency is high, really realizes the object of the little output that has high input, and use bar magnet printing method, the woollen blanket that last clipping and carving is produced, equipment will 3,000,000 yuan, and more than personnel want up to a hundred people.
The specific embodiment
For further describing concrete technical scheme of the present invention, so that those skilled in the art understands the present invention further, and do not form the restriction to its right.
Embodiment 1, and a kind of through compiling the production method of colored Kang Basi woollen blanket, its step is as follows:
(1) slurry stamp: plain color warp knitted blanket is laid on smooth glass printing platen, then the expanded metals of lifting that makes colored type is lain on plain color warp knitted blanket according to location, the order number of lifting expanded metals is 120-200 order, to the concentrator preparing on lifting on expanded metals, with rubber scraper, concentrator is scraped to the other end from one end, while scraping slurry again, to exert oneself evenly in two, rubber scraper with lift web plate at an angle of 90, make lower slurry even, scrape 2-4 time back and forth;
The concentrated side slurries that wherein said concentrator is 45-55:27-33:13-17:4-6 by weight ratio, nylon interspongioplastic substance, adhesive, flash of light slurry mix; Concentrated side slurries mix by concentrating side slurry stoste and water, and the weight ratio of concentrated side slurry stoste and water is 1:15-25;
Above-mentioned concentrated side slurry stoste, this kind of side slurry can mix with water-based slurry, and not imbibition, does not fill in net, good and cheap, and fastness is good, soft, with the water of 1:5, mixes the result of use the best of beginning to fight.Adhesive preferably adopts F101 adhesive, and this kind of adhesive adhesion is strong, is difficult for diffusion, easily crosslinked with other slurry, and water-fastness after moulding.Nylon interspongioplastic substance preferably adopts 822 nylon interspongioplastic substances, and this kind of slurry is applicable to dacron, can add appropriate mill base by color as required, as former especially firmly, can add suitable nylon paste agent.According to color, require differently, can add the flash of light slurry of gold, silver, the color such as cream-coloured, blue, bright red, green, this kind of flash of light starched after stamp moulding, can show flash effect, has special decorative effect.
(2) heating, drying: adopt 5 joint baking ovens to dry, the temperature of 5 joint baking ovens set gradually as 70-90 ℃, 90-110 ℃, 110-130 ℃, 90-110 ℃, 70-90 ℃, and in drying course, the translational speed of woollen blanket is 3-4m/min;
(3) hot rolling: carry out hot rolling by suitable cant to the hot roll by baking oven below from baking oven woollen blanket out, to make stamp flower type form glued membrane on woollen blanket hair side, flower type sink, appear third dimension suddenly, the temperature of hot roll is 150-160 ℃, walking cloth speed is 3-4 m/min, and the pressure of hot roll is 4MPa.
Embodiment 2, and in compiling the production method of colored Kang Basi woollen blanket, described concentrator is by mixing by weight take respectively concentrated slurries, nylon interspongioplastic substance, adhesive, the flash of light slurry helped for 50:30:15:5 as described in Example 1; Concentrated side slurries are that 1:20 concentrated side slurry stoste and water mix by weight ratio.
Embodiment 3, as described in embodiment 1 and 2 in compiling the production method of colored Kang Basi woollen blanket, to set gradually be 80 ℃, 100 ℃, 120 ℃, 100 ℃, 80 ℃ to the temperature of described 5 joint baking ovens.
Embodiment 4, as described in embodiment 1 and 2 and 3 in compiling the production method of colored Kang Basi woollen blanket, the woollen blanket of individual layer 3.5KG of take is example, concrete grammar method of operating is as follows:
(1) the plain color warp knitted blanket of putting in order is laid on smooth glass printing platen, the height of glass printing platen is that 80cm, width are 250cm;
(2) expanded metals of lifting that makes colored type is lain on woollen blanket according to location, lift expanded metals and select 160 orders, wide is 2.2m, long 2.8m;
(3) in lifting expanded metals, pour the concentrator having prepared into, the concentrated side slurries that concentrator is 50:30:15:5 by weight ratio, nylon interspongioplastic substance, adhesive, flash of light slurry mix; Concentrated side slurries are that 1:20 concentrated side slurry stoste and water mix by weight ratio;
(4) with rubber scraper, slurry is scraped to other end from one, while scraping slurry, will exert oneself evenly in two, rubber scraper with lift plate at an angle of 90, need to scrape altogether three times back and forth, to guarantee that lower slurry is even and lower slurry amount is certain;
(5) adopt 5 joint baking oven heating, dryings, the temperature of 5 joint baking ovens are set as respectively 80 ℃, 100 ℃, 120 ℃, 100 ℃, 80 ℃, and woollen blanket translational speed is 3-4m/min, to guarantee that the moisture content in slurry dries 80% left and right;
In the lower end of baking oven, connect a hot roll, from baking oven woollen blanket out by along cant to carrying out hot rolling so that make stamp flower type form glued membrane on woollen blanket hair side, flower type sink, and appears third dimension suddenly.And the colored type after hot rolling is water-fastness, and COLOR FASTNESS is good, flower type is not loose, and flash of light slurry is bright and glittering in flower type, has special effect, and the temperature of roll is controlled at 150 ℃-160 ℃, walks cloth speed 3-4 m/min, and hot roll pressure is 4MPa.
Claims (3)
1. through compiling a production method for colored Kang Basi woollen blanket, it is characterized in that: its step is as follows:
Slurry stamp: plain color warp knitted blanket is laid on smooth glass printing platen, then the expanded metals of lifting that makes colored type is lain on plain color warp knitted blanket according to location, the order number of lifting expanded metals is 120-200 order, to the concentrator preparing on lifting on expanded metals, with rubber scraper, concentrator is scraped to the other end from one end, while scraping slurry again, to exert oneself evenly in two, rubber scraper with lift web plate at an angle of 90, make lower slurry even, scrape 2-4 time back and forth;
The concentrated side slurries that wherein said concentrator is 45-55:27-33:13-17:4-6 by weight ratio, nylon interspongioplastic substance, adhesive, flash of light slurry mix; Concentrated side slurries mix by concentrating side slurry stoste and water, and the weight ratio of concentrated side slurry stoste and water is 1:15-25;
Heating, drying: adopt 5 joint baking ovens to dry, the temperature of 5 joint baking ovens set gradually as 70-90 ℃, 90-110 ℃, 110-130 ℃, 90-110 ℃, 70-90 ℃, and in drying course, the translational speed of woollen blanket is 3-4m/min;
Hot rolling: carry out hot rolling by suitable cant to the hot roll by baking oven below from baking oven woollen blanket out, to make stamp flower type form glued membrane on woollen blanket hair side, flower type sink, appear third dimension suddenly, the temperature of hot roll is 150-160 ℃, walking cloth speed is 3-4 m/min, and the pressure of hot roll is 4MPa.
2. according to claim 1 through compiling the production method of colored Kang Basi woollen blanket, it is characterized in that: the concentrated side slurries that described concentrator is 50:30:15:5 by weight ratio, nylon interspongioplastic substance, adhesive, flash of light slurry mix; Concentrated side slurries are that 1:20 concentrated side slurry stoste and water mix by weight ratio.
3. according to claim 1 through compiling the production method of colored Kang Basi woollen blanket, it is characterized in that: it is 80 ℃, 100 ℃, 120 ℃, 100 ℃, 80 ℃ that the temperature of described 5 joint baking ovens sets gradually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310678522.2A CN103643539B (en) | 2013-12-14 | 2013-12-14 | A kind of production method through compiling colored Kang Basi woollen blanket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310678522.2A CN103643539B (en) | 2013-12-14 | 2013-12-14 | A kind of production method through compiling colored Kang Basi woollen blanket |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103643539A true CN103643539A (en) | 2014-03-19 |
| CN103643539B CN103643539B (en) | 2015-11-18 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105078098A (en) * | 2015-07-24 | 2015-11-25 | 临沂新光毛毯有限公司 | Pattern fluffing bottle grade regenerated polyester blanket and preparation technology for same |
| CN107675346A (en) * | 2017-10-31 | 2018-02-09 | 宿迁市神龙家纺有限公司 | A kind of one side metallized thread embossing warp knit wool felt and preparation method thereof |
| CN107700060A (en) * | 2017-10-31 | 2018-02-16 | 宿迁市神龙家纺有限公司 | A kind of multifunctional protein fiber blend warp knitted blanket and preparation method thereof |
| CN107723918A (en) * | 2017-10-31 | 2018-02-23 | 宿迁市神龙家纺有限公司 | One kind is soaped mould proof warp knitted blanket and its production technology |
| CN107723917A (en) * | 2017-10-31 | 2018-02-23 | 宿迁市神龙家纺有限公司 | A kind of nano modification clipping and carving warp knitted blanket and preparation method thereof |
| CN107815890A (en) * | 2017-10-31 | 2018-03-20 | 宿迁市神龙家纺有限公司 | A kind of imitative embroidery color spinning terylene warp knit flame-retardant blanket and preparation method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105078098A (en) * | 2015-07-24 | 2015-11-25 | 临沂新光毛毯有限公司 | Pattern fluffing bottle grade regenerated polyester blanket and preparation technology for same |
| CN107675346A (en) * | 2017-10-31 | 2018-02-09 | 宿迁市神龙家纺有限公司 | A kind of one side metallized thread embossing warp knit wool felt and preparation method thereof |
| CN107700060A (en) * | 2017-10-31 | 2018-02-16 | 宿迁市神龙家纺有限公司 | A kind of multifunctional protein fiber blend warp knitted blanket and preparation method thereof |
| CN107723918A (en) * | 2017-10-31 | 2018-02-23 | 宿迁市神龙家纺有限公司 | One kind is soaped mould proof warp knitted blanket and its production technology |
| CN107723917A (en) * | 2017-10-31 | 2018-02-23 | 宿迁市神龙家纺有限公司 | A kind of nano modification clipping and carving warp knitted blanket and preparation method thereof |
| CN107815890A (en) * | 2017-10-31 | 2018-03-20 | 宿迁市神龙家纺有限公司 | A kind of imitative embroidery color spinning terylene warp knit flame-retardant blanket and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103643539B (en) | 2015-11-18 |
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Denomination of invention: Production method of warp knitted colorful Compas blanket Effective date of registration: 20170117 Granted publication date: 20151118 Pledgee: Bank of China Limited by Share Ltd. Lianyungang branch Pledgor: LIANYUNGANG FEIYAN BLANKETS CO.,LTD. Registration number: 2017990000045 |
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Denomination of invention: Production method of warp knitted colorful Compas blanket Effective date of registration: 20181120 Granted publication date: 20151118 Pledgee: Bank of China Limited by Share Ltd. Lianyungang branch Pledgor: LIANYUNGANG FEIYAN BLANKETS CO.,LTD. Registration number: 2018990001092 |
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Denomination of invention: A production method of warp knitted color Combas blanket Effective date of registration: 20210830 Granted publication date: 20151118 Pledgee: China Construction Bank Corporation Lianyungang Branch Pledgor: LIANYUNGANG FEIYAN BLANKETS Co.,Ltd. Registration number: Y2021320000199 |
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