CN104494323A - Screen printing technology - Google Patents
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- CN104494323A CN104494323A CN201410482996.4A CN201410482996A CN104494323A CN 104494323 A CN104494323 A CN 104494323A CN 201410482996 A CN201410482996 A CN 201410482996A CN 104494323 A CN104494323 A CN 104494323A
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Abstract
The invention belongs to the technical field of screen printing and particularly relates to a screen printing technology which is characterized by comprising the following steps: printing ink preparation, screen selection, scraper parameter selection, platemaking, drying, and secondary printing and drying, wherein screen selection comprises a screen selection procedure, a frame selection procedure and a screen tightening procedure; scraper parameter selection comprises scraper positioning, scraper stroke and pressure setting and scraper speed selection; and platemaking comprises four procedures, namely photoresist coating, plate burning, development and retouching. The screen printing technology has the benefits as follows: through repeated practices, the screen printing technology makes a breakthrough in parameters such as the mesh number of a screen, scraper positioning and scraper stroke and pressure setting in the printing process as well as temperature, drying time and development time in the platemaking process, and film coating and secondary printing and drying are conducted after glass screen printing, so that the screen printing technology is more reasonable and perfect, a produced glass product is beautiful, exquisite and delicate, and natural transition is achieved between different printing inks.
Description
Technical field
The invention belongs to screen printing technique field, particularly relate to a kind of silk-screen printing technique.
Background technology
Along with the fast development that China's printed matter is produced, printing had already become regional economy and has increased bright spot and receive much concern.Glass is the basic material of many fields extensive use, and along with China's sustain economic the improving constantly of high growth and people's living standard reposefully, ordinary plate glass and rough machined glass can not meet market demand far away.To the requirement of the more and more higher deep processing of plate glass, to the diversity requirements of processing technology, inevitably put in face of each plate glass deep processing producer.It is wherein one of important method of deep process to the serigraphy of plate glass.And in a lot of industrial products and environment design, show its important function.
Print has the features such as bright in luster, levels are rich, scenery are true to nature, picture and text are clear.On plate glass after printing, through overbaking, ink is combined with glass firmly, flawless, colour-fast, then carries out toughened interlayer process, and glass has more security.By the method for serigraphy, the special-effects such as frosted, etching, flash of light, noctilucence, crackle, frost flower can also be made on glass.The value of plate glass can be made to be promoted through these processing technologys.The screen printing method of glass with silk-screen plate, picture and text is imprinted on glass.
But the glassware printing quality that existing typography obtains is poor, and print coarse, printing efficiency is low, and pattern is not easily preserved for a long time, and easy wear damage, affect outward appearance and use.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the object of this invention is to provide a kind of silk-screen printing technique, by changing typography and parameters, make the glass printing product printing effect that obtains good, firmly, use procedure is not easy to damage in printing.
To achieve these goals, the present invention adopts following technical scheme:
A kind of silk-screen printing technique, is characterized in that comprising the following steps: the preparation of ink; The selection of silk screen; The selection of scraper parameter; Plate-making; Dry; Secondary printing and oven dry;
The selection of described silk screen comprises network selection operation, selects frame operation and the net operation that stretches tight; The selection of described scraper parameter comprises the selection of scraper location, scraper stroke and pressure setting, scraper speed; Described plate-making comprises coating photoresists, printing down, development, colour-separation drafting four operations.
The set-up procedure of described ink is: diluted by ink diluent, and the addition of diluent controls the 6%-10% at ink quality, leaves standstill more than 24h, in order to follow-up use after stirring; When carrying out colored printing, the viscosity of the first color ink will be a bit larger tham the second color ink, and the 3rd color ink will be a bit larger tham the second color ink, and the 4th color ink will be a bit larger tham the 3rd color ink, the like.
The selection course of described silk screen comprises following three steps:
Network selection: select terylene silk net, meshcount is 200-350 order;
Select frame: select the cemented carbide aluminum square tube sections such as LY12, LF2, wide 20mm, thick 20mm, the corner argon arc welding of screen frame or riveted joint; And ensureing that four limits of screen frame are in same level as far as possible, frame internal diameter has the blank space of 20cm at least to picture and text edge, ensures the consistent of squeegee pressure everywhere, the uniformity of lower ink;
Stretch tight net: be pasted onto by the silk screen chosen on aluminium frame, screen frame lain in and stretches tight on net machine, pulled open by screen cloth and tack down, and first stretch tight net 4 ~ 8h in advance, and longitude and latitude twine is kept vertical with screen frame limit, energy transverse shifting when being stretched by the silk screen that network folder clips; Be coated with viscosity gum again, if hand-printing, stretch tight about 13 ~ 15N Tensity size, if board printing, stretch tight 18 ~ 20N, slice off unnecessary silk screen after viscosity gum parches, then clean up with degreasing agent, then with grinding the scouring of net cream, roughening treatment is done to silk screen, after being disposed, rinse with water, dry or dry for standby.
In the selection step of scraper parameter, position fixing process is, by the thickness of glass, alclad is installed, and according to glass size adjustment locating dowel, screen frame and scraper are all installed on printing machine, first put one block of maximum sized glass, carry out pre-determined bit and do location adjustment, the low 1 ~ 2mm of adjustment locating dowel aspect ratio thickness of glass.
In the selection step of scraper parameter, scraper stroke and pressure setting are: keep scraper at the outer 50 ~ 100mm of printed edge, and return scraper at the outer 50mm of printed edge, controlling scraper depth of indentation is 1 ~ 2mm.
In the selection step of scraper parameter, the parameter of scraper speed is defined as: during full version printing, scraper speed remains on 8 ~ 15m/min, remains on 15 ~ 25m/min, return scraper speed 1-2m/min faster than scraper speed during pattern printing.
Adjustment silk screen and glasses interval (net glass distance) scope are at 6 ~ 10mm; Control the scope of hauling angle at 8-11 °.
Described plate-making comprises following four operations: coating photoresists: select diazonium-type photoresists, with dissolved in purified water diazonium sensitising agent, then pour in photoresists, abundant stirring, use after bubble collapse, then photoresists are attached to equably on above-mentioned ready silk screen, dry after being painted with or dry, temperature during oven dry should remain on less than 40 DEG C, the too high meeting of temperature makes half tone embrittlement and not resistance to print, when needing repeatedly to be coated with, must front photoresists parch carry out again on be once coated with, otherwise glued membrane easily comes off; Printing down: before printing down, confirm that half tone parches completely, otherwise easily there is sawtooth in picture and text edge, or easily come off during develop, cause and make a plate unsuccessfully, then expose with vacuum printing frame, the one side of medicine film is had by egative film to be attached to the printing surface of half tone, open printer to bleed, start plate burning light exposure after compacting, the time for exposure is at 5-7min; Development: the complete half tone of exposure is taken out and uses water moistening, 2-5min minute afterflush, giant is used to rinse to all picture and text are clear, removing space of a whole page moisture, drying is carried out under the warm air of 30 ~ 40 DEG C, during flushing, water spraying direction is tried one's best perpendicular to half tone, to avoid washing out edition film and producing edge sawtooth phenomenon; Colour-separation drafting: half tone development will see after drying whether the space of a whole page has sand holes, leaks the place of glue; if have available photoresists or block glue to fill oven dry; allow printing surface face toward plate burning light and again expose 8-10min; after re-expose; Continuous pressing device for stereo-pattern on aluminium frame; coat edge sealing agent again at the inboard edge of half tone, protection viscosity gum, not by the erosion of solvent, dries for subsequent use.
In described baking operation, the setting of bake out temperature and transfer rate: dry under 135-140 DEG C of bake out temperature after glass printing, the thin glass that area is little is dried at 130 DEG C, transfer rate controls at 2.5 ~ 3.5m/min, when the length direction of glass is larger, setting 8 ~ 15s enters the stove stand-by period, in order to avoid glass collides mutually; Machine room's temperature should control at 20 ~ 24 DEG C, and will keep the clean of glass, otherwise easily occurs the phenomenon that pin hole is bad.
Described secondary printing and baking step are that printed coating protective layer on glass, is placed on screen printer work top, restart printing, transmit power through transmission mechanism, allow sdueegee extrude ink and screen printing forme at the volley, make screen printing forme and stock form a nip; At the ink that pattern area printing needs, the ink of other color is printed in other region, after finishing printing, is the drying and processing carried out under the condition of 130 DEG C ~ 140 DEG C 6 ~ 8 minutes, namely completes glassware in temperature.
Prepare the printed matter of safety glass as needed, at oven dry and secondary printing and carry out tempering process between drying, be about to the glass after drying and pile up on glass shelf, the upper clean cotton rope of pad between glass, feeding tempering operation carries out tempering; Make scraper plate with poly-junket rubber, Squeegee hardness is within Shore A 60-80 scope, and scraping angle is 20 °-30 °, and cutting edge keeps flat sharp, enters secondary printing machine baking operation afterwards.
The invention has the beneficial effects as follows: the present invention is through repeatedly practising, to the order number of printing process silk screen, scraper is located, scraper stroke and pressure setting, scraper speed, temperature required in lithography process, the parameter such as drying time and developing time, have and breached progress, and after glass cross printing, carry out film and secondary printing and oven dry, make silk-screen printing technique more rationally perfect, make the glassware appearance looks elegant obtained, fine and smooth refining, can firmly be pasted onto on glassware through this processing technology coating protection sheath, the setting of coating protection sheath not only makes glassware bright and clean, and make inner pattern retention time permanent, not easy to wear.Transition nature between the different ink layer of the product that the present invention obtains, and technique is simple, and convenient operation and control, steady quality, production efficiency is high, can large-scale industrial production.
Detailed description of the invention
Below in conjunction with accompanying drawing, a kind of detailed description of the invention of the present invention is explained.
Embodiment 1: the invention provides a kind of silk-screen printing technique, comprise the following steps: the preparation of ink: ink diluent is diluted, the addition of diluent controls the 6%-10% at ink quality, leaves standstill more than 24h, in order to follow-up use after stirring; When carrying out colored printing, the viscosity of the first color ink will be a bit larger tham the second color ink, and the 3rd color ink will be a bit larger tham the second color ink, and the 4th color ink will be a bit larger tham the 3rd color ink, the like.
Then select material and the order number of silk screen, select terylene silk net, meshcount is 200-350 order;
Select frame: with cemented carbide aluminum square tube sections such as LY12, LF2, the wide 20mm of section bar, thick 20mm, the corner argon arc welding of screen frame or riveted joint; And ensureing that four limits of screen frame are in same level as far as possible, frame internal diameter has the blank space of 20cm at least to picture and text edge, ensures the consistent of squeegee pressure everywhere, the uniformity of lower ink;
Be pasted onto by the silk screen chosen on aluminium frame, screen frame lain in and stretches tight on net machine, pulled open by screen cloth and tack down, first stretch tight net 4 ~ 8h in advance, and longitude and latitude twine is kept vertical with screen frame limit, energy transverse shifting when being stretched by the silk screen that network folder clips; Be coated with viscosity gum again, if hand-printing, stretch tight about 13 ~ 15N Tensity size, if board printing, stretch tight 18 ~ 20N, slice off unnecessary silk screen after viscosity gum parches, then clean up with degreasing agent, then with grinding the scouring of net cream, roughening treatment is done to silk screen, after being disposed, rinse with water, dry or dry for standby.
By the thickness of glass, alclad is installed, and according to glass size adjustment locating dowel, screen frame and scraper is all installed on printing machine, first puts one block of maximum sized glass, carry out pre-determined bit and do location adjustment, the low 1 ~ 2mm of adjustment locating dowel aspect ratio thickness of glass.Keep scraper at the outer 50 ~ 100mm of printed edge, return scraper at the outer 50mm of printed edge, controlling scraper depth of indentation is 1 ~ 2mm.During full version printing, scraper speed remains on 8 ~ 15m/min, remains on 15 ~ 25m/min, return scraper speed 1-2m/min faster than scraper speed during pattern printing.
Adjustment silk screen and glasses interval (net glass distance) scope are at 6 ~ 10mm; Control the scope of hauling angle at 8-11 °.
Described plate-making comprises following four operations: coating photoresists: select diazonium-type photoresists, with dissolved in purified water diazonium sensitising agent, then pour in photoresists, abundant stirring, use after bubble collapse, then photoresists are attached to equably on above-mentioned ready silk screen, dry after being painted with or dry, temperature during oven dry should remain on less than 40 DEG C, the too high meeting of temperature makes half tone embrittlement and not resistance to print, when needing repeatedly to be coated with, must front photoresists parch carry out again on be once coated with, otherwise glued membrane easily comes off; Printing down: before printing down, confirm that half tone parches completely, otherwise easily there is sawtooth in picture and text edge, or easily come off during develop, cause and make a plate unsuccessfully, then expose with vacuum printing frame, the one side of medicine film is had by egative film to be attached to the printing surface of half tone, open printer to bleed, start plate burning light exposure after compacting, the time for exposure is at 5-7min; Development: the complete half tone of exposure is taken out and uses water moistening, 2-5min minute afterflush, giant is used to rinse to all picture and text are clear, removing space of a whole page moisture, drying is carried out under the warm air of 30 ~ 40 DEG C, during flushing, water spraying direction is tried one's best perpendicular to half tone, to avoid washing out edition film and producing edge sawtooth phenomenon; Colour-separation drafting: half tone development will see after drying whether the space of a whole page has sand holes, leaks the place of glue; if have available photoresists or block glue to fill oven dry; allow printing surface face toward plate burning light and again expose 8-10min; after re-expose; Continuous pressing device for stereo-pattern on aluminium frame; coat edge sealing agent again at the inboard edge of half tone, protection viscosity gum, not by the erosion of solvent, dries for subsequent use.
Enter in baking operation by the goods after plate-making, dry under 135-140 DEG C of bake out temperature, the thin glass that area is little is dried at 130 DEG C, transfer rate controls at 2.5 ~ 3.5m/min, when the length direction of glass is larger, setting 8 ~ 15s enters the stove stand-by period, in order to avoid glass collides mutually; Machine room's temperature should control at 20 ~ 24 DEG C, and will keep the clean of glass, otherwise easily occurs the phenomenon that pin hole is bad.
At the ink that pattern area printing needs, the ink of other color is printed in other region, by printed coating protective layer on said products, be placed on screen printer work top, restart printing, transmit power through transmission mechanism, allow sdueegee extrude ink and screen printing forme at the volley, make screen printing forme and stock form a nip; After finishing printing, be the drying and processing carried out under the condition of 130 DEG C ~ 140 DEG C 6 ~ 8 minutes in temperature, namely complete glassware.
Embodiment 2: the difference of the present embodiment and embodiment 1 is being dried and secondary printing and add tempering treatment step between drying, and be about to the glass after drying and pile up on glass shelf, between glass, the upper clean cotton rope of pad, sends into tempering operation and carry out tempering; Make scraper plate with poly-junket rubber, Squeegee hardness is within Shore A 60-80 scope, and scraping angle is 20 °-30 °, and cutting edge keeps flat sharp, enters secondary printing machine baking operation afterwards.
Above an example of the present invention has been described in detail, but described content being only preferred embodiment of the present invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to the present patent application scope change and improve, and all should still belong within patent covering scope of the present invention.
Claims (10)
1. a silk-screen printing technique, is characterized in that comprising the following steps: the preparation of ink; The selection of silk screen; The selection of scraper parameter; Plate-making; Dry; Secondary printing and oven dry;
The selection of described silk screen comprises network selection operation, selects frame operation and the net operation that stretches tight; The selection of described scraper parameter comprises the selection of scraper location, scraper stroke and pressure setting, scraper speed; Described plate-making comprises coating photoresists, printing down, development, colour-separation drafting four operations.
2. silk-screen printing technique according to claim 1, it is characterized in that the set-up procedure of described ink is: diluted by ink diluent, the addition of diluent controls the 6%-10% at ink quality, leaves standstill more than 24h, in order to follow-up use after stirring; When carrying out colored printing, the viscosity of the first color ink will be a bit larger tham the second color ink, and the 3rd color ink will be a bit larger tham the second color ink, and the 4th color ink will be a bit larger tham the 3rd color ink, the like.
3. silk-screen printing technique according to claim 1, it is characterized in that the selection course of described silk screen comprises following three steps: network selection: select terylene silk net, meshcount is 200-350 order; Select frame: select the cemented carbide aluminum square tube sections such as LY12, LF2, wide 20mm, thick 20mm, the corner argon arc welding of screen frame or riveted joint; Ensure that four limits of screen frame are in same level, frame internal diameter has the blank space of 20cm at least to picture and text edge, ensures the consistent of squeegee pressure everywhere, the uniformity of lower ink; Stretch tight net: be pasted onto by the silk screen chosen on aluminium frame, screen frame lain in and stretches tight on net machine, pulled open by screen cloth and tack down, and first stretch tight net 4 ~ 8h in advance, and longitude and latitude twine is kept vertical with screen frame limit, energy transverse shifting when being stretched by the silk screen that network folder clips; Be coated with viscosity gum again, if hand-printing, stretch tight about 13 ~ 15N Tensity size, if board printing, stretch tight 18 ~ 20N, slice off unnecessary silk screen after viscosity gum parches, then clean up with degreasing agent, then with grinding the scouring of net cream, roughening treatment is done to silk screen, after being disposed, rinse with water, dry or dry for standby.
4. silk-screen printing technique according to claim 1, it is characterized in that in the selection step of described scraper parameter, position fixing process is, by the thickness of glass, alclad is installed, and according to glass size adjustment locating dowel, screen frame and scraper are all installed on printing machine, first put one block of maximum sized glass, carry out pre-determined bit and do location adjustment, the low 1 ~ 2mm of adjustment locating dowel aspect ratio thickness of glass.
5. silk-screen printing technique according to claim 1, it is characterized in that in the selection step of described scraper parameter, scraper stroke and pressure setting are: keep scraper at the outer 50 ~ 100mm of printed edge, return scraper at the outer 50mm of printed edge, controlling scraper depth of indentation is 1 ~ 2mm.
6. silk-screen printing technique according to claim 1, it is characterized in that the parameter of scraper speed in the selection step of described scraper parameter is defined as: during full version printing, scraper speed remains on 8 ~ 15m/min, remain on 15 ~ 25m/min during pattern printing, return scraper speed 1-2m/min faster than scraper speed.
7. silk-screen printing technique according to claim 1, is characterized in that described plate-making comprises following four operations:
Coating photoresists: select diazonium-type photoresists, with dissolved in purified water diazonium sensitising agent, then pour in photoresists, fully stir, use after bubble collapse, then photoresists are attached to equably on above-mentioned ready silk screen, dry after being painted with or dry, temperature during oven dry should remain on less than 40 DEG C, and the too high meeting of temperature makes half tone embrittlement and not resistance to print, when needing repeatedly to be coated with, must front photoresists parch carry out again on be once coated with; Printing down: before printing down, confirm that half tone parches completely, otherwise easily there is sawtooth in picture and text edge, or easily come off during develop, cause and make a plate unsuccessfully, then expose with vacuum printing frame, the one side of medicine film is had by egative film to be attached to the printing surface of half tone, open printer to bleed, start plate burning light exposure after compacting, the time for exposure is at 5-7min; Development: the complete half tone of exposure is taken out and uses water moistening, 2-5min minute afterflush, giant is used to rinse to all picture and text are clear, removing space of a whole page moisture, drying is carried out under the warm air of 30 ~ 40 DEG C, during flushing, water spraying direction is tried one's best perpendicular to half tone, to avoid washing out edition film and producing edge sawtooth phenomenon; Colour-separation drafting: half tone development will see after drying whether the space of a whole page has sand holes, leaks the place of glue; if have available photoresists or block glue to fill oven dry; allow printing surface face toward plate burning light and again expose 8-10min; after re-expose; Continuous pressing device for stereo-pattern on aluminium frame; coat edge sealing agent again at the inboard edge of half tone, protection viscosity gum, not by the erosion of solvent, dries for subsequent use.
8. silk-screen printing technique according to claim 1, it is characterized in that in described baking operation, the setting of bake out temperature and transfer rate: dry under 135-140 DEG C of bake out temperature after glass printing, the thin glass that area is little is dried at 130 DEG C, transfer rate controls at 2.5 ~ 3.5m/min, when the length direction of glass is larger, setting 8 ~ 15s enters the stove stand-by period, in order to avoid glass collides mutually; Machine room's temperature should control at 20 ~ 24 DEG C, and will keep the clean of glass.
9. silk-screen printing technique according to claim 1, it is characterized in that described secondary printing and baking step are, printed coating protective layer on glass, be placed on screen printer work top, restart printing, transmit power through transmission mechanism, allow sdueegee extrude ink and screen printing forme at the volley, make screen printing forme and stock form a nip; At the ink that pattern area printing needs, the ink of other color is printed in other region, after finishing printing, it is the drying and processing carried out under the condition of 130 DEG C ~ 140 DEG C 6 ~ 8 minutes in temperature, namely glassware is completed, adjust silk screen and glasses interval scope in printing process at 6 ~ 10mm, control the scope of hauling angle at 8-11 °.
10. silk-screen printing technique according to claim 1, it is characterized in that the printed matter preparing safety glass as needed, at oven dry and secondary printing and carry out tempering process between drying, being about to the glass after drying piles up on glass shelf, between glass, the upper clean cotton rope of pad, sends into tempering operation and carries out tempering; Make scraper plate with poly-junket rubber, Squeegee hardness is within Shore A 60-80 scope, and scraping angle is 20 °-30 °, and cutting edge keeps flat sharp, enters secondary printing machine baking operation afterwards.
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