CN103643539B - A kind of production method through compiling colored Kang Basi woollen blanket - Google Patents
A kind of production method through compiling colored Kang Basi woollen blanket Download PDFInfo
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- CN103643539B CN103643539B CN201310678522.2A CN201310678522A CN103643539B CN 103643539 B CN103643539 B CN 103643539B CN 201310678522 A CN201310678522 A CN 201310678522A CN 103643539 B CN103643539 B CN 103643539B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 239000002002 slurry Substances 0.000 claims abstract description 48
- 239000004677 Nylon Substances 0.000 claims abstract description 11
- 239000000853 adhesive Substances 0.000 claims abstract description 11
- 230000001070 adhesive effect Effects 0.000 claims abstract description 11
- 229920001778 nylon Polymers 0.000 claims abstract description 11
- 238000005098 hot rolling Methods 0.000 claims abstract description 10
- 239000000126 substance Substances 0.000 claims abstract description 10
- 239000012528 membrane Substances 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 9
- 229920002472 Starch Polymers 0.000 claims description 8
- 238000007639 printing Methods 0.000 claims description 8
- 239000008107 starch Substances 0.000 claims description 8
- 235000019698 starch Nutrition 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000007790 scraping Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 14
- 229910052751 metal Inorganic materials 0.000 abstract 1
- 239000002184 metal Substances 0.000 abstract 1
- 150000002739 metals Chemical class 0.000 abstract 1
- 238000009955 starching Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 6
- 238000009971 piece dyeing Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 2
- 229920004934 Dacron® Polymers 0.000 description 1
- 206010013786 Dry skin Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000005213 imbibition Methods 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- Coloring (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The present invention relates to a kind of production method through compiling colored Kang Basi woollen blanket, pour into be placed on by slurry stamp by starching the concentrator mixed by the concentrated side slurries of certain weight ratio, nylon interspongioplastic substance, adhesive, flash of light plain color warp knitted blanket lifts in expanded metals, rubber scraper back and forth scraper makes slurry infiltrate in woollen blanket, then oven dry is added, dry rear hot roll and carry out hot rolling, to make stamp flower pattern can form glued membrane on woollen blanket hair side, flower pattern is sunk, and third dimension is strong.The shortcomings such as the invention solves former technical method route long, the percentage of A-class goods is low, and flower pattern third dimension is not strong, and production cost is high, effectively enhance productivity, reduce costs, cost performance is high, and flower pattern is clear.
Description
Technical field
The present invention relates to a kind of textile printing technology, particularly a kind of production method through compiling colored Kang Basi woollen blanket.
Background technology
The present invention relates to a kind of special procedure production method through compiling colored Kang Basi woollen blanket, particularly using offset printing, producing the production method of special flower pattern, special effect.Existing production technology mainly contains two kinds of modes and can realize.One is carry out piece dyeing, piece dyeing post-drying with the cloth woven, and decatize, washing, sizing, carries out colouring stamp again, and oven dry, decatize, washing, sizing, Final finishing, bound edge, clipping and carving form.The product that this kind of method draws, method route is long, and loss is large, and the percentage of A-class goods is low, and cost is high, and clipping and carving again after secondary stamp, stereoeffect is poor.Two is carry out piece dyeing, piece dyeing post-drying, decatize, water washing with the cloth woven, sizing, arranges, bound edge, embossing.The flower pattern poor stability of this kind of all acquisition of method, fixed effect is bad, and flower pattern place touches easily scatters, not water-fastness, and the bad change of flower pattern color, and altered self flower pattern cost is too high, and often overlapping flower pattern cost approximately needs about 50,000 yuan.
Summary of the invention
Technical problem to be solved by this invention is for the deficiencies in the prior art, and provide a kind of method rationally simple, production procedure is short, and the product percentage of A-class goods is high, clear patterns and third dimension is strong, the laundry-resistant production method through compiling colored Kang Basi woollen blanket.
Technical problem to be solved by this invention is realized by following technical scheme, and the present invention is a kind of production method through compiling colored Kang Basi woollen blanket, and be characterized in, its step is as follows:
(1) slurry stamp: plain color warp knitted blanket is laid on smooth glass printing platen, then the half tone making flower pattern is lain on plain color warp knitted blanket according to location, the order number of half tone is 120-200 order, again on half tone on the concentrator for preparing, concentrator is scraped the other end from one end, when scraping slurry with rubber scraper, two will be exerted oneself evenly, rubber scraper and half tone at an angle of 90, make lower slurry even, scrape 2-4 time back and forth;
Wherein said concentrator by weight ratio be the concentrated side slurries of 45-55:27-33:13-17:4-6, nylon interspongioplastic substance, adhesive, flash of light starch and mix; Concentrated side slurries help slurry stoste and water to mix by concentrating, and the weight ratio of concentrated side slurry stoste and water is 1:15-25;
(2) heating, drying: adopt 5 joint baking ovens to dry, the temperature of 5 joint baking ovens set gradually into 70-90 DEG C, 90-110 DEG C, 110-130 DEG C, 90-110 DEG C, 70-90 DEG C, in drying course, the translational speed of woollen blanket is 3-4m/min;
(3) hot rolling: carry out hot rolling by along cant to by the hot roll below baking oven from baking oven woollen blanket out, to make stamp flower pattern can form glued membrane on woollen blanket hair side, flower pattern is sunk, appear third dimension suddenly, the temperature of hot roll is 150-160 DEG C, walking cloth speed is 3-4m/min, and the pressure of hot roll is 4MPa.
Technical problem to be solved by this invention can also be realized further by following technical scheme, described concentrator by weight ratio be the concentrated side slurries of 50:30:15:5, nylon interspongioplastic substance, adhesive, flash of light starch and mix; Concentrated side slurries are that 1:20 concentrated side slurry stoste and water mix by weight ratio.
Technical problem to be solved by this invention can also be realized further by following technical scheme, and it is 80 DEG C, 100 DEG C, 120 DEG C, 100 DEG C, 80 DEG C that the temperature of described 5 joint baking ovens sets gradually.
Compared with prior art, beneficial effect of the present invention is as follows:
1, the present invention carries out this road method operation again after adopting finished product plain color warp knitted blanket, and in this process operations process, method is simple, and production procedure is short, not easily produces defective product, and the rate that manufactures a finished product is high, and production cost is low.
2, the concentrator selected by production method of the present invention, it is the proportioning formula drawn by test of many times, use the flower pattern third dimension after rear stamp strong, flower pattern is clear, and slurry film forming immediately after hot roll hot rolling, such woollen blanket in use flower pattern not easily scatters, indeformable after washing, do not fade, repeatedly use successor can keep original flower pattern effect.
3, adopt production method of the present invention produce through compiling colored Kang Basi woollen blanket, only use several pieces of glass table plates, several pieces of printing plates, a simple and easy baking oven and a hot roll, its production site is little, production procedure is short, and production efficiency is high, really realizes the object of the little output that has high input, and use bar magnet printing method, the woollen blanket that last clipping and carving is produced, equipment will 3,000,000 yuan, and personnel want more than up to a hundred people.
Detailed description of the invention
For further describing concrete technical scheme of the present invention, so that those skilled in the art understands the present invention further, and do not form the restriction to its right.
Embodiment 1, a kind of production method through compiling colored Kang Basi woollen blanket, its step is as follows:
(1) slurry stamp: plain color warp knitted blanket is laid on smooth glass printing platen, then the half tone making flower pattern is lain on plain color warp knitted blanket according to location, the order number of half tone is 120-200 order, again on half tone on the concentrator for preparing, concentrator is scraped the other end from one end, when scraping slurry with rubber scraper, two will be exerted oneself evenly, rubber scraper and half tone at an angle of 90, make lower slurry even, scrape 2-4 time back and forth;
Wherein said concentrator by weight ratio be the concentrated side slurries of 45-55:27-33:13-17:4-6, nylon interspongioplastic substance, adhesive, flash of light starch and mix; Concentrated side slurries help slurry stoste and water to mix by concentrating, and the weight ratio of concentrated side slurry stoste and water is 1:15-25;
Above-mentioned concentrated side slurry stoste, this kind of side slurry can be starched with water-based and mix, and not imbibition, does not fill in net, good and cheap, and fastness is good, soft, mixes with the water of 1:5 result of use the best of beginning to fight.Adhesive preferably adopts F101 adhesive, and this kind of adhesive adhesion is strong, not easily spreads, is easily cross-linked with other slurry, and shaping rear water-fastness.Nylon interspongioplastic substance preferably adopts 822 nylon interspongioplastic substances, and this kind of slurry is applicable to dacron, can add appropriate mill base by color as required, as former special firmly, suitable nylon paste agent can be added.Require different according to color, the flash of light slurry of gold, silver, the color such as cream-coloured, blue, bright red, green can be added, this kind of flash of light starch stamp shaping after, flash effect can be showed, there is special decorative effect.
(2) heating, drying: adopt 5 joint baking ovens to dry, the temperature of 5 joint baking ovens set gradually into 70-90 DEG C, 90-110 DEG C, 110-130 DEG C, 90-110 DEG C, 70-90 DEG C, in drying course, the translational speed of woollen blanket is 3-4m/min;
(3) hot rolling: carry out hot rolling by along cant to by the hot roll below baking oven from baking oven woollen blanket out, to make stamp flower pattern can form glued membrane on woollen blanket hair side, flower pattern is sunk, appear third dimension suddenly, the temperature of hot roll is 150-160 DEG C, walking cloth speed is 3-4m/min, and the pressure of hot roll is 4MPa.
Embodiment 2, in the production method as described in Example 1 through compiling colored Kang Basi woollen blanket, described concentrator by by weight taking concentrated side slurries respectively for 50:30:15:5, nylon interspongioplastic substance, adhesive, flash of light starch and mix; Concentrated side slurries are that 1:20 concentrated side slurry stoste and water mix by weight ratio.
Embodiment 3, in the production method through compiling colored Kang Basi woollen blanket as described in embodiment 1 and 2, it is 80 DEG C, 100 DEG C, 120 DEG C, 100 DEG C, 80 DEG C that the temperature of described 5 joint baking ovens sets gradually.
Embodiment 4, in the production method through compiling colored Kang Basi woollen blanket as described in embodiment 1 and 2 and 3, for the woollen blanket of individual layer 3.5KG, concrete grammar method of operating is as follows:
(1) the plain color warp knitted blanket put in order is laid on smooth glass printing platen, the height of glass printing platen is 80cm, width is 250cm;
(2) half tone making flower pattern is lain on woollen blanket according to location, half tone selects 160 orders, and wide is 2.2m, long 2.8m;
(3) in half tone, pour the concentrator prepared into, concentrator by weight ratio be the concentrated side slurries of 50:30:15:5, nylon interspongioplastic substance, adhesive, flash of light starch and mix; Concentrated side slurries are that 1:20 concentrated side slurry stoste and water mix by weight ratio;
(4) with rubber scraper, slurry is scraped other end from one, when scraping slurry, two will be exerted oneself evenly, and rubber scraper and half tone at an angle of 90, need to scrape three times back and forth altogether, to ensure that lower slurry is evenly certain with lower slurry amount;
(5) adopt 5 joint baking oven heating, dryings, the temperature of 5 joint baking ovens is set as 80 DEG C, 100 DEG C, 120 DEG C, 100 DEG C, 80 DEG C respectively, and woollen blanket translational speed is 3-4m/min, to ensure that the moisture content in slurry dries about 80%;
In the lower end of baking oven, connect a hot roll, from baking oven woollen blanket out by along cant to carrying out hot rolling so that make stamp flower pattern can form glued membrane on woollen blanket hair side, flower pattern is sunk, and appears third dimension suddenly.And the flower pattern after hot rolling is water-fastness, COLOR FASTNESS is good, and flower pattern is not fallen apart, and flash of light slurry is bright and glittering in flower pattern, and have specific effect, the temperature of roll controls, at 150 DEG C-160 DEG C, to walk cloth speed 3-4m/min, and hot roll pressure is 4MPa.
Claims (3)
1., through compiling a production method for colored Kang Basi woollen blanket, it is characterized in that: its step is as follows:
Slurry stamp: plain color warp knitted blanket is laid on smooth glass printing platen, then the half tone making flower pattern is lain on plain color warp knitted blanket according to location, the order number of half tone is 120-200 order, again on half tone on the concentrator for preparing, concentrator is scraped the other end from one end, when scraping slurry with rubber scraper, two will be exerted oneself evenly, rubber scraper and half tone at an angle of 90, make lower slurry even, scrape 2-4 time back and forth;
Wherein said concentrator by weight ratio be the concentrated side slurries of 45-55:27-33:13-17:4-6, nylon interspongioplastic substance, adhesive, flash of light starch and mix; Concentrated side slurries help slurry stoste and water to mix by concentrating, and the weight ratio of concentrated side slurry stoste and water is 1:15-25;
Heating, drying: adopt 5 joint baking ovens to dry, the temperature of 5 joint baking ovens set gradually into 70-90 DEG C, 90-110 DEG C, 110-130 DEG C, 90-110 DEG C, 70-90 DEG C, in drying course, the translational speed of woollen blanket is 3-4m/min;
Hot rolling: carry out hot rolling by along cant to by the hot roll below baking oven from baking oven woollen blanket out, to make stamp flower pattern can form glued membrane on woollen blanket hair side, flower pattern is sunk, appear third dimension suddenly, the temperature of hot roll is 150-160 DEG C, walking cloth speed is 3-4m/min, and the pressure of hot roll is 4MPa.
2. the production method through compiling colored Kang Basi woollen blanket according to claim 1, is characterized in that: described concentrator by weight ratio be the concentrated side slurries of 50:30:15:5, nylon interspongioplastic substance, adhesive, flash of light starch and mix; Concentrated side slurries are that 1:20 concentrated side slurry stoste and water mix by weight ratio.
3. the production method through compiling colored Kang Basi woollen blanket according to claim 1, is characterized in that: it is 80 DEG C, 100 DEG C, 120 DEG C, 100 DEG C, 80 DEG C that the temperature of described 5 joint baking ovens sets gradually.
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| CN201310678522.2A CN103643539B (en) | 2013-12-14 | 2013-12-14 | A kind of production method through compiling colored Kang Basi woollen blanket |
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| CN201310678522.2A CN103643539B (en) | 2013-12-14 | 2013-12-14 | A kind of production method through compiling colored Kang Basi woollen blanket |
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| CN103643539B true CN103643539B (en) | 2015-11-18 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105078098A (en) * | 2015-07-24 | 2015-11-25 | 临沂新光毛毯有限公司 | Pattern fluffing bottle grade regenerated polyester blanket and preparation technology for same |
| CN107700060A (en) * | 2017-10-31 | 2018-02-16 | 宿迁市神龙家纺有限公司 | A kind of multifunctional protein fiber blend warp knitted blanket and preparation method thereof |
| CN107815890A (en) * | 2017-10-31 | 2018-03-20 | 宿迁市神龙家纺有限公司 | A kind of imitative embroidery color spinning terylene warp knit flame-retardant blanket and preparation method thereof |
| CN107675346A (en) * | 2017-10-31 | 2018-02-09 | 宿迁市神龙家纺有限公司 | A kind of one side metallized thread embossing warp knit wool felt and preparation method thereof |
| CN107723917A (en) * | 2017-10-31 | 2018-02-23 | 宿迁市神龙家纺有限公司 | A kind of nano modification clipping and carving warp knitted blanket and preparation method thereof |
| CN107723918A (en) * | 2017-10-31 | 2018-02-23 | 宿迁市神龙家纺有限公司 | One kind is soaped mould proof warp knitted blanket and its production technology |
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Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010059591A (en) * | 2008-09-08 | 2010-03-18 | Konica Minolta Ij Technologies Inc | Method for forming image on fabric by ink for direct sublimation inkjet |
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| CN1094769A (en) * | 1993-11-12 | 1994-11-09 | 李秉仁 | A kind of printing method of pure wool double-faced printing woollen blanket and product |
| CN101418523A (en) * | 2008-12-08 | 2009-04-29 | 锦州宏丰印染厂有限公司 | Method for producing energy-saving and environment-friendly type soft resin-bonded pigment printing nap cloth |
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Denomination of invention: Production method of warp knitted colorful Compas blanket Effective date of registration: 20170117 Granted publication date: 20151118 Pledgee: Bank of China Limited by Share Ltd. Lianyungang branch Pledgor: LIANYUNGANG FEIYAN BLANKETS CO.,LTD. Registration number: 2017990000045 |
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