CN105113285B - A kind of pulp-shaped dispersed dyes and preparation method and application - Google Patents

A kind of pulp-shaped dispersed dyes and preparation method and application Download PDF

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CN105113285B
CN105113285B CN201510598484.9A CN201510598484A CN105113285B CN 105113285 B CN105113285 B CN 105113285B CN 201510598484 A CN201510598484 A CN 201510598484A CN 105113285 B CN105113285 B CN 105113285B
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pulp
dispersed dyes
shaped dispersed
dyestuff
mass fraction
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CN105113285A (en
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朱亚伟
丁志平
高建波
孙建春
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Suzhou University
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Suzhou University
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Abstract

The invention discloses a kind of pulp-shaped dispersed dyes and preparation method and application, pulp-shaped dispersed dyes are made up of liquid dispersion dyestuff, function performed polymer, synthetic thickening agent.In pulp-shaped dispersed dyes, synthetic thickening agent and functional additive are added, micro print paste can be prepared, the stamp to dacron can be completed on the rotary screen printing machine or screen printing machine of routine;High-temperature process is carried out through tentering heat setter again, 180 DEG C~210 DEG C of temperature, 45~120 seconds time, prepares printed polyester fabric.The pulp-shaped dispersed dyes of the present invention are used for the feature that dacron stamp has stamp short route, fabrics feel soft, without post-treated again, substantial amounts of water resource and energy consumption are saved, almost without wastewater discharge, and process equipment is all conventional equipment, is a kind of green stamp process technology.

Description

A kind of pulp-shaped dispersed dyes and preparation method and application
Technical field
The invention belongs to fabrics printing and dyeing technical field, and in particular to a kind of pulp-shaped dispersed dyes and preparation method thereof are with answering With short route, energy-saving and emission-reduction printing technology for dacron.
Background technology
In the 1930s, synthetic fibers have started new era of textile fabric, there are a variety of synthetic fibers to come out in succession, Exploitation of the development of dyestuff always with fiber is closely connected.In fabrics printing and dyeing industry, commonly use granular dyestuff, sizing mixing or When preparing dye liquor, dyestuff dust from flying, not only hinder environmental protection, and be often adhered on the apparatus of dispensing, or contaminated preparing Suspended in vacuole foam, it is particularly small in solubility, the disperse dyes of dispersive property difference, easily form agglomerate, in stamp or dyeing It is to be also easy to produce fault, influences product quality.Disperse dyes are a kind of powdery or granular nonionic dye, and molecular structure is small, It is adapted to the dyeing of terylene and its blend fabric.But because it is free of-COOH ,-SO3The strong water-soluble group such as H, the solubility in water It is low, it is unfavorable for absorption and upper dye of the dye molecule in fiber surface under lower temperature.
Polyester fiber is the maximum synthetic fibers of yield, and polyester fiber should greatly develop difference in addition to large traditional product Other chemical fibre dimension, particularly superfine fibre, because the surface area of its unit mass attenuates with filament number and increase, and cause dyeing speed Spend it is fast, apparent to color is shallow and fastness to light declines, for disperse dyes, it is necessary to solve level-dyeing property, covering property, enhancing and dyeing Fastness problem;The printed articles of dacron accounts for 40% or so of terylene dyeing and printing process total amount;The major way of printed polyester has Direct printing, pigment printing, thermal transfer printing.
Direct printing is the major way of current stamp, is that a kind of be prepared into commercial dyes, thickener and additive has The print paste of certain viscosity, then carry out stamp, drying, decatize and the conventional machining techniques of multiple tracks washing;With high viscosity, low The development of the synthetic thickening agent of solid content, can reduce the dosage of synthetic thickening agent in print paste, but because existing disperse dyes with The compatibility of synthetic thickening agent is poor, to obtain the print paste of certain viscosity, it is still necessary to configure high solids content(Such as 5~6%)'s Synthetic thickening agent print paste, to prevent the decline of stamp dielectric viscosity.Because of the increase of synthetic thickening agent dosage in print paste, Cause direct printing dye utilization rate low, the massive laundering in road after PRINTED FABRIC needs, the loose colour of fabric face could be removed, come The color fastness of terylene printing product is improved, obtains the feel of softness, therefore, the maximum inferior position of direct printing is:Due to print paste Middle solid contents is high, it is necessary to evaporate processing to complete upper dye of the dyestuff to fiber;Printed articles loose colour is serious, Boardy Feeling, needs Postprocessing working procedures are washed, remove the organic matter and dyestuff not shifted, it is very big to the consumption of water resource(Account for dyeing process 70%), wastewater discharge is very big, and the colourity of waste water is deeper, and COD value is higher.Existing pigment printing is by commercial coating, synthesis paste Material and additive(Adhesive and crosslinking agent)The print paste with certain viscosity is prepared into, then carries out stamp, drying, at high temperature The conventional machining techniques of reason;Because adhesive and dosage of crosslinking agent are larger in pigment printing, printing quality is bad, and color fastness is poor, The maximum inferior position of pigment printing is:The performance of adhesive and crosslinking agent determines the color fastness and feel of printed articles, relative to For direct printing product, color fastness is poor, and feel is harder or coarse, and the chromatogram of coating is abundant and various not as good as disperse dyes Change.The shortcomings that because of pigment printing, the application of pigment printing is limited, be only used for small area or to the less demanding stamp of feel Product;The thermal transfer printing of existing disperse dyes is that heat resistance is poor, and the disperse dyes of easy heat sublimation, which are pre-printed on, to be turned In paper transfer, then by transfer paper and the hot pressing function of fabric, the disperse dyes in transfer paper are allowed to be transferred to the stamp skill on fabric Art;The maximum inferior position of thermal transfer printing is:Color fastness is poor, and depth of color is shallower, and hardly possible obtains deep printing product, and to consume The transfer paper of equal stamp quantity, causes the wasting of resources and secondary pollution(The dyestuff remained in transfer paper).
In existing direct printing mill base, all using commercial dispersants dyestuff, because of the phase of commercial dispersants dyestuff and synthetic thickening agent Capacitive is poor, substantially reduces the viscosity of thickener, causes the rheological property of print paste poor;Therefore, it is necessary to develop it is a kind of with The preferable liquid dispersion dyestuff of synthetic thickening agent compatibility, can just prevent dyestuff from settling, and improve print paste viscosity.And use city The disperse dyes sold, either powder solid or liquid dispersion dyestuff, it is required for increasing thickener dosage, when could meet stamp Requirement to stamp slurry viscosity.
With today that energy-saving, energy-saving and emission-reduction requirements are increasingly taken seriously, the new terylene of necessary research and development Textile printing technology is, it is necessary to both have the advantages of stamp work flow is short, small to water resources consumption amount of wastewater discharge is small, again With stamp color fastness is excellent and the advantages of fabrics feel soft;Need to avoid simultaneously direct printing to water resources consumption amount greatly and The shortcomings that wastewater discharge is big, the shortcomings that also avoiding pigment printing feel harder or coarse, color fastness is poor.
The content of the invention
It is an object of the invention to provide a kind of liquid dispersion dyestuff and the pulpous state based on the liquid dispersion dyestuff disperses dye Material;For direct printing, effect is good, and energy consumption is low, water consumption is few.
To achieve the above object of the invention, the technical solution adopted by the present invention is:
A kind of liquid dispersion dyestuff, is prepared by the following manner, and former dyestuff, active grinding agent and water are mixed, grinding 12~20 hours, liquid dispersion dyestuff is made;By mass percentage, the raw material composition of the liquid dispersion dyestuff is:
Former dyestuff 10~30%
Active grinding agent 1.0~3.5%
Remaining is water;
The active grinding agent is 1 by mass ratio:(0.5~2)Anion surfactant and non-ionic surface active Agent forms;
In the liquid dispersion dyestuff, the particle size range of solid particle is 800nm~3 μm.
In above-mentioned technical proposal, the anion surfactant is alcohol ether phosphate salt, alcohol ether carboxylate, lauryl phosphorus Acid esters sylvite, methyl naphthalene sulfonic acid sodium one or both of formaldehyde condensation products mixture;The nonionic surfactant For aliphatic acid polyethenoxy ether, AEO, glycerin mono-fatty acid ester, isomery AEO derivative One or both of mixture.
Preferably, the alcohol ether phosphate salt is isomerous tridecanol polyoxyethylene ether phosphate kalium salt or isomery undecyl alcohol Polyoxyethylene ether phosphate sylvite;The alcohol ether carboxylate is isomerous tridecanol polyoxyethylene ether carboxylic acid sodium salt, isomery undecyl alcohol APEO carboxylic acid sodium salt or isooctyl acid APEO carboxylic acid sodium salt;The aliphatic acid polyethenoxy ether is oleic acid polyoxy Vinethene, stearic acid polyoxyethylene ether, tall oil acid APEO, castor oil acid APEO, hydrogenated castor oleic acid gather Oxygen vinethene or laurate APEO;The isomery AEO is isomerous tridecanol polyoxyethylene ether.
It is further preferred that in the aliphatic acid polyethenoxy ether, the number of oxyethylene group is 10~20;The fatty alcohol In APEO, the number of oxyethylene group is 9~20;The number of the oxyethylene group of the isomerous tridecanol polyoxyethylene ether is 10~20;The number of the oxyethylene group of the alcohol ether phosphate salt or alcohol ether carboxylate is 6~8.
For example the alcohol ether phosphate salt is isomerous tridecanol polyoxyethylene ether(6)Phosphate kalium salt, isomerous tridecanol gather Oxygen vinethene(8)Phosphate kalium salt, isomery undecyl alcohol APEO(6)Phosphate kalium salt, isomery undecyl alcohol APEO (8)Phosphate kalium salt;The alcohol ether carboxylate is isomerous tridecanol polyoxyethylene ether(6)Carboxylic acid sodium salt, isomerous tridecanol polyoxy Vinethene(8)Carboxylic acid sodium salt, isomery undecyl alcohol APEO(6)Carboxylic acid sodium salt, isomery undecyl alcohol APEO(8)Carboxylic acid Sodium salt, isooctyl acid APEO(6)Carboxylic acid sodium salt, isooctyl acid APEO(8)Carboxylic acid sodium salt;The aliphatic acid polyoxy second Alkene ether is oleic acid polyoxyethylene(8), stearic acid polyoxyethylene ether(9), stearic acid polyoxyethylene ether(20), laurate polyoxy second Alkene ether(12), laurate APEO(24);The AEO is fatty alcohol(C12-18)APEO (9), fatty alcohol(C12-18)APEO(10), fatty alcohol(C12-18)APEO(15), fatty alcohol(C12-18) APEO(20);The isomery AEO is isomerous tridecanol polyoxyethylene ether(10), isomerous tridecanol APEO(12), castor oil polyoxyethylene ether(10), castor oil polyoxyethylene ether(12), castor oil polyoxyethylene ether (20).The adjuvant used good hydrophilic property of the present invention, disperses beneficial to dyestuff, improves direct printing effect.
Preferably, the former dyestuff is the former dyestuff containing anthraquinone ring, former dyestuff, knot containing heterocycle azo containing heterocycle structure The former dyestuff of structure or the former dyestuff of the structure containing monoazo.Concrete structure formula is:
Pulp-shaped dispersed dyes can be prepared by aforesaid liquid disperse dyes, in liquid dispersion dyestuff, sequentially add whole matter Measure fraction be 0.01~0.03% synthetic thickening agent, whole mass fraction be 0.5~2.0% function performed polymer, in room temperature through stirring Mixing is mixed, pulp-shaped dispersed dyes are made;The function performed polymer is prepared as, and monomer, modifier and emulsifying agent are added into water In, prepare emulsion;Initiator is added to the water, prepares initiator solution;Then quality accounting is pressed, by the emulsion of 30~60% amounts Mixed with the initiator solution of 30~60% amounts, prepare mixed liquor;The temperature for adjusting mixed liquor is 70~75 DEG C;Then stirring It is lower that remaining emulsion and remaining initiator solution are added dropwise in mixed liquor, it is added dropwise to complete, then react 110~130 minutes, obtain To function performed polymer;In the emulsion, the mass fraction of monomer, modifier and emulsifying agent is respectively 15~24%, 2~5%, 1.5~3%, remaining is water;The monomer is made up of butyl acrylate, acrylonitrile, acrylic acid, N hydroxymethyl acrylamide;It is described Modifier is made up of ethylene glycol dimethacrylate, tetramethylol methane tetraacrylate, isotridecyl acrylate;The breast Agent is made up of dodecyl sodium sulfate, SP-80 and isomerous tridecanol polyoxyethylene ether;The initiator is persulfate.
In the pulp-shaped dispersed dyes of the present invention, the mass fraction of synthetic thickening agent is 0.01~0.03%, function performed polymer Mass fraction is 0.5~2.0%, and remaining is liquid dispersion dyestuff.Synthetic thickening agent is commercially available prod, and primary structure is acrylic acid With the copolymer of acrylate.
In above-mentioned technical proposal, function performed polymer contains reactive functionality, can change adsorptivity of the fibrous material to dyestuff And reactivity, strengthen printing quality;The function performed polymer of the present invention is existed by monomer, modifier, emulsifying agent and water in initiator Under, obtained through emulsion polymerization;In the emulsion, the mass fraction of monomer is 15~24%, and the mass fraction of modifier is 2~5%, The mass fraction of emulsifying agent is 1.5~3%;On the basis of the quality of emulsion, in the monomer, the mass fraction of acrylonitrile is 2.4 ~2.6%, the mass fraction of acrylic acid is 0.4~0.6%, the mass fraction of N hydroxymethyl acrylamide is 0.4~0.6%, remaining For butyl acrylate;On the basis of the quality of emulsion, in the modifier, the mass fraction of ethylene glycol dimethacrylate is 0.7~1.2%, the mass fraction of tetramethylol methane tetraacrylate is 0.1~0.3%, and remaining is isotridecyl acrylate;With On the basis of the quality of emulsion, in the emulsifying agent, emulsifying agent SP-80 mass fraction is 0.4~0.6%, isomerous tridecanol polyoxy The mass fraction of vinethene is 0.4~0.6%, and remaining is dodecyl sodium sulfate.In above-mentioned technical proposal, emulsion includes a variety of The compound of compositing monomer, modifying agent and emulsifying agent, the mass fraction of each compound are calculated all using the gross mass of emulsion as base Standard, that is, what is embodied is all mass fraction of each compound in emulsion.For example in emulsion, the total mass fraction of emulsifying agent is 2% When, when SP-80 mass fraction is 0.6%, the mass fraction of isomerous tridecanol polyoxyethylene ether is 0.5%, dodecyl sulphur The mass fraction of sour sodium is 0.9%.
Function performed polymer prepared by the present invention, rheological characteristic is good, and processability is good, and having extremely significantly reduces to disperse dyes The effect of retention rate, disperse dyes can not only be effectively facilitated and be transferred on polyester fiber, increase the fastness of PRINTED FABRIC;Can also Enough ensure fabrics feel soft, can apply to large area printed articles, overcome bonding agent and friendship in existing pigment printing Join agent poor color fastness, the defects of feel is coarse.
The present invention handles former dyestuff using anion surfactant and nonionic surfactant first, overcomes existing Technology thinks MF classes compound can only be used to handle the technology prejudice of former dyestuff, avoids inorganic agent to other components such as thickener Performance adverse effect, it is only necessary to a small amount of thickener can ensure the viscosity of pulp-shaped dispersed dyes, and it is easy to avoid solution dyestuff The problem of producing sedimentation, is advantageous to stability, the levelability of stamp process, and dye utilization rate is high;It also avoid existing skill simultaneously Art largely using printed articles feel caused by organic additive it is poor, not environmentally the problem of.Therefore, the invention also discloses above-mentioned liquid Application of the body disperse dyes in dacron stamp.
Further, the application the invention also discloses above-mentioned pulp-shaped dispersed dyes in dacron direct printing;Tool Body comprises the following steps, by synthetic thickening agent of the whole mass fraction for 0.5~1.5%, the scattered dye of 0.5~3.5% paste liquid The water mixing of material, 0.5~1.0% functional additive and surplus, stirs, print paste is made;Dacron is through the print Dried after pattern slurry stamp;Again through high-temperature process, i.e. dacron stamp;The temperature of the high-temperature process is 180 DEG C~210 DEG C, the time is 45~120 seconds;The functional additive is ethylene glycol monobutyl ether and/or γ-piperazinopropyl methyl dimethoxy epoxide Silane.When preparing print paste, using the gross mass of synthetic thickening agent, paste liquid disperse dyes, functional additive and water as base Number calculates the mass fraction of each component.
The short route printing method of dacron provided by the invention, collection are " low water resources consumption, low sewage discharge, excellent Color fastness, soft feel " solves the deficiency of existing printing technique in one;Can be by obtained print paste, Xian gardens wire mark On flower machine or screen printing machine, the stamp to dacron and drying are completed;High-temperature process is carried out on tentering heat setter again.
Because above-mentioned technical proposal is used, the present invention has following advantages compared with prior art:
(1)The present invention using the grinding technique with anion and nonionic surfactant, prepares grain first Footpath scope is the pulp-shaped dispersed dyes of 800nm~3 μm;The matter of the active principle of the print paste prepared by the pulp-shaped dispersed dyes It is relatively low to measure concentration, but dye utilization rate and the rate of transform are high;And the viscosity of stamp medium is higher, there is good rheological characteristic, meet Requirement of the stamp medium to viscosity, therefore, the print paste amount on fabric is seldom, be a kind of micro stamp mode, can fit Close lithographic plate screen printing, the requirement of garden wire mark flower.
(2)The print paste that paste liquid disperse dyes disclosed by the invention are prepared with function prepolymer, synthetic thickening agent During for dacron stamp, dacron is dried through printing, it is only necessary to again through high-temperature heat treatment(Such as using conventional heat setting Machine), without evaporating processing and post processing through high temperature again(Such as soap, reduction cleaning), with regard to that can prepare, soft, color fastness is excellent Good printed polyester product;Flow is short, and water resources consumption amount and wastewater discharge are extremely low, is a kind of green stamp process technology.
(3)The printed articles that stamp disclosed by the invention handles to obtain post-processes without washing, and color fastness is high, washing discoloration Fastness reaches 4-5 levels(Washing temperature is 50 degree), washing staining fastness is up to 4 grades(Washing temperature is 50 degree), dry friction color fastness reaches 4-5 levels, wet friction color fastness is up to 4 grades;Printed articles it is soft, reached the level of direct printing fabric;And be free of APEO, without formaldehyde;Overcome existing direct printing must wash post processing, not environmentally the defects of.
(4)The rate of transform of paste liquid disperse dyes disclosed by the invention is all higher than 96%, i.e. disperse dyes are from print paste The middle rate of transform to fibrous inside transfer and set is all higher than 96%, and remaining disperse dyes is pre- in synthetic thickening agent, function In the presence of aggressiveness and functional additive, it can be combined together securely with fiber;Therefore, PRINTED FABRIC without need again through reduction Cleaning and washing step, water-saving and emission-reducing, and printing quality are good, and pattern is full, colorful is gorgeous, block face is uniform, color fastness is high, takes Obtained unexpected technique effect.
(5)Influence very little of the paste liquid disperse dyes disclosed by the invention to synthetic thickening agent etc., avoids existing point The defects of scattered dyestuff makes thickener viscosity decline to a great extent, therefore in print paste, thickener dosage is seldom, and viscosity is higher, has Good rheological characteristic, requirement of the stamp medium to viscosity is met, be especially that of avoiding large amount of organic to printed articles feel Adverse effect.
(6)Active principle content is very low in print paste prepared by paste liquid disperse dyes disclosed by the invention, much Less than the solid content of existing print paste, but the dyestuff rate of transform is high, and all dyestuffs are printed on dacron, obtained stamp Product pattern is full, colorful is gorgeous, block face is uniform, color fastness is high, achieves unexpected technique effect;Particularly without height Temperature evaporates processing and washing post processing, and still with excellent color fastness, wash durability, color yield is high, solves existing skill Art has to pass through the problem that high temperature evaporates processing and washing post processing, not only saves the consumption of dacron stamp processing about 70% Water, more reduce the discharge of organic matter, benefit the nation and the people, be advantageous to stamp and develop to environmental protection and energy saving direction.
(7)Rationally, process of lapping is controllable, obtains for the raw material composition disclosed by the invention for preparing paste liquid disperse dyes It is well mixed when paste liquid disperse dyes prepare print paste with remaining component, compatibility is good;Printing method is simple, it is only necessary to portion Point existing equipment, easily operated, the time is short, collection " low water resources consumption, low sewage discharge, excellent color fastness, soft feel " in One, it is adapted to large area industrialized production.
Brief description of the drawings
Fig. 1 is the printed articles figure of embodiment ten;
Fig. 2 is the printed articles figure of embodiment 11;
Fig. 3 is the printed articles figure of comparative example one;
Fig. 4 is the printed articles figure of comparative example two.
Embodiment
With reference to embodiment, the invention will be further described:
All raw materials are all commercially available prod in embodiment, such as trade name H90 synthetic thickening agents and PTF-A synthesis thickenings Agent;Former dyestuff is as follows:
(1)Former dyestuff containing anthraquinone ring:
(2)Former dyestuff containing heterocycle structure:
(3)The former dyestuff of the structure containing heterocycle azo:
(4)The former dyestuff of the structure containing monoazo:
Embodiment one
By 18.0g butyl acrylates, 2.5g acrylonitrile, 0.5g acrylic acid, 0.5gN- NMAs, 0.2g seasons penta Tetra-acrylate, 1.0g ethylene glycol dimethacrylates, 2.0g isotridecyls acrylate, 0.5g emulsifying agents SP- 80th, 1.0g dodecyl sodium sulfates, 0.5g isomerous tridecanol polyoxyethylene ethers(12)Mix, and be sufficiently stirred into 60.5g water Emulsion.By 1.0g ammonium persulfates in room-temperature dissolution in 11.8g water, and be sufficiently stirred into initiator solution.Take quality of the emulsion The half of half and initiator solution quality is added in reaction unit, is heated while stirring, is warming up to 70 DEG C.When temperature is up to 70 DEG C When, under stirring, the half of remaining quality of the emulsion and the mixed liquor of initiator solution quality is added dropwise simultaneously at leisure, drips It is 120min between added-time.After being added dropwise to complete, continue to stir 120min at 74 DEG C ± 2 DEG C, function performed polymer A is made.
Embodiment two
By 12.0g original dyestuffs(2), 0.6g isomerous tridecanol polyoxyethylene ethers(8)Phosphate kalium salt, 0.6g stearic acid gather Oxygen vinethene(9), the mixing of 86.8g water, dye particle is ground in sanding apparatus as 1~3 μm, 100g liquid dispersions dye is made Material.In aforesaid liquid disperse dyes, 0.02g H90 synthetic thickening agents and 2.0g function performed polymer A are added, through being sufficiently stirred, Pulp-shaped dispersed dyes A is made.
Embodiment three
By 15.0g original dyestuffs(4), 1.0g isomerous tridecanol polyoxyethylene ethers(6)Phosphate kalium salt, 2.0g isomerous tridecanols APEO(12), the mixing of 82.0g water, dye particle is ground in sanding apparatus as 1~3 μm, 100g liquid point is made Dissipate dyestuff.In aforesaid liquid disperse dyes, 0.02g H90 synthetic thickening agents and 1.5g function performed polymer A are added, through fully stirring Mix, pulp-shaped dispersed dyes B is made.
Example IV
By 18.0g original dyestuffs(6), 1.0g isomery undecyl alcohol APEOs(8)Phosphate kalium salt, 0.5g fatty alcohols (C12-18)APEO(9), the mixing of 80.5 g water, dye particle is ground in sanding apparatus as 1~3 μm, 100g is made Liquid dispersion dyestuff.In aforesaid liquid disperse dyes, 0.03g PTF-A synthetic thickening agents and 2.0g function performed polymer A are added, Through being sufficiently stirred, pulp-shaped dispersed dyes C is made.
Embodiment five
By 22.0g original dyestuffs(8), 1.0g isomerous tridecanol polyoxyethylene ethers(8)Carboxylic acid sodium salt, 1.0g stearic acid polyoxy second Alkene ether(20), the mixing of 76.0 g water, dye particle is ground in sanding apparatus as 1~3 μm, 100g liquid dispersions dye is made Material.In aforesaid liquid disperse dyes, 0.02g PTF-A synthetic thickening agents and 1.5g function performed polymer A are added, through fully stirring Mix, pulp-shaped dispersed dyes D is made.
Embodiment six
By 28.0g original dyestuffs(10), 1.0g isomerous tridecanol polyoxyethylene ethers(6)Carboxylic acid sodium salt, 1.5g fatty alcohols (C12-18)APEO(15), the mixing of 69.5g water, dye particle is ground in sanding apparatus as 1~3 μm, 100g is made Liquid dispersion dyestuff.In aforesaid liquid disperse dyes, 0.02g H90 synthetic thickening agents and 0.8g function performed polymer A, warp are added It is sufficiently stirred, pulp-shaped dispersed dyes E is made.
Embodiment seven
By 15.0g original dyestuffs(14), 1.0g isomery undecyl alcohol APEOs(6)Carboxylic acid sodium salt, 2.0g isomerous tridecanols APEO(10), the mixing of 82.0g water, dye particle is ground in sanding apparatus as 1~3 μm, 100g liquid point is made Dissipate dyestuff.In aforesaid liquid disperse dyes, 0.025g H90 synthetic thickening agents and 1.6g function performed polymer A are added, through abundant Stirring, pulp-shaped dispersed dyes F is made.
Embodiment eight
By 20.0g original dyestuffs(22), 0.5g Tryfac 5573s sylvite, 1.5g methyl naphthalene sulfonic acid sodium formaldehyde condensation products, 0.5g isomerous tridecanol polyoxyethylene ethers(12), 0.5g fatty alcohols(C12-18)APEO(20), 77.0g water mixing, in sand Dye particle is ground in mill apparatus as 1~3 μm, 100g liquid dispersion dyestuffs are made.In aforesaid liquid disperse dyes, add 0.028g H90 synthetic thickening agents and 0.6g function performed polymer A, through being sufficiently stirred, pulp-shaped dispersed dyes G is made.
Embodiment nine
By 15g original dyestuffs(34), 1.0g isooctyl acid APEOs(6)The first of carboxylic acid sodium salt, 1.0g methyl naphthalene sulfonic acid sodium Aldehyde condensate, 1.5g isomerous tridecanol polyoxyethylene ethers(12), 81.5g water mixing, dye particle is ground in sanding apparatus For 1~3 μm, 100g liquid dispersion dyestuffs are made.In aforesaid liquid disperse dyes, add 0.015g H90 synthetic thickening agents and 1.5g function performed polymer A, through being sufficiently stirred, pulp-shaped dispersed dyes H is made.
Embodiment ten
1g H90 synthetic thickening agents, 0.8g pulp-shaped dispersed dyes A, 0.5g ethylene glycol monobutyl ethers and 97.7g water are mixed, stirred Mix uniformly, micro direct printing mill base A is made.
On lithographic plate screen printing machine, micro print paste A is taken, is printed on dacron, after the completion of printing, then To be dried through drying unit on lithographic plate screen printing machine, high-temperature heat treatment is finally carried out on stentering boarding machine, temperature is 190 DEG C, 60 seconds time, the printed polyester fabric of red phase is made.
Embodiment 11
1.5g H90 synthetic thickening agents, 1.2g pulp-shaped dispersed dyes B, 0.8g ethylene glycol monobutyl ethers and 96.5g water are mixed, Stir, micro print paste B is made.
On lithographic plate screen printing machine, micro print paste B is taken, is printed on dacron, after the completion of printing, then To be dried through drying unit on lithographic plate screen printing machine, high-temperature heat treatment is finally carried out on stentering boarding machine, temperature is 200 DEG C, 45 seconds time, the printed polyester fabric of blue phase is made.
Embodiment 12
1.5g H90 synthetic thickening agents, 2.0g pulp-shaped dispersed dyes C, 1.0g ethylene glycol monobutyl ethers and 95.5g water are mixed, Stir, micro print paste C is made.
On lithographic plate screen printing machine, micro print paste C is taken, is printed on dacron, after the completion of printing, then To be dried through drying unit on lithographic plate screen printing machine, high-temperature heat treatment is finally carried out on stentering boarding machine, temperature is 185 DEG C, 100 seconds time, the printed polyester fabric of yellow phase is made.
Embodiment 13
By 0.7g H90 synthetic thickening agents, 0.5g pulp-shaped dispersed dyes D, 0.5g γ-piperazinopropyl methyl dimethoxy epoxide Silane and the mixing of 98.3g water, stir, micro print paste D are made.
On lithographic plate screen printing machine, micro print paste D is taken, is printed on dacron, after the completion of printing, then To be dried through drying unit on lithographic plate screen printing machine, high-temperature heat treatment is finally carried out on stentering boarding machine, temperature is 205 DEG C, 45 seconds time, the printed polyester fabric of yellow phase is made.
Embodiment 14
1g PTF-A synthetic thickening agents, 0.8g pulp-shaped dispersed dyes E, 0.7g ethylene glycol monobutyl ethers and 97.5g water are mixed, Stir, micro print paste E is made.
On lithographic plate screen printing machine, micro print paste E is taken, is printed on dacron, after the completion of printing, then To be dried through drying unit on lithographic plate screen printing machine, high-temperature heat treatment is finally carried out on stentering boarding machine, temperature is 190 DEG C, 60 seconds time, the printed polyester fabric of red phase is made.
Embodiment 15
By 1.5g PTF-A synthetic thickening agents, 1.2g pulp-shaped dispersed dyes F, 0.5g ethylene glycol monobutyl ether, 0.5g γ-piperazine Base hydroxypropyl methyl dimethoxysilane and the mixing of 96.3g water, stir, micro print paste F are made.
On lithographic plate screen printing machine, micro print paste F is taken, is printed on dacron, after the completion of printing, then To be dried through drying unit on lithographic plate screen printing machine, high-temperature heat treatment is finally carried out on stentering boarding machine, temperature is 185 DEG C, 100 seconds time, the printed polyester fabric of yellow phase is made.
Embodiment 16
By 1.5g PTF-A synthetic thickening agents, 2.0g pulp-shaped dispersed dyes G, 0.2 ethylene glycol monobutyl ether, 0.3g γ-piperazine Base hydroxypropyl methyl dimethoxysilane and the mixing of 96.0g water, stir, micro print paste G are made.
On lithographic plate screen printing machine, micro print paste G is taken, is printed on dacron, after the completion of printing, then To be dried through drying unit on lithographic plate screen printing machine, high-temperature heat treatment is finally carried out on stentering boarding machine, temperature is 205 DEG C, 45 seconds time, the printed polyester fabric of orange phase is made.
Embodiment 17
By 0.7gPTF-A synthetic thickening agents, 0.5g pulp-shaped dispersed dyes H, 0.3 ethylene glycol monobutyl ether, 0.6g γ-piperazinyl Hydroxypropyl methyl dimethoxysilane and the mixing of 97.9g water, stir, micro print paste H are made.
On lithographic plate screen printing machine, micro print paste H is taken, is printed on dacron, after the completion of printing, then To be dried through drying unit on lithographic plate screen printing machine, high-temperature heat treatment is finally carried out on stentering boarding machine, temperature is 195 DEG C, 50 seconds time, the printed polyester fabric of blue phase is made.
Comparative example one
By 12.0g original dyestuffs(2), 3.6g commercial dispersants MF and 84.4g water mixing, dyestuff is ground in sanding apparatus Particle diameter is 1~3 μm, and 100g disperse dyes R-A is made.
1g H90 synthetic thickening agents, 0.8g disperse dyes R-A and 98.2g water are mixed, are stirred well to pulpous state, print is made Pattern starches R-A.
On lithographic plate screen printing machine, print paste R-A is taken, is printed on dacron, after the completion of printing, then passed through Drying unit is dried on lithographic plate screen printing machine, and high-temperature heat treatment is finally carried out on stentering boarding machine, and temperature is 190 DEG C, when Between 60 seconds, be made red phase printed polyester fabric.
Comparative example two
By 15.0g original dyestuffs(4), 4.5g commercial dispersants MF and 80.5 g water mixing, dye is ground in sanding apparatus It is 1~3 μm to expect particle diameter, and 100g disperse dyes R-B is made.
1.5g H90 synthetic thickening agents, 1.2g disperse dyes R-B and 97.3g water are mixed, are stirred well to pulpous state, is made Print paste R-B.
On lithographic plate screen printing machine, print paste R-B is taken, is printed on dacron, after the completion of printing, then passed through Drying unit is dried on lithographic plate screen printing machine, and high-temperature heat treatment is finally carried out on stentering boarding machine, and temperature is 200 DEG C, when Between 45 seconds, be made blue phase printed polyester fabric.
Comparative example three
By 18.0g original dyestuffs(6), 5.4g commercial dispersants MF and 76.6g water mixing, dyestuff is ground in sanding apparatus Particle diameter is 1~3 μm, and 100g disperse dyes R-C is made.
1.5g H90 synthetic thickening agents, 2.0g disperse dyes R-C and 96.5g water are mixed, stirred, micro print is made Pattern starches R-C.
On lithographic plate screen printing machine, print paste R-C is taken, is printed on dacron, after the completion of printing, then passed through Drying unit is dried on lithographic plate screen printing machine, and high-temperature heat treatment is finally carried out on stentering boarding machine, and temperature is 185 DEG C, when Between 100 seconds, the printed polyester fabric of yellow phase is made.
Comparative example four
By 22.0g original dyestuffs(8), 6.6g commercial dispersants MF and 71.4g water mixing, dyestuff is ground in sanding apparatus Particle diameter is 1~3 μm, and 100g disperse dyes R-D is made.
0.7gH90 synthetic thickening agents, 0.5g disperse dyes R-D and 98.8g water are mixed, stirred, micro print is made Pattern starches R-D.
On lithographic plate screen printing machine, print paste R-D is taken, is printed on dacron, after the completion of printing, then passed through Drying unit is dried on lithographic plate screen printing machine, and high-temperature heat treatment is finally carried out on stentering boarding machine, and temperature is 205 DEG C, when Between 45 seconds, the printed polyester fabric of yellow phase is made.
Comparative example five
By 28.0g original dyestuffs(10), 8.4g commercial dispersants MF and 63.6g water mixing, dye is ground in sanding apparatus It is 1~3 μm to expect particle diameter, and 100g disperse dyes R-E is made.
1.0gPTF-A synthetic thickening agents, 0.8g disperse dyes R-E and 98.2g water are mixed, stirred, is made micro Print paste R-E.
On lithographic plate screen printing machine, print paste R-E is taken, is printed on dacron, after the completion of printing, then passed through Drying unit is dried on lithographic plate screen printing machine, and high-temperature heat treatment is finally carried out on stentering boarding machine, and temperature is 190 DEG C, when Between 60 seconds, be made red phase printed polyester fabric.
Comparative example six
By 15.0g original dyestuffs(14), 4.5g commercial dispersants MF and 80.5g water mixing, dye is ground in sanding apparatus It is 1~3 μm to expect particle diameter, and 100g disperse dyes R-F is made.
1.5gPTF-A synthetic thickening agents, 1.2g disperse dyes R-F, 1.6g function performed polymer A and 95.7g water are mixed, stirred Mix uniformly, micro print paste R-F is made.
On lithographic plate screen printing machine, print paste R-F is taken, is printed on dacron, after the completion of printing, then passed through Drying unit is dried on lithographic plate screen printing machine, and high-temperature heat treatment is finally carried out on stentering boarding machine, and temperature is 185 DEG C, when Between 100 seconds, the printed polyester fabric of yellow phase is made.
Comparative example seven
By 20.0g original dyestuffs(22), 6.0g commercial dispersants MF and 74.0g water mixing, dye is ground in sanding apparatus It is 1~3 μm to expect particle diameter, and 100g disperse dyes R-G is made.
By 1.5gPTF-A synthetic thickening agents, 2.0g disperse dyes R-E, 0.6g commercial binder FY-161(Home products) Mix, stir with 95.9g water, micro print paste R-G is made.
On lithographic plate screen printing machine, print paste R-G is taken, is printed on dacron, after the completion of printing, then passed through Drying unit is dried on lithographic plate screen printing machine, and high-temperature heat treatment is finally carried out on stentering boarding machine, and temperature is 205 DEG C, when Between 45 seconds, be made orange phase printed polyester fabric.
Comparative example eight
By 15.0g original dyestuffs(34), 4.5g commercial dispersants MF and 80.5g water mixing, dye is ground in sanding apparatus It is 1~3 μm to expect particle diameter, and 100g disperse dyes R-H is made.
0.7gPTF-A synthetic thickening agents, 0.5g disperse dyes R-H and 98.8g water are mixed, stirred, is made micro Print paste R-H.
On lithographic plate screen printing machine, print paste R-H is taken, is printed on dacron, after the completion of printing, then passed through Drying unit is dried on lithographic plate screen printing machine, and high-temperature heat treatment is finally carried out on stentering boarding machine, and temperature is 195 DEG C, when Between 50 seconds, be made blue phase printed polyester fabric.
Comparative example nine
By 15.0g original dyestuffs(34), 4.5g commercial dispersants MF and 80.5g water mixing, dye is ground in sanding apparatus It is 1~3 μm to expect particle diameter, and 100g disperse dyes R-I is made.
0.7gPTF-A synthetic thickening agents, 0.5g disperse dyes R-I, 1.5g function performed polymer A and 97.3g water are mixed, stirred Mix uniformly, micro print paste R-I is made.
On lithographic plate screen printing machine, print paste R-I is taken, is printed on dacron, after the completion of printing, then passed through Drying unit is dried on lithographic plate screen printing machine, and high-temperature heat treatment is finally carried out on stentering boarding machine, and temperature is 195 DEG C, when Between 50 seconds, be made blue phase printed polyester fabric.
Comparative example ten
By 12.0g original dyestuffs(2), 3.6g commercial dispersants MF and 84.4g water mixing, dyestuff is ground in sanding apparatus Particle diameter is 1~3 μm, and 100g disperse dyes R-J is made.
By 1g H90 synthetic thickening agents, 0.6g disperse dyes R-J, 1.5g commercial coating stamps adhesive S0503(It is domestic Product)Mix, stir with 97.3g water, micro print paste R-J is made.
On lithographic plate screen printing machine, print paste R-J is taken, is printed on dacron, after the completion of printing, then passed through Drying unit is dried on lithographic plate screen printing machine, and high-temperature heat treatment is finally carried out on stentering boarding machine, and temperature is 190 DEG C, when Between 60 seconds, be made red phase printed polyester fabric.
Comparative example 11
By 15.0g original dyestuffs(4), 4.5g commercial dispersants MF and 80.5g water mixing, dyestuff is ground in sanding apparatus Particle diameter is 1~3 μm, and 100g disperse dyes R-K is made.
By 1.5g H90 synthetic thickening agents, 1.0g disperse dyes R-K, 1.5g commercial binder FY-161(Home products)With 96.0g water mixes, and is stirred well to pulpous state, and print paste R-K is made.
On lithographic plate screen printing machine, print paste R-K is taken, is printed on dacron, after the completion of printing, then passed through Drying unit is dried on lithographic plate screen printing machine, and high-temperature heat treatment is finally carried out on stentering boarding machine, and temperature is 200 DEG C, when Between 45 seconds, be made blue phase printed polyester fabric.
Comparative example 12
By 15g original dyestuffs(34), 1.0g isooctyl acid APEOs(6)The first of carboxylic acid sodium salt, 1.0g methyl naphthalene sulfonic acid sodium Aldehyde condensate, 1.5g isomerous tridecanol polyoxyethylene ethers(12), 81.5g water mixing, dye particle is ground in sanding apparatus For 1~3 μm, 100g liquid dispersion dyestuffs are made.In aforesaid liquid disperse dyes, add 0.015g H90 synthetic thickening agents and 1.5g commercial coating stamp adhesive S0503(Home products), through being sufficiently stirred, paste liquid disperse dyes R-L is made.
By 0.7gPTF-A synthetic thickening agents, 0.5g paste liquid disperse dyes R-L, 0.3 ethylene glycol monobutyl ether, 0.6g γ- Piperazinopropyl methyl dimethoxysilane and the mixing of 97.9g water, stir, micro print paste R-L are made.
On lithographic plate screen printing machine, micro print paste R-L is taken, is printed on dacron, after the completion of printing, Dried again through drying unit on lithographic plate screen printing machine, high-temperature heat treatment, temperature 195 are finally carried out on stentering boarding machine DEG C, 50 seconds time, the printed polyester fabric of obtained blue phase.
Printing technology flow:
1)Printing technology A(Present invention process):Dacron → stamp → drying → high-temperature process → printed polyester product.
2)Printing technology B:Dacron → stamp → drying → high-temperature process → reduction cleaning(Sodium hydrosulfite 3g/L, soda ash 1g/L, 85 DEG C × 20min)→ washing(60℃×20min)→ washing(Room temperature × 10min)→ drying → printed polyester product.
Above-mentioned stamp example carries out direct printing using printing technology B and compared.
The washing fastness of printed polyester fabric uses AATCC 61-2010 standard testings, and temperature is 50 DEG C, rub resistance color Fastness uses AATCC 8-2001 standard testings, observes the figure clarity of PRINTED FABRIC, the results are shown in Table 1 and table 2.
The embodiment printing quality of table 1
The comparative example printing quality of table 2
Test result shows, contrasts through reduction cleaning and washing process(Printing technology B), using the stamp of product of the present invention Though fabric without reduction cleaning and washing process, remain to reach with through reduction cleaning and the excellent color fastness of washing process identical, And fabrics feel soft, printing flower pattern is clear, is a kind of energy-saving, energy-saving and emission-reduction new printing technique.Using commercially available point The commercialization grinding technique of dyestuff is dissipated, i.e., using the liquid dispersion dyestuff of dispersing agent MF grinding, it is necessary to pass through reduction cleaning and water Wash technique(Printing technology B), the suitable printed polyester product of color fastness can be just prepared, but PRINTED FABRIC is unintelligible;Such as without Reduction cleaning and washing process, then the color fastness of printed polyester product is very poor, and PRINTED FABRIC is unintelligible.
Embodiment PRINTED FABRIC does not contain formaldehyde and APEO, and fabrics feel soft, according to GB/T18318-2001《Weaving The measure of product fabric bending length》Measure bending length is 3.1~3.2cm, and the rate of transform of dyestuff is all higher than 96%, simulated The residual rate of dyestuff is below 3% in stamp medium, is a kind of energy-saving, energy-saving and emission-reduction new printing technique.
Fig. 1~Fig. 4 is respectively the printed articles figure using printing technology A, and Fig. 1 and Fig. 2 are respectively embodiment ten and implemented The printing effect of example 11;Fig. 3 and Fig. 4 is respectively the printing effect of comparative example one and comparative example two.
It can be clearly seen that, embodiment ten and the red phase of embodiment 11 and blue phase decalcomania, the line of its stamp Bar is clear, no imbibition phenomenon;Comparative example one and the red phase of comparative example two and blue phase decalcomania, the lines of its stamp are unclear It is clear, there is extremely obvious imbibition phenomenon.

Claims (8)

  1. A kind of 1. pulp-shaped dispersed dyes, it is characterised in that the pulp-shaped dispersed dyes by liquid dispersion dyestuff, function performed polymer with And synthetic thickening agent is mixed to get;
    The liquid dispersion dyestuff is prepared by the following manner, and former dyestuff, active grinding agent and water are mixed, grinding 12~20 Hour, liquid dispersion dyestuff is made;By mass percentage, the raw material composition of the liquid dispersion dyestuff is:
    Former dyestuff 10~30%
    Active grinding agent 1.0~3.5%
    Remaining is water;
    The active grinding agent is 1 by mass ratio:(0.5~2)Anion surfactant and nonionic surfactant group Into;
    In the liquid dispersion dyestuff, the particle diameter of solids is 800nm~3 μm;
    The function performed polymer is prepared as, and monomer, modifier and emulsifying agent are added to the water, and prepares emulsion;By initiator It is added to the water, prepares initiator solution;Then quality accounting is pressed, the initiator of the emulsion of 30~60% amounts and 30~60% amounts is molten Liquid mixes, and prepares mixed liquor;The temperature for adjusting mixed liquor is 70~75 DEG C;Then under agitation by remaining emulsion with it is remaining Initiator solution is added dropwise in mixed liquor, is added dropwise to complete, then is reacted 110~130 minutes, obtains function performed polymer;The emulsion In, the mass fraction of monomer, modifier and emulsifying agent is respectively 15~24%, 2~5%, 1.5~3%, and remaining is water;The list Body is made up of butyl acrylate, acrylonitrile, acrylic acid, N hydroxymethyl acrylamide;The modifier is by ethylene glycol dimethyl third Olefin(e) acid ester, tetramethylol methane tetraacrylate, isotridecyl acrylate composition;The emulsifying agent by dodecyl sodium sulfate, SP-80 and isomerous tridecanol polyoxyethylene ether composition;The initiator is persulfate;
    In the pulp-shaped dispersed dyes, the mass fraction of synthetic thickening agent is 0.01~0.03%, mass fraction of function performed polymer For 0.5~2.0%, remaining is liquid dispersion dyestuff.
  2. 2. pulp-shaped dispersed dyes according to claim 1, it is characterised in that:On the basis of the quality of emulsion, in the monomer, The mass fraction of acrylonitrile is 2.4~2.6%, the mass fraction of acrylic acid is 0.4~0.6%, the matter of N hydroxymethyl acrylamide Amount fraction is 0.4~0.6%, remaining is butyl acrylate;On the basis of the quality of emulsion, in the modifier, glycol dinitrate The mass fraction of base acrylate is 0.7~1.2%, the mass fraction of tetramethylol methane tetraacrylate is 0.1~0.3%, remaining For isotridecyl acrylate;On the basis of the quality of emulsion, in the emulsifying agent, emulsifying agent SP-80 mass fraction is 0.4~0.6%, the mass fraction of isomerous tridecanol polyoxyethylene ether is 0.4~0.6%, and remaining is dodecyl sodium sulfate.
  3. 3. pulp-shaped dispersed dyes according to claim 1, it is characterised in that:The anion surfactant is alcohol ether phosphoric acid Ester salt, alcohol ether carboxylate, Tryfac 5573 sylvite, methyl naphthalene sulfonic acid sodium one or both of formaldehyde condensation products mixing Thing;The nonionic surfactant is aliphatic acid polyethenoxy ether, AEO, glycerin mono-fatty acid ester, isomery The mixture of one or both of the derivative of AEO.
  4. 4. pulp-shaped dispersed dyes according to claim 3, it is characterised in that:The alcohol ether phosphate salt gathers for isomerous tridecanol Oxygen vinethene phosphate kalium salt or isomery undecyl alcohol polyoxyethylene ether phosphate sylvite;The alcohol ether carboxylate is isomery 13 Alcohol APEO carboxylic acid sodium salt or isomery undecyl alcohol APEO carboxylic acid sodium salt;The aliphatic acid polyethenoxy ether is oil Sour APEO, stearic acid polyoxyethylene ether, tall oil acid APEO, castor oil acid APEO, hydrogenated castor Oleic acid polyoxyethylene or laurate APEO;The derivative of the isomery AEO is isomery 13 The derivative of alcohol APEO.
  5. 5. pulp-shaped dispersed dyes according to claim 4, it is characterised in that:In the aliphatic acid polyethenoxy ether, oxygen ethene The number of base is 10~20;In the AEO, the number of oxyethylene group is 9~20;The isomerous tridecanol In the derivative of APEO, the number of the oxyethylene group of isomerous tridecanol polyoxyethylene ether is 10~20;The alcohol ether phosphorus The number of the oxyethylene group of acid esters salt or alcohol ether carboxylate is 6~8.
  6. 6. pulp-shaped dispersed dyes according to claim 1, it is characterised in that:The structural formula of the former dyestuff is following structural formula In one kind:
  7. 7. application of the pulp-shaped dispersed dyes described in claim 1 in dacron direct printing.
  8. 8. application according to claim 7, it is characterised in that:Specifically include following steps, by mass fraction be 0.5~ The water mixing of 1.5% synthetic thickening agent, 0.5~3.5% pulp-shaped dispersed dyes, 0.5~1.0% functional additive and surplus, Stir, print paste is made;Dacron is dried after the print paste stamp;Knitted again through high-temperature process, i.e. terylene Thing stamp;The temperature of the high-temperature process is 180 DEG C~210 DEG C, and the time is 45~120 seconds;The functional additive is second two Alcohol monobutyl ether and/or γ-piperazinopropyl methyl dimethoxysilane.
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