CN102660836A - Production process of temperature adjusting raschel blanket - Google Patents
Production process of temperature adjusting raschel blanket Download PDFInfo
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- CN102660836A CN102660836A CN2012101146976A CN201210114697A CN102660836A CN 102660836 A CN102660836 A CN 102660836A CN 2012101146976 A CN2012101146976 A CN 2012101146976A CN 201210114697 A CN201210114697 A CN 201210114697A CN 102660836 A CN102660836 A CN 102660836A
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Abstract
The invention provides a production method of temperature adjusting raschel blanket capable of absorbing and releasing heat. The production method comprises the steps as follows: outlast fiber is blended with bulky acrylic fiber at a ratio of 4 to 1 under conditions of constant temperature and constant humidity; then the blended fiber is manufactured into a base cloth through a double-needle bar raschel warp knitting machine and then printed; and finally, the printed base cloth is fixed in a steaming manner, stentered, set, brushed, hot-shorn and hot-polished. The produced temperature adjusting raschel blanket achieves an excellent temperature adjusting effect, the temperature adjusting range of the temperature adjusting raschel blanket is in the range of 21 to 26 DEG C, the temperature adjusting function of the temperature adjusting raschel blanket reaches above 2000mJ/g, and the fabric style is good.
Description
Technical field
The present invention relates to woollen blanket weave, the back finishing field, particularly a kind of temperature adjustment Rachael blanket made production technology.
Background technology
The Along with people's growth in the living standard; People are progressively changed pursuit functional to it, comfortableness into from simple warmth retention property for the requirement of woollen blanket, wherein temperature adjustment, wrinkle resistant, fire-retardant, refuse oil, waterproof, pass through coming out one after another of functional textile such as wet and promoted the development of after-finishing of textile products technology greatly.
Chinese patent publication number CN 101538790 A, in open day on September 23rd, 2009, name is called the production technology of acrylic-cotton blended blankets; This application case discloses a kind of production technology of the acrylic-cotton blended blankets that can improve the quality of products, can effectively reduce cost again, its technological process: directly evaporate behind the stamp, evaporating temperature is 100～105 ℃; Evaporate time 20～25min, carrying out washing temperature is 40～50 ℃, and WASHER WRINKLE FABRIC speed is 9～10 m/min; Washing finishes directly typing of back; Setting temperature is controlled at 110～120 ℃, and typing cloth speed is decided according to the grammes per square metre of grey cloth, typing back arrangement finished product.Its weak point is do not possess temperature regulation characteristic.
Chinese patent publication number CN 101407962 A; Open day on April 15th, 2009; Name is called Outlast air-conditioning fiber polar fleece and production technology thereof, this application case disclose a kind of Outlast air-conditioning fiber polar fleece and production technology thereof be with the Outlast air-conditioning fiber as wire gauze, with polyester filament as loop yarn; Weave and process, wherein the content of Outlast air-conditioning fiber is 35-65%.A kind of production technology of Outlast air-conditioning fiber polar fleece, step comprise weaves, stamp, dries, rolls typing, carding, cropping behind fluffing and pre-setting, plucking, the plucking, shakes grain and shake the typing of grain back.Its weak point is that fabric feeling and comfort level are relatively poor.
Summary of the invention
The objective of the invention is to, for solve prior art can temperature adjustment but fabric feeling and comfort level are relatively poor or fabric feeling and comfort level are good but defective that can not temperature adjustment and provide a kind of can temperature adjustment and the good temperature adjustment Rachael blanket made of comfort level.
To achieve these goals, the present invention adopts following technical scheme:
A kind of production technology of temperature adjustment Rachael blanket made, said production technology may further comprise the steps:
A) braiding: the temperature adjustment yarn is woven into the grey cloth of 3 interlayers at a distance from tissue on the double-needle bed raschel warp knitting machine; The sley bar L1 of double-needle bed raschel warp knitting machine and L6 adopt 100D/50F, and (D is a DENIER, and F is a root, and 100D/50F is 50 of 100 dawn; Down with)-the polyester filament braiding inlaid thread of 150D/75F; Sley bar L2 and L5 adopt the polyester filament braiding chaining of 100D/50F-150D/75F, and sley bar L3 one wears 200D-300D temperature adjustment yarn at a distance from a sky and on two-needle bar, weaves through flat, and sley bar L4 is vacant; After braiding is accomplished, the grey cloth that braiding is accomplished is tested;
B) stamp: the qualified grey cloth of step a) base inspection is carried out stamp handle; Stamp speed 11-13m/min; Printing rollers pressure 3-5Kg; Used printing paste contains 1227 levelling agents of 0.6-0.8% o.w.f (concentration is benchmark with the fabric weight in the On weight the fabric dyeing and finishing technology), 40% former paste, and surplus is a water, and the pH value of printing paste is 4-5;
C) vapour steaming colour fixing: with the cloth behind the step b) stamp, put vapour steaming colour fixing in the vapor can into, steam temperature 100-110 ℃, time 10-30min;
D) washing: the cloth behind the step c) vapour steaming colour fixing is washed processing, wash speed of a motor vehicle 12-14m/min, contain 209 detergents and the 2-5ml/L softener of 5-10 m l/L in the water lotion;
E) typing: to the cloth tentering typing after the step d) washing, 110-130 ℃ of stentering forming temperature, cloth speed 5-7 m/min, the fabric width behind the stentering forming is 1.35-1.45m;
F) bristle: the cloth after the step e) typing is carried out bristle handle hairbrush speed 2-3 m/min;
G) scald and to cut processing: the cloth behind the step f) bristle is scalded cut processing, scald and cut twice, at every turn twice;
H) scald optical processing: step g) is scalded the cloth of cutting after the processing scald optical processing, twice of boiling hot light.
As preferably, former paste is mainly stirred by the warm water of 10% sodium alginate, 0.12% calgon, 0.06% soda ash, 8% formaldehyde and 80%60 ℃ and forms.
As preferably, in the said step g), scald for the first time and cut first road, speed 12～14 m/min of cloth, 125～135 ℃ of temperature, second road, speed 10～12 m/min of cloth, 125～135 ℃ of temperature; Scald for the second time and cut first road, speed 10～12 m/min of cloth, 145～155 ℃ of temperature, second road, speed 12～14 m/min of cloth, 145～155 ℃ of temperature.
As preferably, said step h) in, for the first time, boiling hot ray velocity 7～9 m/min of cloth, 145～155 ℃ of temperature, for the second time, boiling hot ray velocity 6～8 m/min of cloth, 145～155 ℃ of temperature.
As preferably, in the said step f) direction of bristle be earlier along the contrary backward cant of cant to.
Common Rachael blanket made does not possess temperature adjustment function, and the present invention selects for use the blended yarn of outlast fiber and varicosity acrylic fibers as end silk, makes the Rachael blanket made according to the present invention's production possess the function of temperature adjustment.
Owing to contain a certain amount of microcapsules in the Outlast fiber; Temperature-sensitive phase-change material in the microcapsules can be realized heat absorption and heat release through solid-state with liquid mutual conversion; The Rachael blanket made one side that adopts the Outlast fiber and the blended yarn of varicosity acrylic fibers to process can absorb according to the human body needs, storage and release heat, makes human body remain on comfortable temperature range; Fluffy, plentiful, beautiful in colour, the soft characteristics of Rachael blanket made itself are able to keep on the other hand.
The invention has the beneficial effects as follows:
1. the Rachael blanket made that adopts the blended yarn of Outlast fiber and varicosity acrylic fibers to process can absorb according to the human body needs, storage and release heat, makes human body remain on comfortable temperature range;
2. intrinsic fluffy, plentiful, beautiful in colour, the soft characteristics of acrylic fibers Rachael blanket made have been kept;
3. production technology of the present invention is simple, with low cost, and the thermoregulation effect of the temperature adjustment Rachael blanket made of producing is good, and its thermoregulation range is 21～26 ℃, and temperature adjustment function reaches more than the 2000mJ/g, and Fabric Style is good.
The specific embodiment
Below in conjunction with specific embodiment the present invention is done further explanation:
Embodiment one
A kind of production technology of temperature adjustment Rachael blanket made comprises the steps:
Step a) braiding: the temperature adjustment yarn is woven into the grey cloth of 3 interlayers at a distance from tissue on the double-needle bed raschel warp knitting machine; Described weaving is: the sley bar L1 of double-needle bed raschel warp knitting machine and L6 adopt the polyester filament braiding inlaid thread of 100D/50F; Sley bar L2 and L5 adopt the polyester filament braiding chaining of 100D/50F, and sley bar L3 one wears 200D temperature adjustment yarn at a distance from a sky and on two-needle bar, weaves through flat, and sley bar L4 is vacant; After braiding is accomplished, the grey cloth that braiding is accomplished is tested; The temperature adjustment yarn is the blended yarn of outlast fiber and varicosity acrylic fibers, and wherein outlast fiber quality mark is 70%;
The temperature adjustment yarn is the blended yarn of outlast fiber and varicosity acrylic fibers, and said outlast fiber and varicosity acrylic fibers can be buied from known market, and said double-needle bed raschel warp knitting machine can be buied from known market.
Step b) stamp: the qualified grey cloth of base inspection is carried out stamp handle; Stamp speed 11m/min; Printing rollers pressure 3Kg, said printing paste contain 1227 levelling agents of 0.6% o.w.f and 40% former paste, and surplus is a water; The pH value of printing paste is 4, and said former paste, 1227 levelling agents can be buied from known market;
Step c) vapour steaming colour fixing: the grey cloth after the step b processing is carried out vapour steaming colour fixing handle 100 ℃ of steam temperatures, 30min;
The step d) washing: the grey cloth behind the vapour steaming colour fixing is washed processing, washing speed of a motor vehicle 12m/min, described water lotion contains 209 detergents and the softener 2ml/L of 5ml/L; Said 209 detergents, softener can be buied from known market;
The step e) stentering forming: the grey cloth after will putting in order carries out stentering forming to be handled, 110 ℃ of stentering forming temperature, cloth speed 5m/min;
The step f) bristle: the grey cloth after step e handled carries out bristle to be handled, bristle speed 2 m/min, bristle direction be earlier along cant backward against cant to;
Step g) is scalded and is cut: the grey cloth behind the bristle is scalded cut processing, scald and cut twice, each twice.Scald for the first time and cut the first road speed 12m/min, 125 ℃ of temperature, the second road speed, 10 m/min, 125 ℃ of temperature; Scald for the second time and cut the first road speed, 10 m/min, 145 ℃ of temperature, the second road speed, 12 m/min, 145 ℃ of temperature;
Step h) scald light: the grey cloth that will scald after cutting scalds optical processing, scalds light twice, speed 7m/min for the first time, 145 ℃ of temperature, the second time speed 6m/min, 145 ℃ of temperature.
Embodiment two
Step a) braiding: the temperature adjustment yarn is woven into the grey cloth of 3 interlayers at a distance from tissue on the double-needle bed raschel warp knitting machine; Described weaving is: the sley bar L1 of double-needle bed raschel warp knitting machine and L6 adopt the polyester filament braiding inlaid thread of 150D/75F; Sley bar L2 and L5 adopt the polyester filament braiding chaining of 150D/75F, and sley bar L3 one wears 250D temperature adjustment yarn at a distance from a sky and on two-needle bar, weaves through flat, and sley bar L4 is vacant; After braiding is accomplished, the grey cloth that braiding is accomplished is tested; The temperature adjustment yarn is the blended yarn of outlast fiber and varicosity acrylic fibers, and wherein outlast fiber quality mark is 80%;
Step b) stamp: the qualified grey cloth of base inspection is carried out stamp handle; Stamp speed 12m/min, printing rollers pressure 4Kg contains 1227 levelling agents of 0.7% o.w.f and 40% former paste in the said printing paste; Surplus is a water; The pH value of printing paste is 4.5, stamp speed 12m/min, printing rollers pressure 4Kg;
Step c) vapour steaming colour fixing: the grey cloth after the step b processing is carried out vapour steaming colour fixing handle 105 ℃ of steam temperatures, 20min;
The step d) washing: the grey cloth behind the vapour steaming colour fixing is washed processing, washing speed of a motor vehicle 13m/min, described water lotion contains 209 detergents and the softener 3ml/L of 8ml/L, washing speed of a motor vehicle 13m/min;
The step e) stentering forming: the grey cloth after will putting in order carries out stentering forming to be handled, 120 ℃ of stentering forming temperature, cloth speed 6m/min;
The step f) bristle: the grey cloth after step e handled carries out bristle to be handled, bristle speed 2 m/min, bristle direction be earlier along cant backward against cant to;
Step g) is scalded and is cut: the grey cloth behind the bristle is scalded cut processing, scald and cut twice, each twice.Scald for the first time and cut the first road speed, 13 m/min, 130 ℃ of temperature, the second road speed, 11 m/min, 130 ℃ of temperature; Scald for the second time and cut the first road speed, 11 m/min, 150 ℃ of temperature, the second road speed, 13 m/min, 150 ℃ of temperature;
Step h) scald light: the grey cloth that will scald after cutting scalds optical processing, scalds light twice, speed 8 m/min for the first time, 150 ℃ of temperature, the second time speed 7 m/min, 150 ℃ of temperature.
Embodiment three
Step a) braiding: the temperature adjustment yarn is woven into the grey cloth of 3 interlayers at a distance from tissue on the double-needle bed raschel warp knitting machine; Described weaving is: the sley bar L1 of double-needle bed raschel warp knitting machine and L6 adopt the polyester filament braiding inlaid thread of 150D/75F; Sley bar L2 and L5 adopt the polyester filament braiding chaining of 150D/75F, and sley bar L3 one wears 300D temperature adjustment yarn at a distance from a sky and on two-needle bar, weaves through flat, and sley bar L4 is vacant; After braiding is accomplished, the grey cloth that braiding is accomplished is tested; The temperature adjustment yarn is the blended yarn of outlast fiber and varicosity acrylic fibers, and wherein outlast fiber quality mark is 85%;
The step b) stamp: the qualified grey cloth of base inspection is carried out stamp handle, stamp speed 13m/min, printing rollers pressure 5Kg, said printing paste contain 1227 levelling agents of 0.8% o.w.f and 40% former paste, and surplus is a water, and the pH value of printing paste is 5;
Step c) vapour steaming colour fixing: the grey cloth after the step b processing is carried out vapour steaming colour fixing handle 110 ℃ of steam temperatures, 10min;
The step d) washing: the grey cloth behind the vapour steaming colour fixing is washed processing, washing speed of a motor vehicle 14m/min, described water lotion contains 209 detergents and the softener 5ml/L of 10ml/L, washing speed of a motor vehicle 14m/min;
The step e) stentering forming: the grey cloth after will washing carries out stentering forming to be handled, 130 ℃ of stentering forming temperature, cloth speed 7m/min;
The step f) bristle: the grey cloth after step e handled carries out bristle to be handled, bristle speed 3 m/min, bristle direction be earlier along cant backward against cant to;
Step g) is scalded and is cut: the grey cloth behind the bristle is scalded cut processing, scald and cut twice, each twice.Scald for the first time and cut the first road speed, 14 m/min, 135 ℃ of temperature, the second road speed, 12 m/min, 135 ℃ of temperature; Scald for the second time and cut the first road speed, 12 m/min, 155 ℃ of temperature, the second road speed, 14 m/min, 155 ℃ of temperature;
Step h) scald light: the grey cloth that will scald after cutting scalds optical processing, scalds light twice, speed 9 m/min for the first time, 155 ℃ of temperature, the second time speed 8m/min, 155 ℃ of temperature.
The woollen blanket performance test
1. temperature adjustment woollen blanket bursting strength test:
A. test index: fabric bursting index is a bursting strength, promptly affacts the maximum pressure that makes it on the fabric to expand and break, and unit is ox (N).
B. tester: YG (B) 026D-500 type imported electronic fabric strength tester.
C. method of testing: the test fabric bursting strength adopts the steel ball method, according to CNS 19976-2005GB/T.
D. test result: temperature adjustment woollen blanket bursting strength test result.
2. temperature adjustment woollen blanket heat-insulating property test:
A. test index: insulation rate, heat transfer coefficient, clo value etc.
(1) insulation rate: the percentage of the ratio of the heat dissipation capacity of the difference of the heat dissipation capacity of the heat dissipation capacity when being meant no sample when sample is arranged during with no sample.
(2) heat transfer coefficient: be meant when the textile surface temperature difference is 1 ℃ that through the heat flow of its unit are, unit is W/! ㎡ ℃).
(3) clo value: be meant that in room temperature be 21 ℃, relative humidity is below 50%, and air velocity is no more than under the condition of 10cm/s, and the person of trying on sits quietly motionless, and needed thermal resistance is 1 clo value (CLO) when feeling comfortable and keeping its body surface mean temperature to be 33 ℃.
B. the flat insulation instrument of tester: YG606.
C. method of testing:, adopt flat constant temperature difference cooling method according to CNS GB11048-1989.
D. test result: temperature adjustment woollen blanket heat insulating ability test result.
| Insulation rate (%) | Heat transfer coefficient (W/! ㎡) | Clo value |
| 57.49 | 5.57 | 1.16 |
3. temperature adjustment woollen blanket temperature adjusting performance test:
A. test condition: sample size is 9.68mg, and heating rate is 10 ℃/min under the nitrogen protection.
B. tester: the anti-DSC differential scanning calorimeter of speeding of Germany
The c.DSC test result:
Temperature-rise period: initial temperature is 25.89 ℃, and final temperature is 31.30 ℃, enthalpy of phase change 2.081J/g
Temperature-fall period: initial temperature is 19.91 ℃, and final temperature is 2.84 ℃, enthalpy of phase change 2.67 J/g.
Claims (5)
1. the production technology of a temperature adjustment Rachael blanket made is characterized in that, said production technology may further comprise the steps:
A) braiding: the temperature adjustment yarn is woven into the grey cloth of 3 interlayers at a distance from tissue on the double-needle bed raschel warp knitting machine; The sley bar L1 of double-needle bed raschel warp knitting machine and L6 adopt the polyester filament braiding inlaid thread of 100D/50F-150D/75F; Sley bar L2 and L5 adopt the polyester filament braiding chaining of 100D/50F-150D/75F, and sley bar L3 one wears 200D-300D temperature adjustment yarn at a distance from a sky and on two-needle bar, weaves through flat, and sley bar L4 is vacant; After braiding is accomplished, the grey cloth that braiding is accomplished is tested;
B) stamp: the qualified grey cloth of step a) base inspection is carried out stamp handle; Stamp speed 11-13m/min, printing rollers pressure 3-5Kg, used printing paste contain 1227 levelling agents of mass fraction 0.6-0.8% o.w.f and the former paste of mass fraction 40%; Surplus is a water, and the pH value of printing paste is 4-5;
C) vapour steaming colour fixing: with the cloth behind the step b) stamp, put vapour steaming colour fixing in the vapor can into, steam temperature 100-110 ℃, time 10-30min;
D) washing: the cloth behind the step c) vapour steaming colour fixing is washed processing, washing speed of a motor vehicle 12-14m/min, used water lotion contains 209 detergents and the 2-5ml/L softener of 5-10 m l/L;
E) typing: to the cloth tentering typing after the step d) washing, 110-130 ℃ of stentering forming temperature, cloth speed 5-7 m/min, the fabric width of cloth is 1.35-1.45m behind the stentering forming;
F) bristle: the cloth after the step e) typing is carried out bristle handle the speed 2-3 m/min of hairbrush;
G) scald and to cut processing: the cloth behind the step f) bristle is scalded cut processing, scald and cut twice, at every turn twice;
H) scald optical processing: step g) is scalded the cloth of cutting after the processing scald optical processing, twice of boiling hot light.
2. the production technology of a kind of temperature adjustment Rachael blanket made according to claim 1 is characterized in that, the temperature adjustment yarn outlast fiber in the said step a) and the blended yarn of varicosity acrylic fibers, and wherein the outlast fiber content is the 70-85% of gross mass.
3. the production technology of a kind of temperature adjustment Rachael blanket made according to claim 1 is characterized in that, in the said step g), scalds for the first time and cuts; First road, speed 12～14 m/min of cloth, 125～135 ℃ of temperature; Second road, speed 10～12 m/min of cloth, 125～135 ℃ of temperature; Scald for the second time and cut first road, speed 10～12 m/min of cloth, 145～155 ℃ of temperature, second road, speed 12～14 m/min of cloth, 145～155 ℃ of temperature.
4. the production technology of a kind of temperature adjustment Rachael blanket made according to claim 1 is characterized in that, said step h) in; Scald light, speed 7～9 m/min of cloth, 145～155 ℃ of temperature for the first time; For the second time, boiling hot ray velocity 6～8 m/min of cloth, 145～155 ℃ of temperature.
5. according to claim 1 or 2 or the production technology of 3 or 4 described a kind of temperature adjustment Rachael blanket mades, it is characterized in that, in the said step f) direction of bristle be earlier along the contrary backward cant of cant to.
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| CN103014968A (en) * | 2012-12-19 | 2013-04-03 | 罗莱家纺股份有限公司 | Pearl fiber blended yarn and pearl fiber raschel fabric |
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| CN104278575B (en) * | 2014-09-29 | 2016-06-08 | 东华大学 | A kind of preparation method of the functional printed woolen blanket of biodegradable polyester fiber |
| CN104313898A (en) * | 2014-09-29 | 2015-01-28 | 东华大学 | Method for preparing super imitation cotton modified polyester fiber functional printing blanket |
| CN104313898B (en) * | 2014-09-29 | 2016-05-04 | 东华大学 | The preparation method of the functional printed woolen blanket of a kind of super imitative cotton modified polyester fiber |
| CN104278575A (en) * | 2014-09-29 | 2015-01-14 | 东华大学 | Preparation method of functional biodegradable polyester fiber patterned woollen blanket |
| CN104360641A (en) * | 2014-11-10 | 2015-02-18 | 浙江树人大学 | Constant-temperature ironing and fixed length clipping control system |
| CN104510238A (en) * | 2015-01-08 | 2015-04-15 | 东华大学 | Blanket with thermal storage and temperature regulation functions and preparation method for blanket |
| CN105040259A (en) * | 2015-06-16 | 2015-11-11 | 长兴县大成轻纺有限公司 | Complex deodorization cloth |
| CN105078097A (en) * | 2015-06-16 | 2015-11-25 | 长兴虹波纺织有限公司 | Woolen blanket based on bulky rovings and production method thereof |
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| CN108716056A (en) * | 2018-05-31 | 2018-10-30 | 无锡中天丝路云联纺织股份有限公司 | A kind of production method of lightweight thermal moisture-inhibiting woollen blanket |
| CN110438611A (en) * | 2019-07-01 | 2019-11-12 | 绍兴墨织韵纺织科技有限公司 | A kind of yarn carrying out temperature regulation and its preparation process |
| CN111005144A (en) * | 2019-12-17 | 2020-04-14 | 纤丝舫(苏州)新材料有限公司 | Method for manufacturing flame-retardant warp-knitted flannelette |
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