CN103171317B - La Sheer low elastic polyester filament plush blanket concave-convex pattern printing method - Google Patents
La Sheer low elastic polyester filament plush blanket concave-convex pattern printing method Download PDFInfo
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- CN103171317B CN103171317B CN201310101779.1A CN201310101779A CN103171317B CN 103171317 B CN103171317 B CN 103171317B CN 201310101779 A CN201310101779 A CN 201310101779A CN 103171317 B CN103171317 B CN 103171317B
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- 238000000034 method Methods 0.000 title claims abstract description 39
- 238000007639 printing Methods 0.000 title claims abstract description 25
- 229920000728 polyester Polymers 0.000 title claims abstract description 11
- 239000002585 base Substances 0.000 claims abstract description 38
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 24
- 230000002101 lytic effect Effects 0.000 claims abstract description 24
- 239000003513 alkali Substances 0.000 claims abstract description 21
- 239000002002 slurry Substances 0.000 claims abstract description 18
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims abstract description 12
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 12
- 238000005034 decoration Methods 0.000 claims abstract description 6
- 238000010021 flat screen printing Methods 0.000 claims abstract description 6
- 229910000029 sodium carbonate Inorganic materials 0.000 claims abstract description 6
- 239000011780 sodium chloride Substances 0.000 claims abstract description 6
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 claims abstract description 6
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 claims abstract description 6
- 235000019345 sodium thiosulphate Nutrition 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims description 32
- 238000005406 washing Methods 0.000 claims description 20
- 206010053615 Thermal burn Diseases 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 claims description 8
- 238000010025 steaming Methods 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 4
- 238000010981 drying operation Methods 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 4
- 238000009941 weaving Methods 0.000 claims description 4
- 230000007115 recruitment Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 238000011978 dissolution method Methods 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 2
- 210000000481 breast Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Abstract
The present invention is a kind of La Sheer low elastic polyester filament plush blanket concave-convex pattern printing method, its step is as follows: printing operations selects automatic magnetic bar flat screen printing machine to carry out on tweed, the lines web plate needing to dissolve is drawn according to the flower pattern of design, lines web plate is placed on the 9th or ten cover magnetic supports, lines web plate place stamp uses lytic agent to make slurry, all the other flower pattern mill base lamina printing decorations use mill base to make slurry, all web plates are pressed on blanket base tweed during stamp, scrape with bar magnet warp-wise, mill base and lytic agent reach the 3-4mm of lint height to slurry rate, control mill base and lytic agent penetrate into the 65-70% of lint height, lytic agent adopts and mixes by clorox, sodium chloride, sodium carbonate and sodium thiosulfate the comprehensive alkali formed.The inventive method chemical dissolution method in stamp process realizes clipping and carving effect, and reduce technological process, it is clear that the lines flow smoothly, and contraposition is accurate, and enhance productivity, recruitment cost is low.
Description
Technical field
The present invention relates to a kind of printing method, particularly a kind of La Sheer low elastic polyester filament plush blanket concave-convex pattern printing method.
Background technology
La Sheer low elastic polyester filament plush woollen blanket is flourish in China in recent years, and it is weaved by La Sheer double rib warp loom, produces through production technologies such as stamp hot light clipping and carvings.The whole nation has family more than 200 of woollen blanket enterprise at present, and the large-scale woollen blanket enterprise daily output reaches more than 30,000, and industry competition is quite fierce.How to weed out the old and bring forth the new, improve the pressing problem that added value of product Shi Ge woollen blanket enterprise faces.Wherein clipping and carving woollen blanket is all reasonable a product of sales volume and profit, it is after finished product produced by woollen blanket, by manually cutting concave-convex effect with clipping and carving cutter along pattern profile, the clipping and carving degree of depth is according to the hair Gao Erding of woollen blanket, the matte hair of woollen blanket is high general between 7mm to 18mm, and distance bottom about 3mm is cut in usual bosom.This is the concave-convex pattern effect that a kind of clipping and carving by hand realizes woollen blanket.
The demand of market to concave-convex pattern woollen blanket is met by manual clipping and carving.Clipping and carving cutter is heavy about 1.5KG-2.0KG, a little scissors is had before cutter, driven by a small electric motors, hold the handle cutting work flower flank face by hand, the clipping and carving edge of a knife is walked about along pattern profile, cut off few fibers, be furnished with a suction nozzle at the clipping and carving edge of a knife, be discharged in lint bag along air draught flexible pipe by the lint sheared off.Clipping and carving degree of depth General Requirements cuts off 2/3rds of the high length of hair or retains high about the 3mm of bottom hair.Its defect is:
One, production efficiency is low, and recruitment cost is high.Manual operation at present, complicated flower pattern, want within more than one hour, just can cut one, even simple flower pattern, also want just can complete one in about ten minutes, workman order of classes or grades at school, tens can only be completed, therefore usually nearly 200 clipping and carving works to all be had in enterprise, just can complete a large amount of clipping and carving woollen blanket to produce, it is more and more difficult to add current recruitment, and young man is unwilling to come to work to enterprise, especially this pure manual work of clipping and carving is the recruitment problem that current each woollen blanket enterprise faces.Manual clipping and carving is owing to adding a procedure in a word, and process flow is elongated, and current recruitment cost is more and more higher, is especially not suitable for complicated flower pattern.
Two, lines are not smooth, easily produce crenellated phenomena.Workman along pattern profile clipping and carving process, because each workman's level is different, distinct in gimmick, the lines cut often depart from pattern profile, and lines are tortuous, and clipping and carving cutter uses the rear edge of a knife blunt for a long time simultaneously, workman's gimmick controls quicker a little, is easy to occur sawtooth.
Three, useless suede is produced.Article one, the useless suede weight that cuts of woollen blanket is greatly about about 150 grams, and these are all fall as garbage disposal, can cause environmental pollution.
Summary of the invention
Technical problem to be solved by this invention is for the deficiencies in the prior art, a kind of pique effect adopting stamp to realize flower pattern is provided, and guarantee that the lines flow smoothly, substitute manual clipping and carving, reduce and use this cost, the La Sheer low elastic polyester filament plush blanket concave-convex pattern printing method of enhancing productivity.
Technical problem to be solved by this invention is realized by following technical scheme.The present invention is a kind of La Sheer low elastic polyester filament plush blanket concave-convex pattern printing method, be characterized in, its step is as follows: printing operations selects automatic magnetic bar flat screen printing machine to carry out on tweed, the lines web plate needing to dissolve is drawn according to the flower pattern of design, lines web plate is placed on the 9th cover or the tenth cover magnetic support, lines web plate place stamp uses lytic agent to make slurry, all the other flower pattern mill base lamina printing decorations use mill base to make slurry, all web plates are pressed on blanket base tweed during stamp, scrape with bar magnet warp-wise, mill base and lytic agent reach the 3-4mm of lint height to slurry rate, control mill base and lytic agent penetrate into the 65-70% of lint height, lytic agent adopts the comprehensive alkali that viscosity is 15000-25000CPS, solid content is 63-67%, and comprehensive alkali is mixed by clorox, sodium chloride, sodium carbonate and sodium thiosulfate and forms, and in comprehensive alkali, the mass content of often kind of alkali is not less than 3% of its total amount.
In method of the present invention, blanket base tweed can adopt conventional method in prior art to obtain, and preferably adopts following methods preparation: adopt La Sheer double rib warp loom to carry out grey cloth and weave, and cuts be divided into double width after weaving from centre; Carry out High Temperature Pre sizing to through compiling duplex felt, maximum temperature is set as 150 DEG C-160 DEG C, and cloth speed is set as 15-20m/min; Carry out bristle, hot light after pre-setting, bristle enters cloth direction for entering cloth along hair, and cloth speed is 5-7m/min; During hot light operation, temperature controls at 195-205 DEG C, and cloth speed is 7-9m/min, obtained blanket base tweed.
In method of the present invention, the aftertreatment technology of stamp can adopt conventional method of the prior art to carry out, preferred following aftertreatment technology: after completing stamp, enter loose formula screen cloth dryer immediately and carry out prebake, bake out temperature is 135-145 DEG C, then carry out steaming and color fixing entering in pressure cooker, steam temperature is 125-135 DEG C, and steaming time is 15-45min; After decatize, carry out washing, shaping and drying operation; Washing nip pressure is 0.5-0.6Mpa, and cloth speed is 9-10m/min; First groove to the washing temperature of the 4th groove be followed successively by 40-50 DEG C, 30-40 DEG C, 30-40 DEG C, 40-50 DEG C; 5th groove, the 6th groove adopt normal temperature washing; The washing temperature of the 7th groove is 50-60 DEG C; After shaping and drying, carry out bristle, hot light and scald cutting process; Hot light temperature is 185-195 DEG C; Scald to cut after process terminates and carry out Qie Bu, bound edge, get product.
Compared with prior art, the inventive method has preferably following:
One, the inventive method chemical dissolution method in stamp process realizes clipping and carving effect, reduces technological process.The realization of ridge design carries out in machine of magnetic rod printing machine stamp process, completes the printing of lines while stamp, reduces by one hammer-shears worker employed in a plant nursery sequence, simultaneously because manual carving speed is slow, labor cost is high again, therefore effectively reduces production cost, improves production efficiency.
Two, it is clear that the lines flow smoothly, and contraposition is accurate.Often there is the phenomenon that clipping and carving lines depart from pattern profile in manual clipping and carving, and long rectilinear strip more easily produces ripple glaze, and these problems are all solved after with chemical dissolution method, and lines contraposition is accurate, and clear and smooth, has certain cubic appearance.Print penetration is even, and flower pattern is clear.
Three, enhance productivity, recruitment cost is low.After adopting the inventive method, enterprise can save nearly 200 workmans, effectively reduces recruitment cost, and because this programme is and stamp one-shot forming, production efficiency is very high, effectively can alleviate the pressure of enterprises using the labor, have wide market prospects.
Detailed description of the invention
Below further describe concrete technical scheme of the present invention, so that those skilled in the art understands the present invention further, and do not form the restriction to its right.
Embodiment 1, a kind of La Sheer low elastic polyester filament plush blanket concave-convex pattern printing method, its step is as follows: printing operations selects automatic magnetic bar flat screen printing machine to carry out on tweed, the lines web plate needing to dissolve is drawn according to the flower pattern of design, lines web plate is placed on the 9th cover or the tenth cover magnetic support, lines web plate place stamp uses lytic agent to make slurry, all the other flower pattern mill base lamina printing decorations use mill base to make slurry, all web plates are pressed on blanket base tweed during stamp, scrape with bar magnet warp-wise, mill base and lytic agent reach the 3mm of lint height to slurry rate, control mill base and lytic agent penetrate into 65% of lint height, lytic agent adopts the comprehensive alkali that viscosity is 15000CPS, solid content is 63%, and comprehensive alkali is mixed by clorox, sodium chloride, sodium carbonate and sodium thiosulfate and forms, and in comprehensive alkali, the mass content of often kind of alkali is not less than 3% of its total amount.
Embodiment 2, a kind of La Sheer low elastic polyester filament plush blanket concave-convex pattern printing method, its step is as follows: printing operations selects automatic magnetic bar flat screen printing machine to carry out on tweed, the lines web plate needing to dissolve is drawn according to the flower pattern of design, lines web plate is placed on the 9th cover or the tenth cover magnetic support, lines web plate place stamp uses lytic agent to make slurry, all the other flower pattern mill base lamina printing decorations use mill base to make slurry, all web plates are pressed on blanket base tweed during stamp, scrape with bar magnet warp-wise, mill base and lytic agent reach the 4mm of lint height to slurry rate, control mill base and lytic agent penetrate into 70% of lint height, lytic agent adopts the comprehensive alkali that viscosity is 25000CPS, solid content is 67%, and comprehensive alkali is mixed by clorox, sodium chloride, sodium carbonate and sodium thiosulfate and forms, and in comprehensive alkali, the mass content of often kind of alkali is not less than 3% of its total amount.
Embodiment 3, a kind of La Sheer low elastic polyester filament plush blanket concave-convex pattern printing method, its step is as follows: printing operations selects automatic magnetic bar flat screen printing machine to carry out on tweed, the lines web plate needing to dissolve is drawn according to the flower pattern of design, lines web plate is placed on the 9th cover or the tenth cover magnetic support, lines web plate place stamp uses lytic agent to make slurry, all the other flower pattern mill base lamina printing decorations use mill base to make slurry, all web plates are pressed on blanket base tweed during stamp, scrape with bar magnet warp-wise, mill base and lytic agent reach the 3-4mm of lint height to slurry rate, control mill base and lytic agent penetrate into 67% of lint height, lytic agent adopts the comprehensive alkali that viscosity is 20000CPS, solid content is 65%, and comprehensive alkali is mixed by clorox, sodium chloride, sodium carbonate and sodium thiosulfate and forms, and in comprehensive alkali, the mass content of often kind of alkali is not less than 3% of its total amount.
Embodiment 4, in embodiment 1 or the method described in 2 or 3, described blanket base tweed adopts following methods preparation: adopt La Sheer double rib warp loom to carry out grey cloth and weave, and cuts be divided into double width after weaving from centre; Carry out High Temperature Pre sizing to through compiling duplex felt, maximum temperature is set as 150 DEG C-160 DEG C, and cloth speed is set as 15-20m/min; Carry out bristle, hot light after pre-setting, bristle enters cloth direction for entering cloth along hair, and cloth speed is 5-7m/min; During hot light operation, temperature controls at 195-205 DEG C, and cloth speed is 7-9m/min, obtained blanket base tweed.
Embodiment 5, in embodiment 1 or the method described in 2 or 3, described blanket base tweed adopts following methods preparation: adopt La Sheer double rib warp loom to carry out grey cloth and weave, and cuts be divided into double width after weaving from centre; Carry out High Temperature Pre sizing to through compiling duplex felt, maximum temperature is set as 155 DEG C, and cloth speed is set as 17m/min; Carry out bristle, hot light after pre-setting, bristle enters cloth direction for entering cloth along hair, and cloth speed is 6m/min; During hot light operation, temperature controls at 200 DEG C, and cloth speed is 8m/min, obtained blanket base tweed.
Embodiment 6, in the method for embodiment 1-5 described in any one, after completing stamp, enter loose formula screen cloth dryer immediately and carry out prebake, bake out temperature is 135-145 DEG C, then carries out steaming and color fixing entering in pressure cooker, steam temperature is 125-135 DEG C, and steaming time is 15-45min; After decatize, carry out washing, shaping and drying operation; Washing nip pressure is 0.5-0.6Mpa, and cloth speed is 9-10m/min; First groove to the washing temperature of the 4th groove be followed successively by 40-50 DEG C, 30-40 DEG C, 30-40 DEG C, 40-50 DEG C; 5th groove, the 6th groove adopt normal temperature washing; The washing temperature of the 7th groove is 50-60 DEG C; After shaping and drying, carry out bristle, hot light and scald cutting process; Hot light temperature is 185-195 DEG C; Scald to cut after process terminates and carry out Qie Bu, bound edge, get product.
Embodiment 7, in the method for embodiment 1-5 described in any one, after completing stamp, enter loose formula screen cloth dryer immediately and carry out prebake, bake out temperature is 140 DEG C, then carries out steaming and color fixing entering in pressure cooker, steam temperature is 130 DEG C, and steaming time is 30min; After decatize, carry out washing, shaping and drying operation; Washing nip pressure is 0.55Mpa, and cloth speed is 9-10m/min; First groove is followed successively by 45 DEG C, 35 DEG C, 35 DEG C, 45 DEG C to the washing temperature of the 4th groove; 5th groove, the 6th groove adopt normal temperature washing; The washing temperature of the 7th groove is 55 DEG C; After shaping and drying, carry out bristle, hot light and scald cutting process; Hot light temperature is 190 DEG C; Scald to cut after process terminates and carry out Qie Bu, bound edge, get product.
Claims (3)
1. Yi Zhong La Sheer low elastic polyester filament plush blanket concave-convex pattern printing method, it is characterized in that, its step is as follows: printing operations selects automatic magnetic bar flat screen printing machine to carry out on tweed, the lines web plate needing to dissolve is drawn according to the flower pattern of design, lines web plate is placed on the 9th cover or the tenth cover magnetic support, lines web plate place stamp uses lytic agent to make slurry, all the other flower pattern mill base lamina printing decorations use mill base to make slurry, all web plates are pressed on blanket base tweed during stamp, scrape with bar magnet warp-wise, mill base and lytic agent reach the 3-4mm of lint height to slurry rate, control mill base and lytic agent penetrate into the 65-70% of lint height, lytic agent adopts the comprehensive alkali that viscosity is 15000-25000CPS, solid content is 63-67%, and comprehensive alkali is mixed by clorox, sodium chloride, sodium carbonate and sodium thiosulfate and forms, and in comprehensive alkali, the mass content of often kind of alkali is not less than 3% of its total amount.
2. method according to claim 1, is characterized in that, described blanket base tweed adopts following methods preparation: adopt La Sheer double rib warp loom to carry out grey cloth and weave, and cuts be divided into double width after weaving from centre; Carry out High Temperature Pre sizing to through compiling duplex felt, maximum temperature is set as 150 DEG C-160 DEG C, and cloth speed is set as 15-20m/min; Carry out bristle, hot light after pre-setting, bristle enters cloth direction for entering cloth along hair, and cloth speed is 5-7m/min; During hot light operation, temperature controls at 195-205 DEG C, and cloth speed is 7-9m/min, obtained blanket base tweed.
3. method according to claim 1, is characterized in that: after completing stamp, enters loose formula screen cloth dryer immediately and carries out prebake, bake out temperature is 135-145 DEG C, then carry out steaming and color fixing entering in pressure cooker, steam temperature is 125-135 DEG C, and steaming time is 15-45min; After decatize, carry out washing, shaping and drying operation; Washing nip pressure is 0.5-0.6Mpa, and cloth speed is 9-10m/min; First groove to the washing temperature of the 4th groove be followed successively by 40-50 DEG C, 30-40 DEG C, 30-40 DEG C, 40-50 DEG C; 5th groove, the 6th groove adopt normal temperature washing; The washing temperature of the 7th groove is 50-60 DEG C; After shaping and drying, carry out bristle, hot light and scald cutting process; Hot light temperature is 185-195 DEG C; Scald to cut after process terminates and carry out Qie Bu, bound edge, get product.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310101779.1A CN103171317B (en) | 2013-03-27 | 2013-03-27 | La Sheer low elastic polyester filament plush blanket concave-convex pattern printing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310101779.1A CN103171317B (en) | 2013-03-27 | 2013-03-27 | La Sheer low elastic polyester filament plush blanket concave-convex pattern printing method |
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| CN103171317B true CN103171317B (en) | 2016-03-09 |
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| CN104278426B (en) * | 2014-09-29 | 2016-07-13 | 东华大学 | The preparation method of refining jute fiber antiseptic printed woolen blanket |
| CN107723917A (en) * | 2017-10-31 | 2018-02-23 | 宿迁市神龙家纺有限公司 | A kind of nano modification clipping and carving warp knitted blanket and preparation method thereof |
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Denomination of invention: Raschel dacron low stretch yarn plush woollen blanket concave-convex pattern printing method Effective date of registration: 20170117 Granted publication date: 20160309 Pledgee: Bank of China Limited by Share Ltd. Lianyungang branch Pledgor: LIANYUNGANG FEIYAN BLANKETS CO.,LTD. Registration number: 2017990000045 |
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Denomination of invention: Raschel dacron low stretch yarn plush woollen blanket concave-convex pattern printing method Effective date of registration: 20181120 Granted publication date: 20160309 Pledgee: Bank of China Limited by Share Ltd. Lianyungang branch Pledgor: LIANYUNGANG FEIYAN BLANKETS CO.,LTD. Registration number: 2018990001092 |
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Denomination of invention: Concave convex pattern printing method of Raschel polyester low elastic filament Plush blanket Effective date of registration: 20210830 Granted publication date: 20160309 Pledgee: China Construction Bank Corporation Lianyungang Branch Pledgor: LIANYUNGANG FEIYAN BLANKETS Co.,Ltd. Registration number: Y2021320000199 |
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