CN102912552A - Production technology of flexible silk azelon laschel blanket - Google Patents
Production technology of flexible silk azelon laschel blanket Download PDFInfo
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Abstract
The invention relates to a production technology of a flexible silk azelon laschel blanket. The production technology comprises the following steps of: chaining, beaming, knitting, bleaching, sizing, dyeing, soaping, mellowing, drying and postprocessing and the like. The production technology of the flexible silk azelon laschel blanket provided by the invention optimizes a spinning technology, and techniques of weaving, front finishing, textile printing (dyeing) and after finishing according to characteristics of flexible silk azelon and acrylic fibers, so that a functional blanket meeting new requirements that consumers pursue comfort and heath and the like is produced. The flexible silk azelon laschel blanket provided by the invention is bright in color, soft, fine and smooth in hand feeling, and mothproof and mildewproof, and simultaneously has health-care functions of far infrared emission and anions and the like.
Description
Technical field
The present invention relates to a kind of woollen blanket, belong to textile field, refer in particular to a kind of production technology with gentle wire protein fiber Rachael blanket made of health care.
Background technology
The polar fleece woollen blanket produced at weft-knitted large circle machine of the hair Tang of the meteor woollen blanket, acrylic blanket, cotton blanket and the employing polyester raw material that have pure wool blanket, hair to make with other raw materials (such as acrylic fibers, viscose glue) blending in the market.These blankets for many years on feel, style without much variations, entered now the vicious circle of price war.Although pure wool blanket is warming, not mildew-resistant is not mothproof, and bedding next to the skin has prodding and itching feeling; Woollen mixed blanket also is like this; Although acrylic blanket is beautiful in colour, anti-mould and anti-moth, feel and property next to the skin are not enough; Although the cotton blanket good hygroscopicity, the sense of touch softness is comfortable, still differs greatly with the comfort level of market demands.
Along with the lifting of people's consumption concept, and being rooted in the hearts of the people of " low-carbon (LC) " concept, environmentally friendly textile product more and more is subject to people's favor.To the requirement of textiles from before cover body, warming, attractive in appearance, emphasis comfortableness till now and functional wishes that material can have specific function, self is in optimum state the user, it is certain functional to wish that namely textiles has.
China Patent Publication No. CN 1661151 A, in open day on August 31st, 2005, name is called Rachael blanket made from Modal cotton, this application case discloses a kind of Rachael blanket made from Modal cotton, substitute acrylic fibers with model and face, prepared by the raw material of following weight percentage: model 35-50%, cotton 30-40%, terylene 15-30%, preparation method is, the polyester filament warping, wool yarn warping after model and the cotton blending, suede is cutd open in braiding, check enters the semi-finished product warehouse.Its weak point is that model and cotton blended yarn belong to cotton type yarn, are only suitable for doing slim woollen blanket, and gloss is dull, and feel is relatively poor, and does not have health care.
Summary of the invention
The object of the invention is in order to solve the existing woollen blanket gloss of making dullly, feel is relatively poor, and does not have the defective of health care and a kind of production technology of gentle wire protein fiber Rachael blanket made is provided.
To achieve these goals, the present invention is by the following technical solutions:
A kind of production technology of gentle wire protein fiber Rachael blanket made, described production technology may further comprise the steps:
A) warping, braiding: with polyester drawn yarns as inlaid thread filling warping, warped length 10000-12000m, speed of beaming 400-600m/min is woven into grey cloth as the plush yarn of mixed raw material one-tenth and the inlaid thread filling after the warping at Raschel looms with gentle wire protein fiber, cotton, wool, acrylic fibers, Modal fibre, day silk, chitin, viscose glue; Braiding speed is 400-550r/min; Wherein, each raw materials by weight is counted and is respectively gentle wire protein fiber 40-70%, cotton 10-12%, wool 10-15%, acrylic fibers 5-15%, Modal fibre 2-3%, day silk 1-4%, chitin 1-4%, viscose glue 1-4% in the plush yarn;
B) bleaching, typing: the grey cloth that step a) is obtained drops into the bleaching liquid bleaching, temperature 95-100 ℃ of lower insulation 60-90min, and the bath raio of grey cloth and bleaching liquid is 1:20-30; Grey cloth after the bleaching is finalized the design, and typing speed is 10-20m/min, temperature 200-220 ℃;
C) dyeing: with the piece dyeing finishing that step b) obtains, dyeing temperature is 55-65 ℃, and dyeing time is 15-30min; Wherein, the dyestuff of dyeing usefulness is REACTIVE DYES, adds chelated dispersants in REACTIVE DYES, and the content of chelated dispersants is 1-1.5g/L, regulates pH to 4.5-5.5, and the bath raio of grey cloth and dyestuff is 1:15-25;
D) soap: the dyed gray that step c) obtains is soaped, and the content of soap powder is 2-4g/L in the liquid of soaping of the usefulness of soaping, soda ash 1-3g/L, and grey cloth is 1:18-20 with the bath raio of the liquid of soaping, and the temperature of soaping is 85-95 ℃, and time 25-35min soaps;
E) soft treatment: the grey cloth that step d) is obtained immerses and carries out soft treatment in the soft washing lotion, and temperature 40-50 ℃, time 10-20min, the bath raio of grey cloth and soft washing lotion is 1:18-20;
F) oven dry: the grey cloth that step e) obtains is sent into dryer, and bake out temperature is 120-130 ℃, and advancing cloth speed is 10-20m/min, obtains gentle wire protein fiber Rachael blanket made;
G) post processing: the gentle wire protein fiber Rachael blanket made that step f) is obtained carry out along bristle, contrary scald light, contrary scald cut, along backwash, contrary fluffing 2-3 time, along scalding light, cutting 2-3 time, back side ball woll cut velvet and back side cut velvet is boiling hot cuts processing along scalding, then carry out cutting, location, bound edge, the locking angle, check, packing and put in storage.
In the technical program, gentle wire protein fiber is a kind of cellulose fibre of vegetable protein modification, its raw material is protein and cellulose fibre, all be taken from reproducible green plants in the Nature, it is a kind of degradable Recycled Fibers, contain an amount of protein and tens seed amino acids in the gentle wire protein fiber, have affine and health-care function to the skin of human body.Gentle wire protein fiber gloss is beautiful soft simultaneously, and humidity absorption and release is good, and it is bright-coloured to dye, and flexibility is good, and fabric fall is good, and gentle wire protein fiber is glutinous sliding soft, can improve fabric feeling.And because the gentle glutinous smooth characteristic of gentle wire protein fiber, fibre strength is on the low side, and Yarn filoplume is serious during spinning, cause easily kink and the fracture of yarn in the weaving process, consider simultaneously the cost of woollen blanket, thus add the acrylic fibers of 5-15%, to strengthen the intensity of gentle wire protein fiber.
Acrylic fibers also claim synthetic wool, and its performance utmost point is like wool, and elasticity is better, and is fluffy curling and soft, and warmth retention property is higher than wool; The sun-proof function admirable, acidproof, antioxidant and common organic solvents are not afraid of the advantage such as damage by worms.
Modal fibre is a kind of tModified Cellulose Fibers of koplon, and the wood pulps that the raw material of this fiber adopts dragon spruce, beech to make is processed into fiber.The raw material of Modal fibre all is natural material, and is harmless, and can natural decomposition, harmless to bad border.The outward appearance that Modal fibre is good makes its fabric have gloss as the silk, seems elegant and poised, good feel and drapability, so that the woollen blanket of making is more elegant, property is stronger with oneself.So add the Modal fibre of 2-3%.
It silk has higher to be done strong and wet by force, and day easier blending of silk is so add the sky silk of 1-4%.
Chitin can be made the deodorizing of textiles antimycotic antiseptic, can improve the surcharge of textiles, so add the chitin of 1-4%.
As preferably, when weaving in the step a), L on the Raschel looms
3The wool yarn sley bar adopts plush yarn, L
1With L
5Sley bar adopts inlaid thread filling inlaid thread, L
2With L
4Sley bar adopts the chaining of inlaid thread filling, L
3The wool yarn sley bar adopts one to knit through flat sennit every a sky, and spacing is 9-28mm.
As preferably, the specification of polyester drawn yarns is for being 100～200D/36F FDY polyester drawn yarns, 100～200D/48F FDY polyester drawn yarns or 100～200D/96F FDY in the step a).
As preferably, the prescription of step b) bleaching liquid is as follows: hydrogen peroxide 8-20g/L, NaOH 2-4 g/L, tetraacetyl ethylene diamine 10-25 g/L, infiltration refining agent 0.5-1.5 g/L, stabilizing agent 0.5-1.5 g/L and chelated dispersants 0.5-1.5 g/L.
In the technical program, tetraacetyl ethylene diamine is a kind of important auxiliary agent of bleaching agent as the oxide activator.
As preferably, the method for regulating pH in the step c) is to add acetic acid or ammonium sulfate buffer solution.
As preferably, comprise silicone softening agent and smooth agent in the step e) in the soft washing lotion, the mass fraction of silicone softening agent is the 2-4% of soft washing lotion gross weight, the mass fraction of smooth agent is the 0.2-0.5% of soft washing lotion gross weight.
As preferably, step g) is 3-5m/min along the speed of bristle, contrary temperature of scalding light is 160-170 ℃, speed is 10-12m/min, contrary boiling hot temperature of cutting is 155-165 ℃, speed is 10-12m/min, speed along backwash is 3-5m/min, and the speed of contrary fluffing is 10-20m/min, is 160-170 ℃ along the temperature of scalding light, speed is 10-12m/min, suitable boiling hot temperature of cutting is 155-165 ℃, and speed is 10-12m/min, and the speed of back side ball woll cut velvet is 10-20m/min, it is 145-155 ℃ that back side cut velvet scalds the temperature of cutting, and speed is 10-20m/min.
As preferably, described production technology also comprises step h) stamp, step I) drying, step j) steaming and color fixing, step k) washing.
As preferably, the stamp step is grey cloth to be put into printing machine carry out stamp, and the magnetic force of printing machine adopts 7-10kg, and the magnetic vehicle speed is 5-15m/min, and the half tone order is counted the 45-55 order, and scraping number of times is 2-4 time; The drying step is that the printed cloth behind the stamp is put into osmotic engine, and then osmotic pressure position 5-10kg dries printed cloth under 130-150 ℃ of temperature; The steaming and color fixing step is the printed cloth behind the drying to be put into steaming cooker carry out the steaming and color fixing processing, and evaporating temperature is 120-140 ℃, and the time of evaporating is 12-20min; Wherein, the stamp step is to begin after the soft treatment step.
As preferably, grey cloth after steaming and color fixing is finished is washed, washing process flow process: Rinsing Area → Rinsing Area → Rinsing Area → high temperature soap washing tank → Rinsing Area → Rinsing Area → Rinsing Area → Rinsing Area → softener groove, the temperature of high temperature soap washing tank is 80-90 ℃, the mass fraction of softener is 2-3% in the softener groove, the mass fraction of smooth agent is 0.2-0.5%, also is added with the antistatic additive of mass fraction 0.1-0.3% in the softener groove, and surplus is water.
Gentle wire protein fiber Rachael blanket made can be the woollen blanket of plain color, also can be the woollen blanket of stamp.The plain color woollen blanket is direct dyeing after the bleaching, and is then dry; The woollen blanket of stamp is to carry out the stamp step after bleaching, and drying and steaming and color fixing are processed, and then carry out water-washing step, and is then dry.
Gentle wire protein fiber Rachael blanket made can be made the individual layer woollen blanket simultaneously, also can make duplex felt.
The invention has the beneficial effects as follows, the present invention is according to the separately characteristic of gentle wire protein fiber, acrylic fiber, optimize spinning process, weave, prefinishing, stamp (dyeing) and rear finishing technique, produce and satisfy the functional woollen blanket that the consumer pursues the new demand such as comfortable, healthy.The gentle wire protein fiber Rachael blanket made that the present invention produces is beautiful, soft exquisiteness bright in colour not only, and moth-proof and mould-proof has the health cares such as far infrared transmission, anion simultaneously.
The specific embodiment
Below in conjunction with specific embodiment, the present invention will be further explained:
Chelated dispersants COG, stabilizing agent OS is available from Hansi Chemical Article Co., Ltd., Changzhou; REACTIVE DYES is available from Jiangsu Shenxin Dyeing Material Chemical Co., Ltd; Hydrogen peroxide, soap powder, soda ash, acetic acid, ammonium sulfate, dark reductant, middle chromatic rendition agent, reductant are commercially available; The infiltration refining agent is available from the Xin Lida of Suzhou City chemistry Science and Technology Ltd., trade mark LDH; Tetraacetyl ethylene diamine is available from ZheJiang JinKe Chemical Engineering Co., Ltd; Silicone softening agent is available from the green space Chemical trade in Shishi City, Fujian Co., Ltd; Smooth agent is available from auspicious organosilicon Co., Ltd of Jiaxing section, trade mark 303-30/80.
Embodiment 1
The manufacture order laminin look wire protein fiber Rachael blanket made that softens.
A kind of production technology of gentle wire protein fiber Rachael blanket made, described production technology may further comprise the steps:
A) warping, braiding: be that 100～200D/36F FDY polyester drawn yarns is as inlaid thread filling warping with specification, warped length 10000m, speed of beaming 400m/min, warping radical 420 * 7, the wire protein fiber that will soften, cotton, wool, acrylic fibers, Modal fibre, day silk, chitin, viscose glue are mixed into plush yarn and inlaid thread filling as raw material, and (model 18 pins/25.4mm) are woven into the wire protein fiber grey cloth that softens at E2291A type Raschel looms; Wherein, each component and content see Table 1 in the plush yarn; Braiding speed is 400r/min; During braiding, L on the Raschel looms
3The wool yarn sley bar adopts plush yarn, L
1With L
5Sley bar adopts inlaid thread filling inlaid thread, L
2With L
4Sley bar adopts the chaining of inlaid thread filling, L
3The wool yarn sley bar adopts one to knit through flat sennit every a sky, and spacing is 9mm;
B) bleaching, typing: the grey cloth that step a) is obtained drops into the bleaching liquid bleaching, 95 ℃ of lower insulation 60min of temperature, and the bath raio of grey cloth and bleaching liquid is 1:20, each component and content see Table 2 in the bleaching liquid; Grey cloth after the bleaching is finalized the design, and typing speed is 10m/min, 200 ℃ of temperature;
C) dyeing: with the piece dyeing finishing that step b) obtains, dyeing temperature is 55 ℃, and dyeing time is 15min; Wherein, the dyestuff of dyeing usefulness is REACTIVE DYES, adds the chelated dispersants COG of 1g/L in the REACTIVE DYES, adds vinegar acid for adjusting pH to 4.5, and the bath raio of grey cloth and dyestuff is 1:15;
D) soap: the dyed gray that step c) obtains is soaped, and the content of soap powder is 2g/L in the liquid of soaping of the usefulness of soaping, soda ash 1g/L, and grey cloth is 1:18 with the bath raio of the liquid of soaping, and the temperature of soaping is 85 ℃, and time 35min soaps;
E) soft treatment: the grey cloth that step d) is obtained immerses and carries out soft treatment in the soft washing lotion, 40 ℃ of temperature, and time 10min, the bath raio of grey cloth and soft washing lotion is 1:18; Comprise type silicone softening agent and smooth agent in the soft washing lotion, the mass fraction of silicone softening agent is 2% of soft washing lotion gross weight, and the mass fraction of smooth agent is 0.2% of soft washing lotion gross weight;
F) oven dry: the grey cloth that step e) obtains is sent into dryer, and temperature is 120 ℃, and advancing cloth speed is 10m/min, obtains gentle wire protein fiber Rachael blanket made;
G) post processing: the gentle wire protein fiber Rachael blanket made that step f) is obtained carry out along bristle, contrary scald light, contrary scald cut, along backwash, contrary fluffing 2 times, along scalding light, cutting 2 times, back side ball woll cut velvet and scald with back side cut velvet and cut processing along scalding, then carry out cutting, location, bound edge, the locking angle, check, packing and put in storage; Wherein, the speed of suitable bristle is 3m/min, and contrary temperature of scalding light is 160 ℃, speed is 10m/min, and contrary boiling hot temperature of cutting is 155 ℃, and speed is 10m/min, speed along backwash is 3m/min, and the speed of contrary fluffing is 10m/min, is 160 ℃ along the temperature of scalding light, speed is 10m/min, suitable boiling hot temperature of cutting is 155 ℃, and speed is 10m/min, and the speed of back side ball woll cut velvet is 10m/min, it is 145 ℃ that back side cut velvet scalds the temperature of cutting, and speed is 10m/min.
Embodiment 2
Produce the gentle wire protein fiber Rachael blanket made of double-deck stamp
A kind of production technology of gentle wire protein fiber Rachael blanket made, described production technology may further comprise the steps:
A) warping, braiding: be that 100～200D/48F FDY polyester drawn yarns is as inlaid thread filling warping with specification, warped length 12000m, speed of beaming 460m/min, warping radical 420 * 7, the wire protein fiber that will soften, cotton, wool, acrylic fibers, Modal fibre, day silk, chitin, viscose glue are mixed into plush yarn and inlaid thread filling E2291A type Raschel looms as raw material and (are woven into grey cloth on model 18 pins/25.4mm); Wherein, each component and content see Table 1 in the plush yarn; Braiding speed is 460r/min; During braiding, L on the Raschel looms
3The wool yarn sley bar adopts plush yarn, L
1With L
5Sley bar adopts inlaid thread filling inlaid thread, L
2With L
4Sley bar adopts the chaining of inlaid thread filling, L
3The wool yarn sley bar adopts one to knit through flat sennit every a sky, and spacing is 15mm;
B) bleaching, typing: the grey cloth that step a) is obtained drops into the bleaching liquid bleaching, 98 ℃ of lower insulation 80min of temperature, and the bath raio of grey cloth and bleaching liquid is 1:25, each component of bleaching liquid and content see Table 2; Grey cloth after the bleaching is finalized the design, and typing speed is 15m/min, 210 ℃ of temperature;
C) dyeing: with the piece dyeing finishing that step b) obtains, dyeing temperature is 60 ℃, and dyeing time is 20min; Wherein, the dyestuff of dyeing usefulness is REACTIVE DYES, adds chelated dispersants in REACTIVE DYES, and the content of chelated dispersants is 1.2g/L, regulates pH to 5, and the bath raio of grey cloth and dyestuff is 1:20;
D) soap: the dyed gray that step c) obtains is soaped, and the content of soap powder is 3g/L in the liquid of soaping of the usefulness of soaping, soda ash 2g/L, and grey cloth is 1:19 with the bath raio of the liquid of soaping, and the temperature of soaping is 90 ℃, and time 30min soaps;
E) soft treatment: the grey cloth that step d) is obtained immerses and carries out soft treatment in the soft washing lotion, temperature 45 C, and time 15min, the bath raio of grey cloth and soft washing lotion is 1:19; Comprise type silicone softening agent and smooth agent in the soft washing lotion, the mass fraction of silicone softening agent is 3% of soft washing lotion gross weight, and the mass fraction of smooth agent is 0.4% of soft washing lotion gross weight;
H) stamp: the grey cloth that step e) is obtained is put into printing machine and is carried out stamp, and the magnetic force of printing machine adopts 7kg, and the magnetic vehicle speed is 5m/min, several 45 orders of half tone order, and scraping number of times is 2 times, obtains printed cloth;
I) drying, steaming and color fixing: with step h) printed cloth that obtains puts into osmotic engine, and then osmotic pressure position 7kg dries printed cloth under 140 ℃ of temperature; Printed cloth behind the drying is put into steaming cooker carry out the steaming and color fixing processing, evaporating temperature is 120 ℃, and the time of evaporating is 12min;
J) printed cloth that washing: with step I) obtains is washed, washing process flow process: Rinsing Area → Rinsing Area → Rinsing Area → high temperature soap washing tank → Rinsing Area → Rinsing Area → Rinsing Area → Rinsing Area → softener groove, the temperature of high temperature soap washing tank is 80 ℃, the phosphoric acid that in the high temperature soap washing tank, adds first 1kg, regulating pH is 4, then add reductant 5kg, adding content is 2% dark reductant 5kg after grey cloth immerses high temperature soap washing tank 50s, adding content is 3% middle chromatic rendition agent 5kg behind the immersion 100s, after adding 150s, add reductant 5kg; The mass fraction of softener is 2% in the softener groove, and the mass fraction of smooth agent is 0.2%, and the mass fraction of antistatic additive is 0.1%;
K) grey cloth that oven dry: with step j) obtains is sent into dryer, and temperature is 125 ℃, and advancing cloth speed is 15m/min, obtains gentle wire protein fiber Rachael blanket made;
G) the gentle wire protein fiber Rachael blanket made that post processing: with step k) obtains carries out along bristle, against boiling hot light, cuts against scalding, cuts 2 times along backwash, suitable boiling hot light, suitable scalding, and then carries out cutting, location, bound edge, the locking angle, check, packing warehouse-in; Wherein, speed along bristle is 3.0m/min, and contrary temperature of scalding light is 165 ℃, and speed is 11m/min, contrary boiling hot temperature of cutting is 160 ℃, speed is 11m/min, and the speed of suitable backwash is 3.0m/min, is 165 ℃ along the temperature of scalding light, speed is 11m/min, suitable boiling hot temperature of cutting is 160 ℃, and speed is 11m/min, is 160 ℃/11m/min along scalding the temperature of cutting.
Embodiment 3
Produce the gentle wire protein fiber Rachael blanket made of double-deck plain color.
A kind of production technology of gentle wire protein fiber Rachael blanket made, described production technology may further comprise the steps:
A) warping, braiding: be that 100～200D/96F FDY polyester drawn yarns is as inlaid thread filling warping with specification, warped length 11000m, speed of beaming 600m/min, warping radical 420 * 7, the wire protein fiber that will soften, cotton, wool, acrylic fibers, Modal fibre, day silk, chitin, viscose glue are mixed into plush yarn and inlaid thread filling E2291A type Raschel looms as raw material and (are woven into grey cloth on model 18 pins/25.4mm); Wherein, each component and content see Table 1 in the plush yarn; Braiding speed is 550r/min; During braiding, L on the Raschel looms
3The wool yarn sley bar adopts plush yarn, L
1With L
5Sley bar adopts inlaid thread filling inlaid thread, L
2With L
4Sley bar adopts the chaining of inlaid thread filling, L
3The wool yarn sley bar adopts one to knit through flat sennit every a sky, and spacing is 28mm;
B) bleaching, typing: the grey cloth that step a) is obtained drops into the bleaching liquid bleaching, 100 ℃ of lower insulation 90min of temperature, and the bath raio of grey cloth and bleaching liquid is 1:30, each component of bleaching liquid and content see Table 2; Grey cloth after the bleaching is finalized the design, and typing speed is 20m/min, 220 ℃ of temperature;
C) dyeing: with the piece dyeing finishing that step b) obtains, dyeing temperature is 65 ℃, and dyeing time is 30min; Wherein, the dyestuff of dyeing usefulness is REACTIVE DYES, adds the chelated dispersants COG of 1.5g/L in the REACTIVE DYES, adds ammonium sulfate and regulates pH to 5.5, and the bath raio of grey cloth and dyestuff is 1:25;
D) soap: the dyed gray that step c) obtains is soaped, and the content of soap powder is 4g/L in the liquid of soaping, soda ash 3g/L, and grey cloth is 1:20 with the bath raio of the liquid of soaping, and the temperature of soaping is 95 ℃, and time 25min soaps;
E) soft treatment: the grey cloth that step d) is obtained immerses and carries out soft treatment in the soft washing lotion, temperature 50 C, and time 20min, the bath raio of grey cloth and soft washing lotion is 1:20; Comprise type silicone softening agent and smooth agent in the soft washing lotion, the mass fraction of silicone softening agent is 4% of soft washing lotion gross weight, and the mass fraction of smooth agent is 0.5% of soft washing lotion gross weight;
F) oven dry: the grey cloth that step e) obtains is sent into dryer, and temperature is 130 ℃, and advancing cloth speed is 20m/min, obtains gentle wire protein fiber Rachael blanket made;
G) post processing: the gentle wire protein fiber Rachael blanket made that step f) is obtained carries out along bristle, against boiling hot light, cuts against scalding, cuts 2 times along backwash, suitable boiling hot light, suitable scalding, and then carries out cutting, location, bound edge, the locking angle, check, packing warehouse-in; Wherein, speed along bristle is 3.0m/min, and contrary temperature of scalding light is 165 ℃, and speed is 11m/min, contrary boiling hot temperature of cutting is 160 ℃, speed is 11m/min, and the speed of suitable backwash is 3.0m/min, is 165 ℃ along the temperature of scalding light, speed is 11m/min, suitable boiling hot temperature of cutting is 160 ℃, and speed is 11m/min, is 160 ℃/11m/min along scalding the temperature of cutting.
Table 1, each component of plush yarn and content
| ? | Embodiment 1 | Embodiment 2 | Embodiment 3 |
| Gentle wire protein fiber/% | 40 | 50 | 70 |
| Cotton/% | 20 | 12 | 10 |
| Wool/% | 15 | 13.5 | 10 |
| Acrylic fibers/% | 10 | 15 | 5 |
| Modal fibre/% | 3 | 2.5 | 2 |
| It silk/% | 4 | 3 | 1 |
| Chitin/% | 4 | 2 | 1 |
| Viscose glue/% | 4 | 2 | 1 |
Table 2, each component of bleaching liquid and content
| ? | Embodiment 1 | Embodiment 2 | Embodiment 3 |
| Hydrogen peroxide (g/L) | 8 | 15 | 20 |
| Tetraacetyl ethylene diamine (g/L) | 10 | 20 | 25 |
| NaOH (g/L) | 2 | 3 | 4 |
| Infiltration refining agent (g/L) | 0.5 | 1 | 1.5 |
| Stabilizing agent OS(g/L) | 0.5 | 1 | 1.5 |
| Chelated dispersants COG(g/L) | 1.5 | 1 | 0.5 |
Comparative Examples 1, the La Sheer acrylic fibre blanket that prior art is produced.
Comparative Examples 2, the model Rachael blanket made that prior art is produced.
The Performance Ratio of the woollen blanket of table 2, gentle wire protein fiber Rachael blanket made of the present invention and Comparative Examples
| ? | Gloss | Feel | Breathable heat insulating |
| Embodiment 1 | Gloss as the real silk | Smooth, soft | Better |
| Embodiment 2 | Gloss as the real silk | Smooth, soft | Better |
| Embodiment 3 | Gloss as the real silk | Smooth, soft | Better |
| Comparative Examples 1 | Gloss as the real silk | Smooth, soft | Relatively poor |
| Comparative Examples 2 | Gloss is dim | More coarse, soft | Better |
As can be seen from Table 3, gentle wire protein fiber Rachael blanket made of the present invention has better feel and gas permeability than existing La Sheer acrylic fibre blanket and model Rachael blanket made.
Table 4, gentle wire protein fiber Rachael blanket made amino acid content of the present invention
| ? | Embodiment 1 | Embodiment 2 | Embodiment 3 |
| Asparatate/% | 3.55 | 3.47 | 3.69 |
| Threonine/% | 0.87 | 0.91 | 0.88 |
| Serine/% | 0.86 | 0.87 | 0.91 |
| Glutamic acid/% | 5.78 | 5.67 | 5.55 |
| Proline/% | 0.63 | 0.7 | 0.68 |
| Aminoacetic acid/% | 1.02 | 1.06 | 0.99 |
| Alanine/% | 0.97 | 1.01 | 1.05 |
| Cystine/% | 0.12 | 0.15 | 0.11 |
| Methionine/% | 0.45 | 0.48 | 0.51 |
| Isoleucine/% | 1.52 | 1.53 | 1.53 |
| Leucine/% | 2.01 | 2.02 | 1.99 |
| Tyrosine/% | 0.12 | 0.11 | 0.09 |
| Phenylalanine/% | 1.21 | 1.23 | 1.19 |
| Ornithine/% | 0.02 | 0.03 | 0.01 |
| Lysine/% | 1.02 | 1.03 | 0.99 |
| Histidine/% | 0.67 | 0.66 | 0.71 |
| Tryptophan/% | 0.02 | 0.02 | 0.03 |
| Arginine/% | 2.22 | 2.23 | 2.42 |
As can be seen from Table 4, gentle wire protein fiber Rachael blanket made of the present invention contains the several amino acids of needed by human body, has affine and health-care function to human body skin.
After tested, gentle wire protein fiber Rachael blanket made is 0.86 to emissivity, because human body also is that infrared emission is carried, launch 5.6-15 μ m far infrared and account for 50% of whole human body gross energy, therefore gentle wire protein fiber Rachael blanket made of the present invention to human body is and is useful, human body 70-80% is comprised of hydrone, under resonant interaction, has at first activated the vibration level of hydrone.Gentle wire protein fiber Rachael blanket made of the present invention can activate the activity of large biological molecule, promotes and improve blood circulation, strengthens metabolism, improves immune function of human body, has anti-inflammatory, detumescence, analgesic effect.
Retouch among the present invention the specific embodiment that stops only public affairs be to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or replenish or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (10)
1. the production technology of a gentle wire protein fiber Rachael blanket made is characterized in that, described production technology may further comprise the steps:
A) warping, braiding: with polyester drawn yarns as inlaid thread filling warping, warped length 10000-12000m, speed of beaming 400-600m/min is woven into grey cloth as the plush yarn of mixed raw material one-tenth and the inlaid thread filling after the warping at Raschel looms with gentle wire protein fiber, cotton, wool, acrylic fibers, Modal fibre, day silk, chitin, viscose glue; Braiding speed is 400-550r/min; Wherein, each raw materials by weight is counted and is respectively gentle wire protein fiber 40-70%, cotton 10-12%, wool 10-15%, acrylic fibers 5-15%, Modal fibre 2-3%, day silk 1-4%, chitin 1-4%, viscose glue 1-4% in the plush yarn;
B) bleaching, typing: the grey cloth that step a) is obtained drops into the bleaching liquid bleaching, temperature 95-100 ℃ of lower insulation 60-90min, and the bath raio of grey cloth and bleaching liquid is 1:20-30; Grey cloth after the bleaching is finalized the design, and typing speed is 10-20m/min, temperature 200-220 ℃;
C) dyeing: with the piece dyeing finishing that step b) obtains, dyeing temperature is 55-65 ℃, and dyeing time is 15-30min; Wherein, the dyestuff of dyeing usefulness is REACTIVE DYES, adds chelated dispersants in REACTIVE DYES, and the content of chelated dispersants is 1-1.5g/L, regulates pH to 4.5-5.5, and the bath raio of grey cloth and dyestuff is 1:15-25;
D) soap: the dyed gray that step c) obtains is soaped, and the content of soap powder is 2-4g/L in the liquid of soaping of the usefulness of soaping, soda ash 1-3g/L, and grey cloth is 1:18-20 with the bath raio of the liquid of soaping, and the temperature of soaping is 85-95 ℃, and time 25-35min soaps;
E) soft treatment: the grey cloth that step d) is obtained immerses and carries out soft treatment in the soft washing lotion, and temperature 40-50 ℃, time 10-20min, the bath raio of grey cloth and soft washing lotion is 1:18-20;
F) oven dry: the grey cloth that step e) obtains is sent into dryer, and bake out temperature is 120-130 ℃, and advancing cloth speed is 10-20m/min, obtains gentle wire protein fiber Rachael blanket made;
G) post processing: the gentle wire protein fiber Rachael blanket made that step f) is obtained carry out along bristle, contrary scald light, contrary scald cut, along backwash, contrary fluffing 2-3 time, along scalding light, cutting 2-3 time, back side ball woll cut velvet and back side cut velvet is boiling hot cuts processing along scalding, then carry out cutting, location, bound edge, the locking angle, check, packing and put in storage.
2. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 1 is characterized in that, when weaving in the step a), and L on the Raschel looms
3The wool yarn sley bar adopts plush yarn, L
1With L
5Sley bar adopts inlaid thread filling inlaid thread, L
2With L
4Sley bar adopts the chaining of inlaid thread filling, L
3The wool yarn sley bar adopts one to knit through flat sennit every a sky, and spacing is 9-28mm.
3. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 1, it is characterized in that the specification of polyester drawn yarns is for being 100～200D/36F FDY polyester drawn yarns, 100～200D/48F FDY polyester drawn yarns or 100～200D/96F FDY in the step a).
4. according to claim 1 and 2 or the production technology of 3 described a kind of gentle wire protein fiber Rachael blanket mades, it is characterized in that the prescription of step b) bleaching liquid is as follows: hydrogen peroxide 8-20g/L, NaOH 2-4 g/L, tetraacetyl ethylene diamine 10-25 g/L, infiltration refining agent 0.5-1.5 g/L, stabilizing agent 0.5-1.5 g/L and chelated dispersants 0.5-1.5 g/L.
5. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 4 is characterized in that, the method for regulating pH in the step c) is to add acetic acid or ammonium sulfate buffer solution.
6. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 5, it is characterized in that, comprise silicone softening agent and smooth agent in the step e) in the soft washing lotion, the mass fraction of silicone softening agent is the 2-4% of soft washing lotion gross weight, and the mass fraction of smooth agent is the 0.2-0.5% of soft washing lotion gross weight.
7. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 1, it is characterized in that, step g) is 3-5m/min along the speed of bristle, contrary temperature of scalding light is 160-170 ℃, speed is 10-12m/min, contrary boiling hot temperature of cutting is 155-165 ℃, and speed is 10-12m/min, and the speed of suitable backwash is 3-5m/min, the speed of contrary fluffing is 10-20m/min, temperature along boiling hot light is 160-170 ℃, and speed is 10-12m/min, is 155-165 ℃ along scalding the temperature of cutting, speed is 10-12m/min, the speed of back side ball woll cut velvet is 10-20m/min, and it is 145-155 ℃ that back side cut velvet scalds the temperature of cutting, and speed is 10-20m/min.
8. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 1 is characterized in that, described production technology also comprises step h) stamp, step I) drying, step j) steaming and color fixing, step k) washing.
9. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 8, it is characterized in that, the stamp step is grey cloth to be put into printing machine carry out stamp, the magnetic force of printing machine adopts 7-10kg, the magnetic vehicle speed is 5-15m/min, the half tone order is counted the 45-55 order, and scraping number of times is 2-4 time; The drying step is that the printed cloth behind the stamp is put into osmotic engine, and then osmotic pressure position 5-10kg dries printed cloth under 130-150 ℃ of temperature; The steaming and color fixing step is the printed cloth behind the drying to be put into steaming cooker carry out the steaming and color fixing processing, and evaporating temperature is 120-140 ℃, and the time of evaporating is 12-20min; Wherein, the stamp step is to begin after the soft treatment step.
10. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 9, it is characterized in that, grey cloth after steaming and color fixing is finished is washed, washing process flow process: Rinsing Area → Rinsing Area → Rinsing Area → high temperature soap washing tank → Rinsing Area → Rinsing Area → Rinsing Area → Rinsing Area → softener groove, the temperature of high temperature soap washing tank is 80-90 ℃, the mass fraction of softener is 2-3% in the softener groove, the mass fraction of smooth agent is 0.2-0.5%, also be added with the antistatic additive of mass fraction 0.1-0.3% in the softener groove, surplus is water.
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