CN105326279A - Production method of mint-fiber Raschel blanket - Google Patents
Production method of mint-fiber Raschel blanket Download PDFInfo
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- CN105326279A CN105326279A CN201510721158.2A CN201510721158A CN105326279A CN 105326279 A CN105326279 A CN 105326279A CN 201510721158 A CN201510721158 A CN 201510721158A CN 105326279 A CN105326279 A CN 105326279A
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Abstract
The invention relates to the field of blanket preparation, and discloses a production method of a mint-fiber Raschel blanket. The production method comprises the following steps: 1), weaving: sequentially performing beaming, weaving and velvet cutting on plush yarns and ground yarns to obtain a mint-fiber Raschel blanket half-finished product; 2), pretreating: performing setting, hair brushing, lustering and curling on the fabric; 3), dyeing and finishing: dyeing the fabric, then performing reduction clearing on the fabric, afterwards enabling the fabric to be subjected to acetum neutralization, water washing and being taken out of a vat, drying, ageing and fixation, soft smoothing, and finally drying again; 4), after-treating: performing drying and setting, front surface lustering, front surface hair brushing, front surface lustering and shearing, back surface fuzzing, back surface hair brushing, back surface lustering, back surface raising and shearing, re-setting, front surface lustering and shearing, back surface lustering and shearing and cut strip sewing on the fabric; 5), finished product inspecting, packaging and storing. The mint-fiber Raschel blanket has the characteristics of mild velvet, upright standing, good elasticity, excellent skin affinity, good moisture absorption and liberation properties and good air permeability of the fabric, antibacterial health care efficacy, greenness and environmental protection.
Description
Technical field
The present invention relates to woollen blanket preparation field, particularly relate to a kind of production method of mint fibers Rachael blanket.
Background technology
Along with the raising of people's material and culture level, people also in raising, not only require warming, attractive in appearance to the requirement of textile, and more focus on comfortableness and functional.Functional textile becomes one of the developing trend in textile industry future, jointly forms the large tendency of following textile by with fine count fiber textile, non-woven fabrics, composite, ep-type material etc.The exploitation developing into functional textile of science and technology now provides guarantee, simultaneously also for textile enterprise develops and product restructuring, serves larger facilitation and improves the added value of textile.Study and produce the ecological and healthy functional textile product that is beneficial to man, having become the trend that the world today develops.
In general, the functionalization of textile realizes mainly through two approach: one is realized by the functional treatment of fabric, and this is also the main path of current functional textile exploitation; Two is functionalization of textile fabric.Along with the development of science and technology and the enhancing gradually of people's environmental protection consciousness; the limitation of fabric functional Final finishing processing method receives the concern of people day by day; the defect that the functional product obtained not only exists the durability of function, the comfortableness of use and security aspect is processed by the method, and inevitable to environment in arrangement process.Then can be overcome many drawbacks of fabric functional Final finishing by functional fiber machining functions textile, be the development trend obtaining functional textile.
Hosiery industry, under the leading of new and high technology, is actively adjusted the product mix, and payes attention to new raw material and the exploitation, particularly fibre in differentiation of new product and the exploitation of functional fiber kind, greatly promotes the development of hosiery industry.In Rachael blanket field, along with the exploitation of novel material and the progress of utilization and technology, constantly widen its product scope.Except conventional Rachael blanket, develop high in technological content Rachael blanket and become an important developing direction.The each large authoritative textile mechanism research in the world shows, the development trend in textile product field pursues comfortableization and multifunction.
Present consumer not only requires that Rachael blanket has warmth retention property, have that matte is plentiful, soft comfortable, plain noble quality, slim and graceful feel style and fabric good permeability, moisture absorption and desorption property be good, and to woollen blanket, there is the multifunctionality such as antibiotic health care, environmental protection and had demand.But at home on market Rachael blanket generally based on acrylic fibers and terylene woollen blanket, also have cotton and the wool Rachael blanket of small part, quality scale is lower or expensive, can not meet the need of market, and therefore developing the Rachael blanket that can meet consumer demand becomes a kind of trend.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of production method of mint fibers Rachael blanket.Mint fibers Rachael blanket of the present invention have fine hair submissive, stand upright, good springiness, the advantage of fabric skin-friendly, moisture absorption and desorption property, good permeability, has the feature such as antibiotic health care, environmental protection in addition.
Concrete technical scheme of the present invention is: a kind of production method of mint fibers Rachael blanket, using mint fibers long filament as plush yarn raw material, using polyester drawn yarns as wire gauze raw material, comprises the steps:
1), weave: on tricot machine, plush yarn and wire gauze are successively carried out to warping, weave, cut open suede, obtained mint fibers Rachael blanket semi-finished product.
2), prefinishing: described mint fibers Rachael blanket semi-finished product are carried out shape, bristle, hot light, clot.
3), dyeing and finishing: the mint fibers Rachael blanket semi-finished product after prefinishing are positioned in dyeing liquor and dye, then with reduction cleaning liquid, reduction cleaning is carried out to the mint fibers Rachael blanket semi-finished product after dyeing, successively neutralize through peracetic acid solution, wash out cylinder, oven dry, steaming and color fixing after reduction cleaning, use flexible smooth agent to carry out flexible smooth process to mint fibers Rachael blanket semi-finished product after steaming and color fixing, finally again dry.
4), Final finishing: drying and shaping is carried out successively to the mint fibers Rachael blanket semi-finished product after dyeing and finishing, front hot light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front scald cut, the back side scald cut, slitting stitching, obtain zein fiber Rachael blanket finished product.
5), product inspection, packaging warehouse-in.
The inventive method, according to the feature of mint fibers long filament, in conjunction with the performance of HDR5DPLM30 raschel machine, designs the upper machine tissue meeting its characteristic.Prefinishing technique is formulated according to mint fibers long filament performance; First carry out pre-setting and hot light process to cuing open the grey cloth after suede, the blanket velvet sheep tortuosity before dyeing reduced, pieces fall apart pine be conducive to dyeing, soft treatment and Final finishing processing.
The preparation method of described mint fibers long filament is as follows: carry out spinning by melt spinning machine, obtained mint fibers long filament after polyester slice, peppermint particle, lignocellulosic is blended; Wherein said peppermint particle accounts for the 15-25wt% of overall content, and lignocellulosic accounts for the 25-35wt% of overall content.
This patent selects natural mint fibers as Rachael blanket plush yarn, peppermint is one of China's conventional Chinese medicine, menthol in peppermint and 8 kinds of tea naphthols acid, it the traditional Chinese medical science is conventional cool property sweating antipyretic medicine, have refrigerant, antipruritic, anti-inflammatory, effect of pain relieving, adopt mint fibers as raw material, mint fibers is by the Main Ingredients and Appearance menthol in peppermint and 8 kinds of tea naphthalene phenolic acid extracts, without adding any chemical substance in extraction process, combining nano crushing technology and microcapsules technology again, by the menthol of natural plants-peppermint and 8 kinds of tea naphthols acid composition with the form of microcapsules with cellulose blending in conjunction with spinning fibroblast, this fiber is a kind of novel plants antimicrobial fiber.By institutional framework reasonable in design for this raw material, ingenious at chaining, latitude substrate cloth raw material, by to making through braiding, the research and development of prefinishing, the key technology such as printing and dyeing and Final finishing production, thus improve quality and the added value of product, make woollen blanket keep on soft, fine and smooth, smooth basis, more have antibiotic health care, the feature such as nice and cool.Product in use, along with the continuous CONTACT WITH FRICTION of human body skin and fiber, effective component in peppermint is constantly discharged from fiber, and absorb by human body, the successful development of this project meets the needs of Green Textiles, namely ensure that the characteristic of the comfortable softness of Rachael blanket, more outstanding natural, green, healthy concept.
As preferably, tricot machine described in step 1) is HDR5DPLM30 type raschel machine, and braiding speed is 420r/min, L1 and L5 sley bar adopts inlaid thread filling inlaid thread, L2 and L4 sley bar adopts the chaining of inlaid thread filling, and L3 wool yarn sley bar adopts and knits through flat sennit, and form of entrying is for completely to wear; Wherein, the specification of described mint fibers long filament is 150D/72F, and the specification of polyester drawn yarns is 150D/36F.
As preferably, step 2) sizing time, mint fibers Rachael blanket semi-finished product are at room temperature immersed in treatment fluid, treatment fluid is with the ramp to 50 DEG C of 2 DEG C/min, then 45min is incubated, mint fibers Rachael blanket semi-finished product are taken out washing, containing following material in treatment fluid: sodium metasilicate 0.2g/L, glauber salt 2g/L, alumina silicate 0.22g/L, chitin 1.5g/L and bleeding agent 0.5g/L, bath raio 1:20 after being cooled to room temperature with the speed of 3 DEG C/min.
As preferably, before carrying out dyeing and finishing, pretreatment is carried out to the mint fibers Rachael blanket semi-finished product after prefinishing: the submergence of mint fibers Rachael blanket semi-finished product is carried out impregnation process in ethanol, wherein the mass ratio of mint fibers Rachael blanket semi-finished product and ethanol is 1:(2-4), dip time is 20-40min.
Because fiber surface has one deck oil film, therefore when dyeing, due to the obstruct of oil film, dyestuff not easily penetrates into fibrous inside, causes Color poor.And before dyeing, impregnation process is carried out in ethanol to fabric, can dissolve part oil film, make its lower thickness, being convenient to dyestuff penetration enters fibrous inside, increases color fastness.But need to control dip time and ethanol consumption, avoid oil film excessive dissolution and cause fibre-fibre friction, finally affect glossiness and the smoothness of fiber surface.
As preferably, when step 3) dyes, select high-temperature and high pressure dyeing process to dye: to prepare dye liquor at normal temperatures, the pH of described dye liquor controls at 5.6-6.8; Then be immersed in dye liquor by mint fibers Rachael blanket semi-finished product, the mass ratio of mint fibers Rachael blanket semi-finished product and dye liquor is 1:10; Then heat temperature raising is carried out to dye liquor: first dye liquor is warming up to 90 DEG C with the speed of 1.5 DEG C/min, then dye liquor is warming up to 125-135 DEG C with the speed of 1 DEG C/min, last fixation 60min; Wherein use Palanilp nonionic dye during dark product in dye; Mibctketon polyester dispersion dyestuff is used during dye light-coloured prods.
In the present invention, according to mint fibers in morphosis, aggregated structure, physical and mechanical properties, formulate suitable dyeing and finishing technology to the performance such as sensitiveness, fibrillation of chemical agent.Mint fibers is a kind of polyester-based fibers, and molten point is lower, and non-refractory is responsive especially to alkali, is easy to hydrolysis damage; In acid bath, fiber also can occur significantly to be hydrolyzed damage, in order to ensure the affinity of mint fibers La Er woollen blanket, dye-uptake, dyeing speed and level-dyeing property, has selected the Colour Difference condition of low temperature, alkali-free, low acid; Time dark in dye, select PalanilP nonionic dye; During dye light-coloured prods, select Mibctketon polyester dispersion dyestuff, dyeed by SYC-300 high-temperature pressure dyeing, can environmental pollution be reduced.
As preferably, the liquid of reduction cleaning described in step 3) comprises the synthesis detergent of 1.5-2.5g/L, the Tea Saponin of 1.0-1.5g/L, the sodium alginate of 10-15g/L seawood meal and 1.0-2.0g/L and water; bath raio 1:25, temperature 50-55 DEG C, scavenging period 25-35min; When contaminating dark product, described reduction cleaning liquid also comprises the nano titanium oxide of the sodium carbonate of 1-2g/L, the sodium hydrosulfite of 2g/L, the Tea Polyphenols of 5-10g/L and 0.3-0.5g/L; After reduction cleaning, the concentration of acetum used is 0.5wt%; When flexible smooth process, with flexible smooth agent, carried out to fabric arrangement 2-3 second; Described flexible smooth agent comprises lecithin, smooth agent, Tween-80 and water, and the weight of wherein said lecithin is the 2.5-3% that water is heavy, and the weight of smooth agent is the 1.5-2% that water is heavy, and the weight of tween is the 0.5-1% that water is heavy.
In the present invention, because mint fibers is not alkaline-resisting, low-temperature neutral bath process is adopted during soft place, when reduction cleaning soft treatment, after cleaning fluid cleaning, mint fibers Rachael blanket is had, and softness is smooth, gloss is beautiful, and in reduction cleaning liquid, add seawood meal is to make it form a skim to protect woollen blanket at carpeted surface, having anti-oxidation function; Tea Saponin is a kind of nonionic surface active agent, therefore, it is possible to use as cleaning agent, Tea Saponin is compared with common cleaning agent simultaneously, has good stability, can give full play to the surface-active of himself in the water environment of various hardness.In addition Tea Saponin also has certain effect protected look blast, increase color fastness to fiber, when after Woollen blanket printing fixation, can promote its outward appearance vividness.Dye adds Na time dark
3cO
3and sodium hydrosulfite, the loose colour of more effective removal fiber surface; Adding Tea Polyphenols and nano titanium oxide, is then the anti-oxidation function in order to improve woollen blanket and anti-microbial property.
Lecithin is oily matter, has good lubricant effect, can be absorbed by fiber, thus promotes toughness and the feel of fiber, makes the fine hair of woollen blanket have good anti-pressure ability.In addition lecithin is harmless to health, is green material.Tween has good emulsification, also can increase the solubility of lecithin simultaneously.
As preferably, described lecithin is through modification: add thermal agitation after the lactic acid solution being 50-60wt% by lecithin and concentration mixes, the mass ratio of wherein said lecithin and lactic acid solution is 100:(4-6), heating-up temperature is 70-80 DEG C, heat time 40-60min; In heating whipping process, to reactant liquor, to add quality be gradually the concentration of described lecithin 20-25% is the hydrogen peroxide solution of 30wt%; Sodium hydroxide solution is dripped to neutral, obtained hydroxylating modified lecithin after last vacuum drying adding after thermal agitation terminates to reactant liquor.
The mobility of common lecithin is poor, and viscosity is higher, is unfavorable for being absorbed by fiber and in fiber surface film forming, the mobility of modified lecithin is therefore greatly increased, and is more easily absorbed by fiber and in fiber surface film forming.
As preferably, in step 4) Final finishing, drying and shaping adopts FIR4 drying and setting machine, and inverse hair enters machine, patent door width 158-162cm, temperature 110-120 DEG C, sizing speed 17-20m/min; Bristle adopts the two roller brushing machine of MB211E type, and speed 3-4m/min, enters machine along hair, and bristle spaces 2.5mm; Hot light adopts SME473H type list roller secondary to scald shearing machine, hot light temperature 120-130 DEG C, speed 7-10m/min; Scalding to cut adopts MB322E type high-speed and high-efficiency to scald shearing machine, carries out scalding and cuts, temperature 120-130 DEG C, speed 8-10m/min to mint fibers Rachael blanket front; Fluffing adopts ME331E raising machine, fluffs to mint fibers Rachael blanket reverse side, speed 8-10m/min.
As preferably, the preparation method of described peppermint particle is as follows: get clean dried peppermint leaf and pull an oar to it, obtained peppermint slurries, described peppermint slurries being joined concentration is carry out microwave radiation exaraction in the ethanolic solution of 60-70wt%, extract obtained peppermint extract, wherein the mass ratio 1:(5-10 of peppermint slurries and ethanolic solution after filtering), Microwave Extraction power 500-600W, extraction time 10-15min, Extracting temperature 60-70 DEG C; Sodium alginate, beta-schardinger dextrin-stirring is added in described peppermint extract, obtained peppermint particle after concentrated, spraying dry again, the mass ratio of wherein said peppermint extract, sodium alginate, beta-schardinger dextrin-is (25-35): 1:1.
Common mint fibers be by spinning after fiber impregnation process in peppermint extract, thus obtained mint fibers, but mint fibers obtained in this way can drop gradually after repeatedly washing.Mint fibers of the present invention is that peppermint particle and polyester slice and lignin fibre are together carried out melt spinning.In peppermint particle, the active component in menthe, as carrier, is embedded absorption by sodium alginate, beta-schardinger dextrin-effectively, thus improves the load stability of mint active composition, is not easy to run off.
Be compared with the prior art, the invention has the beneficial effects as follows: mint fibers Rachael blanket of the present invention have fine hair color and luster good, submissive, stand upright, good springiness, the feature of the advantage of fabric skin-friendly, moisture absorption and desorption property, good permeability and antibiotic health care, environmental protection.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described.
Embodiment 1
A production method for mint fibers Rachael blanket, using mint fibers long filament as plush yarn raw material, using polyester drawn yarns as wire gauze raw material, comprises the steps:
1), weave: on tricot machine, plush yarn and wire gauze are successively carried out to warping, weave, cut open suede, obtained mint fibers Rachael blanket semi-finished product.Wherein said tricot machine is HDR5DPLM30 type raschel machine, and braiding speed is that 420r/min, L1 and L5 sley bar adopts inlaid thread filling inlaid thread, and L2 and L4 sley bar adopts the chaining of inlaid thread filling, and L3 wool yarn sley bar adopts and knits through flat sennit, and form of entrying is for completely to wear; Wherein, the specification of described mint fibers long filament is 150D/72F, and the specification of polyester drawn yarns is 150D/36F.
2), prefinishing: described mint fibers Rachael blanket semi-finished product are carried out shape, bristle, hot light, clot.During sizing, mint fibers Rachael blanket semi-finished product are at room temperature immersed in treatment fluid, treatment fluid is with the ramp to 50 DEG C of 2 DEG C/min, then 45min is incubated, after being cooled to room temperature with the speed of 3 DEG C/min, mint fibers Rachael blanket semi-finished product are taken out washing, containing following material in treatment fluid: sodium metasilicate 0.2g/L, glauber salt 2g/L, alumina silicate 0.22g/L, chitin 1.5g/L and bleeding agent 0.5g/L, bath raio 1:20.
3), dyeing and finishing: the mint fibers Rachael blanket semi-finished product after prefinishing are positioned in dyeing liquor and dye, then with reduction cleaning liquid, reduction cleaning is carried out to the mint fibers Rachael blanket semi-finished product after dyeing, successively neutralize through peracetic acid solution, wash out cylinder, oven dry, steaming and color fixing after reduction cleaning, use flexible smooth agent to carry out flexible smooth process to mint fibers Rachael blanket semi-finished product after steaming and color fixing, finally again dry.
When dyeing, select high-temperature and high pressure dyeing process to dye: to prepare dye liquor at normal temperatures, the pH of described dye liquor controls about 6.2; Then be immersed in dye liquor by mint fibers Rachael blanket semi-finished product, the mass ratio of mint fibers Rachael blanket semi-finished product and dye liquor is 1:10; Then heat temperature raising is carried out to dye liquor: first dye liquor is warming up to 90 DEG C with the speed of 1.5 DEG C/min, then dye liquor is warming up to 130 DEG C with the speed of 1 DEG C/min, last fixation 60min; Wherein use Palanilp nonionic dye during dark product in dye; Mibctketon polyester dispersion dyestuff is used during dye light-coloured prods.
Described reduction cleaning liquid comprises the synthesis detergent of 2g/L, the Tea Saponin of 1.25g/L, the sodium alginate of 12.5g/L seawood meal and 1.5g/L and water, bath raio 1:25, temperature 52 DEG C, scavenging period 30min; When contaminating dark product, described reduction cleaning liquid also comprises the nano titanium oxide of the sodium carbonate of 1.5g/L, the sodium hydrosulfite of 2g/L, the Tea Polyphenols of 7.5g/L and 0.4g/L.
After reduction cleaning, the concentration of acetum used is 0.5wt%.
When flexible smooth process, with flexible smooth agent, carried out to fabric arrangement 2-3 second; Described flexible smooth agent comprises lecithin, smooth agent, Tween-80 and water, the weight of wherein said lecithin be water heavy 2.75%, the weight of smooth agent be water heavy 1.75%, the weight of tween be water heavy 0.75%.
4), Final finishing: drying and shaping is carried out successively to the mint fibers Rachael blanket semi-finished product after dyeing and finishing, front hot light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front scald cut, the back side scald cut, slitting stitching, obtain zein fiber Rachael blanket finished product.Wherein, drying and shaping adopts FIR4 drying and setting machine, and inverse hair enters machine, patent door width 158-162cm, temperature 115 DEG C, sizing speed 18m/min; Bristle adopts the two roller brushing machine of MB211E type, and speed 3.5m/min, enters machine along hair, and bristle spaces 2.5mm; Hot light adopts SME473H type list roller secondary to scald shearing machine, hot light temperature 125 DEG C, speed 8m/min; Scalding to cut adopts MB322E type high-speed and high-efficiency to scald shearing machine, carries out scalding and cuts, temperature 125 DEG C, speed 9m/min to mint fibers Rachael blanket front; Fluffing adopts ME331E raising machine, fluffs to mint fibers Rachael blanket reverse side, speed 9m/min.
5), product inspection, packaging warehouse-in.
The preparation method of described mint fibers long filament is as follows: carry out spinning by melt spinning machine, obtained mint fibers long filament after polyester slice, peppermint particle, lignocellulosic is blended; Wherein said peppermint particle accounts for the 20wt% of overall content, and lignocellulosic accounts for the 30wt% of overall content.
Embodiment 2
A production method for mint fibers Rachael blanket, using mint fibers long filament as plush yarn raw material, using polyester drawn yarns as wire gauze raw material, comprises the steps:
1), weave: on tricot machine, plush yarn and wire gauze are successively carried out to warping, weave, cut open suede, obtained mint fibers Rachael blanket semi-finished product.Wherein said tricot machine is HDR5DPLM30 type raschel machine, and braiding speed is that 420r/min, L1 and L5 sley bar adopts inlaid thread filling inlaid thread, and L2 and L4 sley bar adopts the chaining of inlaid thread filling, and L3 wool yarn sley bar adopts and knits through flat sennit, and form of entrying is for completely to wear; Wherein, the specification of described mint fibers long filament is 150D/72F, and the specification of polyester drawn yarns is 150D/36F.
2), prefinishing: described mint fibers Rachael blanket semi-finished product are carried out shape, bristle, hot light, clot.During sizing, mint fibers Rachael blanket semi-finished product are at room temperature immersed in treatment fluid, treatment fluid is with the ramp to 50 DEG C of 2 DEG C/min, then 45min is incubated, after being cooled to room temperature with the speed of 3 DEG C/min, mint fibers Rachael blanket semi-finished product are taken out washing, containing following material in treatment fluid: sodium metasilicate 0.2g/L, glauber salt 2g/L, alumina silicate 0.22g/L, chitin 1.5g/L and bleeding agent 0.5g/L, bath raio 1:20.
3), dyeing and finishing: before carrying out dyeing and finishing, pretreatment is carried out to the mint fibers Rachael blanket semi-finished product after prefinishing: the submergence of mint fibers Rachael blanket semi-finished product is carried out impregnation process in ethanol, wherein the mass ratio of mint fibers Rachael blanket semi-finished product and ethanol is 1:3, and dip time is 30min.
Pretreated mint fibers Rachael blanket semi-finished product are positioned in dyeing liquor and dye, then with reduction cleaning liquid, reduction cleaning is carried out to the mint fibers Rachael blanket semi-finished product after dyeing, successively neutralize through peracetic acid solution, wash out cylinder, oven dry, steaming and color fixing after reduction cleaning, use flexible smooth agent to carry out flexible smooth process to mint fibers Rachael blanket semi-finished product after steaming and color fixing, finally again dry.
When dyeing, select high-temperature and high pressure dyeing process to dye: to prepare dye liquor at normal temperatures, the pH of described dye liquor controls 6.8; Then be immersed in dye liquor by mint fibers Rachael blanket semi-finished product, the mass ratio of mint fibers Rachael blanket semi-finished product and dye liquor is 1:10; Then heat temperature raising is carried out to dye liquor: first dye liquor is warming up to 90 DEG C with the speed of 1.5 DEG C/min, then dye liquor is warming up to 130 DEG C with the speed of 1 DEG C/min, last fixation 60min; Wherein use Palanilp nonionic dye during dark product in dye; Mibctketon polyester dispersion dyestuff is used during dye light-coloured prods.
Described reduction cleaning liquid comprises the synthesis detergent of 2g/L, the Tea Saponin of 1.25g/L, the sodium alginate of 12.5g/L seawood meal and 1.5g/L and water, bath raio 1:25, temperature 52 DEG C, scavenging period 30min; When contaminating dark product, described reduction cleaning liquid also comprises the nano titanium oxide of the sodium carbonate of 1.5g/L, the sodium hydrosulfite of 2g/L, the Tea Polyphenols of 7.5g/L and 0.4g/L.
After reduction cleaning, the concentration of acetum used is 0.5wt%.
When flexible smooth process, with flexible smooth agent, carried out to fabric arrangement 2-3 second; Described flexible smooth agent comprises lecithin, smooth agent, Tween-80 and water, the weight of wherein said lecithin be water heavy 2.8%, the weight of smooth agent be water heavy 1.8%, the weight of tween be water heavy 0.7%.
Wherein said lecithin is through modification: add thermal agitation after the lactic acid solution being 55wt% by lecithin and concentration mixes, and the mass ratio of wherein said lecithin and lactic acid solution is 100:5, and heating-up temperature is 75 DEG C, heat time 50min; In heating whipping process, to reactant liquor, to add quality be gradually the concentration of described lecithin 22.5% is the hydrogen peroxide solution of 30wt%; Sodium hydroxide solution is dripped to neutral, obtained hydroxylating modified lecithin after last vacuum drying adding after thermal agitation terminates to reactant liquor.
4), Final finishing: drying and shaping is carried out successively to the mint fibers Rachael blanket semi-finished product after dyeing and finishing, front hot light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front scald cut, the back side scald cut, slitting stitching, obtain zein fiber Rachael blanket finished product.Wherein, drying and shaping adopts FIR4 drying and setting machine, and inverse hair enters machine, patent door width 158-162cm, temperature 115 DEG C, sizing speed 19m/min; Bristle adopts the two roller brushing machine of MB211E type, and speed 3.5m/min, enters machine along hair, and bristle spaces 2.5mm; Hot light adopts SME473H type list roller secondary to scald shearing machine, hot light temperature 125 DEG C, speed 8m/min; Scalding to cut adopts MB322E type high-speed and high-efficiency to scald shearing machine, carries out scalding and cuts, temperature 125 DEG C, speed 9m/min to mint fibers Rachael blanket front; Fluffing adopts ME331E raising machine, fluffs to mint fibers Rachael blanket reverse side, speed 9m/min.
5), product inspection, packaging warehouse-in.
The preparation method of described mint fibers long filament is as follows: carry out spinning by melt spinning machine, obtained mint fibers long filament after polyester slice, peppermint particle, lignocellulosic is blended; Wherein said peppermint particle accounts for the 15wt% of overall content, and lignocellulosic accounts for the 25wt% of overall content.
In the present embodiment, the preparation method of described peppermint particle is as follows: get clean dried peppermint leaf and pull an oar to it, obtained peppermint slurries, described peppermint slurries being joined concentration is carry out microwave radiation exaraction in the ethanolic solution of 65wt%, extract obtained peppermint extract, wherein the mass ratio 1:7.5 of peppermint slurries and ethanolic solution after filtering, Microwave Extraction power 550W, extraction time 12min, Extracting temperature 65 DEG C; In described peppermint extract, add sodium alginate, beta-schardinger dextrin-stirring, then after concentrated, spraying dry obtained peppermint particle, the mass ratio of wherein said peppermint extract, sodium alginate, beta-schardinger dextrin-is 30:1:1.
Embodiment 3
A production method for mint fibers Rachael blanket, using mint fibers long filament as plush yarn raw material, using polyester drawn yarns as wire gauze raw material, comprises the steps:
1), weave: on tricot machine, plush yarn and wire gauze are successively carried out to warping, weave, cut open suede, obtained mint fibers Rachael blanket semi-finished product.Wherein said tricot machine is HDR5DPLM30 type raschel machine, and braiding speed is that 420r/min, L1 and L5 sley bar adopts inlaid thread filling inlaid thread, and L2 and L4 sley bar adopts the chaining of inlaid thread filling, and L3 wool yarn sley bar adopts and knits through flat sennit, and form of entrying is for completely to wear; Wherein, the specification of described mint fibers long filament is 150D/72F, and the specification of polyester drawn yarns is 150D/36F.
2), prefinishing: described mint fibers Rachael blanket semi-finished product are carried out shape, bristle, hot light, clot.During sizing, mint fibers Rachael blanket semi-finished product are at room temperature immersed in treatment fluid, treatment fluid is with the ramp to 50 DEG C of 2 DEG C/min, then 45min is incubated, after being cooled to room temperature with the speed of 3 DEG C/min, mint fibers Rachael blanket semi-finished product are taken out washing, containing following material in treatment fluid: sodium metasilicate 0.2g/L, glauber salt 2g/L, alumina silicate 0.22g/L, chitin 1.5g/L and bleeding agent 0.5g/L, bath raio 1:20.
3), dyeing and finishing: before carrying out dyeing and finishing, pretreatment is carried out to the mint fibers Rachael blanket semi-finished product after prefinishing: the submergence of mint fibers Rachael blanket semi-finished product is carried out impregnation process in ethanol, wherein the mass ratio of mint fibers Rachael blanket semi-finished product and ethanol is 1:2, and dip time is 40min.
Pretreated mint fibers Rachael blanket semi-finished product are positioned in dyeing liquor and dye, then with reduction cleaning liquid, reduction cleaning is carried out to the mint fibers Rachael blanket semi-finished product after dyeing, successively neutralize through peracetic acid solution, wash out cylinder, oven dry, steaming and color fixing after reduction cleaning, use flexible smooth agent to carry out flexible smooth process to mint fibers Rachael blanket semi-finished product after steaming and color fixing, finally again dry.
When dyeing, select high-temperature and high pressure dyeing process to dye: to prepare dye liquor at normal temperatures, the pH of described dye liquor controls about 5.6; Then be immersed in dye liquor by mint fibers Rachael blanket semi-finished product, the mass ratio of mint fibers Rachael blanket semi-finished product and dye liquor is 1:10; Then heat temperature raising is carried out to dye liquor: first dye liquor is warming up to 90 DEG C with the speed of 1.5 DEG C/min, then dye liquor is warming up to 125 DEG C with the speed of 1 DEG C/min, last fixation 60min; Wherein use Palanilp nonionic dye during dark product in dye; Mibctketon polyester dispersion dyestuff is used during dye light-coloured prods.
Described reduction cleaning liquid comprises the synthesis detergent of 1.5g/L, the Tea Saponin of 1.0g/L, the sodium alginate of 10g/L seawood meal and 1.0g/L and water, bath raio 1:25, temperature 50 C, scavenging period 35min; When contaminating dark product, described reduction cleaning liquid also comprises the nano titanium oxide of the sodium carbonate of 1g/L, the sodium hydrosulfite of 2g/L, the Tea Polyphenols of 5g/L and 0.3g/L.
After reduction cleaning, the concentration of acetum used is 0.5wt%.
When flexible smooth process, with flexible smooth agent, carried out to fabric arrangement 2-3 second; Described flexible smooth agent comprises lecithin, smooth agent, Tween-80 and water, the weight of wherein said lecithin be water heavy 2.5%, the weight of smooth agent be water heavy 1.5%, the weight of tween be water heavy 0.5%.
Wherein said lecithin is through modification: add thermal agitation after the lactic acid solution being 50wt% by lecithin and concentration mixes, and the mass ratio of wherein said lecithin and lactic acid solution is 100:4, and heating-up temperature is 70 DEG C, heat time 60min; In heating whipping process, to reactant liquor, to add quality be gradually the concentration of described lecithin 20% is the hydrogen peroxide solution of 30wt%; Sodium hydroxide solution is dripped to neutral, obtained hydroxylating modified lecithin after last vacuum drying adding after thermal agitation terminates to reactant liquor.
4), Final finishing: drying and shaping is carried out successively to the mint fibers Rachael blanket semi-finished product after dyeing and finishing, front hot light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front scald cut, the back side scald cut, slitting stitching, obtain zein fiber Rachael blanket finished product.Wherein, drying and shaping adopts FIR4 drying and setting machine, and inverse hair enters machine, patent door width 158-162cm, temperature 110 DEG C, sizing speed 17m/min; Bristle adopts the two roller brushing machine of MB211E type, and speed 3m/min, enters machine along hair, and bristle spaces 2.5mm; Hot light adopts SME473H type list roller secondary to scald shearing machine, hot light temperature 120 DEG C, speed 7m/min; Scalding to cut adopts MB322E type high-speed and high-efficiency to scald shearing machine, carries out scalding and cuts, temperature 120 DEG C, speed 8m/min to mint fibers Rachael blanket front; Fluffing adopts ME331E raising machine, fluffs to mint fibers Rachael blanket reverse side, speed 8m/min.
5), product inspection, packaging warehouse-in.
The preparation method of described mint fibers long filament is as follows: carry out spinning by melt spinning machine, obtained mint fibers long filament after polyester slice, peppermint particle, lignocellulosic is blended; Wherein said peppermint particle accounts for the 25wt% of overall content, and lignocellulosic accounts for the 35wt% of overall content.
In the present embodiment, the preparation method of described peppermint particle is as follows: get clean dried peppermint leaf and pull an oar to it, obtained peppermint slurries, described peppermint slurries being joined concentration is carry out microwave radiation exaraction in the ethanolic solution of 60wt%, extract obtained peppermint extract, wherein the mass ratio 1:5 of peppermint slurries and ethanolic solution after filtering, Microwave Extraction power 500W, extraction time 15min, Extracting temperature 60 DEG C; In described peppermint extract, add sodium alginate, beta-schardinger dextrin-stirring, then after concentrated, spraying dry obtained peppermint particle, the mass ratio of wherein said peppermint extract, sodium alginate, beta-schardinger dextrin-is 25:1:1.
Embodiment 4
A production method for mint fibers Rachael blanket, using mint fibers long filament as plush yarn raw material, using polyester drawn yarns as wire gauze raw material, comprises the steps:
1), weave: on tricot machine, plush yarn and wire gauze are successively carried out to warping, weave, cut open suede, obtained mint fibers Rachael blanket semi-finished product.Wherein said tricot machine is HDR5DPLM30 type raschel machine, and braiding speed is that 420r/min, L1 and L5 sley bar adopts inlaid thread filling inlaid thread, and L2 and L4 sley bar adopts the chaining of inlaid thread filling, and L3 wool yarn sley bar adopts and knits through flat sennit, and form of entrying is for completely to wear; Wherein, the specification of described mint fibers long filament is 150D/72F, and the specification of polyester drawn yarns is 150D/36F.
2), prefinishing: described mint fibers Rachael blanket semi-finished product are carried out shape, bristle, hot light, clot.During sizing, mint fibers Rachael blanket semi-finished product are at room temperature immersed in treatment fluid, treatment fluid is with the ramp to 50 DEG C of 2 DEG C/min, then 45min is incubated, after being cooled to room temperature with the speed of 3 DEG C/min, mint fibers Rachael blanket semi-finished product are taken out washing, containing following material in treatment fluid: sodium metasilicate 0.2g/L, glauber salt 2g/L, alumina silicate 0.22g/L, chitin 1.5g/L and bleeding agent 0.5g/L, bath raio 1:20.
3), dyeing and finishing: before carrying out dyeing and finishing, pretreatment is carried out to the mint fibers Rachael blanket semi-finished product after prefinishing: the submergence of mint fibers Rachael blanket semi-finished product is carried out impregnation process in ethanol, wherein the mass ratio of mint fibers Rachael blanket semi-finished product and ethanol is 1:4, and dip time is 20min.
Pretreated mint fibers Rachael blanket semi-finished product are positioned in dyeing liquor and dye, then with reduction cleaning liquid, reduction cleaning is carried out to the mint fibers Rachael blanket semi-finished product after dyeing, successively neutralize through peracetic acid solution, wash out cylinder, oven dry, steaming and color fixing after reduction cleaning, use flexible smooth agent to carry out flexible smooth process to mint fibers Rachael blanket semi-finished product after steaming and color fixing, finally again dry.
When dyeing, select high-temperature and high pressure dyeing process to dye: to prepare dye liquor at normal temperatures, the pH of described dye liquor controls about 6; Then be immersed in dye liquor by mint fibers Rachael blanket semi-finished product, the mass ratio of mint fibers Rachael blanket semi-finished product and dye liquor is 1:10; Then heat temperature raising is carried out to dye liquor: first dye liquor is warming up to 90 DEG C with the speed of 1.5 DEG C/min, then dye liquor is warming up to 135 DEG C with the speed of 1 DEG C/min, last fixation 60min; Wherein use Palanilp nonionic dye during dark product in dye; Mibctketon polyester dispersion dyestuff is used during dye light-coloured prods.
Described reduction cleaning liquid comprises the synthesis detergent of 2.5g/L, the Tea Saponin of 1.5g/L, the sodium alginate of 15g/L seawood meal and 2.0g/L and water, bath raio 1:25, temperature 55 DEG C, scavenging period 25-35min; When contaminating dark product, described reduction cleaning liquid also comprises the nano titanium oxide of the sodium carbonate of 2g/L, the sodium hydrosulfite of 2g/L, the Tea Polyphenols of 10g/L and 0.5g/L.
After reduction cleaning, the concentration of acetum used is 0.5wt%.
When flexible smooth process, with flexible smooth agent, carried out to fabric arrangement 2-3 second; Described flexible smooth agent comprises lecithin, smooth agent, Tween-80 and water, the weight of wherein said lecithin be water heavy 3%, the weight of smooth agent be water heavy 2%, the weight of tween be water heavy 1%.
Wherein said lecithin is through modification: add thermal agitation after the lactic acid solution being 60wt% by lecithin and concentration mixes, and the mass ratio of wherein said lecithin and lactic acid solution is 100:6, and heating-up temperature is 80 DEG C, heat time 60min; In heating whipping process, to reactant liquor, to add quality be gradually the concentration of described lecithin 25% is the hydrogen peroxide solution of 30wt%; Sodium hydroxide solution is dripped to neutral, obtained hydroxylating modified lecithin after last vacuum drying adding after thermal agitation terminates to reactant liquor.
4), Final finishing: drying and shaping is carried out successively to the mint fibers Rachael blanket semi-finished product after dyeing and finishing, front hot light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front scald cut, the back side scald cut, slitting stitching, obtain zein fiber Rachael blanket finished product.Wherein, drying and shaping adopts FIR4 drying and setting machine, and inverse hair enters machine, patent door width 158-162cm, temperature 120 DEG C, sizing speed 20m/min; Bristle adopts the two roller brushing machine of MB211E type, and speed 4m/min, enters machine along hair, and bristle spaces 2.5mm; Hot light adopts SME473H type list roller secondary to scald shearing machine, hot light temperature 130 DEG C, speed 10m/min; Scalding to cut adopts MB322E type high-speed and high-efficiency to scald shearing machine, carries out scalding and cuts, temperature 130 DEG C, speed 10m/min to mint fibers Rachael blanket front; Fluffing adopts ME331E raising machine, fluffs to mint fibers Rachael blanket reverse side, speed 10m/min.
5), product inspection, packaging warehouse-in.
The preparation method of described mint fibers long filament is as follows: carry out spinning by melt spinning machine, obtained mint fibers long filament after polyester slice, peppermint particle, lignocellulosic is blended; Wherein said peppermint particle accounts for the 20wt% of overall content, and lignocellulosic accounts for the 35wt% of overall content.
In the present embodiment, the preparation method of described peppermint particle is as follows: get clean dried peppermint leaf and pull an oar to it, obtained peppermint slurries, described peppermint slurries being joined concentration is carry out microwave radiation exaraction in the ethanolic solution of 70wt%, extract obtained peppermint extract, wherein the mass ratio 1:10 of peppermint slurries and ethanolic solution after filtering, Microwave Extraction power 600W, extraction time 105min, Extracting temperature 70 DEG C; In described peppermint extract, add sodium alginate, beta-schardinger dextrin-stirring, then after concentrated, spraying dry obtained peppermint particle, the mass ratio of wherein said peppermint extract, sodium alginate, beta-schardinger dextrin-is 35:1:1.
Raw materials used in the present invention, equipment, unless otherwise noted, is conventional raw material, the equipment of this area; Method therefor in the present invention, unless otherwise noted, is the conventional method of this area.
The above; it is only preferred embodiment of the present invention; not the present invention is imposed any restrictions, every above embodiment is done according to the technology of the present invention essence any simple modification, change and equivalent transformation, all still belong to the protection domain of technical solution of the present invention.
Claims (9)
1. a production method for mint fibers Rachael blanket, is characterized in that, using mint fibers long filament as plush yarn raw material, using polyester drawn yarns as wire gauze raw material, comprising the steps:
1), weave: on tricot machine, plush yarn and wire gauze are successively carried out to warping, weave, cut open suede, obtained mint fibers Rachael blanket semi-finished product;
2), prefinishing: described mint fibers Rachael blanket semi-finished product are carried out shape, bristle, hot light, clot;
3), dyeing and finishing: the mint fibers Rachael blanket semi-finished product after prefinishing are positioned in dyeing liquor and dye, then with reduction cleaning liquid, reduction cleaning is carried out to the mint fibers Rachael blanket semi-finished product after dyeing, successively neutralize through peracetic acid solution, wash out cylinder, oven dry, steaming and color fixing after reduction cleaning, use flexible smooth agent to carry out flexible smooth process to mint fibers Rachael blanket semi-finished product after steaming and color fixing, finally again dry;
4), Final finishing: drying and shaping is carried out successively to the mint fibers Rachael blanket semi-finished product after dyeing and finishing, front hot light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front scald cut, the back side scald cut, slitting stitching, obtain zein fiber Rachael blanket finished product;
5), product inspection, packaging warehouse-in;
The preparation method of described mint fibers long filament is as follows: carry out spinning by melt spinning machine, obtained mint fibers long filament after polyester slice, peppermint particle, lignocellulosic is blended; Wherein said peppermint particle accounts for the 15-25wt% of overall content, and lignocellulosic accounts for the 25-35wt% of overall content.
2. the production method of mint fibers Rachael blanket as claimed in claim 1, it is characterized in that, tricot machine described in step 1) is HDR5DPLM30 type raschel machine, braiding speed is 420r/min, L1 and L5 sley bar adopts inlaid thread filling inlaid thread, L2 and L4 sley bar adopts the chaining of inlaid thread filling, and L3 wool yarn sley bar adopts and knits through flat sennit, and form of entrying is for completely to wear; Wherein, the specification of described mint fibers long filament is 150D/72F, and the specification of polyester drawn yarns is 150D/36F.
3. the production method of mint fibers Rachael blanket as claimed in claim 1, it is characterized in that, step 2) sizing time, mint fibers Rachael blanket semi-finished product are at room temperature immersed in treatment fluid, treatment fluid is with the ramp to 50 DEG C of 2 DEG C/min, then 45min is incubated, after being cooled to room temperature with the speed of 3 DEG C/min, mint fibers Rachael blanket semi-finished product are taken out washing, containing following material in treatment fluid: sodium metasilicate 0.2g/L, glauber salt 2g/L, alumina silicate 0.22g/L, chitin 1.5g/L and bleeding agent 0.5g/L, bath raio 1:20.
4. the production method of mint fibers Rachael blanket as claimed in claim 1, it is characterized in that, before carrying out dyeing and finishing, pretreatment is carried out to the mint fibers Rachael blanket semi-finished product after prefinishing: the submergence of mint fibers Rachael blanket semi-finished product is carried out impregnation process in ethanol, wherein the mass ratio of mint fibers Rachael blanket semi-finished product and ethanol is 1:(2-4), dip time is 20-40min.
5. the production method of mint fibers Rachael blanket as claimed in claim 1, it is characterized in that, when step 3) dyes, select high-temperature and high pressure dyeing process to dye: to prepare dye liquor at normal temperatures, the pH of described dye liquor controls at 5.6-6.8; Then be immersed in dye liquor by mint fibers Rachael blanket semi-finished product, the mass ratio of mint fibers Rachael blanket semi-finished product and dye liquor is 1:10; Then heat temperature raising is carried out to dye liquor: first dye liquor is warming up to 90 DEG C with the speed of 1.5 DEG C/min, then dye liquor is warming up to 125-135 DEG C with the speed of 1 DEG C/min, last fixation 60min; Wherein use Palanilp nonionic dye during dark product in dye; Mibctketon polyester dispersion dyestuff is used during dye light-coloured prods.
6. the production method of mint fibers Rachael blanket as claimed in claim 1, it is characterized in that, the liquid of reduction cleaning described in step 3) comprises the synthesis detergent of 1.5-2.5g/L, the Tea Saponin of 1.0-1.5g/L, the sodium alginate of 10-15g/L seawood meal and 1.0-2.0g/L and water; bath raio 1:25; temperature 50-55 DEG C, scavenging period 25-35min; When contaminating dark product, described reduction cleaning liquid also comprises the nano titanium oxide of the sodium carbonate of 1-2g/L, the sodium hydrosulfite of 2g/L, the Tea Polyphenols of 5-10g/L and 0.3-0.5g/L; After reduction cleaning, the concentration of acetum used is 0.5wt%; When flexible smooth process, with flexible smooth agent, carried out to fabric arrangement 2-3 second; Described flexible smooth agent comprises lecithin, smooth agent, Tween-80 and water, and the weight of wherein said lecithin is the 2.5-3% that water is heavy, and the weight of smooth agent is the 1.5-2% that water is heavy, and the weight of tween is the 0.5-1% that water is heavy.
7. the production method of mint fibers Rachael blanket as claimed in claim 6, it is characterized in that, described lecithin is through modification: add thermal agitation after the lactic acid solution being 50-60wt% by lecithin and concentration mixes, the mass ratio of wherein said lecithin and lactic acid solution is 100:(4-6), heating-up temperature is 70-80 DEG C, heat time 40-60min; In heating whipping process, to reactant liquor, to add quality be gradually the concentration of described lecithin 20-25% is the hydrogen peroxide solution of 30wt%; Sodium hydroxide solution is dripped to neutral, obtained hydroxylating modified lecithin after last vacuum drying adding after thermal agitation terminates to reactant liquor.
8. the production method of mint fibers Rachael blanket as claimed in claim 1, is characterized in that, in step 4) Final finishing, drying and shaping adopts FIR4 drying and setting machine, and inverse hair enters machine, patent door width 158-162cm, temperature 110-120 DEG C, sizing speed 17-20m/min; Bristle adopts the two roller brushing machine of MB211E type, and speed 3-4m/min, enters machine along hair, and bristle spaces 2.5mm; Hot light adopts SME473H type list roller secondary to scald shearing machine, hot light temperature 120-130 DEG C, speed 7-10m/min; Scalding to cut adopts MB322E type high-speed and high-efficiency to scald shearing machine, carries out scalding and cuts, temperature 120-130 DEG C, speed 8-10m/min to mint fibers Rachael blanket front; Fluffing adopts ME331E raising machine, fluffs to mint fibers Rachael blanket reverse side, speed 8-10m/min.
9. the production method of mint fibers Rachael blanket as claimed in claim 1, it is characterized in that, the preparation method of described peppermint particle is as follows: get clean dried peppermint leaf and pull an oar to it, obtained peppermint slurries, described peppermint slurries being joined concentration is carry out microwave radiation exaraction in the ethanolic solution of 60-70wt%, extract obtained peppermint extract after filtering, the wherein mass ratio 1:(5-10 of peppermint slurries and ethanolic solution), Microwave Extraction power 500-600W, extraction time 10-15min, Extracting temperature 60-70 DEG C; Sodium alginate, beta-schardinger dextrin-stirring is added in described peppermint extract, obtained peppermint particle after concentrated, spraying dry again, the mass ratio of wherein said peppermint extract, sodium alginate, beta-schardinger dextrin-is (25-35): 1:1.
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| CN109468835A (en) * | 2018-10-11 | 2019-03-15 | 杭州创屹机电科技有限公司 | The preparation method of wearable flaxen fiber fabric is treated in a kind of skin injury |
| CN109594356A (en) * | 2018-11-26 | 2019-04-09 | 福建信泰印染有限公司 | It is a kind of to wash the/dyeing of the two-sided Jacquard footwear material fabric of brocade |
| CN110331511A (en) * | 2019-07-24 | 2019-10-15 | 青岛威达体育用品有限公司 | A kind of mint fibers add hollow polyester fibre garment material |
| CN113403742A (en) * | 2021-06-02 | 2021-09-17 | 浙江真爱时尚家居有限公司 | Preparation method of HOY high-shrinkage crimped fiber Raschel blanket |
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