CN102978959B - Method for processing super-soft home textile fabric - Google Patents
Method for processing super-soft home textile fabric Download PDFInfo
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Abstract
The invention aims to disclose a method for processing a super-soft home textile fabric. The method comprises the following steps: mixing, gray fabric pretreatment, primary fibrillation, enzyme treatment, dyeing, secondary fibrillation, softening and resin finishing. Compared with the prior art, the super-soft home textile fabric is formed by interweaving gossamer and high-grade cotton spun yarn, due to dyeing and finishing special process treatment, the gossamer fibrillation is controlled to obtain a flock effect, the style characteristics of the gossamer and cotton mixed fabrics are improved, enzyme treatment defibrillation is used for achieving the flock effect, the traditional napping process is avoided, the operation is simple, the process flow is shortened, the energy consumption is reduced, and the aim of the method is fulfilled.
Description
Technical field
The present invention relates to the processing method of a kind of textile fabric, particularly a kind of processing method of super soft textile fabric.
Background technology
Super soft fabric face is coated to short flannel, the outward appearance carefully soft elegance of clean, color and luster, soft, sliding glutinous, fine and smooth, it is a kind of chic style dress fabric, this fabric had both had the flexible, breathable performance of pure cotton fabric, the sericeous gloss of tool and feel again, also the gorgeous well-pressed advantage of chemical & blended fabric is had, very popular situation of selling well on market at home and abroad.
But in traditional handicraft, need napping operation, technological process is long, and energy consumption is large.
Therefore, the special processing method needing a kind of super soft textile fabric, has solved above-mentioned existing Problems existing.
Summary of the invention
The object of the present invention is to provide a kind of processing method of super soft textile fabric, for the deficiencies in the prior art, simple to operate, both avoided traditional napping operation, technological process is shortened, and decreases energy consumption, again there is sustainability, comply with low-carbon economy trend, have a extensive future.
Technical problem solved by the invention can realize by the following technical solutions:
A processing method for super soft textile fabric, is characterized in that, it comprises the steps: mixed to knit → and grey cloth pre-treatment → elementary fibril → ferment treatment → dyeing → secondary fibrillating → softness and RESIN FINISH.
In one embodiment of the invention, described super soft textile fabric is mixed to knit mutually by sky silk and cotton and forms, and it is sky silk that described sky silk and cotton mix the weight percent knitted: cotton=30-40:70-60.
In one embodiment of the invention, described mixed process conditions of knitting are: braided structure is plain cloth closely, opening time 300-350 °, enter latitude time 90-100 °, the weft yarn 230-250 ° time of advent, opening angle 32-34 °, sizing tension 2.2-2.4KN, Opening Travel is 117,102,85,71,54,97,84,73,62, and heald frame height is 130*7+132*2, loom rotating speed 600 revs/min.
In one embodiment of the invention, the process conditions of described elementary fibril are: it is precious that room temperature adds lubricant Cibafuid C(dye bath) 3-5g/L, be warming up to 60-65 DEG C and enter the semi-finished product cloth obtained through grey cloth pre-treatment, be warming up to 80-90 DEG C and add caustic soda 3-4g/L, process 3-5min, be warming up to 95-115 DEG C of process 60-90min again, with acetic acid neutralization, washing.
In one embodiment of the invention, described enzyme treatment process adopts cellulase process.
In one embodiment of the invention, the process conditions of described ferment treatment are: be adjusted to pH value to 4.5-5.5 with glacial acetic acid, add cellulase Tenzym 100W 2-3% and lubricant Cibafuid C(dye bath treasured) 3-4g/L, be warming up to 55-60 DEG C, process 30-90min, then regulate pH value to 9-10.5 with soda ash, be warming up to 80-85 DEG C of process 10-15min, stop the catalyzing hydrolysis effect of enzyme, make enzyme deactivation, prevent fabric from sustaining damage.
In one embodiment of the invention, the dye formulation of described dyeing is FN-2R 1.35-1.40 o.w.f, LS-2G 0.09-0.10 o.w.f, LS-3R 0.135-0.140 o.w.f.
In one embodiment of the invention, the process conditions of described dyeing are: adopt open width jig dyeing machine, adopt cooling decoration method, by warming-in-water to after 85-95 DEG C, add dyestuff, after dyeing 5-10min, gradation adds accelerant glauber salt 30-40g/L, roughly in 20-25min, 70-85 DEG C is cooled to after dyeing 5-10min, then gradation adds alkaline agent sodium carbonate 20-25g/L, last fixation 40-60min, bath raio 1:50.
In one embodiment of the invention, the process conditions of described secondary fibrillating are: fabric processes 20-25min in 40-50 DEG C in the process bath being added with softener, it is 20-25% that discharge opeing is dried to moisture percentage in advance, rotary drum dryer carries out loose formula and dries 30-35min.
In one embodiment of the invention, the process conditions of described softness and RESIN FINISH are: dip and process 20-25min in 40-50 DEG C in containing the resin of softener, cure 25-30min.
The processing method of super soft textile fabric of the present invention has following features:
(1) sky silk is one of fiber of environmental protection the most at present, and the rate of recovery of the organic solvent NMMO used in its production process can reach more than 99%, does not substantially produce environment and pollutes; Cotton abundant raw material source, degradable regenerative, has sustainability and the feature of environmental protection, complies with low-carbon economy trend;
(2) sky silk, cotton, optimization yarn is mixed knits ratio, the advantage of the multiple fiber of family's textile fabric collection, fabric is had soft smooth, gloss is beautiful, moisture absorption, pro-skin is warming, high-strength wearable, ventilative comfortable feature, it is made to be no matter at aesthetic property or snugness of fit, functional, all more perfect.
(3) improve to some extent in production technology and innovate, being that two kinds of yarns mixed are knitted, dyeing and finishing provides effective technique, for society provides a kind of desirable high-grade product, there is good Social benefit and economic benefit.
The processing method of super soft textile fabric of the present invention, compared with prior art, sky silk and high-grade pure cotton yarn is adopted to be interwoven, by the process of dyeing and finishing special process, control sky silk fibrillation and obtain short flannel effect, improve the style characteristic of sky silk, cotton MIXED FABRIC, adopt ferment treatment to go fibrillation to obtain short flannel effect, avoid traditional napping operation, simple to operate, technological process is shortened, and decreases energy consumption, realizes object of the present invention.
The detailed description and obtaining that feature of the present invention can consult the better embodiment of below this case is well understood to.
Detailed description of the invention
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with specifically, setting forth the present invention further.
The processing method of super soft textile fabric of the present invention, it comprises the steps: mixed to knit → grey cloth pre-treatment → elementary fibril → ferment treatment → dyeing → secondary fibrillating → softness and RESIN FINISH.
In the present invention, described super soft textile fabric is mixed to knit mutually by sky silk and cotton and forms, and it is sky silk that described sky silk and cotton mix the weight percent knitted: cotton=30-40:70-60.
In the present invention, described mixed process conditions of knitting are: braided structure is plain cloth closely, opening time 300-350 °, enter latitude time 90-100 °, the weft yarn 230-250 ° time of advent, opening angle 32-34 °, sizing tension 2.2-2.4KN, Opening Travel is 117,102,85,71,54,97,84,73,62, and heald frame height is 130*7+132*2, loom rotating speed 600 revs/min.
In the present invention, the process conditions of described elementary fibril are: it is precious that room temperature adds lubricant Cibafuid C(dye bath) 3-5g/L, be warming up to 60-65 DEG C and enter the semi-finished product cloth obtained through grey cloth pre-treatment, be warming up to 80-90 DEG C and add caustic soda 3-4g/L, process 3-5min, be warming up to 95-115 DEG C of process 60-90min again, with acetic acid neutralization, washing.
In the present invention, described enzyme treatment process adopts cellulase process.The process conditions of described ferment treatment are: be adjusted to pH value to 4.5-5.5 with glacial acetic acid, add cellulase Tenzym 100W 2-3% and lubricant Cibafuid C(dye bath treasured) 3-4g/L, be warming up to 55-60 DEG C, process 30-90min, regulate pH value to 9-10.5 with soda ash again, be warming up to 80-85 DEG C of process 10-15min, stop the catalyzing hydrolysis effect of enzyme, make enzyme deactivation, prevent fabric from sustaining damage.
In the present invention, the dye formulation of described dyeing is FN-2R 1.35-1.40 o.w.f, LS-2G 0.09-0.10 o.w.f, LS-3R 0.135-0.140 o.w.f.The process conditions of described dyeing are: adopt open width jig dyeing machine, adopt cooling decoration method, by warming-in-water to after 85-95 DEG C, add dyestuff, after dyeing 5-10min, gradation adds accelerant glauber salt 30-40g/L, and roughly in 20-25min, be cooled to 70-85 DEG C after dyeing 5-10min, then gradation adds alkaline agent sodium carbonate 20-25g/L, last fixation 40-60min, bath raio 1:50.
In the present invention, the process conditions of described secondary fibrillating are: fabric is in 40-50 DEG C of process 20-25min in the process bath being added with softener, and it is 20-25% that discharge opeing is dried to moisture percentage in advance, rotary drum dryer carries out loose formula and dries 30-35min.
In the present invention, the process conditions of described softness and RESIN FINISH are: dip and process 20-25min in 40-50 DEG C in containing the resin of softener, cure 25-30min.
Embodiment 1
Mixed knit → grey cloth pre-treatment (open width is singed, destarch, bleaching, alkali treatment) → elementary fibril → ferment treatment (enzyme goes fibrillation) → dyeing → secondary fibrillating → softness and RESIN FINISH.
Wherein, the mixed ratio of knitting is: sky silk: cotton=30:70, is weight percentage.Grey cloth fabric specification: sky silk (G100) 40S × cotton thread 40S/173 × 86, door 118 inches.
Mixed process conditions of knitting are: braided structure is plain cloth closely, opening time 300 °, enter the latitude time 90 °, weft yarn time of advent 230 °, opening angle 32 °, sizing tension 2.2KN, Opening Travel is 117,102,85,71,54,97,84,73,62, heald frame height is 130*7+132*2, loom rotating speed 600 revs/min.
The process conditions of elementary fibril are: it is precious that room temperature adds lubricant Cibafuid C(dye bath) 3g/L, be warming up to 60 DEG C enter through grey cloth pre-treatment (open width is singed, destarch, bleaching, alkali treatment) the semi-finished product cloth that obtains, be warming up to 80 DEG C and add caustic soda 3g/L, process 3min, be warming up to 95 DEG C of process 60min again, with acetic acid neutralization, washing.
The process conditions of ferment treatment are: be adjusted to pH value to 4.5 with glacial acetic acid, add cellulase Tenzym 100W 2% and lubricant Cibafuid C(dye bath treasured) 3g/L, be warming up to 55 DEG C, process 30min, regulate pH value to 9 with soda ash again, be warming up to 80 DEG C of process 10min, stop the catalyzing hydrolysis effect of enzyme, make enzyme deactivation, prevent fabric from sustaining damage.
The dye formulation of dyeing is: FN-2R 1.35 o.w.f, LS-2G 0.09 o.w.f, LS-3R 0.135 o.w.f.
The process conditions of dyeing are: adopt open width jig dyeing machine, adopt cooling decoration method: by after warming-in-water to 85 DEG C, add dyestuff, after dyeing 5min, gradation adds accelerant glauber salt 30g/L, roughly in 20min, 70 DEG C are cooled to after dyeing 5min, then gradation adds alkaline agent sodium carbonate 20g/L, last fixation 40min, bath raio 1:50.
The process conditions of secondary fibrillating are: fabric is in 40 DEG C of process 20min in the process bath being added with softener, and it is 20% that discharge opeing is dried to moisture percentage in advance, rotary drum dryer carries out loose formula and dries 30min.
Process conditions that are soft and RESIN FINISH are: dip and process 20min in 40 DEG C in containing the resin of softener, cure 25min, obtain a kind of super soft textile fabric.
Embodiment 2
Mixed knit → grey cloth pre-treatment (open width is singed, destarch, bleaching, alkali treatment) → elementary fibril → ferment treatment (enzyme goes fibrillation) → dyeing → secondary fibrillating → softness and RESIN FINISH.
Wherein, the mixed ratio of knitting is: sky silk: cotton=35:65, is weight percentage.Grey cloth fabric specification: sky silk (G100) 60S × cotton thread 60S/173 × 136, door 118 inches.
Mixed process conditions of knitting are: braided structure is plain cloth closely, opening time 350 °, enter the latitude time 100 °, weft yarn time of advent 250 °, opening angle 34 °, sizing tension 2.4KN, Opening Travel is 117,102,85,71,54,97,84,73,62, heald frame height is 130*7+132*2, loom rotating speed 600 revs/min.
The process conditions of elementary fibril are: it is precious that room temperature adds lubricant Cibafuid C(dye bath) 4g/L, be warming up to 65 DEG C enter through grey cloth pre-treatment (open width is singed, destarch, bleaching, alkali treatment) the semi-finished product cloth that obtains, be warming up to 85 DEG C and add caustic soda 4g/L, process 5min, be warming up to 110 DEG C of process 90min again, with acetic acid neutralization, washing.
The process conditions of ferment treatment are: be adjusted to pH value to 5.5 with glacial acetic acid, add cellulase Tenzym 100W 3% and lubricant Cibafuid C(dye bath treasured) 4g/L, be warming up to 60 DEG C, process 90min, regulate pH value to 10 with soda ash again, be warming up to 85 DEG C of process 15min, stop the catalyzing hydrolysis effect of enzyme, make enzyme deactivation, prevent fabric from sustaining damage.
The dye formulation of dyeing is: FN-2R 1.40 o.w.f, LS-2G 0.10 o.w.f, LS-3R 0.140 o.w.f.
The process conditions of dyeing are: adopt open width jig dyeing machine, adopt cooling decoration method: by after warming-in-water to 95 DEG C, add dyestuff, after dyeing 10min, gradation adds accelerant glauber salt 35g/L, roughly in 25min, 80 DEG C are cooled to after dyeing 10min, then gradation adds alkaline agent sodium carbonate 25g/L, last fixation 60min, bath raio 1:50.
The process conditions of secondary fibrillating are: fabric is in 45 DEG C of process 25min in the process bath being added with softener, and it is 25% that discharge opeing is dried to moisture percentage in advance, rotary drum dryer carries out loose formula and dries 35min.
Process conditions that are soft and RESIN FINISH are: dip and process 25min in 45 DEG C in containing the resin of softener, cure 30min, obtain a kind of super soft textile fabric.
Embodiment 3
Mixed knit → grey cloth pre-treatment (open width is singed, destarch, bleaching, alkali treatment) → elementary fibril → ferment treatment (enzyme goes fibrillation) → dyeing → secondary fibrillating → softness and RESIN FINISH.
Wherein, the mixed ratio of knitting is: sky silk: cotton=40:60, is weight percentage.Grey cloth fabric specification: sky silk (G100) 60S × cotton thread 60S/173 × 136, door 118 inches.
Mixed process conditions of knitting are: braided structure is plain cloth closely, opening time 330 °, enter the latitude time 105 °, weft yarn time of advent 240 °, opening angle 33 °, sizing tension 2.3KN, Opening Travel is 117,102,85,71,54,97,84,73,62, heald frame height is 130*7+132*2, loom rotating speed 600 revs/min.
The process conditions of elementary fibril are: it is precious that room temperature adds lubricant Cibafuid C(dye bath) 5g/L, be warming up to 70 DEG C enter through grey cloth pre-treatment (open width is singed, destarch, bleaching, alkali treatment) the semi-finished product cloth that obtains, be warming up to 90 DEG C and add caustic soda 4g/L, process 5min, be warming up to 115 DEG C of process 90min again, with acetic acid neutralization, washing.
The process conditions of ferment treatment are: be adjusted to pH value to 5 with glacial acetic acid, add cellulase Tenzym 100W 3% and lubricant Cibafuid C(dye bath treasured) 4g/L, be warming up to 60 DEG C, process 90min, regulate pH value to 10.5 with soda ash again, be warming up to 80 DEG C of process 15min, stop the catalyzing hydrolysis effect of enzyme, make enzyme deactivation, prevent fabric from sustaining damage.
The dye formulation of dyeing is: FN-2R 1.40 o.w.f, LS-2G 0.10 o.w.f, LS-3R 0.140 o.w.f.
The process conditions of dyeing are: adopt open width jig dyeing machine, adopt cooling decoration method: by after warming-in-water to 95 DEG C, add dyestuff, after dyeing 10min, gradation adds accelerant glauber salt 40g/L, roughly in 25min, 85 DEG C are cooled to after dyeing 10min, then gradation adds alkaline agent sodium carbonate 25g/L, last fixation 60min, bath raio 1:50.
The process conditions of secondary fibrillating are: fabric is in 50 DEG C of process 25min in the process bath being added with softener, and it is 25% that discharge opeing is dried to moisture percentage in advance, rotary drum dryer carries out loose formula and dries 35min.
Process conditions that are soft and RESIN FINISH are: dip and process 25min in 50 DEG C in containing the resin of softener, cure 30min, obtain a kind of super soft textile fabric.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; these changes and improvements all fall in the claimed scope of the invention, and application claims protection domain is defined by appending claims and equivalent thereof.
Claims (2)
1. a processing method for super soft textile fabric, is characterized in that, it comprises the steps: mixed to knit → and grey cloth pre-treatment → elementary fibril → ferment treatment → dyeing → secondary fibrillating → softness and RESIN FINISH;
Described mixed process conditions of knitting are: braided structure is plain cloth closely, opening time 300-350 °, enter latitude time 90-100 °, the weft yarn 230-250 ° time of advent, opening angle 32-34 °, sizing tension 2.2-2.4KN, Opening Travel is 117,102,85,71,54,97,84,73,62, heald frame height is 130*7+132*2, loom rotating speed 600 revs/min;
The process conditions of described elementary fibril are: room temperature adds the precious 3-5g/L of lubricant Cibafuid C dye bath, be warming up to 60-65 DEG C and enter the semi-finished product cloth obtained through grey cloth pre-treatment, be warming up to 80-90 DEG C and add caustic soda 3-4g/L, process 3-5min, be warming up to 95-115 DEG C of process 60-90min again, with acetic acid neutralization, washing;
The process conditions of described ferment treatment are: by glacial acetic acid adjust ph to 4.5-5.5, add cellulase Tenzym 100W 2-3% and the precious 3-4g/L of lubricant Cibafuid C dye bath, be warming up to 55-60 DEG C, process 30-90min, use soda ash adjust ph to 9-10.5 again, be warming up to 80-90 DEG C of process 10-15min, stop the catalyzing hydrolysis effect of enzyme, make enzyme deactivation, prevent fabric from sustaining damage;
The process conditions of described dyeing are: adopt open width jig dyeing machine, adopt cooling decoration method, by warming-in-water to after 85-95 DEG C, add dyestuff, after dyeing 5-10min, gradation adds accelerant glauber salt 30-40g/L, and roughly in 20-25min, be cooled to 70-85 DEG C after dyeing 5-10min, then gradation adds alkaline agent sodium carbonate 20-25g/L, last fixation 40-60min, bath raio 1:50;
The process conditions of described secondary fibrillating are: fabric is in 40-50 DEG C of process 20-25min in the process bath being added with softener, and it is 20-25% that discharge opeing is dried to moisture percentage in advance, rotary drum dryer carries out loose formula and dries 30-35min;
The process conditions of described softness and RESIN FINISH are: be padded in the resin containing softener and process 20-25min in 40-50 DEG C, cure 25-30min.
2. the processing method of super soft textile fabric as claimed in claim 1, is characterized in that, described super soft textile fabric is mixed to knit mutually by sky silk and cotton and form, and it is sky silk that described sky silk and cotton mix the weight percent knitted: cotton=30-40:70-60.
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Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103352294B (en) * | 2013-04-28 | 2015-01-21 | 浙江真爱美家控股有限公司 | Production process of Tencel milk fiber home textile fabric |
| CN103382597B (en) * | 2013-07-18 | 2015-08-05 | 富丽达集团控股有限公司 | A kind of bion silk flosssilk wadding relaxes the preparation method of elastic fabric |
| CN104172605A (en) * | 2014-08-22 | 2014-12-03 | 江苏雪山狼服饰有限公司 | Ultra-soft fabric for baby clothes |
| CN104404679A (en) * | 2014-11-19 | 2015-03-11 | 常熟市天辰针织有限公司 | Preparation method of home textile fabric |
| CN104963205B (en) * | 2015-06-10 | 2017-02-01 | 上海针织九厂 | Preparation method of fine, closely woven and smooth knitted underwear fabric |
| CN105178070A (en) * | 2015-09-23 | 2015-12-23 | 博森织染（嘉兴）有限公司 | Tencel rayon cotton blended fiber dyeing process |
| CN105495709A (en) * | 2015-12-14 | 2016-04-20 | 江苏新芳科技集团股份有限公司 | Thermal underwear fabric |
| CN106012380B (en) * | 2016-06-16 | 2018-06-15 | 广东溢达纺织有限公司 | It solves using the uneven method of Cold Pad-Batch Pretreatment dyeing |
| CN106223018A (en) * | 2016-08-31 | 2016-12-14 | 福建金苑服饰有限公司 | A kind of production method of super soft fabric |
| CN108468234B (en) * | 2018-04-11 | 2019-02-26 | 绍兴星发印染有限公司 | Mercerized cotton yarn dyeing |
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