CN102978959A - Method for processing super-soft home textile fabric - Google Patents

Method for processing super-soft home textile fabric Download PDF

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CN102978959A
CN102978959A CN2012105286307A CN201210528630A CN102978959A CN 102978959 A CN102978959 A CN 102978959A CN 2012105286307 A CN2012105286307 A CN 2012105286307A CN 201210528630 A CN201210528630 A CN 201210528630A CN 102978959 A CN102978959 A CN 102978959A
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textile fabric
dyeing
processing method
warming
super gentle
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CN102978959B (en
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梅山标
沈守兵
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Shanghai Shuixing Home Textile Co Ltd
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Shanghai Shuixing Home Textile Co Ltd
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Abstract

The invention aims to disclose a method for processing a super-soft home textile fabric. The method comprises the following steps: mixing, gray fabric pretreatment, primary fibrillation, enzyme treatment, dyeing, secondary fibrillation, softening and resin finishing. Compared with the prior art, the super-soft home textile fabric is formed by interweaving gossamer and high-grade cotton spun yarn, due to dyeing and finishing special process treatment, the gossamer fibrillation is controlled to obtain a flock effect, the style characteristics of the gossamer and cotton mixed fabrics are improved, enzyme treatment defibrillation is used for achieving the flock effect, the traditional napping process is avoided, the operation is simple, the process flow is shortened, the energy consumption is reduced, and the aim of the method is fulfilled.

Description

The processing method of a kind of super gentle family textile fabric
Technical field
The present invention relates to the processing method of a kind of textile fabric, particularly a kind of processing method of super gentle textile fabric.
Background technology
Super gentle fabric face coating short flannel, outward appearance be the soft elegance of clean, color and luster, soft, sliding glutinous, fine and smooth carefully, it is a kind of chic style dress fabric, this fabric had both had the soft permeability of pure cotton fabric, the again sericeous gloss of tool and feel, the gorgeous well-pressed advantage of chemical ﹠ blended fabric is also arranged, very popular situation of selling well on the market at home and abroad.
But, in traditional handicraft, needing the napping operation, technological process is long, and energy consumption is large.
Therefore, need especially the processing method of a kind of super gentle family textile fabric, solved the problem of above-mentioned existing existence.
Summary of the invention
The object of the present invention is to provide the processing method of a kind of super gentle family textile fabric, for the deficiencies in the prior art, simple to operate, both avoided traditional napping operation, technological process is shortened, and has reduced energy consumption, have again sustainability, comply with the low-carbon economy trend, have a extensive future.
Technical problem solved by the invention can realize by the following technical solutions:
The processing method of a kind of super gentle family textile fabric is characterized in that it comprises the steps: mixed knitting → grey cloth pre-treatment → elementary fibril → enzyme processing → dyeing → secondary fibrillating → softness and RESIN FINISH.
In one embodiment of the invention, described super gentle family textile fabric by sky silk and cotton mutually mixed knitting form, described day silk and the mixed weight percent of knitting of cotton for day thread: a cotton=30-40:70-60.
In one embodiment of the invention, described mixed process conditions of knitting are: braided structure is plain cloth closely, opening time 300-350 °, enter 90-100 ° of latitude time, the 230-250 time of advent ° of weft yarn, opening angle 32-34 °, sizing tension 2.2-2.4KN, Opening Travel is 117,102,85,71,54,97,84,73,62, and heald frame height is 130*7+132*2,600 rev/mins of loom rotating speeds.
In one embodiment of the invention, the process conditions of described elementary fibril are: it is precious that room temperature adds lubricant Cibafuid C(dye bath) 3-5g/L, be warming up to 60-65 ℃ and enter the semi-finished product cloth that obtains through the grey cloth pre-treatment, be warming up to 80-90 ℃ and add caustic soda 3-4g/L, process 3-5min, be warming up to again 95-115 ℃ and process 60-90min, with acetic acid neutralization, washing.
In one embodiment of the invention, described enzyme treatment process adopts cellulase to process.
In one embodiment of the invention, the process conditions that described enzyme is processed are: be adjusted to the pH value to 4.5-5.5 with glacial acetic acid, it is precious to add cellulase Tenzym 100W 2-3% and lubricant Cibafuid C(dye bath) 3-4g/L, be warming up to 55-60 ℃, process 30-90min, regulate the pH value to 9-10.5 with soda ash again, be warming up to 80-85 ℃ and process 10-15min, stop the catalyzing hydrolysis effect of enzyme, make enzyme deactivation, prevent that fabric from sustaining damage.
In one embodiment of the invention, the dye formulation of described dyeing is FN-2R1.35-1.40 o.w.f, LS-2G 0.09-0.10 o.w.f, LS-3R 0.135-0.140 o.w.f.
In one embodiment of the invention, the process conditions of described dyeing are: adopt open width jig dyeing machine, adopt the cooling decoration method, warming-in-water after 85-95 ℃, is added dyestuff, and gradation adds accelerant glauber salt 30-40g/L behind the dyeing 5-10min, roughly in 20-25min, be cooled to 70-85 ℃ behind the dyeing 5-10min, then gradation adds alkaline agent sodium carbonate 20-25g/L, last fixation 40-60min, bath raio 1:50.
In one embodiment of the invention, the process conditions of described secondary fibrillating are: fabric is processed 20-25min in 40-50 ℃ in the processing that is added with softener is bathed, discharge opeing preliminary drying to moisture percentage is 20-25%, carries out loose formula oven dry 30-35min at the rotary drum dryer.
In one embodiment of the invention, the process conditions of described softness and RESIN FINISH are: dip in the resin that contains softener in 40-50 ℃ and process 20-25min, cure 25-30min.
The processing method of super gentle family of the present invention textile fabric has following features:
(1) a day silk is one of fiber of present the most environmental protection, and the rate of recovery of employed organic solvent NMMO can reach more than 99% in its production process, substantially environment is produced and pollutes; The cotton raw material sources are abundant, and degradable regenerative has sustainability and the feature of environmental protection, complies with the low-carbon economy trend;
(2) day silk, cotton, optimize the mixed ratio of knitting of yarn, the advantage of the multiple fiber of family's textile fabric collection, it is soft smooth that fabric is had, and gloss is beautiful, moisture absorption, parent's skin is warming, high-strength wearable, ventilative comfortable characteristics, make no matter it is at aesthetic property or snugness of fit, functional, all more perfect.
(3) improve to some extent and innovate in production technology, knit for two kinds of yarns are mixed, dyeing and finishing provides effective technique, for society provides a kind of desirable high-grade product, has preferably Social benefit and economic benefit.
The processing method of super gentle family of the present invention textile fabric, compared with prior art, adopt a day silk to be interwoven with high-grade Quality Pure Cotton Yarn Production, process by the dyeing and finishing special process, control day silk fibrillation obtains the short flannel effect, improve the style characteristic of a day silk, cotton MIXED FABRIC, adopted enzyme to process and go fibrillation to obtain the short flannel effect, avoided traditional napping operation, simple to operate, technological process is shortened, and has reduced energy consumption, realizes purpose of the present invention.
Characteristics of the present invention can be consulted the detailed description of the following better embodiment of this case and be obtained to be well understood to.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with specifically, further set forth the present invention.
The processing method of super gentle family of the present invention textile fabric, it comprises the steps: mixed knitting → grey cloth pre-treatment → elementary fibril → enzyme processing → dyeing → secondary fibrillating → softness and RESIN FINISH.
In the present invention, described super gentle family textile fabric by sky silk and cotton mutually mixed knitting form, described day silk and the mixed weight percent of knitting of cotton for day thread: a cotton=30-40:70-60.
In the present invention, described mixed process conditions of knitting are: braided structure is plain cloth closely, opening time 300-350 °, enter 90-100 ° of latitude time, the 230-250 time of advent ° of weft yarn, opening angle 32-34 °, sizing tension 2.2-2.4KN, Opening Travel is 117,102,85,71,54,97,84,73,62, and heald frame height is 130*7+132*2,600 rev/mins of loom rotating speeds.
In the present invention, the process conditions of described elementary fibril are: it is precious that room temperature adds lubricant Cibafuid C(dye bath) 3-5g/L, be warming up to 60-65 ℃ and enter the semi-finished product cloth that obtains through the grey cloth pre-treatment, be warming up to 80-90 ℃ and add caustic soda 3-4g/L, process 3-5min, be warming up to again 95-115 ℃ and process 60-90min, with acetic acid neutralization, washing.
In the present invention, described enzyme treatment process adopts cellulase to process.The process conditions that described enzyme is processed are: be adjusted to the pH value to 4.5-5.5 with glacial acetic acid, it is precious to add cellulase Tenzym 100W 2-3% and lubricant Cibafuid C(dye bath) 3-4g/L, be warming up to 55-60 ℃, process 30-90min, regulate the pH value to 9-10.5 with soda ash again, be warming up to 80-85 ℃ and process 10-15min, stop the catalyzing hydrolysis effect of enzyme, make enzyme deactivation, prevent that fabric from sustaining damage.
In the present invention, the dye formulation of described dyeing is FN-2R 1.35-1.40 o.w.f, LS-2G 0.09-0.10 o.w.f, LS-3R 0.135-0.140 o.w.f.The process conditions of described dyeing are: adopt open width jig dyeing machine, adopt the cooling decoration method, with warming-in-water after 85-95 ℃, add dyestuff, gradation adds accelerant glauber salt 30-40g/L behind the dyeing 5-10min, roughly is cooled to 70-85 ℃ behind the dyeing 5-10min in 20-25min, and then gradation adds alkaline agent sodium carbonate 20-25g/L, last fixation 40-60min, bath raio 1:50.
In the present invention, the process conditions of described secondary fibrillating are: in 40-50 ℃ of processing 20-25min, discharge opeing preliminary drying to moisture percentage is 20-25% to fabric in the processing that is added with softener is bathed, and carries out loose formula oven dry 30-35min at the rotary drum dryer.
In the present invention, the process conditions of described softness and RESIN FINISH are: dip in the resin that contains softener in 40-50 ℃ and process 20-25min, cure 25-30min.
Embodiment 1
Mixed knitting → grey cloth pre-treatment (open width is singed, destarch, bleaching, alkali treatment) → elementary fibril → enzyme is processed (enzyme goes fibrillation) → dyeing → secondary fibrillating → softness and RESIN FINISH.
Wherein, the mixed ratio of knitting is: day silk: cotton=30:70 is weight percentage.Grey cloth fabric specification: day silk (G100) 40S * cotton thread 40S/173 * 86, door 118 inches.
Mixed process conditions of knitting are: braided structure is plain cloth closely, 300 ° of opening times, enter 90 ° of latitude times, 230 ° of weft yarn times of advent, 32 ° of opening angles, sizing tension 2.2KN, Opening Travel are 117,102,85,71,54,97,84,73,62, heald frame height is 130*7+132*2,600 rev/mins of loom rotating speeds.
The process conditions of elementary fibril are: it is precious that room temperature adds lubricant Cibafuid C(dye bath) 3g/L, be warming up to 60 ℃ and enter the semi-finished product cloth that obtains through grey cloth pre-treatment (open width is singed, destarch, bleaching, alkali treatment), be warming up to 80 ℃ and add caustic soda 3g/L, process 3min, be warming up to again 95 ℃ and process 60min, with acetic acid neutralization, washing.
The process conditions that enzyme is processed are: be adjusted to pH value to 4.5 with glacial acetic acid, it is precious to add cellulase Tenzym100W 2% and lubricant Cibafuid C(dye bath) 3g/L, be warming up to 55 ℃, process 30min, regulate pH value to 9 with soda ash again, be warming up to 80 ℃ and process 10min, stop the catalyzing hydrolysis effect of enzyme, make enzyme deactivation, prevent that fabric from sustaining damage.
The dye formulation of dyeing is: FN-2R 1.35 o.w.f, LS-2G 0.09 o.w.f, LS-3R0.135 o.w.f.
The process conditions of dyeing are: adopt open width jig dyeing machine, adopt the cooling decoration method: with after the warming-in-water to 85 ℃, add dyestuff, gradation adds accelerant glauber salt 30g/L behind the dyeing 5min, roughly in 20min, be cooled to 70 ℃ behind the dyeing 5min, then gradation adds alkaline agent sodium carbonate 20g/L, last fixation 40min, bath raio 1:50.
The process conditions of secondary fibrillating are: in 40 ℃ of processing 20min, discharge opeing preliminary drying to moisture percentage is 20% to fabric in the processing that is added with softener is bathed, and carries out loose formula oven dry 30min at the rotary drum dryer.
Process conditions soft and RESIN FINISH are: dip in the resin that contains softener in 40 ℃ and process 20min, cure 25min, namely get a kind of super gentle textile fabric.
Embodiment 2
Mixed knitting → grey cloth pre-treatment (open width is singed, destarch, bleaching, alkali treatment) → elementary fibril → enzyme is processed (enzyme goes fibrillation) → dyeing → secondary fibrillating → softness and RESIN FINISH.
Wherein, the mixed ratio of knitting is: day silk: cotton=35:65 is weight percentage.Grey cloth fabric specification: day silk (G100) 60S * cotton thread 60S/173 * 136, door 118 inches.
Mixed process conditions of knitting are: braided structure is plain cloth closely, 350 ° of opening times, enter 100 ° of latitude times, 250 ° of weft yarn times of advent, 34 ° of opening angles, sizing tension 2.4KN, Opening Travel are 117,102,85,71,54,97,84,73,62, heald frame height is 130*7+132*2,600 rev/mins of loom rotating speeds.
The process conditions of elementary fibril are: it is precious that room temperature adds lubricant Cibafuid C(dye bath) 4g/L, be warming up to 65 ℃ and enter the semi-finished product cloth that obtains through grey cloth pre-treatment (open width is singed, destarch, bleaching, alkali treatment), be warming up to 85 ℃ and add caustic soda 4g/L, process 5min, be warming up to again 110 ℃ and process 90min, with acetic acid neutralization, washing.
The process conditions that enzyme is processed are: be adjusted to pH value to 5.5 with glacial acetic acid, it is precious to add cellulase Tenzym100W 3% and lubricant Cibafuid C(dye bath) 4g/L, be warming up to 60 ℃, process 90min, regulate pH value to 10 with soda ash again, be warming up to 85 ℃ and process 15min, stop the catalyzing hydrolysis effect of enzyme, make enzyme deactivation, prevent that fabric from sustaining damage.
The dye formulation of dyeing is: FN-2R 1.40 o.w.f, LS-2G 0.10 o.w.f, LS-3R0.140 o.w.f.
The process conditions of dyeing are: adopt open width jig dyeing machine, adopt the cooling decoration method: with after the warming-in-water to 95 ℃, add dyestuff, gradation adds accelerant glauber salt 35g/L behind the dyeing 10min, roughly in 25min, be cooled to 80 ℃ behind the dyeing 10min, then gradation adds alkaline agent sodium carbonate 25g/L, last fixation 60min, bath raio 1:50.
The process conditions of secondary fibrillating are: in 45 ℃ of processing 25min, discharge opeing preliminary drying to moisture percentage is 25% to fabric in the processing that is added with softener is bathed, and carries out loose formula oven dry 35min at the rotary drum dryer.
Process conditions soft and RESIN FINISH are: dip in the resin that contains softener in 45 ℃ and process 25min, cure 30min, namely get a kind of super gentle textile fabric.
Embodiment 3
Mixed knitting → grey cloth pre-treatment (open width is singed, destarch, bleaching, alkali treatment) → elementary fibril → enzyme is processed (enzyme goes fibrillation) → dyeing → secondary fibrillating → softness and RESIN FINISH.
Wherein, the mixed ratio of knitting is: day silk: cotton=40:60 is weight percentage.Grey cloth fabric specification: day silk (G100) 60S * cotton thread 60S/173 * 136, door 118 inches.
Mixed process conditions of knitting are: braided structure is plain cloth closely, 330 ° of opening times, enter 105 ° of latitude times, 240 ° of weft yarn times of advent, 33 ° of opening angles, sizing tension 2.3KN, Opening Travel are 117,102,85,71,54,97,84,73,62, heald frame height is 130*7+132*2,600 rev/mins of loom rotating speeds.
The process conditions of elementary fibril are: it is precious that room temperature adds lubricant Cibafuid C(dye bath) 5g/L, be warming up to 70 ℃ and enter the semi-finished product cloth that obtains through grey cloth pre-treatment (open width is singed, destarch, bleaching, alkali treatment), be warming up to 90 ℃ and add caustic soda 4g/L, process 5min, be warming up to again 115 ℃ and process 90min, with acetic acid neutralization, washing.
The process conditions that enzyme is processed are: be adjusted to pH value to 5 with glacial acetic acid, it is precious to add cellulase Tenzym100W 3% and lubricant Cibafuid C(dye bath) 4g/L, be warming up to 60 ℃, process 90min, regulate pH value to 10.5 with soda ash again, be warming up to 80 ℃ and process 15min, stop the catalyzing hydrolysis effect of enzyme, make enzyme deactivation, prevent that fabric from sustaining damage.
The dye formulation of dyeing is: FN-2R 1.40 o.w.f, LS-2G 0.10 o.w.f, LS-3R0.140 o.w.f.
The process conditions of dyeing are: adopt open width jig dyeing machine, adopt the cooling decoration method: with after the warming-in-water to 95 ℃, add dyestuff, gradation adds accelerant glauber salt 40g/L behind the dyeing 10min, roughly in 25min, be cooled to 85 ℃ behind the dyeing 10min, then gradation adds alkaline agent sodium carbonate 25g/L, last fixation 60min, bath raio 1:50.
The process conditions of secondary fibrillating are: in 50 ℃ of processing 25min, discharge opeing preliminary drying to moisture percentage is 25% to fabric in the processing that is added with softener is bathed, and carries out loose formula oven dry 35min at the rotary drum dryer.
Process conditions soft and RESIN FINISH are: dip in the resin that contains softener in 50 ℃ and process 25min, cure 30min, namely get a kind of super gentle textile fabric.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; these changes and improvements all fall in the claimed scope of the invention, and the claimed scope of the present invention is defined by appending claims and equivalent thereof.

Claims (10)

1. the processing method of a super gentle family textile fabric is characterized in that it comprises the steps: mixed knitting → grey cloth pre-treatment → elementary fibril → enzyme processing → dyeing → secondary fibrillating → softness and RESIN FINISH.
2. the processing method of super gentle family as claimed in claim 1 textile fabric is characterized in that, described super gentle family textile fabric by sky silk and cotton mutually mixed knitting form, described day silk and the mixed weight percent of knitting of cotton are sky thread: a cotton=30-40:70-60.
3. the processing method of super gentle family as claimed in claim 1 textile fabric, it is characterized in that, described mixed process conditions of knitting are: braided structure is plain cloth closely, opening time 300-350 °, enters 90-100 ° of latitude time, the 230-250 time of advent ° of weft yarn, opening angle 32-34 °, sizing tension 2.2-2.4KN, Opening Travel are 117,102,85,71,54,97,84,73,62, heald frame height is 130*7+132*2,600 rev/mins of loom rotating speeds.
4. the processing method of super gentle family as claimed in claim 1 textile fabric, it is characterized in that, the process conditions of described elementary fibril are: it is precious that room temperature adds lubricant Cibafuid C(dye bath) 3-5g/L, be warming up to 60-65 ℃ and enter the semi-finished product cloth that obtains through the grey cloth pre-treatment, be warming up to 80-90 ℃ and add caustic soda 3-4g/L, process 3-5min, be warming up to again 95-115 ℃ and process 60-90min, with acetic acid neutralization, washing.
5. the processing method of super gentle textile fabric as claimed in claim 1 is characterized in that, described enzyme treatment process adopts cellulase to process.
6. the processing method of super gentle family as claimed in claim 1 textile fabric, it is characterized in that, the process conditions that described enzyme is processed are: be adjusted to the pH value to 4.5-5.5 with glacial acetic acid, it is precious to add cellulase Tenzym100W 2-3% and lubricant Cibafuid C(dye bath) 3-4g/L, be warming up to 55-60 ℃, process 30-90min, regulate the pH value to 9-10.5 with soda ash again, be warming up to 80-90 ℃ and process 10-15min, stop the catalyzing hydrolysis effect of enzyme, make enzyme deactivation, prevent that fabric from sustaining damage.
7. the processing method of super gentle textile fabric as claimed in claim 1 is characterized in that the dye formulation of described dyeing is FN-2R 1.35-1.40 o.w.f, LS-2G 0.09-0.10 o.w.f, LS-3R 0.135-0.140 o.w.f.
8. the processing method of super gentle family as claimed in claim 1 textile fabric, it is characterized in that, the process conditions of described dyeing are: adopt open width jig dyeing machine, adopt the cooling decoration method, with warming-in-water after 85-95 ℃, add dyestuff, gradation adds accelerant glauber salt 30-40g/L behind the dyeing 5-10min, roughly is cooled to 70-85 ℃ behind the dyeing 5-10min in 20-25min, and then gradation adds alkaline agent sodium carbonate 20-25g/L, last fixation 40-60min, bath raio 1:50.
9. the processing method of super gentle family as claimed in claim 1 textile fabric, it is characterized in that, the process conditions of described secondary fibrillating are: fabric is processed 20-25min in 40-50 ℃ in the processing that is added with softener is bathed, discharge opeing preliminary drying to moisture percentage is 20-25%, carries out loose formula oven dry 30-35min at the rotary drum dryer.
10. the processing method of super gentle family as claimed in claim 1 textile fabric is characterized in that the process conditions of described softness and RESIN FINISH are: dip in the resin that contains softener in 40-50 ℃ and process 20-25min, cure 25-30min.
CN201210528630.7A 2012-12-10 2012-12-10 Method for processing super-soft home textile fabric Active CN102978959B (en)

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CN104963205A (en) * 2015-06-10 2015-10-07 上海针织九厂 Preparation method of fine, closely woven and smooth knitted underwear fabric
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CN105495709A (en) * 2015-12-14 2016-04-20 江苏新芳科技集团股份有限公司 Thermal underwear fabric
CN106012380A (en) * 2016-06-16 2016-10-12 广东溢达纺织有限公司 Method for solving cold-batch pretreatment uneven dying
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Publication number Priority date Publication date Assignee Title
CN103352294B (en) * 2013-04-28 2015-01-21 浙江真爱美家控股有限公司 Production process of Tencel milk fiber home textile fabric
CN103352294A (en) * 2013-04-28 2013-10-16 浙江真爱美家控股有限公司 Production process of Tencel milk fiber home textile fabric
CN103382597B (en) * 2013-07-18 2015-08-05 富丽达集团控股有限公司 A kind of bion silk flosssilk wadding relaxes the preparation method of elastic fabric
CN104172605A (en) * 2014-08-22 2014-12-03 江苏雪山狼服饰有限公司 Ultra-soft fabric for baby clothes
CN104404679A (en) * 2014-11-19 2015-03-11 常熟市天辰针织有限公司 Preparation method of home textile fabric
CN104963205B (en) * 2015-06-10 2017-02-01 上海针织九厂 Preparation method of fine, closely woven and smooth knitted underwear fabric
CN104963205A (en) * 2015-06-10 2015-10-07 上海针织九厂 Preparation method of fine, closely woven and smooth knitted underwear fabric
CN105178070A (en) * 2015-09-23 2015-12-23 博森织染(嘉兴)有限公司 Tencel rayon cotton blended fiber dyeing process
CN105495709A (en) * 2015-12-14 2016-04-20 江苏新芳科技集团股份有限公司 Thermal underwear fabric
CN106012380A (en) * 2016-06-16 2016-10-12 广东溢达纺织有限公司 Method for solving cold-batch pretreatment uneven dying
CN106012380B (en) * 2016-06-16 2018-06-15 广东溢达纺织有限公司 It solves using the uneven method of Cold Pad-Batch Pretreatment dyeing
CN106223018A (en) * 2016-08-31 2016-12-14 福建金苑服饰有限公司 A kind of production method of super soft fabric
CN108468234A (en) * 2018-04-11 2018-08-31 绍兴星发印染有限公司 Mercerized cotton yarn dyeing
CN108468234B (en) * 2018-04-11 2019-02-26 绍兴星发印染有限公司 Mercerized cotton yarn dyeing

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