CN102912552B - Production technology of flexible silk azelon laschel blanket - Google Patents
Production technology of flexible silk azelon laschel blanket Download PDFInfo
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Abstract
The invention relates to a production technology of a flexible silk azelon laschel blanket. The production technology comprises the following steps of: chaining, beaming, knitting, bleaching, sizing, dyeing, soaping, mellowing, drying and postprocessing and the like. The production technology of the flexible silk azelon laschel blanket provided by the invention optimizes a spinning technology, and techniques of weaving, front finishing, textile printing (dyeing) and after finishing according to characteristics of flexible silk azelon and acrylic fibers, so that a functional blanket meeting new requirements that consumers pursue comfort and heath and the like is produced. The flexible silk azelon laschel blanket provided by the invention is bright in color, soft, fine and smooth in hand feeling, and mothproof and mildewproof, and simultaneously has health-care functions of far infrared emission and anions and the like.
Description
Technical field
The present invention relates to a kind of woollen blanket, belong to textile field, refer in particular to a kind of production technology with gentle wire protein fiber Rachael blanket made of health care.
Background technology
The polar fleece woollen blanket produced on weft-knitted large circle machine of the popular woollen blanket woollen blanket, acrylic blanket, cotton blanket and the employing polyester raw material that have pure wool blanket, hair to make with other raw materials (as acrylic fibers, viscose glue) blending in the market.These blankets for many years on feel, style without much variations, entered now the vicious circle of price war.Although pure wool blanket is warming, not mildew-resistant is not mothproof, and bedding next to the skin has prodding and itching feeling; Woollen mixed blanket is also like this; Although acrylic blanket is beautiful in colour, anti-mould and anti-moth, feel and property next to the skin are not enough; Although the cotton blanket good hygroscopicity, the sense of touch softness is comfortable, with the comfort level of market demands, still differs greatly.
Along with the lifting of people's consumption concept, and being rooted in the hearts of the people of " low-carbon (LC) " concept, environmentally friendly textile product more and more is subject to people's favor.To the requirement of textiles from before cover body, warming, attractive in appearance, emphasis comfortableness till now and functional, wish that material can have specific function, self is in optimum state the user, wishes that namely textiles has certain functional.
China Patent Publication No. CN 1661151 A, in open day on August 31st, 2005, name is called Rachael blanket made from Modal cotton, this application case discloses a kind of Rachael blanket made from Modal cotton,, with model and the cotton acrylic fibers that substitute, by the raw material of following weight percentage, prepared: model 35-50%, cotton 30-40%, terylene 15-30%, preparation method is, the polyester filament warping, wool yarn warping after model and cotton blending, braiding, cut open suede, check, enter the semi-finished product warehouse.Its weak point is, model and cotton blended yarn belong to cotton type yarn, are only suitable for doing slim woollen blanket, and gloss is dull, and feel is poor, and there is no health care.
Summary of the invention
The object of the invention is in order to solve the existing woollen blanket gloss of making dullly, feel is poor, and there is no the defect of health care and a kind of production technology of gentle wire protein fiber Rachael blanket made is provided.
To achieve these goals, the present invention is by the following technical solutions:
A kind of production technology of gentle wire protein fiber Rachael blanket made, described production technology comprises the following steps:
A) warping, braiding: with polyester drawn yarns as inlaid thread filling warping, warped length 10000-12000m, speed of beaming 400-600m/min, be woven into grey cloth with gentle wire protein fiber, cotton, wool, acrylic fibers, Modal fibre, day silk, chitin, viscose glue as the plush yarn of mixed raw material one-tenth and the inlaid thread filling after warping on Raschel looms; Braiding speed is 400-550r/min; Wherein, in plush yarn, each raw materials by weight meter is respectively gentle wire protein fiber 40-70%, cotton 10-12%, wool 10-15%, acrylic fibers 5-15%, Modal fibre 2-3%, day silk 1-4%, chitin 1-4%, viscose glue 1-4%;
B) bleaching, typing: the grey cloth that step a) is obtained drops into the bleaching liquid bleaching, is incubated 60-90min under temperature 95-100 ℃, and the bath raio of grey cloth and bleaching liquid is 1:20-30; Grey cloth after bleaching is finalized the design, and typing speed is 10-20m/min, temperature 200-220 ℃;
C) dyeing: with the piece dyeing finishing that step b) obtains, dyeing temperature is 55-65 ℃, and dyeing time is 15-30min; Wherein, the dyestuff of dyeing use is REACTIVE DYES, adds chelated dispersants in REACTIVE DYES, and the content of chelated dispersants is 1-1.5g/L, regulates pH to 4.5-5.5, and the bath raio of grey cloth and dyestuff is 1:15-25;
D) soap: the dyed gray that step c) obtains is soaped, and in the liquid of soaping of the use of soaping, the content of soap powder is 2-4g/L, soda ash 1-3g/L, and grey cloth is 1:18-20 with the bath raio of the liquid of soaping, and the temperature of soaping is 85-95 ℃, and time 25-35min soaps;
E) soft treatment: the grey cloth that step d) is obtained immerses in soft washing lotion and carries out soft treatment, temperature 40-50 ℃, and time 10-20min, the bath raio of grey cloth and soft washing lotion is 1:18-20;
F) oven dry: the grey cloth that step e) obtains is sent into dryer, and bake out temperature is 120-130 ℃, and advancing cloth speed is 10-20m/min, obtains gentle wire protein fiber Rachael blanket made;
G) post processing: the gentle wire protein fiber Rachael blanket made that step f) is obtained carry out along bristle, contrary scald light, contrary scald cut, along backwash, contrary fluffing 2-3 time, along scalding light, along scalding, cutting 2-3 time, back side ball woll cut velvet and back side cut velvet is boiling hot cuts processing, then carry out cutting, location, bound edge, the locking angle, check, packing and put in storage.
In the technical program, gentle wire protein fiber is a kind of cellulose fibre of vegetable protein modification, its raw material is protein and cellulose fibre, all be taken from reproducible green plants in the Nature, it is a kind of degradable Recycled Fibers, contain appropriate protein and tens seed amino acids in gentle wire protein fiber, to the skin of human body, have affine and health-care function.Gentle wire protein fiber gloss is beautiful soft simultaneously, and humidity absorption and release is good, dyes bright-coloured, and flexibility is good, and fabric fall is good, and gentle wire protein fiber is glutinous sliding soft, can improve fabric feeling.And due to the gentle glutinous smooth characteristic of gentle wire protein fiber, fibre strength is on the low side, and during spinning, Yarn filoplume is serious, easily cause kink and the fracture of yarn in weaving process, consider simultaneously the cost of woollen blanket, thus add the acrylic fibers of 5-15%, to strengthen the intensity of gentle wire protein fiber.
Acrylic fibers also claim synthetic wool, and its performance utmost point is like wool, and elasticity is better, and fluffy curling and soft, warmth retention property is higher than wool; The sun-proof function admirable, acidproof, antioxidant and common organic solvents, be not afraid of the advantage such as damage by worms.
Modal fibre is a kind of tModified Cellulose Fibers of koplon, and the wood pulps that the raw material of this fiber adopts dragon spruce, beech to make, be processed into fiber.The raw material of Modal fibre is all natural material, and is harmless, and can natural decomposition, harmless to bad border.The outward appearance that Modal fibre is good makes its fabric have gloss as silk, seems elegant and poised, and good feel and drapability, make the woollen blanket of making more elegant, and property is stronger with oneself.Therefore add the Modal fibre of 2-3%.
It has higher doing strong and wet by force, and day easier blending of silk, therefore add the sky thread of 1-4%.
Chitin can be made the deodorizing of textiles antimycotic antiseptic, can improve the surcharge of textiles, therefore add the chitin of 1-4%.
As preferably, while weaving in step a), L on Raschel looms
3The wool yarn sley bar adopts plush yarn, L
1With L
5Sley bar adopts inlaid thread filling inlaid thread, L
2With L
4Sley bar adopts the chaining of inlaid thread filling, L
3The wool yarn sley bar adopts one every a sky, through flat sennit, to knit, and spaces for 9-28mm.
As preferably, in step a), the specification of polyester drawn yarns is 100～200D/36F FDY polyester drawn yarns, 100～200D/48F FDY polyester drawn yarns or 100～200D/96F FDY.
As preferably, the formula of step b) bleaching liquid is as follows: hydrogen peroxide 8-20g/L, NaOH 2-4 g/L, tetraacetyl ethylene diamine 10-25 g/L, infiltration refining agent 0.5-1.5 g/L, stabilizing agent 0.5-1.5 g/L and chelated dispersants 0.5-1.5 g/L.
In the technical program, tetraacetyl ethylene diamine, as the oxide activator, is a kind of important auxiliary agent of bleaching agent.
As preferably, the method for regulating pH in step c) is to add acetic acid or ammonium sulfate buffer solution.
As preferably, comprise silicone softening agent and smooth agent in step e) in soft washing lotion, silicone softening agent accounts for the 2-4% of soft washing lotion gross weight, and smooth agent accounts for the 0.2-0.5% of soft washing lotion gross weight.
As preferably, step g) is 3-5m/min along the speed of bristle, contrary temperature of scalding light is 160-170 ℃, speed is 10-12m/min, contrary boiling hot temperature of cutting is 155-165 ℃, speed is 10-12m/min, speed along backwash is 3-5m/min, and the speed of contrary fluffing is 10-20m/min, along the temperature of scalding light, is 160-170 ℃, speed is 10-12m/min, be 155-165 ℃ along scalding the temperature of cutting, speed is 10-12m/min, and the speed of back side ball woll cut velvet is 10-20m/min, it is 145-155 ℃ that back side cut velvet scalds the temperature of cutting, and speed is 10-20m/min.
As preferably, described production technology also comprises step h) stamp, step I) drying, step j) steaming and color fixing, step k) washing.
As preferably, the stamp step is grey cloth to be put into printing machine carry out stamp, and the magnetic force of printing machine adopts 7-10kg, and the magnetic vehicle speed is 5-15m/min, and the half tone order is counted the 45-55 order, and scraping number of times is 2-4 time; The drying step is that the printed cloth after stamp is put into osmotic engine, and osmotic pressure is 5-10kg, then at 130-150 ℃ of temperature, printed cloth is dried; The steaming and color fixing step is the printed cloth after drying to be put into steaming cooker carry out the steaming and color fixing processing, and evaporating temperature is 120-140 ℃, and the time of evaporating is 12-20min; Wherein, the stamp step is to start after the soft treatment step.
As preferably, grey cloth after steaming and color fixing is completed is washed, washing process flow process: Rinsing Area → Rinsing Area → Rinsing Area → high temperature soap washing tank → Rinsing Area → Rinsing Area → Rinsing Area → Rinsing Area → softener groove, the temperature of high temperature soap washing tank is 80-90 ℃, in the softener groove, each components based on weight percentage is respectively: softener 2-3%, smooth agent 0.2-0.5%, antistatic additive 0.1-0.3%, surplus is water.
Gentle wire protein fiber Rachael blanket made can be the woollen blanket of plain color, can be also the woollen blanket of stamp.The plain color woollen blanket is direct dyeing after bleaching, and is then dry; The woollen blanket of stamp is to carry out the stamp step after bleaching, and drying and steaming and color fixing are processed, and then carry out water-washing step, and is then dry.
Gentle wire protein fiber Rachael blanket made can be made the individual layer woollen blanket simultaneously, also can make duplex felt.
The invention has the beneficial effects as follows, the present invention is according to the characteristic separately of gentle wire protein fiber, acrylic fiber, optimize spinning process, weave, prefinishing, stamp (dyeing) and rear finishing technique, produce and meet the consumer and pursue the functional woollen blanket of the new demand such as comfortable, healthy.The gentle wire protein fiber Rachael blanket made that the present invention produces is beautiful, soft exquisiteness bright in colour not only, and moth-proof and mould-proof, have the health cares such as far infrared transmission, anion simultaneously.
The specific embodiment
Below in conjunction with specific embodiment, the present invention will be further explained:
Chelated dispersants COG, stabilizing agent OS is available from Hansi Chemical Article Co., Ltd., Changzhou; REACTIVE DYES is available from Jiangsu Shenxin Dyeing Material Chemical Co., Ltd; Hydrogen peroxide, soap powder, soda ash, acetic acid, ammonium sulfate, dark reductant, middle chromatic rendition agent, reductant are commercially available; The infiltration refining agent is available from the Xin Lida of Suzhou City chemistry Science and Technology Ltd., trade mark LDH; Tetraacetyl ethylene diamine is available from ZheJiang JinKe Chemical Engineering Co., Ltd; Silicone softening agent is available from Shishi City, Fujian green space Chemical trade Co., Ltd; Smooth agent is available from auspicious organosilicon Co., Ltd of Jiaxing section, trade mark 303-30/80.
Embodiment 1
The manufacture order laminin look wire protein fiber Rachael blanket made that softens.
A kind of production technology of gentle wire protein fiber Rachael blanket made, described production technology comprises the following steps:
A) warping, braiding: with specification, be that 100～200D/36F FDY polyester drawn yarns is as inlaid thread filling warping, warped length 10000m, speed of beaming 400m/min, warping radical 420 * 7, the wire protein fiber that will soften, cotton, wool, acrylic fibers, Modal fibre, day silk, chitin, viscose glue are mixed into plush yarn and inlaid thread filling as raw material and (are woven into the wire protein fiber grey cloth that softens on model 18 pins/25.4mm) at E2291A type Raschel looms; Wherein, in plush yarn each component and content in Table 1; Braiding speed is 400r/min; During braiding, L on Raschel looms
3The wool yarn sley bar adopts plush yarn, L
1With L
5Sley bar adopts inlaid thread filling inlaid thread, L
2With L
4Sley bar adopts the chaining of inlaid thread filling, L
3The wool yarn sley bar adopts one every a sky, through flat sennit, to knit, and spaces for 9mm;
B) bleaching, typing: the grey cloth that step a) is obtained drops into the bleaching liquid bleaching, is incubated 60min at 95 ℃ of temperature, and the bath raio of grey cloth and bleaching liquid is 1:20, and in bleaching liquid, each component and content are in Table 2; Grey cloth after bleaching is finalized the design, and typing speed is 10m/min, 200 ℃ of temperature;
C) dyeing: with the piece dyeing finishing that step b) obtains, dyeing temperature is 55 ℃, and dyeing time is 15min; Wherein, the dyestuff of dyeing use is REACTIVE DYES,, to the chelated dispersants COG that adds 1g/L in REACTIVE DYES, adds vinegar acid for adjusting pH to 4.5, and the bath raio of grey cloth and dyestuff is 1:15;
D) soap: the dyed gray that step c) obtains is soaped, and in the liquid of soaping of the use of soaping, the content of soap powder is 2g/L, soda ash 1g/L, and grey cloth is 1:18 with the bath raio of the liquid of soaping, and the temperature of soaping is 85 ℃, and time 35min soaps;
E) soft treatment: the grey cloth that step d) is obtained immerses in soft washing lotion and carries out soft treatment, 40 ℃ of temperature, and time 10min, the bath raio of grey cloth and soft washing lotion is 1:18; Comprise silicone softening agent and smooth agent in soft washing lotion, silicone softening agent accounts for 2% of soft washing lotion gross weight, and smooth agent accounts for 0.2% of soft washing lotion gross weight;
F) oven dry: the grey cloth that step e) obtains is sent into dryer, and temperature is 120 ℃, and advancing cloth speed is 10m/min, obtains gentle wire protein fiber Rachael blanket made;
G) post processing: the gentle wire protein fiber Rachael blanket made that step f) is obtained carry out along bristle, contrary scald light, contrary scald cut, along backwash, contrary fluffing 2 times, along scalding light, along scalding, cutting 2 times, back side ball woll cut velvet and scald and cut processing with back side cut velvet, then carry out cutting, location, bound edge, the locking angle, check, packing and put in storage; Wherein, the speed of suitable bristle is 3m/min, and contrary temperature of scalding light is 160 ℃, speed is 10m/min, and contrary boiling hot temperature of cutting is 155 ℃, and speed is 10m/min, speed along backwash is 3m/min, and the speed of contrary fluffing is 10m/min, along the temperature of scalding light, is 160 ℃, speed is 10m/min, be 155 ℃ along scalding the temperature of cutting, speed is 10m/min, and the speed of back side ball woll cut velvet is 10m/min, it is 145 ℃ that back side cut velvet scalds the temperature of cutting, and speed is 10m/min.
Embodiment 2
Produce the gentle wire protein fiber Rachael blanket made of double-deck stamp
A kind of production technology of gentle wire protein fiber Rachael blanket made, described production technology comprises the following steps:
A) warping, braiding: with specification, be that 100～200D/48F FDY polyester drawn yarns is as inlaid thread filling warping, warped length 12000m, speed of beaming 460m/min, warping radical 420 * 7, the wire protein fiber that will soften, cotton, wool, acrylic fibers, Modal fibre, day silk, chitin, viscose glue are mixed into plush yarn and inlaid thread filling E2291A type Raschel looms as raw material and (are woven into grey cloth on model 18 pins/25.4mm); Wherein, in plush yarn each component and content in Table 1; Braiding speed is 460r/min; During braiding, L on Raschel looms
3The wool yarn sley bar adopts plush yarn, L
1With L
5Sley bar adopts inlaid thread filling inlaid thread, L
2With L
4Sley bar adopts the chaining of inlaid thread filling, L
3The wool yarn sley bar adopts one every a sky, through flat sennit, to knit, and spaces for 15mm;
B) bleaching, typing: the grey cloth that step a) is obtained drops into the bleaching liquid bleaching, is incubated 80min at 98 ℃ of temperature, and the bath raio of grey cloth and bleaching liquid is 1:25, and each component of bleaching liquid and content are in Table 2; Grey cloth after bleaching is finalized the design, and typing speed is 15m/min, 210 ℃ of temperature;
C) dyeing: with the piece dyeing finishing that step b) obtains, dyeing temperature is 60 ℃, and dyeing time is 20min; Wherein, the dyestuff of dyeing use is REACTIVE DYES, adds chelated dispersants in REACTIVE DYES, and the content of chelated dispersants is 1.2g/L, regulates pH to 5, and the bath raio of grey cloth and dyestuff is 1:20;
D) soap: the dyed gray that step c) obtains is soaped, and in the liquid of soaping of the use of soaping, the content of soap powder is 3g/L, soda ash 2g/L, and grey cloth is 1:19 with the bath raio of the liquid of soaping, and the temperature of soaping is 90 ℃, and time 30min soaps;
E) soft treatment: the grey cloth that step d) is obtained immerses in soft washing lotion and carries out soft treatment, temperature 45 C, and time 15min, the bath raio of grey cloth and soft washing lotion is 1:19; Comprise silicone softening agent and smooth agent in soft washing lotion, silicone softening agent accounts for 3% of soft washing lotion gross weight, and smooth agent accounts for 0.4% of soft washing lotion gross weight;
H) stamp: the grey cloth that step e) is obtained is put into printing machine and is carried out stamp, and the magnetic force of printing machine adopts 7kg, and the magnetic vehicle speed is 5m/min, several 45 orders of half tone order, and scraping number of times is 2 times, obtains printed cloth;
I) drying, steaming and color fixing: with step h) printed cloth that obtains puts into osmotic engine, and osmotic pressure is 7kg, then at 140 ℃ of temperature, printed cloth is dried; Printed cloth after drying is put into steaming cooker carry out the steaming and color fixing processing, evaporating temperature is 120 ℃, and the time of evaporating is 12min;
J) printed cloth that washing: with step I) obtains is washed, washing process flow process: Rinsing Area → Rinsing Area → Rinsing Area → high temperature soap washing tank → Rinsing Area → Rinsing Area → Rinsing Area → Rinsing Area → softener groove, the temperature of high temperature soap washing tank is 80 ℃, first add the phosphoric acid of 1kg in the high temperature soap washing tank, regulating pH is 4, then add reductant 5kg, adding content after grey cloth immerses high temperature soap washing tank 50s is 2% dark reductant 5kg, immerse after 100s that to add content be 3% middle chromatic rendition agent 5kg, after adding 150s, add reductant 5kg; In the softener groove, softener 2%, smooth agent 0.2%, and antistatic additive 0.1%, surplus is water;
K) grey cloth that oven dry: with step j) obtains is sent into dryer, and temperature is 125 ℃, and advancing cloth speed is 15m/min, obtains gentle wire protein fiber Rachael blanket made;
G) the gentle wire protein fiber Rachael blanket made that post processing: with step k) obtains carries out along bristle, against boiling hot light, against scalding, cuts, along backwash, suitable boiling hot light, suitable scalding, cuts 2 times, then carries out cutting, location, bound edge, the locking angle, check, packing warehouse-in; Wherein, speed along bristle is 3.0m/min, and contrary temperature of scalding light is 165 ℃, and speed is 11m/min, contrary boiling hot temperature of cutting is 160 ℃, speed is 11m/min, and the speed of suitable backwash is 3.0m/min, along the temperature of scalding light, is 165 ℃, speed is 11m/min, be 160 ℃ along scalding the temperature of cutting, speed is 11m/min, along scalding the temperature of cutting, is 160 ℃/11m/min.
Embodiment 3
Produce the gentle wire protein fiber Rachael blanket made of double-deck plain color.
A kind of production technology of gentle wire protein fiber Rachael blanket made, described production technology comprises the following steps:
A) warping, braiding: with specification, be that 100～200D/96F FDY polyester drawn yarns is as inlaid thread filling warping, warped length 11000m, speed of beaming 600m/min, warping radical 420 * 7, the wire protein fiber that will soften, cotton, wool, acrylic fibers, Modal fibre, day silk, chitin, viscose glue are mixed into plush yarn and inlaid thread filling E2291A type Raschel looms as raw material and (are woven into grey cloth on model 18 pins/25.4mm); Wherein, in plush yarn each component and content in Table 1; Braiding speed is 550r/min; During braiding, L on Raschel looms
3The wool yarn sley bar adopts plush yarn, L
1With L
5Sley bar adopts inlaid thread filling inlaid thread, L
2With L
4Sley bar adopts the chaining of inlaid thread filling, L
3The wool yarn sley bar adopts one every a sky, through flat sennit, to knit, and spaces for 28mm;
B) bleaching, typing: the grey cloth that step a) is obtained drops into the bleaching liquid bleaching, is incubated 90min at 100 ℃ of temperature, and the bath raio of grey cloth and bleaching liquid is 1:30, and each component of bleaching liquid and content are in Table 2; Grey cloth after bleaching is finalized the design, and typing speed is 20m/min, 220 ℃ of temperature;
C) dyeing: with the piece dyeing finishing that step b) obtains, dyeing temperature is 65 ℃, and dyeing time is 30min; Wherein, the dyestuff of dyeing use is REACTIVE DYES,, to the chelated dispersants COG that adds 1.5g/L in REACTIVE DYES, adds ammonium sulfate and regulates pH to 5.5, and the bath raio of grey cloth and dyestuff is 1:25;
D) soap: the dyed gray that step c) obtains is soaped, and in the liquid of soaping, the content of soap powder is 4g/L, soda ash 3g/L, and grey cloth is 1:20 with the bath raio of the liquid of soaping, and the temperature of soaping is 95 ℃, and time 25min soaps;
E) soft treatment: the grey cloth that step d) is obtained immerses in soft washing lotion and carries out soft treatment, temperature 50 C, and time 20min, the bath raio of grey cloth and soft washing lotion is 1:20; Comprise silicone softening agent and smooth agent in soft washing lotion, silicone softening agent accounts for 4% of soft washing lotion gross weight, and smooth agent accounts for 0.5% of soft washing lotion gross weight;
F) oven dry: the grey cloth that step e) obtains is sent into dryer, and temperature is 130 ℃, and advancing cloth speed is 20m/min, obtains gentle wire protein fiber Rachael blanket made;
G) post processing: the gentle wire protein fiber Rachael blanket made that step f) is obtained carries out along bristle, against boiling hot light, against scalding, cuts, along backwash, suitable boiling hot light, suitable scalding, cuts 2 times, then carries out cutting, location, bound edge, the locking angle, check, packing warehouse-in; Wherein, speed along bristle is 3.0m/min, and contrary temperature of scalding light is 165 ℃, and speed is 11m/min, contrary boiling hot temperature of cutting is 160 ℃, speed is 11m/min, and the speed of suitable backwash is 3.0m/min, along the temperature of scalding light, is 165 ℃, speed is 11m/min, be 160 ℃ along scalding the temperature of cutting, speed is 11m/min, along scalding the temperature of cutting, is 160 ℃/11m/min.
Table 1, each component of plush yarn and content
Table 2, each component of bleaching liquid and content
Comparative Examples 1, the La Sheer acrylic fibre blanket that prior art is produced.
Comparative Examples 1, the La Sheer acrylic fibre blanket that prior art is produced.
Comparative Examples 2, the model Rachael blanket made that prior art is produced.
The Performance Ratio of the woollen blanket of table 2, gentle wire protein fiber Rachael blanket made of the present invention and Comparative Examples
As can be seen from Table 3, gentle wire protein fiber Rachael blanket made of the present invention has better feel and gas permeability than existing La Sheer acrylic fibre blanket and model Rachael blanket made.
Table 4, gentle wire protein fiber Rachael blanket made amino acid content of the present invention
As can be seen from Table 4, gentle wire protein fiber Rachael blanket made of the present invention contains the several amino acids of needed by human body, to human body skin, has affine and health-care function.
After tested, gentle wire protein fiber Rachael blanket made is 0.86 to emissivity, because human body is also that infrared emission is carried, launch 5.6-15 μ m far infrared and account for 50% of whole human body gross energy, therefore gentle wire protein fiber Rachael blanket made of the present invention to human body is and is useful, human body 70-80% is comprised of hydrone, under resonant interaction, has at first activated the vibration level of hydrone.Gentle wire protein fiber Rachael blanket made of the present invention can activate the activity of large biological molecule, promotes and improve blood circulation, strengthens metabolism, improves immune function of human body, has anti-inflammatory, detumescence, analgesic effect.
Specific embodiment described in the present invention is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (10)
1. the production technology of a gentle wire protein fiber Rachael blanket made, is characterized in that, described production technology comprises the following steps:
A) warping, braiding: with polyester drawn yarns as inlaid thread filling warping, warped length 10000-12000m, speed of beaming 400-600m/min, be woven into grey cloth with gentle wire protein fiber, cotton, wool, acrylic fibers, Modal fibre, day silk, chitin, viscose glue as the plush yarn of mixed raw material one-tenth and the inlaid thread filling after warping on Raschel looms; Braiding speed is 400-550r/min; Wherein, in plush yarn, each raw materials by weight meter is respectively gentle wire protein fiber 40-70%, cotton 10-12%, wool 10-15%, acrylic fibers 5-15%, Modal fibre 2-3%, day silk 1-4%, chitin 1-4%, viscose glue 1-4%;
B) bleaching, typing: the grey cloth that step a) is obtained drops into the bleaching liquid bleaching, is incubated 60-90min under temperature 95-100 ℃, and the bath raio of grey cloth and bleaching liquid is 1:20-30; Grey cloth after bleaching is finalized the design, and typing speed is 10-20m/min, temperature 200-220 ℃;
C) dyeing: with the piece dyeing finishing that step b) obtains, dyeing temperature is 55-65 ℃, and dyeing time is 15-30min; Wherein, the dyestuff of dyeing use is REACTIVE DYES, adds chelated dispersants in REACTIVE DYES, and the content of chelated dispersants is 1-1.5g/L, regulates pH to 4.5-5.5, and the bath raio of grey cloth and dyestuff is 1:15-25;
D) soap: the dyed gray that step c) obtains is soaped, and in the liquid of soaping of the use of soaping, the content of soap powder is 2-4g/L, soda ash 1-3g/L, and grey cloth is 1:18-20 with the bath raio of the liquid of soaping, and the temperature of soaping is 85-95 ℃, and time 25-35min soaps;
E) soft treatment: the grey cloth that step d) is obtained immerses in soft washing lotion and carries out soft treatment, temperature 40-50 ℃, and time 10-20min, the bath raio of grey cloth and soft washing lotion is 1:18-20;
F) oven dry: the grey cloth that step e) obtains is sent into dryer, and bake out temperature is 120-130 ℃, and advancing cloth speed is 10-20m/min, obtains gentle wire protein fiber Rachael blanket made;
G) post processing: the gentle wire protein fiber Rachael blanket made that step f) is obtained carry out along bristle, contrary scald light, contrary scald cut, along backwash, contrary fluffing 2-3 time, along scalding light, along scalding, cutting 2-3 time, back side ball woll cut velvet and back side cut velvet is boiling hot cuts processing, then carry out cutting, location, bound edge, the locking angle, check, packing and put in storage.
2. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 1, is characterized in that, while weaving in step a), and L on Raschel looms
3The wool yarn sley bar adopts plush yarn, L
1With L
5Sley bar adopts inlaid thread filling inlaid thread, L
2With L
4Sley bar adopts the chaining of inlaid thread filling, L
3The wool yarn sley bar adopts one every a sky, through flat sennit, to knit, and spaces for 9-28mm.
3. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 1, it is characterized in that, in step a), the specification of polyester drawn yarns is 100～200D/36F FDY polyester drawn yarns, 100～200D/48F FDY polyester drawn yarns or 100～200D/96F FDY.
4. the production technology of according to claim 1 and 2 or 3 described a kind of gentle wire protein fiber Rachael blanket mades, it is characterized in that, the formula of step b) bleaching liquid is as follows: hydrogen peroxide 8-20g/L, NaOH 2-4 g/L, tetraacetyl ethylene diamine 10-25 g/L, infiltration refining agent 0.5-1.5 g/L, stabilizing agent 0.5-1.5 g/L and chelated dispersants 0.5-1.5 g/L.
5. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 4, is characterized in that, the method for regulating pH in step c) is to add acetic acid or ammonium sulfate buffer solution.
6. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 5, it is characterized in that, comprise silicone softening agent and smooth agent in step e) in soft washing lotion, silicone softening agent accounts for the 2-4% of soft washing lotion gross weight, and smooth agent accounts for the 0.2-0.5% of soft washing lotion gross weight.
7. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 1, it is characterized in that, step g) is 3-5m/min along the speed of bristle, contrary temperature of scalding light is 160-170 ℃, speed is 10-12m/min, contrary boiling hot temperature of cutting is 155-165 ℃, speed is 10-12m/min, speed along backwash is 3-5m/min, the speed of contrary fluffing is 10-20m/min, be 160-170 ℃ along the temperature of scalding light, speed is 10-12m/min, be 155-165 ℃ along scalding the temperature of cutting, speed is 10-12m/min, the speed of back side ball woll cut velvet is 10-20m/min, it is 145-155 ℃ that back side cut velvet scalds the temperature of cutting, speed is 10-20m/min.
8. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 1, is characterized in that, described production technology also comprises step h) stamp, step I) drying, step j) steaming and color fixing, step k) washing.
9. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 8, it is characterized in that, the stamp step is grey cloth to be put into printing machine carry out stamp, the magnetic force of printing machine adopts 7-10kg, the magnetic vehicle speed is 5-15m/min, the half tone order is counted the 45-55 order, and scraping number of times is 2-4 time; The drying step is that the printed cloth after stamp is put into osmotic engine, and osmotic pressure is 5-10kg, then at 130-150 ℃ of temperature, printed cloth is dried; The steaming and color fixing step is the printed cloth after drying to be put into steaming cooker carry out the steaming and color fixing processing, and evaporating temperature is 120-140 ℃, and the time of evaporating is 12-20min; Wherein, the stamp step is to start after the soft treatment step.
10. the production technology of a kind of gentle wire protein fiber Rachael blanket made according to claim 9, it is characterized in that, grey cloth after steaming and color fixing is completed is washed, washing process flow process: Rinsing Area → Rinsing Area → Rinsing Area → high temperature soap washing tank → Rinsing Area → Rinsing Area → Rinsing Area → Rinsing Area → softener groove, the temperature of high temperature soap washing tank is 80-90 ℃, in the softener groove, each components based on weight percentage is respectively: softener 2-3%, smooth agent 0.2-0.5%, antistatic additive 0.1-0.3%, surplus is water.
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| CN2012102968959A CN102912552B (en) | 2012-08-21 | 2012-08-21 | Production technology of flexible silk azelon laschel blanket |
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| CN2012102968959A CN102912552B (en) | 2012-08-21 | 2012-08-21 | Production technology of flexible silk azelon laschel blanket |
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