CN102218951A - Low energy consumption printing method for continuously performing aging color fixation on terylene fabric at low temperature - Google Patents
Low energy consumption printing method for continuously performing aging color fixation on terylene fabric at low temperature Download PDFInfo
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- CN102218951A CN102218951A CN 201110089793 CN201110089793A CN102218951A CN 102218951 A CN102218951 A CN 102218951A CN 201110089793 CN201110089793 CN 201110089793 CN 201110089793 A CN201110089793 A CN 201110089793A CN 102218951 A CN102218951 A CN 102218951A
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- low temperature
- energy consumption
- printing method
- dacron
- low energy
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Abstract
The invention discloses a low energy consumption printing method for continuously performing aging color fixation on a terylene fabric at low temperature. The method comprises the process steps of printing, aging, reduction clearing and shaping drying, wherein in the process step of the printing, an environment-friendly low-temperature dyeing carrier is added, and the added amount is 0.5 to 5 percent of the weight of a color paste; and in the process step of the aging, a low-temperature and normal-pressure aging condition is adopted to perform the aging, the temperature is between 100 and 150 DEG C, and the time is 6 to 15 minutes. The low energy consumption printing method effectively overcomes the defect of high-temperature aging required by the conventional disperse dye printing process applied to terylene fabric printing, and a low energy consumption printing process is provided.
Description
Technical field
The present invention relates to a kind of printing method of low energy consumption dacron continuous low temperature steaming and color fixing.
Background technology
Polyster fibre is a most important kind in the synthetic fibers, and its research starts from the thirties in 20th century.Nineteen fifty-three was realized suitability for industrialized production in succession in the U.S. in Britain in 1949.It is the later a kind of fiber of development in the synthetic fibers, but development is very fast, has become a kind of output maximum in the chemical fibre worldwide.Because Structure of PET Fiber is tight, the degree of crystallinity height, fiber surface is smooth, and to reflection of light rate height, manufactured goods are celebrated and have good advantageous characteristic such as wash and wear with well-pressed, and therefore, fabrics of polyester is favored by the consumer deeply.
Along with people pursue clothes personalization, variation and functionalization, the application of multi-component fibre compound fabric is more extensive in recent years, has all become the focus of current people's research as wool, silk, the long and slender dimension of vinegar etc. and polyster fibre blending or interweave etc.Along with constantly carrying out of science and technology, the own incompatibility development of times of the dyeing and finishing technique requirement that dacron is traditional.And, causing the energy supply price more and more higher because the excessive development and use of the energy cause lack of energy, traditional dacron dyeing and printing technology is subjected to great challenge.
At present, print works generally adopt the high-temperature pressure steam method that disperse dyes are carried out vapour steaming colour fixing, and it is 170~185 ℃ that the high-temperature pressure steam method adopts temperature, need under this temperature to consume sizable energy consumption, reduce the difficult point that required energy consumption just becomes printing technology for this reason.
Summary of the invention
The object of the present invention is to provide a kind of printing method of low energy consumption dacron continuous low temperature steaming and color fixing.The present invention efficiently solves existing disperse dyes printing technology and is applied to the required high temperature of dacron stamp and evaporates this deficiency, and a kind of printing technology of low energy consumption is provided.
In order to reach above-mentioned purpose, solution of the present invention is:
A kind of printing method of low energy consumption dacron continuous low temperature steaming and color fixing comprises stamp, evaporates, reduction cleaning, shaping and drying operation, adds a kind of environment-friendly type low temperature dyeing carrier in the described revenue stamp process, and addition is 0.5%~5% of a mill base weight; Evaporate and adopt the condition of evaporating of low temperature, normal pressure to evaporate in the operation, temperature is 100~150 ℃, time 6~15min.
Described environment-friendly type low temperature dyeing carrier adopts low temperature dyeing carrier LTD.(purchase pause in last Haikang Fine Chemical Co., Ltd)
Described low temperature dyeing carrier LTD directly adds in the mill base of revenue stamp process.
Described low temperature dyeing carrier LTD content is preferably 2%.
The described operation of evaporating adopts the continuous steaming of low temperature steam box, and preferably evaporating temperature is 120 ℃, evaporates time 10min.
Described reduction cleaning solution comprises following component: sodium dithionite 0.8~2g/L, sodium hydroxide solution 3~6mL/L, non-ionic surface active agent 1 g/L.
Described sodium hydroxide solution employing mass percent concentration is 30% sodium hydroxide solution.
Described non-ionic surface active agent adopts penetrant m-170.(purchasing) in Hangzhou Meigao Huayi Chemical Industry Co., Ltd.
Described reduction cleaning process temperature is 50~70 ℃, and the processing time is 10~15min.
Described shaping and drying operation adopts the typing of high temperature expanding, and temperature is 120~150 ℃, and the processing time is 30~60s.
Beneficial effect of the present invention is: the present invention adds environment-friendly type low temperature dyeing carrier LTD in revenue stamp process, both can promote the dacron expanded level, can strengthen the disperse dyes unimoleculeization again, can finish on the fixation at a lower temperature and dye.Therefore the high-temperature pressure method of evaporating in the comparable existing technology of temperature is low, can effectively reduce the deficiency of high energy consumption in the technical process.In sum; The present invention can effectively fall existing disperse dyes printing technology and be applied to dacron and evaporate temperature, thereby reaches energy-saving and cost-reducing effect.
The specific embodiment
Embodiment 1
The printing method of the twill peach face fabric continuous low temperature steaming and color fixing of a kind of 230T of present embodiment, comprise stamp, evaporate, reduction cleaning, shaping and drying operation, add a kind of low temperature dyeing carrier LTD(in the described revenue stamp process and purchase the Fine Chemical Co., Ltd of pausing in last Haikang); Directly add in the mill base of revenue stamp process, addition is 2% of a mill base weight; With the mill base oven dry, then fabric has been put into end rapid steamer and carried out end steam box continuous steaming operation after stamp finishes, adopted the condition of evaporating of low temperature, normal pressure to evaporate, temperature is 150 ℃, time 8min.Evaporate finish after, in reduction cleaning liquid, wash 15min, the reduction cleaning liquid temp is 60 ℃.Reduction cleaning liquid consists of: the mass percent concentration of 1.5g/L sodium dithionite, 4mL/L is 30% sodium hydroxide solution, the non-ionic surface active agent (detergent) (purchasing in Hangzhou Meigao Huayi Chemical Industry Co., Ltd) of 1g/L penetrant m-170.And then clear water is washed.Last 140 ℃ of following shaping and dryings, processing time 40s finishes whole operation.Present embodiment adds environment-friendly type low temperature dyeing carrier LTD in revenue stamp process, both can promote the dacron expanded level, can strengthen the disperse dyes unimoleculeization again, can finish on the fixation at a lower temperature and dye.Therefore the high-temperature pressure method of evaporating in the comparable existing technology of temperature is low, can effectively reduce the deficiency of high energy consumption in the technical process.Can effectively fall existing disperse dyes printing technology and be applied to dacron and evaporate temperature, thereby reach energy-saving and cost-reducing effect.
Embodiment 2
The printing method of the twill peach face fabric continuous low temperature steaming and color fixing of a kind of 230T of present embodiment, comprise stamp, evaporate, reduction cleaning, shaping and drying operation, add a kind of low temperature dyeing carrier LTD(in the described revenue stamp process and purchase the Fine Chemical Co., Ltd of pausing in last Haikang); Directly add in the mill base of revenue stamp process, addition is 4% of a mill base weight; With the mill base oven dry, then fabric has been put into end rapid steamer and carried out end steam box continuous steaming operation after stamp finishes, adopted the condition of evaporating of low temperature, normal pressure to evaporate, temperature is 140 ℃, time 10min.Evaporate finish after, in reduction cleaning liquid, wash 15min, the reduction cleaning liquid temp is 60 ℃.Reduction cleaning liquid consists of: the mass percent concentration of 1.5g/L sodium dithionite, 4mL/L is 30% sodium hydroxide solution, the non-ionic surface active agent (detergent) (purchasing in Hangzhou Meigao Huayi Chemical Industry Co., Ltd) of 1g/L penetrant m-170.And then clear water is washed.Last 140 ℃ of following shaping and dryings, processing time 40s finishes whole operation.Present embodiment adds environment-friendly type low temperature dyeing carrier LTD in revenue stamp process, both can promote the dacron expanded level, can strengthen the disperse dyes unimoleculeization again, can finish on the fixation at a lower temperature and dye.Therefore the high-temperature pressure method of evaporating in the comparable existing technology of temperature is low, can effectively reduce the deficiency of high energy consumption in the technical process.Can effectively fall existing disperse dyes printing technology and be applied to dacron and evaporate temperature, thereby reach energy-saving and cost-reducing effect.
Embodiment 3
The printing method of the elastic force look fourth fabric continuous low temperature steaming and color fixing of a kind of 50*75 of present embodiment, comprise stamp, evaporate, reduction cleaning, shaping and drying operation, add a kind of low temperature dyeing carrier LTD(in the described revenue stamp process and purchase the Fine Chemical Co., Ltd of pausing in last Haikang); Directly add in the mill base of revenue stamp process, addition is 1.5% of a mill base weight; With the mill base oven dry, then fabric has been put into end rapid steamer and carried out end steam box continuous steaming operation after stamp finishes, adopted the condition of evaporating of low temperature, normal pressure to evaporate, temperature is 100 ℃, time 15min.Evaporate finish after, in reduction cleaning liquid, wash 10min, the reduction cleaning liquid temp is 50 ℃.Reduction cleaning liquid consists of: the mass percent concentration of 0.8g/L sodium dithionite, 3mL/L is 30% sodium hydroxide solution, the non-ionic surface active agent (detergent) (purchasing in Hangzhou Meigao Huayi Chemical Industry Co., Ltd) of 1g/L penetrant m-170.And then clear water is washed.Last 120 ℃ of following shaping and dryings, processing time 60s finishes whole operation.Present embodiment adds environment-friendly type low temperature dyeing carrier LTD in revenue stamp process, both can promote the dacron expanded level, can strengthen the disperse dyes unimoleculeization again, can finish on the fixation at a lower temperature and dye.Therefore the high-temperature pressure method of evaporating in the comparable existing technology of temperature is low, can effectively reduce the deficiency of high energy consumption in the technical process.Can effectively fall existing disperse dyes printing technology and be applied to dacron and evaporate temperature, thereby reach energy-saving and cost-reducing effect.
Claims (10)
1. the printing method of a low energy consumption dacron continuous low temperature steaming and color fixing, comprise stamp, evaporate, reduction cleaning, shaping and drying operation, it is characterized in that: add a kind of environment-friendly type low temperature dyeing carrier in the described revenue stamp process, addition is 0.5%~5% of a mill base weight; Evaporate and adopt the condition of evaporating of low temperature, normal pressure to evaporate in the operation, temperature is 100~150 ℃, time 6~15min.
2. the printing method of a kind of low energy consumption dacron continuous low temperature steaming and color fixing as claimed in claim 1 is characterized in that: described environment-friendly type low temperature dyeing carrier adopts low temperature dyeing carrier LTD.
3. as the printing method of a kind of low energy consumption dacron continuous low temperature steaming and color fixing according to claim 2, it is characterized in that: described low temperature dyeing carrier LTD directly adds in the mill base of revenue stamp process.
4. as the printing method of a kind of low energy consumption dacron continuous low temperature steaming and color fixing according to claim 3, it is characterized in that: described low temperature dyeing carrier LTD content is 2%.
5. as the printing method of a kind of low energy consumption dacron continuous low temperature steaming and color fixing according to claim 1, it is characterized in that: the described operation of evaporating adopts low steam box continuous steaming, and evaporating temperature is 120 ℃, evaporates time 10min.
6. the printing method of a kind of low energy consumption dacron continuous low temperature steaming and color fixing as claimed in claim 1, it is characterized in that described reduction cleaning solution comprises following component: sodium dithionite 0.8~2g/L, sodium hydroxide solution 3~6mL/L, non-ionic surface active agent 1 g/L.
7. the printing method of a kind of low energy consumption dacron continuous low temperature steaming and color fixing as claimed in claim 6 is characterized in that: described sodium hydroxide solution employing mass concentration is 30% sodium hydroxide solution.
8. the printing method of a kind of low energy consumption dacron continuous low temperature steaming and color fixing as claimed in claim 6 is characterized in that: described non-ionic surface active agent adopts penetrant m-170.
9. the printing method of a kind of low energy consumption dacron continuous low temperature steaming and color fixing as claimed in claim 6 is characterized in that: described reduction cleaning process temperature is 50~70 ℃, and the processing time is 10~15min.
10. the printing method of a kind of low energy consumption dacron continuous low temperature steaming and color fixing as claimed in claim 1 is characterized in that: described shaping and drying operation adopts the typing of high temperature expanding, and temperature is 120~150 ℃, and the processing time is 30~60s.
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CN 201110089793 CN102218951A (en) | 2011-04-12 | 2011-04-12 | Low energy consumption printing method for continuously performing aging color fixation on terylene fabric at low temperature |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103103821A (en) * | 2012-12-14 | 2013-05-15 | 常熟市琴达针织印染有限公司 | Printing process of polyester fabric |
CN103726363A (en) * | 2013-12-04 | 2014-04-16 | 常熟市福亿印花炼染有限公司 | Printing technology for terylene fabric |
CN107227630A (en) * | 2017-05-11 | 2017-10-03 | 江苏银桥纺织科技有限公司 | A kind of printing technology of dacron |
CN112323241A (en) * | 2020-10-29 | 2021-02-05 | 常熟市奇恒织造有限公司 | Coral velvet printed cloth and preparation process thereof |
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CN1834336A (en) * | 2005-03-15 | 2006-09-20 | 朱樑 | Low temp fast dyeing method of polyester fibre |
CN1944738A (en) * | 2006-10-29 | 2007-04-11 | 常熟市锦绣经纬编有限公司 | Process for processing polyester fibre blanket |
CN101328687A (en) * | 2008-07-25 | 2008-12-24 | 浙江理工大学 | Environment-friendly type terylene low temperature dyeing assistant with alkyl phthalic imide as vector and preparation thereof |
CN101446047A (en) * | 2008-09-08 | 2009-06-03 | 浙江理工大学 | Polyester fiber disperse dye low-temperature coloring accelerant BENTE and technique |
CN101413218A (en) * | 2008-11-18 | 2009-04-22 | 东华大学 | Method for preparing terylene environment protection type dye carrier |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103103821A (en) * | 2012-12-14 | 2013-05-15 | 常熟市琴达针织印染有限公司 | Printing process of polyester fabric |
CN103726363A (en) * | 2013-12-04 | 2014-04-16 | 常熟市福亿印花炼染有限公司 | Printing technology for terylene fabric |
CN107227630A (en) * | 2017-05-11 | 2017-10-03 | 江苏银桥纺织科技有限公司 | A kind of printing technology of dacron |
CN112323241A (en) * | 2020-10-29 | 2021-02-05 | 常熟市奇恒织造有限公司 | Coral velvet printed cloth and preparation process thereof |
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Application publication date: 20111019 |