Bulk light-emitting diode (LED) feeder
Technical field:
The present invention relates to the electronics technical field of processing equipment, refer in particular to a kind of bulk light-emitting diode (LED) feeder.
Background technology:
At present, in the process and assemble of LED product, normally LED element in bulk is carried out sequential organization with braider earlier, other process equipments such as the vertical inserter of LED component feeding that will finish band then carry out next step assembling or plug-in unit.Braider is to be power source with stepping motor in conjunction with cam structure and cylinder, with LED element in bulk by tape-feed, guide mechanism, pusher, charging tray, changement, feed mechanism, rotating disk connecting gear, test position, wear a kind of equipment that packaging mechanism and take-up mechanism realize automatic braid function; Because the cost of braider is higher, thereby makes the production process of LED product increase the intermediate link of LED element braid, the LED production cost of products that the processing of this intermediate link improves greatly.If the braid cost with every vertical component is that 2,000 ten thousand elements of 0.008~0.01 yuan, every the annual plug-in unit of vertical inserter calculate, the then annual expense that is used in the element braid is 16~200,000 RMB, has brought very big economic pressures for the producer of LED product.
Summary of the invention:
The technical problem to be solved in the present invention provides a kind of other process equipments such as vertical inserter that can directly LED element in bulk be supplied to and carries out next step the assembling or the LED supply in bulk of plug-in unit.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
Bulk light-emitting diode (LED) feeder, comprise workbench, vibrating disk, straight-line oscillation device and LED feed body, vibrating disk, straight-line oscillation device and LED feed body are arranged at workbench according to job order, and described LED feed body comprises the material folding pusher, is arranged at reshaping device, polarity detection adjusting mechanism, downslide guide rail mechanism and the feeding erect-position mechanism of material folding pusher below according to job order;
Described material folding pusher comprises the material folding body, be arranged at the slide track seat of workbench and be arranged at the pusher cylinder of workbench, and slide track seat is horizontally arranged with linear slide rail, and the material folding body is movably set in linear slide rail, and the material folding body is connected with the pusher cylinder;
Described material folding body is provided with the last material folding slide bar and the following material folding slide bar that can vertically move, one side of described material folding body is provided with rotatable material folding swivel plate, one end and the material folding swivel plate of last material folding slide bar and following material folding slide bar are inconsistent, the other end of last material folding slide bar and following material folding slide bar is respectively equipped with public material folding head and the female material folding head corresponding with public material folding head, and a public material folding head and female material folding opposed inside face all offers groove;
Described material folding body also is provided with and drives the material folding cylinder that the material folding swivel plate rotates.
Wherein, described material folding cylinder is provided with " Jiong " shape STATEMENT OF FEDERALLY SPONSORED, and the edge of described material folding swivel plate is provided with the driven disc of projection, movable " Jiong " shape STATEMENT OF FEDERALLY SPONSORED that embeds of driven disc.
Wherein, described middle part of going up material folding slide bar and following material folding slide bar offers spring groove, is provided with back-moving spring in the spring groove, and an end of back-moving spring and the inwall of spring groove are conflicted, and an end of back-moving spring is fixedlyed connected with the material folding body.
Wherein, described public material folding head and the female material folding head corresponding with public material folding head are formed material folding head group, and this material folding head group has five groups, is respectively the first material folding head group, the second material folding head group, the 3rd material folding head group, the 4th material folding head group and the 5th material folding head group;
Be provided with reshaping device under the described second material folding head group, this reshaping device comprises two shaping slide blocks can drawing close mutually and drives the shaping cylinder that the shaping slide block moves.
Wherein, described downslide guide rail mechanism is the curve downslide guide rail mechanism that is arranged at workbench, the upper surface of curve downslide guide rail mechanism offers the arc groove that there is vertical difference in height in two ends, the lower end of arc groove is outward extended with the vertical section groove, and the vertical section groove is vertical with the lower end of arc groove.
Wherein, described polarity detection adjusting mechanism comprises the first polarity testing agency, changement and the second polarity testing agency;
The first polarity testing agency, changement and the second polarity testing agency be arranged at respectively described the 3rd material folding head group, the 4th material folding head group and the 5th material folding head group under.
Wherein, the described first polarity testing agency comprises two detection slide blocks can drawing close mutually, and two bottoms of detecting slide blocks are connected with the bottom of two shaping slide blocks respectively;
The inboard, upper end of described detection slide block is provided with four detector probe, and four detector probe are divided into two groups, every group of two detector probe, and two detector probe of each group are provided with voltage difference.
Wherein, described changement comprises the bearing pedestal that is arranged at workbench, the rotatable gear that is arranged at the rotating shaft of bearing pedestal and is arranged at the rotating shaft lower end, and the upper end of rotating shaft is provided with commutation material folding head;
Described workbench is provided with the linear gear rack guide rail, and the linear gear rack guide rail is provided with the linear gear rack that is connected with described gears engaged, and the side of this linear gear rack is provided with and drives the reversing cylinder that linear gear rack is done back and forth movement.
Wherein, the upper end of described rotating shaft is " Jiong " shape that is handstand, and described commutation material folding head comprises that symmetry is articulated in the material folding part of rotating shaft upper end, and two material folding parts middle inside in opposite directions is provided with the intermeshing interlock gear teeth;
A described commutation material folding side is provided with " L " shape pull bar, and an end of " L " shape pull bar is connected with the detection slide block, and the other end of " L " shape pull bar and the lateral surface of a described material folding part are conflicted;
The lower end of two material folding parts is provided with the material folding spring, and the two ends of material folding spring are inboard inconsistent with two material folding parts respectively.
Wherein, the described second polarity testing agency comprises that can draw close mutually two second detect slide blocks, second side that detects slide block be provided with drive second detect that slide block moves abandon the waste material cylinder;
Described second inboard, upper end of detecting slide block is provided with four second detector probe, and four second detector probe are divided into two groups, every group of two second detector probe, and two second detector probe of each group are provided with voltage difference;
Described workbench offers slug hole, and this slug hole detects between the slide block at two second, and the slug hole below is provided with accumulator tank.
Wherein, described feeding erect-position mechanism comprises the feeding erect-position seat that is arranged at workbench, movablely is arranged at the erect-position slide block of feeding erect-position seat and drives the erect-position feeding cylinder that the erect-position slide block moves;
Described erect-position slide block is provided with " P " shape erect-position fork sheet and " L " shape erect-position push jack, and " L " shape erect-position push jack is positioned at the below of " P " shape erect-position fork sheet;
The side of described " P " shape erect-position fork sheet is provided with and colludes the material pawl, colludes the material pawl and is articulated in the erect-position slide block.
Beneficial effect of the present invention is:
Bulk light-emitting diode (LED) feeder, comprise workbench, vibrating disk, straight-line oscillation device and LED feed body, vibrating disk, straight-line oscillation device and LED feed body are arranged at workbench according to job order, and described LED feed body comprises the material folding pusher, is arranged at reshaping device, polarity detection adjusting mechanism, downslide guide rail mechanism and the feeding erect-position mechanism of material folding pusher below according to job order; Described material folding pusher comprises the material folding body, be arranged at the slide track seat of workbench and be arranged at the pusher cylinder of workbench, and slide track seat is horizontally arranged with linear slide rail, and the material folding body is movably set in linear slide rail, and the material folding body is connected with the pusher cylinder; Described material folding body is provided with the last material folding slide bar and the following material folding slide bar that can vertically move, one side of described material folding body is provided with rotatable material folding swivel plate, one end and the material folding swivel plate of last material folding slide bar and following material folding slide bar are inconsistent, the other end of last material folding slide bar and following material folding slide bar is respectively equipped with public material folding head and the female material folding head corresponding with public material folding head, and a public material folding head and female material folding opposed inside face offers groove; Described material folding body also is provided with and drives the material folding cylinder that the material folding swivel plate rotates.
Bulk light-emitting diode (LED) feeder of the present invention utilizes vibrating disk that LED element in bulk is transported to the straight-line oscillation device, again by the straight-line oscillation device will be one by one the LED element be transported to LED feed body successively, detect and adjust the back through shaping, the polarity of LED feed body and directly supply with other process equipment such as vertical inserter and carry out next step assembling or plug-in unit.Described bulk light-emitting diode (LED) feeder has been removed the LED element needs braid before processing or assembling intermediate link from, has simplified the production process of LED product, has removed the purchasing of braider, production and maintenance cost from, greatly reduces LED production cost.
Description of drawings:
Fig. 1 is a stereochemical structure view of the present invention;
Fig. 2 is the stereochemical structure view of material folding body of the present invention;
Fig. 3 is the stereochemical structure view at another visual angle of material folding body of the present invention;
Fig. 4 is the three-dimensional decomposition texture view of material folding body of the present invention;
Fig. 5 detects the three-dimensional decomposition texture view of adjusting mechanism for polarity of the present invention;
Fig. 6 is the stereochemical structure view of changement of the present invention;
Fig. 7 is the three-dimensional decomposition texture view of changement of the present invention;
Fig. 8 is the stereochemical structure view of feeding erect-position of the present invention mechanism;
Fig. 9 is the three-dimensional decomposition texture view of feeding erect-position of the present invention mechanism;
Figure 10 is the stereochemical structure view of curve downslide guide rail mechanism of the present invention;
Figure 11 is the stereochemical structure view at another visual angle of curve downslide guide rail mechanism of the present invention;
Figure 12 is the feeding schematic diagram of feeding erect-position of the present invention mechanism.
Embodiment:
For the ease of those skilled in the art's understanding, the present invention is further illustrated below in conjunction with embodiment and accompanying drawing, and the content that execution mode is mentioned not is a limitation of the invention.
Bulk light-emitting diode (LED) feeder shown in Fig. 1 to 12, comprise workbench, vibrating disk, straight-line oscillation device and LED feed body, vibrating disk, straight-line oscillation device and LED feed body are arranged at workbench according to job order, and described LED feed body comprises the material folding pusher, is arranged at reshaping device, polarity detection adjusting mechanism, downslide guide rail mechanism and the feeding erect-position mechanism of material folding pusher below according to job order; Described material folding pusher comprises material folding body 1, be arranged at the slide track seat 2 of workbench and be arranged at the pusher cylinder 20 of workbench, slide track seat 2 is horizontally arranged with linear slide rail 21, material folding body 1 is movably set in linear slide rail 21, and material folding body 1 is connected with pusher cylinder 20; Described material folding body 1 is provided with the last material folding slide bar 22 and the following material folding slide bar 23 that can vertically move, one side of described material folding body 1 is provided with rotatable material folding swivel plate 24, one end and the material folding swivel plate 24 of last material folding slide bar 22 and following material folding slide bar 23 are inconsistent, the other end of last material folding slide bar 22 and following material folding slide bar 23 is respectively equipped with public material folding 25 and the female material folding corresponding with public material folding 25 26, and public material folding 25 and female material folding 26 opposed inside face all offer groove; Described material folding body 1 also is provided with and drives the material folding cylinder 27 that material folding swivel plate 24 rotates.Bulk light-emitting diode (LED) feeder of the present invention utilizes vibrating disk that LED element in bulk is carried out being transported to the straight-line oscillation device after the nonpolarity arrangement, again by the straight-line oscillation device will be one by one the LED element be transported to LED feed body successively, detect and adjust the back through shaping, the polarity of LED feed body and directly supply with other process equipment such as vertical inserter and carry out next step assembling or plug-in unit.Described bulk light-emitting diode (LED) feeder has been removed the LED element needs braid before processing or assembling intermediate link from, has simplified the production process of LED product, has removed the purchasing of braider, production and maintenance cost from, greatly reduces LED production cost.
The described material folding cylinder 27 of present embodiment is provided with " Jiong " shape STATEMENT OF FEDERALLY SPONSORED 28, and the edge of described material folding swivel plate 24 is provided with the driven disc 241 of projection, driven disc 241 movable " Jiong " shape STATEMENT OF FEDERALLY SPONSORED 28 that embed.Concrete, described middle part of going up material folding slide bar 22 and following material folding slide bar 23 offers spring groove, is provided with back-moving spring 29 in the spring groove, and an end of back-moving spring 29 and the inwall of spring groove are conflicted, and an end of back-moving spring 29 is fixedlyed connected with material folding body 1.Driven disc 241 is done back and forth movement under the push-and-pull action of material folding cylinder 27, rotate to drive material folding swivel plate 24, when rotating, material folding swivel plate 24 promotes to vertically move with following material folding slide bar 23 with inconsistent the last material folding slide bar 22 of material folding swivel plate 24, then public material folding 25 and the female material folding corresponding 26 with public material folding 25 mutually away from, be convenient to take off clamping LED element, when material folding swivel plate 24 backward rotation, last material folding slide bar 22 and following material folding slide bar 23 are got back to original position under the effect of back-moving spring 29, thereby realize that public material folding 25 and the female material folding corresponding with public material folding 25 26 draw close the element with clamping LED mutually.
Material folding head groups are formed in described public material folding of present embodiment 25 and the female material folding corresponding with public material folding 25 26, this material folding head group has five groups, is respectively the first material folding head group 31, the second material folding head group 32, the 3rd material folding head group 33, the 4th material folding head group 34 and the 5th material folding head group 35; Be provided with reshaping device under the described second material folding head group 32, this reshaping device comprises two shaping slide blocks 41 can drawing close mutually and drives the shaping cylinder 42 that shaping slide block 41 moves, and preferred embodiment is that shaping slide block 41 is " L " shape.When there was the bent angle problem in the lamp base of LED element, two shaping slide blocks 41 that utilization can be drawn close mutually flattened the lamp base of bending, were convenient to next step detection or the assembling of this LED element.The described downslide guide rail mechanism of present embodiment is the curve downslide guide rail mechanism 5 that is arranged at workbench, the upper surface of curve downslide guide rail mechanism 5 offers the arc groove 51 that there is vertical difference in height in two ends, the lower end of arc groove 51 is outward extended with vertical section groove 52, and vertical section groove 52 is vertical with the lower end of arc groove 51.
The described polarity of present embodiment detects adjusting mechanism and comprises the first polarity testing agency 6, changement 7 and the second polarity testing agency 8; The first polarity testing agency 6, changement 7 and the second polarity testing agency 8 be arranged at respectively described the 3rd material folding head group 33, the 4th material folding head group 34 and the 5th material folding head group 35 under.
Concrete, the described first polarity testing agency 6 comprises that two bottoms of detecting 61, two detections of slide block slide block 61 can drawing close mutually are connected with the bottom of two shaping slide blocks 41 respectively; The inboard, upper end of described detection slide block 61 is provided with four detector probe, and four detector probe are divided into two groups, every group of two detector probe, and two detector probe of each group are provided with voltage difference.
Concrete, described changement 7 comprises the bearing pedestal 71 that is arranged at workbench, the rotatable gear 73 that is arranged at the rotating shaft 72 of bearing pedestal 71 and is arranged at rotating shaft 72 lower ends, the upper end of rotating shaft 72 is provided with commutation material folding head; Described workbench is provided with linear gear rack guide rail 74, and linear gear rack guide rail 74 is provided with the linear gear rack 75 that is connected with a joggle with described gear 73, and the side of this linear gear rack 75 is provided with and drives the reversing cylinder 76 that linear gear rack 75 is done back and forth movement.Further, the upper end of described rotating shaft 72 is " Jiong " shape that is handstand, and described commutation material folding head comprises that material folding part 77, two material folding parts 77 middle inside in opposite directions that symmetry is articulated in rotating shaft 72 upper ends is provided with the intermeshing interlock gear teeth 771; A described commutation material folding side is provided with " L " shape pull bar 78, and an end of " L " shape pull bar 78 is connected with detection slide block 61, and the other end of " L " shape pull bar 78 and the lateral surface of a described material folding part 77 are conflicted; The lower end of two material folding parts 77 is provided with material folding spring 772, and the two ends of material folding spring 772 are inboard inconsistent with two material folding parts 77 respectively.Under the effect of reversing cylinder 76, linear gear rack 75 is done back and forth movement, rotates+180 ° or-180 ° with driven gear 73, and rotating shaft 72 rotates with the rotation of gear 73, thereby realizes being clamped in the action that commutates of LED element on the changement 7.
Concrete, the described second polarity testing agency 8 comprise two second of can draw close mutually detect side that slide blocks 81, the second detect slide blocks 81 be provided with drive second detect that slide block 81 moves abandon waste material cylinder 82; Described second inboard, upper end of detecting slide block 81 is provided with four second detector probe, and four second detector probe are divided into two groups, every group of two second detector probe, and two second detector probe of each group are provided with voltage difference; Described workbench offers slug hole 83, and this slug hole 83 detects between the slide block 81 at two second, and slug hole 83 belows are provided with accumulator tank 85.
The described feeding erect-position mechanism of present embodiment comprises the feeding erect-position seat 9 that is arranged at workbench, movablely is arranged at the erect-position slide block 91 of feeding erect-position seat 9 and drives the erect-position feeding cylinder 92 that erect-position slide block 91 moves; Described erect-position slide block 91 is provided with " P " shape erect-position fork sheet 93 and " L " shape erect-position push jack 94, and " L " shape erect-position push jack 94 is positioned at the below of " P " shape erect-position fork sheet 93; The side of described " P " shape erect-position fork sheet 93 is provided with and colludes material pawl 95, colludes material pawl 95 and is articulated in erect-position slide block 91.Preferably execution mode is " Z " shape for colluding material pawl 95.When the LED element arrives described vertical section groove 52, erect-position slide block 91 moves under the effect of erect-position feeding cylinder 92, " P " shape erect-position fork sheet 93 forks are lived two lamp bases of LED element, and the end retaining that colludes material pawl 95 this moment comes off to prevent the LED element at the end of " P " shape erect-position fork sheet 93; When the LED element is pushed to feeding chain side, collude material pawl 95 and remove, " P " shape erect-position fork sheet 93 and " L " shape erect-position push jack 94 are pushed into this LED element on the feeding chain fixing, thus realization feeding erect-position mechanism delivers to the LED element purpose of feeding chain.
Bulk light-emitting diode (LED) feeder of the present invention is when work, LED element in the vibrating disk through the straight-line oscillation device be sent to successively one by one the first material folding head group 31 under, after the first material folding head group 31 clamps the LED element, material folding body 1 laterally moves to the LED element and is in the reshaping device place under the effect of pusher cylinder 20, so that reshaping device carries out shaping with the lamp base of this LED element; Simultaneously, material folding body 1 oppositely move under the effect of pusher cylinder 20 the second material folding head group 32 be in reshaping device directly over, behind the second material folding head group, 32 these LED elements of clamping, reshaping device unclamps, material folding body 1 forward under the effect of pusher cylinder 20 move to the second material folding head group 32 be in the first polarity testing agency 6 directly over, whether clamped these LED elements and detected the LED position of components correct this moment by the first polarity testing agency 6; Simultaneously, material folding body 1 oppositely move under the effect of pusher cylinder 20 the 3rd material folding head group 33 be in the first polarity testing agency 6 directly over, by the 3rd material folding head group 33 this LED element is transported to changement 7 places, when if the first polarity testing agency 6 is detected, corresponding two detector probe contact respectively with two lamp bases of LED element, if corresponding two detector probe have electric current to pass through, the action that do not commutate of the correct position of decidable LED element then, changement 7; If corresponding two detector probe do not have electric current to pass through, then the LED element rotates+180 ° or-180 ° under the effect of changement 7, in the present embodiment, the LED element rotates+180 °, so that the correct position of LED element, by the 4th material folding head group 34 this LED element is transported to the second polarity testing agency, 8 places again, it is identical with the first polarity testing agency 6 that it detects principle, if corresponding two second detector probe do not have electric current to pass through, then this LED element of decidable is a waste material, two second detect slide block 81 under the driving of abandoning waste material cylinder 82 mutually away from, this LED element falls into accumulator tank 85 from slug hole 83; If corresponding two second detector probe have electric current to pass through, then the LED element is transported to curve downslide guide rail mechanism 5 by the 5th material folding head group 35, by curve downslide guide rail mechanism 5 this LED element is delivered to feeding erect-position mechanism, by feeding erect-position mechanism this LED element is installed on the feeding chain again, by the feeding chain it is sent at last that miscellaneous equipments such as inserter are processed or operation such as assembling.
The foregoing description is one of preferable implementation of the present invention, and in addition, the present invention can also realize that any without departing from the inventive concept of the premise conspicuous replacement is all within protection scope of the present invention by alternate manner.