CN104053351A - Efficient feeding device for chip mounter - Google Patents
Efficient feeding device for chip mounter Download PDFInfo
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- CN104053351A CN104053351A CN201410149043.6A CN201410149043A CN104053351A CN 104053351 A CN104053351 A CN 104053351A CN 201410149043 A CN201410149043 A CN 201410149043A CN 104053351 A CN104053351 A CN 104053351A
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- preparation
- chip mounter
- suction means
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- suction
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Abstract
The invention discloses an efficient feeding device for a chip mounter. The efficient feeding device for the chip mounter comprises at least two feeding lines and a chip mounter suction nozzle, wherein the feeding lines are arranged on the two sides of the chip mounter suction nozzle respectively. Each feeding line comprises a feeding device, a feeding suction nozzle, a test preparation device, a test steering device and a suction preparation device. According to the efficient feeding device for the chip mounter, components to be mounted in a surface mount mode are placed in the feeding devices and are continuously conveyed to the front ends of the feeding devices after being arranged preliminarily through the feeding devices; materials are placed in the test preparation devices, the test steering devices and the suction preparation devices in sequence by means of the feeding suction nozzles; when the suction preparation devices are filled with the materials, the suction preparation devices automatically move to a suction preparation area so that the materials can wait to be sucked by the chip mounter suction nozzle. According to the efficient feeding device for the chip mounter, the process of buck material packaging is omitted, a packaging machine and packaging materials do not need to be purchased, working efficiency is improved, and cost is reduced.
Description
Technical field
The present invention relates to a kind of feeding device, particularly a kind of efficient chip mounter feeding device.
Background technology
The reel package material that existing loader can only be used packing machine to pack, raw material supplier must buy special-purpose packing machine and packaging material.And existing chip mounter adopts the corresponding loader of a suction nozzle to carry out feed, need to often change, time-consuming and easily because of wrong material in operate miss.(a common chip mounter 6-12 suction nozzle)
Meanwhile, because dish package material volume is larger, cause workshop space and storage space significant wastage.
Summary of the invention
Goal of the invention: the object of the invention is to solve existing loader and need to rely on reel package material, waste time and energy, and suction nozzle and loader are for corresponding one by one, need to often change the problem of inefficiency.
Technical scheme: the invention provides following technical scheme: a kind of efficient chip mounter feeding device, comprises at least two supply lines and chip mounter suction nozzle; Supply line connects pay-off, preliminary checkout device, test transfer and preparation suction means successively; Material loading suction nozzle is arranged at the top of pay-off, preliminary checkout device and test transfer.Described supply line is divided into chip mounter suction nozzle both sides.
As optimization, described material loading suction nozzle comprises that at least three suction nozzles arrange side by side, and interval needs and the interval adaptation of pay-off, preliminary checkout device, test transfer and preparation suction means.
As optimization, described pay-off comprises circular shake dish and plane vibrations track.
As optimization, described preparation suction means is arranged and is formed side by side by least two paster grooves.
Adopt a production technology for efficient chip mounter feeding device, two supply lines of take are example, comprise the following steps:
1, the components and parts that needs mounted drop in circular shake dish, through circle shake dish carry out tentatively discharged to after be delivered to endlessly plane and straight line vibrations track front end;
2, utilize material loading suction nozzle that material is put into preliminary checkout device, test transfer and preparation suction means successively;
3, material loading suction nozzle is often placed a material on preparation suction means, and preparation suction means is drawn district to preparation and moved a fixing distance, until pile completely on preparation suction means;
4,, when preparation suction means is all piled, prepare suction means automated movement to preparation absorption district and wait for chip mounter suction nozzle absorption;
5, left district is when completing above action, and right district also completes 3,4 simultaneously;
6, after on Dang Zuo district preparation suction means, material is siphoned away by chip mounter suction nozzle, preparation suction means is got back to rapidly left district and is repeated 3,4;
7, left district's preparation suction means leaves behind preparation absorption district, and right district's preparation suction means moves to rapidly preparation and draws district;
8, after Dang You district preparation suction means material is siphoned away by chip mounter suction nozzle, preparation suction means is got back to rapidly left district and is repeated 3,4;
9, complete above a circulation, the like.
Beneficial effect: the present invention compared with prior art: from design, the present invention is by design material loading suction nozzle and preparation suction means, reel material before having replaced, save the operation of bulk solid packing, need not buy packing machine and packaging material, save a large amount of time and cost, accelerated operating efficiency.From work, Yi Tai mechanism meets the feed requirement of all suction nozzles of chip mounter simultaneously, need not often change charging tray, not only saves man-hour and significantly reduces workman's labour intensity, the probability that can avoid loading and unloading to make mistakes again simultaneously.From space, use balk cargo to compare dish charging and significantly save production scene and storage space, according to the conservative measuring and calculating dish shared space of feeding, be 10 times that balk cargo takes up room.As can be seen here, the present invention is economical and practical, is imbued with practicality, creative.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
An efficient chip mounter feeding device, comprises supply line and chip mounter suction nozzle 6 as shown in Figure 1; Supply line connects pay-off 1, preliminary checkout device 3, test transfer 4 and preparation suction means 5 successively; Material loading suction nozzle 2 is arranged at the top of pay-off 1, preliminary checkout device 3 and test transfer 4.Adopting two supply lines is herein example, is divided into chip mounter suction nozzle 6 both sides.Described material loading suction nozzle 2 comprises that three suction nozzles arrange side by side, and interval needs and the interval adaptation of pay-off 1, preliminary checkout device 3, test transfer 4 and preparation suction means 5.Described pay-off 1 comprises circular shake dish 7 and plane vibrations track 8.Described preparation suction means 5 is arranged and is formed side by side by six paster grooves.
1, the components and parts that needs mounted drop in circular shake dish 7, through circle shake dish 7 carry out tentatively discharged to after be delivered to endlessly plane and straight line vibrations track 8 front ends;
2, utilize material loading suction nozzle 2 that material is put into preliminary checkout device 3, test transfer 4 and preparation suction means 5 successively;
3, material loading suction nozzle 2 is often placed a material on preparation suction means 5, and preparation suction means 5 is drawn district 9 to preparation and moved a fixing distance, until pile completely on preparation suction means 5;
4,, when preparation suction means 5 is all piled, prepare suction means 5 automated movements to preparation absorption district 9 and wait for chip mounter suction nozzle 6 absorptions;
5, left district is when completing above action, and right district also completes 3,4 simultaneously;
6, after on Dang Zuo district preparation suction means 5, material is siphoned away by chip mounter suction nozzle 6, preparation suction means 5 is got back to rapidly left district and is repeated 3,4;
7, left district's preparation suction means 5 leaves behind preparation absorption district 9, and right district's preparation suction means moves to rapidly preparation and draws district 9;
8, after Dang You district preparation suction means material is siphoned away by chip mounter suction nozzle, preparation suction means is got back to rapidly left district and is repeated 3,4;
9, complete above a circulation, the like.
Discussion to company cost budget under emphasis summary herein,
1: save the operation of bulk solid packing, need not buy packing machine and packaging material, save the artificial and electricity charge of using packing machine.
The material quantity using our factory every day of take is that example is adjusted the concrete amount of money (5050 quantity 2500K/ days, 3528 quantity 6000K/ days) of saving.
Packaging material: 5050=5 rice/K*2500K*0.35 unit/rice=4375 yuan
3528=4 rice/K*6000K*0.25 unit/rice=6000 yuan
Labour cost: 8 people/* 120 yuan, sky/people/sky=960 yuan
The electricity charge: 16 * 1.5 degree/hour * 20 hours/days * 1 yuan/degree=480
Equipment depreciation=16 * 150000 yuan/platform/5 year/300 days=1600 yuan/day
Total=packaging material+labour cost+electricity charge=4375+6000+960+480+1600=13415 unit/day
Yuan of/day * 300 days=4024500 yuan, annual cost saving=13415.
2: Yi Tai mechanism meets the feed requirement of all suction nozzles of chip mounter simultaneously, need not often change charging tray, not only save man-hour and significantly reduce workman's labour intensity, the probability that can avoid loading and unloading to make mistakes again simultaneously.
3: using balk cargo to compare dish charging and significantly save production scene and storage space, is 10 times that balk cargo takes up room according to the conservative measuring and calculating dish shared space of feeding.
4: according to the current output of our company, use according to incompletely statistics this mechanism feed to save 10 manually every day for paster operation, save every year 420000 yuan of labour costs (3500 yuan of/month * * in December 10 people=420000 yuan.
5: according to 24 every of chip mounters of our company, join 1 labor and materials mechanism and assess the cost.
80000 yuan/platform * 24=1920000 unit
4024500 yuan+420000 yuan-1920000 yuan=2524500 yuan, this patent come into operation after First Year just can save material and 2,520,000 yuan of costs of labor for company.
Go out every year conventional maintenance expense 24*5000 unit/platform=120000 yuan of equipment later, can save 4,300,000 yuan for company.
Claims (5)
1. an efficient chip mounter feeding device, is characterized in that: comprise at least two supply lines and chip mounter suction nozzle; Supply line connects pay-off, preliminary checkout device, test transfer and preparation suction means successively; Material loading suction nozzle is arranged at the top of pay-off, preliminary checkout device and test transfer, and described supply line is divided into chip mounter suction nozzle both sides.
2. chip mounter feeding device according to claim 1, is characterized in that: described material loading suction nozzle comprises that at least three suction nozzles arrange side by side, and interval needs and the interval adaptation of pay-off, preliminary checkout device, test transfer and preparation suction means.
3. chip mounter feeding device according to claim 1, is characterized in that: described pay-off comprises circular shake dish and plane vibrations track.
4. chip mounter feeding device according to claim 1, is characterized in that: described preparation suction means is arranged and formed side by side by least two paster grooves.
5. a production technology that adopts the device that claim 1 provides, is characterized in that: two supply lines of take are example, comprise the following steps:
1) components and parts that needs mounted drop in circular shake dish, through circle shake dish carry out tentatively discharged to after be delivered to endlessly plane and straight line vibrations track front end;
2) utilize material loading suction nozzle that material is put into preliminary checkout device, test transfer and preparation suction means successively;
3) material loading suction nozzle is often placed a material on preparation suction means, and preparation suction means is drawn district to preparation and moved a fixing distance, until pile completely on preparation suction means;
4), when preparation suction means is all piled, prepare suction means automated movement to preparation absorption district and wait for chip mounter suction nozzle absorption;
5) left district is when completing above action, and right district also completes 3,4 simultaneously;
6) after on Dang Zuo district preparation suction means, material is siphoned away by chip mounter suction nozzle, preparation suction means is got back to rapidly left district and is repeated 3,4;
7) left district's preparation suction means leaves behind preparation absorption district, and right district's preparation suction means moves to rapidly preparation and draws district;
8) after Dang You district preparation suction means material is siphoned away by chip mounter suction nozzle, preparation suction means is got back to rapidly left district and is repeated 3,4;
9) above complete a circulation, the like.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410149043.6A CN104053351A (en) | 2014-04-14 | 2014-04-14 | Efficient feeding device for chip mounter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410149043.6A CN104053351A (en) | 2014-04-14 | 2014-04-14 | Efficient feeding device for chip mounter |
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| Publication Number | Publication Date |
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| CN104053351A true CN104053351A (en) | 2014-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410149043.6A Pending CN104053351A (en) | 2014-04-14 | 2014-04-14 | Efficient feeding device for chip mounter |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109019019A (en) * | 2018-08-24 | 2018-12-18 | 珠海市运泰利自动化设备有限公司 | A kind of charging and discharging mechanism for quickcam image focusing equipment |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5651176A (en) * | 1995-06-30 | 1997-07-29 | Ma Laboratories, Inc. | Vibratory feeder trays and synchronous mass production apparatus for circuit board fabrication |
| CN2924857Y (en) * | 2006-06-30 | 2007-07-18 | 黄元娥 | A lamp body positive and negative identification structure of LED light string |
| CN101822136A (en) * | 2007-10-09 | 2010-09-01 | 西门子电子集成系统有限责任两合公司 | Mechanism for feeding components to pick-and-place machine for equipping substrates with the components |
| CN101834243A (en) * | 2010-03-29 | 2010-09-15 | 东莞市新泽谷机械有限公司 | Bulk light-emitting diode (LED) feeder |
| CN102724861A (en) * | 2012-06-29 | 2012-10-10 | 东莞市新泽谷机械制造股份有限公司 | Detecting steering device for feeder |
| CN202663719U (en) * | 2012-06-29 | 2013-01-09 | 东莞市新泽谷机械制造股份有限公司 | Bulk Vertical Electronic Component Feeder |
| CN203912451U (en) * | 2014-04-14 | 2014-10-29 | 宜兴炜峰电子科技有限公司 | High-efficiency chip mounter feeding device |
-
2014
- 2014-04-14 CN CN201410149043.6A patent/CN104053351A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5651176A (en) * | 1995-06-30 | 1997-07-29 | Ma Laboratories, Inc. | Vibratory feeder trays and synchronous mass production apparatus for circuit board fabrication |
| CN2924857Y (en) * | 2006-06-30 | 2007-07-18 | 黄元娥 | A lamp body positive and negative identification structure of LED light string |
| CN101822136A (en) * | 2007-10-09 | 2010-09-01 | 西门子电子集成系统有限责任两合公司 | Mechanism for feeding components to pick-and-place machine for equipping substrates with the components |
| CN101834243A (en) * | 2010-03-29 | 2010-09-15 | 东莞市新泽谷机械有限公司 | Bulk light-emitting diode (LED) feeder |
| CN102724861A (en) * | 2012-06-29 | 2012-10-10 | 东莞市新泽谷机械制造股份有限公司 | Detecting steering device for feeder |
| CN202663719U (en) * | 2012-06-29 | 2013-01-09 | 东莞市新泽谷机械制造股份有限公司 | Bulk Vertical Electronic Component Feeder |
| CN203912451U (en) * | 2014-04-14 | 2014-10-29 | 宜兴炜峰电子科技有限公司 | High-efficiency chip mounter feeding device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109019019A (en) * | 2018-08-24 | 2018-12-18 | 珠海市运泰利自动化设备有限公司 | A kind of charging and discharging mechanism for quickcam image focusing equipment |
| CN109019019B (en) * | 2018-08-24 | 2023-11-21 | 珠海市运泰利自动化设备有限公司 | Feeding and discharging mechanism for camera focusing equipment |
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Application publication date: 20140917 |