CN105244211A - Automatic plug-in device - Google Patents
Automatic plug-in device Download PDFInfo
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- CN105244211A CN105244211A CN201510612761.7A CN201510612761A CN105244211A CN 105244211 A CN105244211 A CN 105244211A CN 201510612761 A CN201510612761 A CN 201510612761A CN 105244211 A CN105244211 A CN 105244211A
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- Prior art keywords
- led
- frame
- feed
- driving
- drive unit
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/70—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard
- H01H13/88—Processes specially adapted for manufacture of rectilinearly movable switches having a plurality of operating members associated with different sets of contacts, e.g. keyboards
Abstract
The invention discloses an automatic plug-in device. The automatic plug-in device comprises a machine table, two light-emitting diode (LED) feeding devices, two LED sieving and sorting mechanisms, two LED plug-in devices, a plurality of switch feeding devices and a plurality of switch plug-in devices, wherein a moving platform is arranged on the machine table and used for loading a keyboard, the two LED feeding devices are symmetrically arranged at the two sides of the machine table; the two LED sieving and sorting mechanisms are symmetrically arranged on the machine table and respectively abutted with the LED feeding devices, the two LED plug-in devices are symmetrically arranged on the machine table and respectively abutted with the LED sieving and sorting mechanisms, the plurality of switch feeding devices are arranged at one end of the machine table, and the plurality of switch plug-in devices are arranged at the other end of the machine table, arranged above the moving platform and abutted with the switch feeding devices. By the automatic plug-in device, the three steps of LED sieving and sorting, LED plug-in mounting and switch plug-in mounting are integrated onto the device, the automatic plug-in device has the advantages of compact structure, low cost, high running accuracy, excellent sieving and plug-in effects, high automation, high working efficiency and quality and the like, and thus, high market competiveness is achieved.
Description
Technical field:
The present invention relates to plug-in component equipment technical field, refer in particular to a kind of automatic insertion equipment.
Background technology:
Button is as main input structure, it is widely used in the electronic products such as computer keyboard, mobile phone and calculator, keyboard is the most frequently used is also topmost input equipment, pass through keyboard, can English alphabet, numeral, punctuation mark etc. be input in computer, thus give an order to computer, input data etc.
The keycap that the button of mechanical keyboard generally comprises a switch and is installed on switch, during assembling, is all generally first be installed on keyboard by switch, is finally assemblied on switch by keycap again, to realize assembling button.
When assembling switch, traditional assembling mode be plug-in mounting manually, and because materials and parts are less, its manual operation speed slowly, easily produce defective products, and operating efficiency is low.For this reason, occurred that some plug-in component equipments are for being plugged in keyboard by switch, but these plug-in component equipments come with some shortcomings: the problem that there will be feeding blocking when feeding is carried out to switch, to affect the operating efficiency of plug-in component equipment; In addition, plug-in component equipment plug-in unit speed is slow, and very easily occurs " leak and insert " phenomenon, and it is unfavorable for improving the market competitiveness.
In addition, above-mentioned switch also adopts LED (light-emitting diode, Light-EmittingDiode) as indicator light, that is, LED is needed to be plugged in switch, but, before LED plug-in mounting, first must screen (comprising the process such as shaping, Check up polarity) this LED, and then carry out plug-in unit.
The above-mentioned screening to LED, to be plugged in by LED and to be plugged on keyboard on switch and by switch, these three steps are mutual
independent, adopt an equipment to process separately, its cost is large, complex operation, is beneficial to improve the market competitiveness.
In view of this, the present inventor proposes following technical scheme.
Summary of the invention:
The object of the invention is to overcome the deficiencies in the prior art, a kind of automatic insertion equipment is provided.
In order to solve the problems of the technologies described above, present invention employs following technical proposals: this automatic insertion equipment comprises: a board, this board be provided with one for loading the mobile platform of keyboard; Two LED feed arrangements, its symmetry is installed on board both sides; Two LED screen mechanism for sorting, and its symmetry is installed on board, and docks with LED feed arrangement respectively by the first deflector chute; Two LED insert arrangements, its symmetry is installed on board, and screens mechanism for sorting respectively by the second deflector chute with LED and dock; Some switch feed arrangements, it is installed on board one end; Some switch card devices, it is installed on the board other end, and is positioned at above described mobile platform, and this switch card device is docked with described switch feed arrangement by the 3rd deflector chute, and wherein, the 3rd deflector chute is also positioned at below LED insert arrangement.
Furthermore, in technique scheme, described LED screens mechanism for sorting and comprises: the first frame, and it is installed on described board; Shaping testing agency, it comprise to be installed in the first frame and first, second holder that can relatively clamp with for driving relative first, second drive unit clamped or open of this first, second holder and the first shaping module, the second shaping module, the Check up polarity module that are installed on the first holder and the second holder; Polarity reversing mechanism, it comprise be installed in the first frame and be arranged in Check up polarity module side chuck and for the actuator that drives this chuck to open or to clamp be installed on the first frame and the 3rd drive unit for driving chuck to rotate; Row folding mechanism, it comprises the sliding seat be installed in the first frame, for the four-drive device that drives this sliding seat to slide in the first frame and the clip group being installed on sliding seat front end with for the 5th drive unit driving this clip group to open or to clamp simultaneously, this clip group is positioned at above shaping testing agency.
Described clip group comprises the charging folder, the first feed clamp, the second feed clamp, the 3rd feed clamp that are installed on sliding seat front end and goes out feed collet, wherein, this first feed clamp, the second feed clamp, the 3rd feed clamp lay respectively at above described first shaping module, the second shaping module, Check up polarity module and chuck.
Furthermore, in technique scheme, the first described drive unit comprises the first slide track seat be installed in the first frame, is installed on the wedge block in the first slide track seat and is installed on the first slide track seat side and for driving the first cylinder of this wedge block movement on the first slide track seat; Described first holder rear end is provided with the roller of one and wedge block adaptation.
Furthermore, in technique scheme, the 3rd described drive unit comprises the driving tooth bar that is installed on the first frame lower end and for driving the 3rd cylinder of this driving tooth bar movement, described chuck lower end is provided with a gear, and this gear engages with driving tooth bar; Described chuck comprises a base of the carrier head and is articulated in first, second fixture block of base of the carrier head upper end, the first spring is provided with between first, second fixture block, this first, second fixture block lower end is made to highlight outside base of the carrier head, wherein, base of the carrier head is installed in described first frame by bearing, and this base of the carrier head lower end is provided with described gear; The face that first, second fixture block described is relative is respectively arranged with first, second and turns teeth portion, and first, second fixture block turns teeth portion engagement to realize interlock by this first, second.
Furthermore, in technique scheme, described 5th drive unit comprises that five groups press from both sides with charging respectively, the first feed clamp, the second feed clamp, the 3rd feed clamp and discharging clamp the tooth bar assembly of joining and cylinder assembly with this tooth bar assembly adaptation.
Furthermore, in technique scheme, often organize tooth bar assembly and include upper and lower tooth bar and be installed on linked gear between upper and lower tooth bar, wherein, this lower tooth bar rear end is provided with one second spring; Described cylinder assembly is connected with upper rack rear end; Described cylinder assembly comprises and is installed on driving cross bar in the first frame and for driving the 5th cylinder of this driving cross bar movement, this driving cross bar is connected with upper rack rear end.
Furthermore, in technique scheme, described switch card device comprises: the second frame; Some feed mechanisms, it comprises and is installed on material poking fork in the second frame, and this material poking fork is positioned at above the 3rd deflector chute, and this material poking fork is installed in the second frame by an XZ axle travel mechanism; Some plug-in mechanisms docked with feed mechanism, it comprises and is installed in the second frame and is arranged in the elastic clip claw assembly of the 3rd deflector chute port rear end and stretches into the depression bar of this elastic clip claw assembly and the 6th drive unit for driving depression bar to carry out moving up and down, be connected with one the 3rd spring between 6th drive unit and elastic clip claw assembly, and the socket of this spring is with on depression bar; Be formed with an elastic clamping space in described elastic clip claw assembly, this elastic clamping space is corresponding with described 3rd deflector chute port.
Furthermore, in technique scheme, be provided with whether one have material high speed detection inductor for detecting elastic clamping space in described depression bar, this high speed detection inductor end is revealed in elastic clamping space; The body that described depression bar comprises a briquetting and takes shape on briquetting, described high speed detection inductor is installed in briquetting, and this high speed detection inductor end is revealed in briquetting lower surface.
Furthermore, in technique scheme, described elastic clip claw assembly comprises a jaw seat and is articulated in the left and right jaw of jaw seat both sides, and this left and right jaw all and between jaw seat is provided with stage clip, and this left and right jaw mutually clamps under the active force of stage clip; Wherein, left and right jaw all and between jaw seat is formed with described elastic clamping space; Described jaw seat upper surface offers the through hole in through described elastic clamping space downwards, and the body upper end of described depression bar is passed this through hole, protruded out jaw seat upper surface, and is connected with described 6th drive unit, and this briquetting falls into elastic clamping space.
After adopting technique scheme, the present invention has following beneficial effect compared with prior art:
1, " the screening sorting of LED ", " LED plug-in mounting " and " switch plug-in mounting " these three steps are concentrated on one device by the present invention, and structure of the present invention is very compact, can effectively reduce costs, running precision is higher, screening and plug-in unit effect all fabulous, in addition, automaticity of the present invention is high, operating efficiency and quality all high so that there is the high market competitiveness.
2, during the work of switch card device, first by material toggling frame, the switch room in chute feeder is separated, more one by one pass is advanced in plug-in mechanism, the problem of feeding blocking can be prevented with this, can effectively improve operating efficiency of the present invention.
3, when the plug-in mechanism in switch card device works, the switch being placed with LED is sent in the elastic clamping space in elastic clip claw assembly by feed mechanism, and this elastic clip claw assembly can be located this switch fast automatically.When being installed on the detection of the high speed detection inductor in depression bar elastic clamping space and having material, first drive unit drives this depression bar to move down immediately, realize LED plug-in mounting to be fixed in switch by the briquetting of depression bar, and shaping is carried out to switch, and plug-in unit rapid reset after completing again, reach the object of quick plug-in unit; When this high speed detection inductor detection elastic clamping space is not expected, the first drive unit does not work, and that is depression bar can not move down, and prevents the object of " leak and insert " phenomenon to reach.
Accompanying drawing illustrates:
fig. 1that master of the present invention looks
figure;
fig. 2of the present invention overlooking
figure;
fig. 3it is the solid that in the present invention, LED screens mechanism for sorting
figure;
fig. 4it is the solid that in the present invention, LED screens another visual angle of mechanism for sorting
figure;
fig. 5that in the present invention, LED screens the signal of mechanism for sorting internal structure
figure;
fig. 6be
fig. 5overlook
figure;
fig. 7it is the solid of the first drive unit in the present invention
figure;
fig. 8it is the solid of row folding mechanism in the present invention
figure;
fig. 9it is the solid in the present invention after row folding mechanism dismounting sliding seat
figure;
figure 10be
fig. 9local split
figure;
figure 11it is the assembling of first, second fixture block in the present invention
figure;
figure 12it is the solid of breaker in middle insert arrangement of the present invention
figure;
figure 13it is the solid at another visual angle of breaker in middle insert arrangement of the present invention
figure;
figure 14it is the assembling of feed mechanism and plug-in mechanism in the present invention
figure;
figure 15it is the assembling at feed mechanism and another visual angle of plug-in mechanism in the present invention
figure;
figure 16it is the solid of plug-in mechanism in the present invention
figure;
figure 17for
figure 16signal after middle dismounting jaw seat
figure.
embodiment:
Below in conjunction with specific embodiment and
accompanying drawingthe present invention is further described.
See
fig. 1,2shown in, for a kind of automatic insertion equipment, it comprises: LED feed arrangement 200, two symmetries that board 100, two symmetry is installed on board 100 both sides LED be installed on board 100 screens mechanism for sorting 300, two symmetries and is installed on LED insert arrangement 400 on board 100 and is somely installed on the switch feed arrangement 500 of board 100 one end and some switch card devices 600 being installed on board 100 other end, wherein, this board 100 is provided with one for loading the mobile platform 101 of keyboard; Two LED screen mechanism for sorting 300 and dock with LED feed arrangement 200 respectively by the first deflector chute 301; Two LED insert arrangements 400 screen mechanism for sorting 300 respectively by the second deflector chute 401 with LED and dock; Described switch card device 600 is positioned at above described mobile platform 101, and this switch card device 600 is docked with described switch feed arrangement 500 by the 3rd deflector chute 601, and wherein, the 3rd deflector chute 601 is also positioned at below LED insert arrangement 400.
Described LED feed arrangement 200 is vibrating disk, and it is for transmitting LED for LED screens mechanism for sorting 300.Described switch feed arrangement 500 is vibrating disk, and it is for transmitting switch for switch card device 600.LED insert arrangement 400 screens through LED screening mechanism for sorting 300 on the switch in the reeve of the LED after sorting the 3rd deflector chute 601.
See
fig. 3-12shown in, described LED screens mechanism for sorting 300 and comprises: the first frame 1, the shaping testing agency 2 being installed on the first frame 1, polarity reversing mechanism 3 and row folding mechanism 4, this row folding mechanism 4 is positioned at above shaping testing agency 2 and polarity reversing mechanism 3.
Described shaping testing agency 2 comprise to be installed in the first frame 1 and first, second holder 21,22 that can relatively clamp with for driving this first, second holder 21,22 relative first, second drive unit 26,27 clamped or open and the first shaping module 23, second shaping module 24, Check up polarity module 25 of being installed on the first holder 21 and the second holder 22.
Described first shaping module 23 comprises first, second dressing stick be installed on respectively on first, second holder 21,22, and the face that this first, second dressing stick is relative is provided with for the first shaping groove to LED pin adaptation.Described second shaping module 24 comprises the 3rd, the 4th dressing stick be installed on respectively on first, second holder 21,22, and the face that the 3rd, the 4th dressing stick is relative is provided with for the second shaping groove to LED pin adaptation.Described Check up polarity module 25 comprises first, second detection module be installed on respectively on first, second holder 21,22, and first, second detection module is provided with electrify electrode, when this electrify electrode contacts with LED pin, carries out energising light test to LED.
The first described drive unit 26 comprises the first slide track seat 261 be installed in the first frame 1, is installed on the wedge block 262 in the first slide track seat 261 and is installed on the first slide track seat 261 side and for driving the first cylinder 263 of this wedge block 262 movement on the first slide track seat 261; Described first holder 21 rear end is provided with the roller 211 of one and wedge block 262 adaptation, when the extreme higher position of this wedge block 262 contacts with this roller 211, first holder 21 reaches maximum to the stroke of the direction movement of the second holder 22, makes the first holder 21 and the second holder 22 be in clamping locking state.
Described second drive unit 27 comprises the second cylinder 271 be installed in the first frame 1, and the piston rod of this second cylinder 271 is connected with the second holder 22.
Described polarity reversing mechanism 3 comprise be installed in the first frame 1 and be arranged in Check up polarity module 25 side chuck 31 and for the actuator 32 that drives this chuck 31 to open or to clamp be installed on the first frame 1 and the 3rd drive unit 33 for driving chuck 31 to rotate; Wherein, the 3rd described drive unit 33 comprises the driving tooth bar 331 that is installed on the first frame 1 lower end and for driving the 3rd cylinder 332 of this driving tooth bar 331 movement, described chuck 31 lower end is provided with a gear 311, and this gear 311 engages with driving tooth bar 331.When the 3rd cylinder 332 in the 3rd drive unit 33 coordinates driving tooth bar 331 driven wheel 311 to rotate 180, can realize driving the chuck 31 of the pin of clamping LED to rotate, to reach the object to LED commutation.
Described chuck 31 comprises a base of the carrier head 312 and is articulated in first, second fixture block 313,314 of base of the carrier head 312 upper end, the first spring is provided with between first, second fixture block 313,314, this first, second fixture block 313,314 lower end is made to highlight outside base of the carrier head 312, wherein, base of the carrier head 312 is installed in described first frame by bearing, and this base of the carrier head 312 lower end is provided with described gear 311.Described first, second fixture block 313,314 relative faces are respectively arranged with first, second and turn teeth portion 301,302, and first, second fixture block 313,314 turns teeth portion 301,302 and engages to realize interlock by this first, second.
Described actuator 32 is a framework be connected with described first holder 21, and this framework is socketed on base of the carrier head 312, and it is peripheral to be positioned at first, second fixture block 313,314 lower end.When first, second fixture block 313,314 in actuator 32 with chuck 31 is formed with gap, in this chuck 31, first, second fixture block 313,314 upper end is in the state of clamping, when relative second holder 22 of the first holder 21 opens, described in interlock, actuator 32 moves backward, make to collide as the framework of actuator 32 and the first fixture block 313 or the second fixture block 314, make that the first fixture block 313 is relative with the second fixture block 314 upper end to be opened.
Described row folding mechanism 4 comprises the sliding seat 41 be installed in the first frame 1, for the four-drive device 42 that drives this sliding seat 41 to slide in the first frame 1 and the clip group 43 being installed on sliding seat 41 front end with for the 5th drive unit 44 driving this clip group 43 to open or to clamp simultaneously, this clip group 43 is positioned at above shaping testing agency 2.Wherein, described four-drive device 42 comprises the four-cylinder 421 be installed in the first frame 1, and the piston rod of this four-cylinder 421 is connected with sliding seat 41.
Described clip group 43 comprises the charging being installed on sliding seat 41 front end and presss from both sides the 431, first feed clamp 432, second feed clamp 433, the 3rd feed clamp 434 and go out feed collet 435, wherein, this first feed clamp 432, second feed clamp 433, the 3rd feed clamp 434 lay respectively at above described first shaping module 23, second shaping module 24, Check up polarity module 25 and chuck 31.
Described 5th drive unit 44 comprises five groups and presss from both sides the 431, first feed clamp 432, second feed clamp 433, the 3rd feed clamp 434 respectively with charging and go out tooth bar assembly 45 that feed collet 435 assembles and the cylinder assembly 46 with this tooth bar assembly 45 adaptation; This cylinder assembly 46 coordinates five groups of tooth bar assemblies 45 that charging can be driven to press from both sides the 431, first feed clamp 432, second feed clamp 433, the 3rd feed clamp 434 and go out feed collet 435 and carry out opening or pinching action simultaneously.
Described charging is pressed from both sides the 431, first feed clamp 432, second feed clamp 433, the 3rd feed clamp 434 and is gone out feed collet 435 and includes the left fixture block and right fixture block that cooperatively interact, and often organize tooth bar assembly 45 and include the upper and lower tooth bar 451,452 that is installed in sliding seat 41 and be installed on linked gear 453 between upper and lower tooth bar 451,452, wherein, the front end of upper and lower tooth bar 451,452 is connected with left and right fixture block respectively.In addition, lower tooth bar 452 rear end is provided with one second spring 451, the clamping degree relatively clamped by the adjustable left and right fixture block of this spring 454.
Described cylinder assembly 46 is connected with upper rack 451 rear end; Described cylinder assembly 46 comprises and is installed on driving cross bar 461 in the first frame 1 and for driving the 5th cylinder 462 of this driving cross bar 461 movement, this driving cross bar 461 is connected with upper rack 451 rear end.When driving cross bar 461 to drive upper rack 451 to move forward, upper rack 451 drives linked gear 453 to rotate, lower tooth bar 452 is driven to move backward while this linked gear 453 rotates, move in opposite directions to cause upper and lower tooth bar 451,452 to do, left and right fixture block is opened relatively, when driving cross bar 461 to drive upper rack 451 to move backward, upper rack 451 drives linked gear 453 to rotate, lower tooth bar 452 is driven to move forward while this linked gear 453 rotates, move in opposite directions to cause upper and lower tooth bar 451,452 to do, left and right fixture block is clamped relatively.
When described LED screening mechanism for sorting 300 works, first by charging in row folding mechanism 4 folder 431, LED clip is tight and be sent in the first shaping module 23 of described shaping testing agency 2, the pin of this first shaping module 23 couples of LED carries out first time shaping, subsequently, in row folding mechanism 4, the first feed clamp 432 is by tight for the LED clip of this process first time shaping and be sent to the second shaping module 24, the pin of this second shaping module 24 couples of LED carries out second time shaping, then, in row folding mechanism 4, the second feed clamp 433 is by tight for the LED clip of this process second time shaping and be sent to Check up polarity module 25, this Check up polarity module 25 is energized to this LED and detects, after detection, in row folding mechanism 4, the LED after detection is sent to the chuck 31 in polarity reversing mechanism 3 by the 3rd feed clamp 434, if Check up polarity module 25 detects that the polarity of LED is contrary, chuck 31 rotates 180 ° to commutate to the pin of LED, then this LED is clamped by going out feed collet 435, and this LED is sent on described second deflector chute 401, if Check up polarity module 25 detects that the polarity of LED is identical, directly clamp this LED by going out feed collet 435, and this LED is sent on described second deflector chute 401.Meanwhile, the first feed clamp 432, second feed clamp 433 in row folding mechanism 4, the 3rd feed clamp 434 coordinate the first shaping module 23, second shaping module 24 respectively, Check up polarity module 25 constantly carries out synchronous working, constantly screen LED.
In conjunction with
figure 14shown in-17, described switch card device 600 comprises: the second frame 5, be somely installed on feed mechanism 6 in the second frame 5 and plug-in mechanism 7.
Described feed mechanism 6 comprises and is installed on material poking fork 61 in the second frame 5, this material poking fork 61 is positioned at above the 3rd deflector chute 601, and this material poking fork 61 is installed in the second frame 5 by an XZ axle travel mechanism 62, is provided with for detecting the detection probe whether having switch in the 3rd deflector chute 601.
Described material poking fork 61 comprises and is installed on material toggling frame 611 in XZ axle travel mechanism 62 and some shifting blocks 612 being arranged at material toggling frame 611 lower end, interval is formed between this shifting block 612, and the width of the width of this shifting block 612 and the 3rd deflector chute 601 is adaptive, can insert in the 3rd deflector chute 601 to cause this.
Described XZ axle travel mechanism 62 comprises: X-axis Mobile base 621, for drive this X-axis Mobile base 621 X-direction movement the 6th cylinder 622, be installed on the guide rail bracket 623 on X-axis Mobile base 621 and be vertically installed on guide rail bracket 623 and can the 7th cylinder 624 of Z-direction movement on X-axis Mobile base 621, wherein, 6th cylinder 622 is installed in the second frame 5, and X-axis Mobile base 621 is installed on the 6th cylinder 622 in the slidably mode of assembling; Described material poking fork 61 is installed on outside the cylinder body of the 7th cylinder 624.Wherein, described guide rail bracket 623 comprises the substrate 625 be installed on X-axis Mobile base 621 and the guide rail 626 be arranged on substrate 625, the cylinder body of described 7th cylinder 624 is socketed on the guide rail 626 of guide rail bracket 623, and the piston-rod end of the 7th cylinder 624 is connected with substrate 625.
When described feed mechanism 6 works, XZ axle travel mechanism 62 drives material toggling frame 611 to move down along Z-direction, the shifting block 612 of material toggling frame 611 lower end is made to insert in the 3rd deflector chute 601, so that the switch room being arranged in the 3rd deflector chute 601 is separated, XZ axle travel mechanism 62 drives material toggling frame 611 to move along X-direction subsequently, to cause the shifting block 612 of material toggling frame 611 lower end, switch spaced intermediate for the 3rd deflector chute 601 is advanced in plug-in mechanism 7 one by one, the problem of feeding blocking can be prevented with this, effectively can improve the operating efficiency of switch card device 600.
Described plug-in mechanism 7 and above-mentioned feed mechanism 6 one_to_one corresponding.Specifically, described plug-in mechanism 7 comprises and is installed in the second frame 5 and is arranged in the elastic clip claw assembly 71 of the 3rd deflector chute 601 port rear end and stretches into the depression bar 72 of this elastic clip claw assembly 71 and the 6th drive unit 73 for driving depression bar 72 to carry out moving up and down, be connected with one the 3rd spring 74 between 6th drive unit 73 and elastic clip claw assembly 71, and the 3rd spring 74 is socketed with on depression bar 72; Wherein, be formed with an elastic clamping space 70 in described elastic clip claw assembly 71, this elastic clamping space 70 is corresponding with described 3rd deflector chute 601 port.
Described elastic clip claw assembly 71 comprises a jaw seat 711 and is articulated in the left and right jaw 712,713 of jaw seat 711 both sides, this left and right jaw 712,713 all and between jaw seat 711 is provided with stage clip 714, and this left and right jaw 712,713 mutually clamps under the active force of stage clip 714; Wherein, left and right jaw 712,713 all and between jaw seat 711 is formed with described elastic clamping space 70.
Whether one have material high speed detection inductor 75 for detecting elastic clamping space 70 is provided with in described depression bar 72, this high speed detection inductor 75 end is revealed in elastic clamping space 70, when this high speed detection inductor 75 detect elastic clamping space 70 have a material time, 6th drive unit 73 drives this depression bar 72 to move down, to realize plug-in unit object; When this high speed detection inductor 75 detect elastic clamping space 70 do not expect time, the 6th drive unit 73 does not work, and that is depression bar 72 can not move down, and prevents the object of " leak insert " phenomenon to reach.
The body 722 that described depression bar 72 comprises a briquetting 721 and takes shape on briquetting 721, described high speed detection inductor 75 is installed in briquetting 721, and this high speed detection inductor 75 end is revealed in briquetting 721 lower surface.Described jaw seat 711 upper surface offers the through hole in through described elastic clamping space 70 downwards, body 722 upper end of described depression bar 72 is passed this through hole, is protruded out jaw seat 711 upper surface, and be connected with described 6th drive unit 73, and this briquetting 721 falls into elastic clamping space 70.
Described 6th drive unit 73 comprises the punching press seat 731 that is vertically installed in described second frame 5 and to be installed in the second frame 5 and driving cylinder 732 for driving this punching press seat 731 to move up and down, and this punching press seat 731 lower end is connected with elastic clip claw assembly 71.Wherein, described second frame 5 is provided with slide track seat 51, this slide track seat 51 is provided with slide rail, described punching press seat 731 is provided with slide block, and this slide block set is connected on slide rail.The 3rd described spring 74 two ends are connected with punching press seat 731 lower end and jaw seat 711 upper end respectively, and the 3rd spring 74 is also socketed on the body 722 of depression bar 72.
In the present embodiment, the quantity of described feed mechanism 6 and plug-in mechanism 7 is all four groups, can synchronous working, makes the present invention have the high market competitiveness.
When described plug-in mechanism 7 works, the switch being placed with LED is sent in the elastic clamping space 70 in elastic clip claw assembly 71 by feed mechanism 6, and this elastic clip claw assembly 71 can be located this switch fast automatically.When be installed on the high speed detection inductor 75 in depression bar 72 detect elastic clamping space 70 have a material time, 6th drive unit 73 drives this depression bar 72 to move down immediately, realize LED plug-in mounting to be fixed in switch by the briquetting of depression bar 72, and shaping is carried out to switch, and plug-in unit rapid reset after completing again, reach the object of quick plug-in unit; When this high speed detection inductor 75 detect elastic clamping space 70 do not expect time, the 6th drive unit 73 does not work, and that is depression bar 72 can not move down, and prevents the object of " leak insert " phenomenon to reach.
When the present invention works, first keyboard is positioned on the mobile platform 101 of board 100; LED feed arrangement 200 constantly screens mechanism for sorting 300 to LED and carries out transmission LED, and this LED screens mechanism for sorting 300 and carries out shaping, detection and screening to this LED, and is sent to LED insert arrangement 400 by screening the LED sorted out; Meanwhile, switch feed arrangement 500 constantly transmits switch to switch insert arrangement 600 by the 3rd deflector chute 601, when switch is below LED insert arrangement 400, this LED insert arrangement 400 screens screening mechanism for sorting 300 through LED on the reeve of the LED after sorting switch.This switch is sent in switch card device 600 subsequently, and this switch is inserted in the keyboard be positioned on mobile platform 101 by this switch card device 600, constantly repeats above action, carries out plug-in mounting switch to complete to this keyboard.
In sum, " the screening sorting of LED ", " LED plug-in mounting " and " switch plug-in mounting " these three steps are concentrated on one device by the present invention, and structure of the present invention is very compact, can effectively reduce costs, running precision is higher, screening and plug-in unit effect all fabulous, in addition, automaticity of the present invention is high, operating efficiency and quality all high so that there is the high market competitiveness.
Certainly, the foregoing is only specific embodiments of the invention, be not limit the scope of the present invention, all equivalences done according to structure, feature and principle described in the present patent application the scope of the claims change or modify, and all should be included in the present patent application the scope of the claims.
Claims (10)
1. an automatic insertion equipment, is characterized in that: comprising:
One board (100), this board (100) is provided with one for loading the mobile platform (101) of keyboard;
Two LED feed arrangements (200), its symmetry is installed on board (100) both sides;
Two LED screen mechanism for sorting (300), and its symmetry is installed on board (100), and docks with LED feed arrangement (200) respectively by the first deflector chute (301);
Two LED insert arrangements (400), its symmetry is installed on board (100), and screens mechanism for sorting (300) respectively by the second deflector chute (401) with LED and dock;
Some switch feed arrangements (500), it is installed on board (100) one end;
Some switch card devices (600), it is installed on board (100) other end, and be positioned at described mobile platform (101) top, and this switch card device (600) is docked with described switch feed arrangement (500) by the 3rd deflector chute (601), wherein, the 3rd deflector chute (601) is also positioned at LED insert arrangement (400) below.
2. a kind of automatic insertion equipment according to claim 1, is characterized in that: described LED screens mechanism for sorting (300) and comprising:
First frame (1), it is installed on described board (100);
Shaping testing agency (2), it comprise to be installed in the first frame (1) and first, second holder (21,22) that can relatively clamp with for driving relative first, second drive unit (26,27) clamped or open of this first, second holder (21,22) and the first shaping module (23), the second shaping module (24), the Check up polarity module (25) that are installed on the first holder (21) and the second holder (22);
Polarity reversing mechanism (3), it comprise be installed in the first frame (1) and be arranged in Check up polarity module (25) side chuck (31) and for the actuator (32) that drives this chuck (31) to open or to clamp be installed on the first frame (1) and the 3rd drive unit (33) for driving chuck (31) to rotate;
Row folding mechanism (4), it comprises the sliding seat (41) be installed in the first frame (1), for driving this sliding seat (41) in the upper four-drive device (42) that slides of the first frame (1) and the clip group (43) being installed on sliding seat (41) front end with for the 5th drive unit (44) driving this clip group (43) to open or clamp simultaneously, this clip group (43) is positioned at above shaping testing agency (2).
3. a kind of automatic insertion equipment according to claim 2, it is characterized in that: described clip group (43) comprises charging folder (431) being installed on sliding seat (41) front end, first feed clamp (432), second feed clamp (433), 3rd feed clamp (434) and go out feed collet (435), wherein, this first feed clamp (432), second feed clamp (433), 3rd feed clamp (434) lays respectively at described first shaping module (23), second shaping module (24), Check up polarity module (25) and chuck (31) top.
4. a kind of automatic insertion equipment according to claim 2, is characterized in that: described the first drive unit (26) comprises the first slide track seat (261) be installed in the first frame (1), is installed on the wedge block (262) in the first slide track seat (261) and is installed on the first slide track seat (261) side and for driving this wedge block (262) at first cylinder (263) of the upper movement of the first slide track seat (261); Described first holder (21) rear end is provided with a roller (211) adaptive with wedge block (262).
5. a kind of automatic insertion equipment according to claim 2, it is characterized in that: the 3rd described drive unit (33) comprises the driving tooth bar (331) that is installed on the first frame (1) lower end and for driving the 3rd cylinder (332) of this driving tooth bar (331) movement, described chuck (31) lower end is provided with a gear (311), and this gear (311) engages with driving tooth bar (331); Described chuck (31) comprises a base of the carrier head (312) and is articulated in first, second fixture block (313,314) of base of the carrier head (312) upper end, first, second fixture block is provided with the first spring between (313,314), this first, second fixture block (313,314) lower end is made to highlight in base of the carrier head (312) outside, wherein, base of the carrier head (312) is installed in described first frame by bearing, and this base of the carrier head (312) lower end is provided with described gear (311); First, second fixture block described (313,314) relative face is respectively arranged with first, second and turns teeth portion (301,302), and first, second fixture block (313,314) turns teeth portion (301,302) engagement to realize interlock by this first, second.
6. a kind of automatic insertion equipment according to claim 2, is characterized in that: described 5th drive unit (44) comprises five groups and presss from both sides (431), the first feed clamp (432), the second feed clamp (433), the 3rd feed clamp (434) respectively with charging and go out the tooth bar assembly (45) and the cylinder assembly (46) adaptive with this tooth bar assembly (45) that feed collet (435) assembles.
7. a kind of automatic insertion equipment according to claim 6, it is characterized in that: often organize tooth bar assembly (45) and include upper and lower tooth bar (451,452) and be installed on linked gear (453) between upper and lower tooth bar (451,452), wherein, this lower tooth bar (452) rear end is provided with one second spring; Described cylinder assembly (46) is connected with upper rack (451) rear end; Described cylinder assembly (46) comprises and is installed on driving cross bar (461) in the first frame (1) and for driving the 5th cylinder (462) of this driving cross bar (461) movement, this driving cross bar (461) is connected with upper rack (451) rear end.
8. a kind of automatic insertion equipment according to claim 1-7 any one, is characterized in that: described switch card device (600) comprising:
Second frame (5);
Some feed mechanisms (6), it comprises and is installed on the upper material poking fork (61) of the second frame (5), this material poking fork (61) is positioned at the 3rd deflector chute (601) top, and this material poking fork (61) is installed in the second frame (5) by an XZ axle travel mechanism (62);
Some plug-in mechanisms (7) docked with feed mechanism (6), it comprises and is installed on the second frame (5) and goes up and be arranged in the elastic clip claw assembly (71) of the 3rd deflector chute (601) port rear end and stretch into the depression bar (72) of this elastic clip claw assembly (71) and the 6th drive unit (73) for driving depression bar (72) to carry out moving up and down, be connected with one the 3rd spring (74) between 6th drive unit (73) and elastic clip claw assembly (71), and this spring (74) socket is with on depression bar (72);
Be formed with an elastic clamping space (70) in described elastic clip claw assembly (71), this elastic clamping space (70) is corresponding with described 3rd deflector chute (601) port.
9. a kind of automatic insertion equipment according to claim 8, it is characterized in that: be provided with whether one have material high speed detection inductor (75) for detecting elastic clamping space (70) in described depression bar (72), this high speed detection inductor (75) end is revealed in elastic clamping space (70); Described depression bar (72) comprises a briquetting (721) and takes shape in the body (722) on briquetting (721), described high speed detection inductor (75) is installed in briquetting (721), and this high speed detection inductor (75) end is revealed in briquetting (721) lower surface.
10. a kind of automatic insertion equipment according to claim 8, it is characterized in that: described elastic clip claw assembly (71) comprises a jaw seat (711) and is articulated in the left and right jaw (712,713) of jaw seat (711) both sides, this left and right jaw (712,713) all and between jaw seat (711) is provided with stage clip (714), and this left and right jaw (712,713) mutually clamps under the active force of stage clip (714); Wherein, left and right jaw (712,713) all and be formed with described elastic clamping space (70) between jaw seat (711); Described jaw seat (711) upper surface offers the through hole of through described elastic clamping space (70) downwards, body (722) upper end of described depression bar (72) is passed this through hole, is protruded out jaw seat (711) upper surface, and be connected with described 6th drive unit (73), and this briquetting (721) falls into elastic clamping space (70).
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| CN201510612761.7A CN105244211B (en) | 2015-09-23 | 2015-09-23 | A kind of automatic insertion equipment |
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| CN201510612761.7A CN105244211B (en) | 2015-09-23 | 2015-09-23 | A kind of automatic insertion equipment |
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| CN105480705A (en) * | 2016-01-16 | 2016-04-13 | 深圳市圣天达自动化科技有限公司 | Automatic feeding mechanism of LED full-color large-screen insertion machine |
| CN105911421A (en) * | 2016-04-14 | 2016-08-31 | 浙江鼎炬电子科技股份有限公司 | Polarity testing equipment of bulb filament and polarity testing method thereof |
| CN107221258A (en) * | 2017-06-02 | 2017-09-29 | 惠州雷曼光电科技有限公司 | LED face preparation method and LED display |
| CN107275274A (en) * | 2017-07-27 | 2017-10-20 | 重庆平伟实业股份有限公司 | Diode automatic feed mechanism |
| CN107352269A (en) * | 2017-06-29 | 2017-11-17 | 江苏理工学院 | Liquid level sensor base detects and combination erecting device |
| TWI624199B (en) * | 2017-04-10 | 2018-05-11 | 群光電子股份有限公司 | Plug-in Device And Plug-in Method |
| CN109014899A (en) * | 2018-08-31 | 2018-12-18 | 得力集团有限公司 | A kind of intermediate plate automatic butt enters mold mechanism |
| CN113391585A (en) * | 2021-06-15 | 2021-09-14 | 广东洪裕智能制造研究院有限公司 | Electronic product intelligent production line cooperative control platform |
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| CN105480705A (en) * | 2016-01-16 | 2016-04-13 | 深圳市圣天达自动化科技有限公司 | Automatic feeding mechanism of LED full-color large-screen insertion machine |
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| CN107275274A (en) * | 2017-07-27 | 2017-10-20 | 重庆平伟实业股份有限公司 | Diode automatic feed mechanism |
| CN107275274B (en) * | 2017-07-27 | 2023-06-27 | 重庆平伟实业股份有限公司 | Diode automatic feeding mechanism |
| CN109014899A (en) * | 2018-08-31 | 2018-12-18 | 得力集团有限公司 | A kind of intermediate plate automatic butt enters mold mechanism |
| CN109014899B (en) * | 2018-08-31 | 2023-07-21 | 得力集团有限公司 | Automatic clamping piece alignment and mold insertion mechanism |
| CN113391585A (en) * | 2021-06-15 | 2021-09-14 | 广东洪裕智能制造研究院有限公司 | Electronic product intelligent production line cooperative control platform |
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