CN101622927A - Method for cutting, picking up and bundling straw stalks and device thereof - Google Patents
Method for cutting, picking up and bundling straw stalks and device thereof Download PDFInfo
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- CN101622927A CN101622927A CN200910043517A CN200910043517A CN101622927A CN 101622927 A CN101622927 A CN 101622927A CN 200910043517 A CN200910043517 A CN 200910043517A CN 200910043517 A CN200910043517 A CN 200910043517A CN 101622927 A CN101622927 A CN 101622927A
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Abstract
The invention discloses a method for cutting, picking up and bundling straw stalks and a device thereof. The invention is characterized of adopting a self propelled chassis which takes a rubber track as a walk part, and installing a set of device for cutting, picking up and bundling the straw stalks especially for recycling the straw stalks on the chassis. The device for cutting, picking up and bundling the straw stalks adopts the self propelled chassis which takes the rubber track as the walk part; the chassis is provided with a stander; the stander is provided with an engine; the output shaft of the engine is provided with two sets of belts; one set of belt is connected with a walk speed changer by a rubber belt; the other set of rubber belt on the engine is connected with a work speed changer of the device for cutting, picking up and bundling the straw stalks; one end of the output shaft of the a work speed changer is provided with a belt wheel and is connected with the device for cutting, picking up and bundling the straw stalks by the belt; and the output shaft of the other end of the work speed changer is connected with a device for picking up and bundling by means of chain drive.
Description
Technical field:
The invention belongs to a kind of agricultural operation machinery equipment, specifically a kind of being used for is used for the rice straw cutting when rice straw reclaims, picks up and binder.
Background technology:
At present, China does not also have the machinery that specific adaptation reclaims rice straw in the paddy field.The current machinery that is used for herbage and straw picking up and bundling has multiple model, with shape, can be divided into machine for forming cylindrical bale and square bundle machine according to bale shape behind the bundling; The same model machine for forming cylindrical bale is with respect to square bundle machine, and volume is smaller, and it is light that weight is wanted.In the use, machine for forming cylindrical bale is step, when promptly the stalk of Shou Jiing is to certain volume (design load), will stop to collect, and (machinery halts) handles corresponding mechanism, carries out bundling and puts bundle, could carry out next working procedure more then.(collect---bundling---and put bundle).And square bundle machine bale behind bundling be shaped as square, its major advantage is to work continuously, and need not shut down and just can finish whole working procedures (be that the limit is collected, the automatic bundling in limit with put bundle); But because its volume is bigger, need the powerful tractor of configuration, and only adapt to the collection and the bundling of large-area herbage and stalk.
More than the picking up and bundling facility of two kinds of patterns all be underslung, need pull at main frame (being wheel tractor mostly) and just can carry out operation (making of also having is fixed) afterwards, environment for use is had certain requirement.
Paddy rice is China's staple food crop, and cultivated area is about 6.1 hundred million mu, and the past is all adopted the hand harvest mostly, and work efficiency is low, labour intensity is big; In recent years, country had strengthened the dynamics that realizes the mechanization of farm work, and increasing paddy fields adopts grain header to replace manually gathering in.In recent years, because rural laborer's transfer adds that grain header harvesting back rice straw is difficult to reclaim, especially at rice growing area of many seasons of south, for the conserve water resource, in order to the cultivation of next crop, often be with the water harvesting, rice straw is with regard to more difficult the recovery like this in season.As direct returning to farmland, stalk is oversize again, does not meet agriculture requirement, influences cultivation and the growth of crop of following season; For this reason, the peasant household in many areas can only take the most original method---and burn, this had both wasted straw resource, again atmosphere was polluted, and returned turnpike driving simultaneously and aviation brings potential safety hazard.For this reason, agenda has been laid out with the comprehensive utilization of straw by China governments at all levels.Carry out the comprehensive utilization of straw, what at first will solve is that straw reclaims a difficult problem.General wheeled machine is easy to generate sagging when paddy-field-working, and existing is that the straw field pickup binder of power should not operation in the marshy land of water is arranged with wheeled machine; Particularly the south rice growing area is hilly and mountainous land mostly, and the field piece is less, and mostly again is terraced fields, need a kind of volume little, reclaim machinery from heavy and light, good, the adaptable rice straw of mobility.
Summary of the invention
The objective of the invention is to the machinery that also do not have specific adaptation in the paddy field, rice straw to be reclaimed at present at China, researched and developed a kind of rice straw cutting that can adapt to southern farmland operation, picked up and binder.
The objective of the invention is to execute realization by following technical proposals, a kind of method for cutting, picking up and bundling straw stalks, one cover is installed on the implement porter that with the rubber belt track is ground-engaging element aims at the straw straw cutting that adapts to rice straw and reclaim, pick up and tying device, the rice straw cutting, pick up with tying device and drive by engine; When engine drive ground-engaging element makes the implement porter walking, drive the rice straw cutting, pick up with tying device and carry out the rice straw cutting, pick up and the bundling operation.
Cutting, picking up and bundling straw stalks device according to described method is, adopting with the rubber belt track is the implement porter of ground-engaging element, a cover is installed on the chassis aims at the rice straw cutting that adapts to rice straw and reclaim, pick up and tying device.This device can rice straw is carried out also field of fragmentation, or bundling reclaim according to user's different needs.Simultaneously, utilize this machinery, also can gather in, pick up and bundling herbage, straw.This machine both can done operation on the ground, also can work in the field of band water.Described rice straw cuts, picks up and tying device, employing is the implement porter of ground-engaging element with the rubber belt track, frame is installed on the chassis, engine is housed on the frame, two groups of belts are arranged on the engine output shaft, one group of belt is connected with the walking speed changer by rubber strip, drives drive shaft turns by the walking speed changer, drives rubber by the driving wheel on the driving shaft again and carries out motion; On the walking speed changer, be provided with selector gear simultaneously,, change the gear and the direction of rotation of walking speed changer, thereby can realize travel speed and the travel direction that machine is different by selector gear.Another group balata belt and rice straw cutting on the engine, pick up with the work speed changer of tying device and is connected, an end of the transmission output shaft of working is equipped with belt pulley, cuts with rice straw, picks up with the shear of tying device and be connected by belt again; Belt pulley by on the output shaft of work speed changer one end drives the swing-bar mechanism on the shear, and it is moving that the blade that is contained on the knife bar is done toward double action, thereby realizes stalk is carried out cutting operation.Work speed changer other end output shaft then links to each other with the picking up and bundling device by chain drive, by the sprocket wheel on the power shaft, the driving wheel that drives on the one hand on the conveyer rotates, by the elastic dialing fingering row straw field pickup on the synchronous belt drive pick-up unit, the straw of picking up, the inner chamber that is transported to tying device by conveyer belt carries out bundling; Sprocket wheel on the power shaft drives the 11 series cylinders rotation on the tying device on the other hand, after the stalk that conveyer belt is sent into is rolled into the bale of certain size automatically, the power of walking gearbox is disconnected, and machine halts, and by the bundle rope device stalk after bundled is carried out bundling then; Put by putting in bundle, the tying device bonnet is opened, the bale of accomplishing fluently bundle is placed into from the rear portion to connect ties on the plate (or field); Again drive machines is carried out the next round operation then.After pick-up unit is with the stalk of sending here with carrying dress, is entered tying device, by the cylinder of 11 groups of same direction of movement in the tying device, stalk is rolled along a direction, along with being on the increase of the stalk of sending to, bale becomes big gradually by little, reaches the circle bundle of a design load size at last; The elasticity of bale can be regulated.The pick-up unit road clearance is realized by the pick-up unit elevating mechanism; The terrain clearance of cutter sweep is by the control of cutting elevating mechanism; Pick up elevator and put and use hydraulic-driven with the cutting lifting, power is provided by hydraulic pump.
Advantage of the present invention is:
(1) filled up the blank that adapts to the self-propelled paddy field straw stalk harvester tool of China's national situation.This invention can replace manually rice straw being reclaimed, and has improved operating efficiency, has reduced labour intensity.The report that does not also have this type of machinery both at home and abroad.
(2) straw reclaims the income that can directly increase the peasant.Straw after the recovery fully utilizes the bigger direct economic benefit that produces and indirect benefit difficult to the appraisal again.
(3) help the ecological agriculture.The recycling of straw meets agriculture requirement, has stopped the burning of stalk, has both saved resource, has reduced atmospheric pollution and traffic safety hidden danger again.
(4) increased new product for agricultural machinery.Can improve China's agricultural machinery equipment, quicken the process of China's paddy rice entire mechanization.
Description of drawings
Fig. 1 is the lateral junction tool schematic diagram of patent of the present invention
Fig. 2 is the vertical view of Fig. 1
Fig. 3 is cutter sweep knot tool partial schematic diagram of the present invention
Double cog Rubber Conveyor Belt Scrap and band gear structure schematic diagram that Fig. 4 adopts for the present invention
Embodiment
The present invention will be further described below in conjunction with concrete drawings and Examples.
Accompanying drawing has provided a specific embodiment of the present invention, by accompanying drawing as can be seen the present invention be a kind of method for cutting, picking up and bundling straw stalks, one cover is installed on the implement porter that with the rubber belt track is ground-engaging element aims at the rice straw cutting that adapts to the straw straw and reclaim, pick up and tying device, the rice straw cutting, pick up with tying device and drive by engine; When engine drive ground-engaging element makes the implement porter walking, drive the rice straw cutting, pick up with tying device and carry out the rice straw cutting, pick up and the bundling operation.Cutting, picking up and bundling straw stalks device according to described method is, adopting with the rubber belt track is the implement porter of ground-engaging element, a cover is installed on the chassis aims at the straw straw cutting that adapts to rice straw and reclaim, pick up and tying device.This device can rice straw is carried out also field of fragmentation, or bundling reclaim according to user's different needs.Simultaneously, utilize this machinery, also can gather in, pick up and bundling herbage, straw.This machine both can done operation on the ground, also can work in the field of band water.Described rice straw cuts, picks up and tying device, have with the rubber belt track is the implement porter of ground-engaging element, frame 20 is installed on the chassis, engine 21 is housed on frame 20, by rubber strip the power of engine 21 is passed to walking speed changer 23, drive driving shaft 24 by walking speed changer 23 and rotate, drive rubber by the driving wheel on the driving shaft 24 15 again and carry out 25 motions; By operating mechanism 18, change the gear and the direction of rotation of walking speed changer 23, thereby can realize travel speed and the travel direction that machine is different.By another group balata belt drive work speed changer 19 on the engine 21, by the belt pulley on the output shaft of work speed changer 19 1 ends, drive the swing-bar mechanism 17 on the shear 1, it is moving that the blade 27 that is contained on the knife bar 26 is done toward double action, thereby realize stalk is carried out cutting operation.Work speed changer 19 other end output shafts then rotate by the sprocket wheel 9 on the power shaft on the chain drive drive picking up and bundling device, by the sprocket wheel on the power shaft 9, the driving wheel 16 that drives on the one hand on the conveyer 4 rotates, the elastic dialing that drives on the pick-up unit 2 by synchronous belt 6 refers to that 3 carry out straw field pickup, the stalk of picking up, the inner chamber that is transported to tying device 10 by conveyer belt 6 carries out bundling; Sprocket wheel 9 on the power shaft drives 11 series cylinders, 11 rotations on the tying device 10 on the other hand, after the stalk that conveyer belt is sent into is rolled into the bale of certain size automatically, the power of walking gearbox 23 is disconnected, and machine halts, and the stalk after bundled carries out bundling by 12 pairs of bundle rope devices then; Put 13 by putting in bundle, tying device bonnet 14 is opened, the bale of accomplishing fluently bundle is placed into from the rear portion to connect ties on the plate (or field); Again drive machines is carried out the next round operation then.Adorn with 6 stalks of sending here through pick-up unit 2 and conveying, after entering tying device 10, cylinder 11 by 11 groups of same direction of movement in the tying device, stalk is rolled along a direction, along with being on the increase of the stalk of sending to, bale becomes big gradually by little, reaches the circle bundle of a design load size at last; The elasticity of bale can be regulated.2 road clearances of pick-up unit are realized by pick-up unit elevating mechanism 8; The terrain clearance of cutter sweep 1 is by 5 controls of cutting elevating mechanism; Pick up elevator and put and use hydraulic-driven with the cutting lifting, power is provided by hydraulic pump 22.
One of core design of the present invention is to be designed to self-propelled by original pulling type tying device; Adopt rubber belt track as ground-engaging element, can reduce ground pressure, improved the anti-ability and the through performance of sinking of complete machine effectively, thereby solved the difficult problem of picking up and bundling operation in mashed ground, paddy field, filled up the blank of China's paddy stalk reclaimer.
Two of core design of the present invention is that a cutting device is equipped with in the anterior design of described picking up and bundling machine; This cutter sweep adopts all feeding-in combine harvesting back toothing too high and design at China at present, and this device both can cut the too high stalk of toothing, also can crops such as herbage, straw be cut; By pick-up mechanism, the stalk after the cutting is picked up and bundling simultaneously, so not only improved operating efficiency and transaction capabilities greatly; improved the availability of machine; reduced operating cost, also reduced simultaneously the agricultural machinery number of times of going to the field, helped the arable land is protected.
Three of core design of the present invention is described conveying plant; This device has adopted the double cog rubber synchronous belt, utilizes on the one hand synchronously that band passes to pick-up unit to power from the binder device as transferring power usefulness, on the other hand again as carrying usefulness, delivers in the tying device picking up the stalk that careless device picks up; Utilize the characteristics of double cog, simplified design, both reduced by a sets of transmission mechanism, solved the phenomenon that stalk skids easily and can't normally carry again on general conveyer belt.
Four of core design of the present invention is, in order to improve through performance, prevent machine in transfer process when crossing ridge, damage and pick up careless mechanism and cutting mechanism, designed hydraulic lift; Can regulate cutter sweep and the road clearance of picking up careless device at any time as requested; Simultaneously, utilize this elevator, can also control stalk and cut back stubble height and straw and pick up situation.
Claims (9)
1, a kind of method for cutting, picking up and bundling straw stalks, it is characterized in that: a cover is installed on the implement porter that with the rubber belt track is ground-engaging element aims at the rice straw cutting that adapts to rice straw and reclaim, pick up and tying device, the rice straw cutting, pick up with tying device and drive by engine; When engine drive ground-engaging element makes the implement porter walking, drive the rice straw cutting, pick up with tying device and carry out the rice straw cutting, pick up and the bundling operation.
2, a kind of cutting, picking up and bundling straw stalks device is characterized in that: adopting with the rubber belt track is the implement porter of ground-engaging element, a cover is installed on the chassis aims at the rice straw cutting that adapts to the straw straw and reclaim, pick up and tying device.
3, self-propelled rice straw as claimed in claim 1 cuts, picks up and binder, it is characterized in that: described rice straw cuts, picks up and tying device, employing is the implement porter of ground-engaging element with the rubber belt track, frame is installed on the chassis, engine is housed on the frame, two groups of belts are arranged on the engine output shaft, and one group of belt is connected with the walking speed changer by rubber strip; Another group balata belt and rice straw cutting on the engine, pick up with the work speed changer of tying device and is connected, an end of the transmission output shaft of working is equipped with belt pulley, cuts with rice straw, picks up with the shear of tying device and be connected by belt again; Work speed changer other end output shaft then links to each other with the picking up and bundling device by chain drive.
4, self-propelled rice straw as claimed in claim 2 cuts, picks up and binder, it is characterized in that: described walking speed changer drives drive shaft turns, drives rubber by the driving wheel on the driving shaft again and carries out motion; On the walking speed changer, be provided with selector gear simultaneously,, change the gear and the direction of rotation of walking speed changer by selector gear.
5, self-propelled rice straw as claimed in claim 2 cuts, picks up and binder, it is characterized in that: the belt pulley on the output shaft of described work speed changer one end, drive the swing-bar mechanism on the shear, it is moving that the blade that is contained on the knife bar is done toward double action, thereby realize stalk is carried out cutting operation; Work speed changer other end output shaft then links to each other with the picking up and bundling device by chain drive, by the sprocket wheel on the power shaft, the driving wheel that drives on the one hand on the conveyer rotates, by the elastic dialing fingering row straw field pickup on the synchronous belt drive pick-up unit, the stalk of picking up, the inner chamber that is transported to tying device by conveyer belt carries out bundling; Sprocket wheel on the power shaft drives the 11 series cylinders rotation on the tying device on the other hand, after the stalk that conveyer belt is sent into is rolled into the bale of certain size automatically, the power of walking gearbox is disconnected, and machine halts, and by the bundle rope device stalk after bundled is carried out bundling then; Put by putting in bundle, the tying device bonnet is opened, the bale of accomplishing fluently bundle is placed into from the rear portion to connect ties on plate or the field; Again drive machines is carried out the next round operation then; After pick-up unit is with the stalk of sending here with carrying dress, is entered tying device, by the cylinder of 11 groups of same direction of movement in the tying device, stalk is rolled along a direction, along with being on the increase of the stalk of sending to, bale becomes big gradually by little, reaches the circle bundle of a design load size at last.
6, self-propelled rice straw as claimed in claim 3 cuts, picks up and binder, and it is characterized in that: the elasticity of described bale can be regulated.
7, self-propelled rice straw as claimed in claim 1 cuts, picks up and binder, and it is characterized in that: the described pick-up unit road clearance is realized by the pick-up unit elevating mechanism.
8, self-propelled rice straw as claimed in claim 1 cuts, picks up and binder, it is characterized in that: the terrain clearance of described cutter sweep is by the control of cutting elevating mechanism.
9, self-propelled rice straw cutting as claimed in claim 1, pick up and binder, it is characterized in that: the described elevator of picking up is put with the cutting lifting and is used hydraulic-driven, and power is provided by hydraulic pump.
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CN200910043517A CN101622927B (en) | 2009-05-27 | 2009-05-27 | Device for picking up and bundling straw stalks |
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CN200910043517A CN101622927B (en) | 2009-05-27 | 2009-05-27 | Device for picking up and bundling straw stalks |
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CN101622927B CN101622927B (en) | 2012-09-05 |
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Cited By (21)
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CN101905649A (en) * | 2010-08-24 | 2010-12-08 | 陈祖刚 | Crawler reaper-binder |
CN101999271A (en) * | 2010-10-08 | 2011-04-06 | 现代农装科技股份有限公司 | Stalk chopping and pickup square baler |
CN102282981A (en) * | 2011-06-16 | 2011-12-21 | 中国农业大学 | Universal bundling machine with rolling chamber of adjustable shape |
CN102598951A (en) * | 2012-03-27 | 2012-07-25 | 洛阳中收机械装备有限公司 | Self-propelled multifunctional straw harvest bundling machine |
CN102893747A (en) * | 2012-08-15 | 2013-01-30 | 张思超 | Wheat stubble straw reharvesting and bundling combined operation machine |
CN104054447A (en) * | 2014-06-23 | 2014-09-24 | 辽宁新方大机械制造有限公司 | Traction crop rootstock round baler |
CN104094728A (en) * | 2014-08-01 | 2014-10-15 | 湖南农业大学 | Crop reaping and binding machine |
CN104429316A (en) * | 2014-10-31 | 2015-03-25 | 牡丹江市万通微孔技术开发有限责任公司 | Synchronous adjustment method of maize straw harvesting, crushing and bundling integrated machine |
CN104770147A (en) * | 2015-05-03 | 2015-07-15 | 张兴莲 | Straw bundling drive device |
CN104798539A (en) * | 2015-04-23 | 2015-07-29 | 东北农业大学 | Steel roller type circular bundle bundling machine |
CN103659966B (en) * | 2013-11-05 | 2016-02-17 | 郭平茹 | Vehicular numerical control straw curtain machine and weaving method thereof |
CN105474897A (en) * | 2015-12-16 | 2016-04-13 | 星光农机股份有限公司 | Continuous track self-walking type square bale press baler |
CN106211913A (en) * | 2016-07-28 | 2016-12-14 | 太仓市璜泾新海农机专业合作社 | A kind of straw harvesting briquetting machinery |
CN106386001A (en) * | 2016-11-18 | 2017-02-15 | 沃得重工(中国)有限公司 | Crawler self-propelled round bale bundling machine |
CN106717484A (en) * | 2016-12-27 | 2017-05-31 | 甘肃省机械科学研究院 | A kind of blue or green feeding of crawler type harvests bundling all-in-one |
CN107155510A (en) * | 2017-07-01 | 2017-09-15 | 江苏森洋巨星机械有限公司 | A kind of automatic sheaf-binding reaping machine |
CN108012681A (en) * | 2017-12-07 | 2018-05-11 | 单县浮龙湖现代农业机械设备有限公司 | A kind of self-propelled type straw picking up and bundling all-in-one machine |
CN109644596A (en) * | 2019-02-21 | 2019-04-19 | 王志坚 | Stalk is organic to utilize all-in-one machine |
CN110876304A (en) * | 2019-12-02 | 2020-03-13 | 黄玉煌 | Quick forage grass collecting device |
CN110999626A (en) * | 2020-02-15 | 2020-04-14 | 江西悦丰农业科技有限公司 | Straw collecting and bundling machine |
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CN101905649A (en) * | 2010-08-24 | 2010-12-08 | 陈祖刚 | Crawler reaper-binder |
CN101905649B (en) * | 2010-08-24 | 2012-10-03 | 陈祖刚 | Crawler reaper-binder |
CN101999271A (en) * | 2010-10-08 | 2011-04-06 | 现代农装科技股份有限公司 | Stalk chopping and pickup square baler |
CN102282981A (en) * | 2011-06-16 | 2011-12-21 | 中国农业大学 | Universal bundling machine with rolling chamber of adjustable shape |
CN102282981B (en) * | 2011-06-16 | 2013-05-29 | 中国农业大学 | Universal bundling machine with rolling chamber of adjustable shape |
CN102598951A (en) * | 2012-03-27 | 2012-07-25 | 洛阳中收机械装备有限公司 | Self-propelled multifunctional straw harvest bundling machine |
CN102893747A (en) * | 2012-08-15 | 2013-01-30 | 张思超 | Wheat stubble straw reharvesting and bundling combined operation machine |
CN103659966B (en) * | 2013-11-05 | 2016-02-17 | 郭平茹 | Vehicular numerical control straw curtain machine and weaving method thereof |
CN104054447A (en) * | 2014-06-23 | 2014-09-24 | 辽宁新方大机械制造有限公司 | Traction crop rootstock round baler |
CN104094728A (en) * | 2014-08-01 | 2014-10-15 | 湖南农业大学 | Crop reaping and binding machine |
CN104429316A (en) * | 2014-10-31 | 2015-03-25 | 牡丹江市万通微孔技术开发有限责任公司 | Synchronous adjustment method of maize straw harvesting, crushing and bundling integrated machine |
CN104429316B (en) * | 2014-10-31 | 2016-03-23 | 牡丹江市万通微孔技术开发有限责任公司 | Corn straw harvesting, pulverizing and bundling all-in-one synchronization adjustment method |
CN104798539A (en) * | 2015-04-23 | 2015-07-29 | 东北农业大学 | Steel roller type circular bundle bundling machine |
CN104798539B (en) * | 2015-04-23 | 2016-10-05 | 东北农业大学 | The round baler of steel rider formula |
CN104770147A (en) * | 2015-05-03 | 2015-07-15 | 张兴莲 | Straw bundling drive device |
CN105474897A (en) * | 2015-12-16 | 2016-04-13 | 星光农机股份有限公司 | Continuous track self-walking type square bale press baler |
CN106211913A (en) * | 2016-07-28 | 2016-12-14 | 太仓市璜泾新海农机专业合作社 | A kind of straw harvesting briquetting machinery |
CN106386001A (en) * | 2016-11-18 | 2017-02-15 | 沃得重工(中国)有限公司 | Crawler self-propelled round bale bundling machine |
CN106717484A (en) * | 2016-12-27 | 2017-05-31 | 甘肃省机械科学研究院 | A kind of blue or green feeding of crawler type harvests bundling all-in-one |
CN107155510A (en) * | 2017-07-01 | 2017-09-15 | 江苏森洋巨星机械有限公司 | A kind of automatic sheaf-binding reaping machine |
CN108012681A (en) * | 2017-12-07 | 2018-05-11 | 单县浮龙湖现代农业机械设备有限公司 | A kind of self-propelled type straw picking up and bundling all-in-one machine |
CN109644596A (en) * | 2019-02-21 | 2019-04-19 | 王志坚 | Stalk is organic to utilize all-in-one machine |
CN110876304A (en) * | 2019-12-02 | 2020-03-13 | 黄玉煌 | Quick forage grass collecting device |
CN110999625A (en) * | 2019-12-31 | 2020-04-14 | 褚树贵 | Full-automatic weeding and bundling integrated machine |
CN110999626A (en) * | 2020-02-15 | 2020-04-14 | 江西悦丰农业科技有限公司 | Straw collecting and bundling machine |
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