CN102783302B - Self walking type garlic combine harvester - Google Patents
Self walking type garlic combine harvester Download PDFInfo
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- CN102783302B CN102783302B CN201210246514.6A CN201210246514A CN102783302B CN 102783302 B CN102783302 B CN 102783302B CN 201210246514 A CN201210246514 A CN 201210246514A CN 102783302 B CN102783302 B CN 102783302B
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- 235000004611 garlic Nutrition 0.000 title claims abstract description 111
- 244000245420 ail Species 0.000 title 1
- 240000002234 Allium sativum Species 0.000 claims abstract description 110
- 230000001681 protective effect Effects 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims description 2
- 239000012528 membrane Substances 0.000 abstract description 11
- 238000003306 harvesting Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 238000009412 basement excavation Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000006378 damage Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 241000557833 Hua gabonii Species 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 241001124569 Lycaenidae Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002362 mulch Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Harvesting Machines For Root Crops (AREA)
Abstract
本发明公开了一种自走式大蒜联合收获机,包括行走底盘,发动机,底架,升降架,夹持装置,蒜苗铺放槽,蒜头输送槽,蒜头收集箱,行走底盘上设有底盘驱动桥,底架与行走底盘连接,升降架后端与底架连接、前端与升降油缸铰连接,升降油缸绕升降架转轴回转,升降架的前端下部设有挖掘装置,挖掘装置前部设有破膜刀,破膜刀的前部设有分禾器;夹持装置包括夹持通道、夹持驱动马达,夹持装置与升降架连接,发动机设于行走底盘的后部,发动机的前端齿轮箱装有液压泵、液压泵与夹持驱动马达连接,发动机后端与变量马达泵连接;蒜苗铺放槽设于行走底盘右侧,所述蒜苗铺放槽、蒜头输送槽与底架连接,蒜头收集箱位于行走底盘左侧。
The invention discloses a self-propelled garlic combine harvester, which includes a walking chassis, an engine, a chassis, a lifting frame, a clamping device, a garlic seedling laying groove, a garlic conveying groove, and a garlic collecting box. The walking chassis is provided with a chassis drive Bridge, the bottom frame is connected with the walking chassis, the rear end of the lifting frame is connected with the bottom frame, the front end is hingedly connected with the lifting oil cylinder, the lifting oil cylinder rotates around the shaft of the lifting frame, the lower part of the front end of the lifting frame is equipped with an excavating device, and the front part of the excavating device is equipped with a breaker. Membrane knife, the front part of the membrane breaking knife is provided with a grain divider; the clamping device includes a clamping channel, a clamping drive motor, the clamping device is connected with the lifting frame, the engine is located at the rear of the walking chassis, and the front-end gearbox of the engine Equipped with a hydraulic pump, the hydraulic pump is connected to the clamping drive motor, the rear end of the engine is connected to the variable motor pump; the garlic seedling laying groove is set on the right side of the walking chassis, the garlic seedling laying groove, the garlic conveying groove are connected to the chassis, the garlic The collection box is located on the left side of the walking chassis.
Description
技术领域 technical field
本发明涉及农业联合收获机械技术领域,尤其涉及一种自走式大蒜联合收获机。 The invention relates to the technical field of agricultural combine harvesters, in particular to a self-propelled garlic combine harvester. the
背景技术 Background technique
我国是世界上主要的大蒜生产国、消费者和出口国,每年大蒜种植总面积在1000万亩以上,其中山东省大蒜种植面积占全国总面积的40%以上,大蒜种植一般经过土地的施底肥、耕整、起畦,选种、栽种、覆膜、浇灌(冲肥)、田间管理、收获、收获后捡拾加工(去掉蒜秆和蒜的根须)、分级等生产环节。目前,大蒜收获主要有两种方式:一种是传统的人工收获生产方式,即借助自制的简易扁铲人工挖掘、采用人工捡拾抖土,存在的缺陷是生产效率比较低。另一种是用挖掘机械收获,现有大蒜收获机械的特点如下:采用挖掘方式,即用平铲(有对行松土铲式和不对行整幅平铲式)或旋转式圆盘刀将大蒜从土中挖掘出来,这种挖掘方式存在的缺陷是,挖掘深度不容易控制从而造成切蒜、伤蒜现象,同时作业时容易拥堵,同时因各地农艺不同,行距及株距存在着差异因而适应性差,以及质量不可靠等,大多数都没有批量生产和大面积推广应用。虽然有些大蒜挖掘机带有抖土输送链,将挖掘出的大蒜抖土后铺放,然后人工捡拾,但是,由于收获蒜薹后,大蒜植株茎秆上部大部分弯折倒伏,造成大蒜植株茎秆互相交织,另外现有大蒜种植模式大多数为地膜覆盖,在收获大蒜时都有残留地膜所以挖掘作业时又因多行归拢成堆从而造成缠绕堆集,不利于捡拾作业。目前还没有适用于各种种植行距、能一次完成挖掘、输送、切除大蒜茎秆和根须、蒜头收集装箱等作业的自走式大蒜收获机械,对于提高大蒜收获机械化水平、减轻农民的劳动强度、提高生产效率、增加农民收都具有重要、现实意义。 my country is the main garlic producer, consumer and exporter in the world. The total area of garlic planted every year is more than 10 million mu, among which the area of garlic planted in Shandong Province accounts for more than 40% of the total area of the country. Garlic planting is generally done through the application of base fertilizer on the land. , plowing, furrowing, seed selection, planting, mulching, watering (fertilizing), field management, harvesting, post-harvest picking and processing (removing garlic stalks and garlic roots), grading and other production links. At present, there are two main methods of garlic harvesting: one is the traditional manual harvesting production method, that is, manual excavation with the help of self-made simple flat shovel, and manual picking and shaking of soil. The defect is that the production efficiency is relatively low. The other is harvesting with excavating machinery. The characteristics of the existing garlic harvesting machinery are as follows: the excavation method is used, that is, the flat shovel (there are paired row loosening shovel type and non-aligned row full-width flat shovel type) or rotary disc cutter Garlic is excavated from the soil. The disadvantages of this excavation method are that the excavation depth is not easy to control, resulting in the phenomenon of garlic cutting and garlic injury. At the same time, it is easy to be congested during operation. At the same time, due to the difference in agronomy in different places, there are differences in row spacing and plant spacing. Poor performance, unreliable quality, etc., most of them have not been mass-produced and widely used. Although some garlic excavators are equipped with a soil-shaking conveyor chain, the excavated garlic is shaken and laid out, and then manually picked up. However, after the garlic sprouts are harvested, most of the upper part of the garlic plant stalks bend and fall, causing the garlic plant stalks to collapse. In addition, most of the existing garlic planting patterns are mulched with plastic film, and there is residual plastic film when garlic is harvested, so when digging operations, multiple rows are gathered into piles, resulting in winding accumulation, which is not conducive to picking operations. At present, there is no self-propelled garlic harvesting machine that is suitable for various planting row spacings and can complete operations such as digging, transporting, cutting off garlic stalks and roots, and collecting garlic in containers at one time. , Improving production efficiency and increasing farmers' income have important and practical significance. the
发明内容 Contents of the invention
本发明的目的就是为了解决现有技术存在的切蒜、伤蒜、作业拥堵,以及适应性差,质量不可靠而不能批量生产和大面积推广应用的问题;提供一种自走式大蒜联合收获机;该收获机通过发动机带动液压泵作为行走和作业动力,能一次性完成大蒜分禾、破膜、挖掘、夹持、切割、蒜头输送收集和蒜苗铺放联合作业功能,具有适应性强、可靠性高的优点,适用于批量生产和大面积推广应用。 The purpose of the present invention is to solve the existing problems of garlic cutting, garlic injury, operation congestion, poor adaptability, unreliable quality and mass production and large-area popularization and application; to provide a self-propelled garlic combine harvester The harvester uses the engine to drive the hydraulic pump as the power for walking and operation. It can complete the combined operation functions of garlic separation, membrane breaking, digging, clamping, cutting, garlic transportation and collection, and garlic seedling laying at one time. It has strong adaptability and reliability. The advantages of high stability are suitable for mass production and large-scale promotion and application. the
为了实现上述目的,本发明采用如下技术方案: In order to achieve the above object, the present invention adopts the following technical solutions:
自走式大蒜联合收获机,包括行走底盘,发动机,底架,升降架,夹持装置,蒜苗铺放槽,蒜头输送槽,蒜头收集箱,所述行走底盘上设有底盘驱动桥,所述底架与行走底盘连接,所述升降架后端与底架连接、前端与升降油缸铰连接,升降油缸绕升降架转轴回转,升降架的前端下部设有挖掘装置,挖掘装置前部设有破膜刀,破膜刀的前部设有分禾器;所述夹持装置包括夹持通道、夹持驱动马达,夹持装置与升降架连接,发动机设于行走底盘的后部,发动机的前端齿轮箱装有液压泵、液压泵与夹持驱动马达连接,发动机后端与位于底盘驱动桥上的变量马达泵连接、用于驱动行走底盘;蒜苗铺放槽设于行走底盘右侧,所述蒜苗铺放槽、蒜头输送槽与底架连接,切割后的蒜苗经铺放槽排到机组一侧的地上,蒜头收集箱位于行走底盘左侧,蒜头经蒜头输送槽进入收集箱。 The self-propelled garlic combine harvester includes a walking chassis, an engine, a chassis, a lifting frame, a clamping device, a garlic seedling laying trough, a garlic conveying trough, and a garlic collecting box. The walking chassis is provided with a chassis drive axle. The bottom frame is connected with the walking chassis, the rear end of the lifting frame is connected with the bottom frame, and the front end is hingedly connected with the lifting oil cylinder. The lifting oil cylinder rotates around the rotating shaft of the lifting frame. Membrane knife, the front part of the membrane breaking knife is provided with a grain divider; the clamping device includes a clamping channel, a clamping drive motor, the clamping device is connected with the lifting frame, the engine is located at the rear of the walking chassis, and the front end of the engine The gear box is equipped with a hydraulic pump, and the hydraulic pump is connected to the clamping drive motor. The rear end of the engine is connected to the variable motor pump on the drive axle of the chassis to drive the walking chassis; The garlic seedling laying trough and the garlic conveying trough are connected to the bottom frame. The cut garlic sprouts are discharged to the ground on one side of the unit through the laying trough. The garlic collection box is located on the left side of the walking chassis, and the garlic enters the collection box through the garlic conveying trough.
所述夹持通道设有四组,所述夹持通道包括夹持装置架,主动轮,被动轮,拨禾轮,轴Ⅰ,轴Ⅱ;主动轮与被动轮通过橡胶夹持带连接传递动力,所述驱动马达安装在夹持装置架上,驱动马达的输出轴与轴Ⅰ相连,轴Ⅰ、轴Ⅱ分别与夹持装置架连接,相啮合的齿轮副的两个齿轮分别装在轴Ⅰ与轴Ⅱ上,轴Ⅰ、轴Ⅱ上均设有链轮Ⅰ和主动轮,主动轮与橡胶夹持带连接;被动轮设于夹持装置架的前端,拨禾轮与被动轮连接;夹持装置架上设有张紧轮组件,张紧轮组件包括张紧轮架,张紧轮转轴,拉簧和张紧轮,张紧轮转轴用螺母固定在夹持装置架上,张紧轮架安装在张紧轮转轴上,张紧轮 通过轴承配合安装在张紧轮架上,拉簧的两端分别与张紧轮架、夹持装置架连接;夹持装置架的后部设有定刀、下面设有动刀,定刀与动刀配合,动刀与夹持装置架连接,链轮Ⅰ通过链条与动刀连接、并带动动刀旋转,当蒜苗沿橡胶夹持带进入到夹持装置架后部的定刀时,动刀将蒜头切下。 There are four groups of clamping channels, and the clamping channels include a clamping device frame, a driving wheel, a driven wheel, a reel, shaft I, and shaft II; the driving wheel and the driven wheel are connected to transmit power through a rubber clamping belt , the driving motor is installed on the clamping device frame, the output shaft of the driving motor is connected to the axis I, the axis I and the axis II are respectively connected to the clamping device frame, and the two gears of the meshing gear pair are respectively mounted on the axis I On shaft II, shaft I and shaft II are equipped with sprocket I and driving wheel, and the driving wheel is connected with the rubber clamping belt; the driven wheel is arranged at the front end of the clamping device frame, and the reel is connected with the driven wheel; The tensioning wheel assembly is arranged on the holding device frame, and the tensioning wheel assembly includes a tensioning wheel frame, a tensioning wheel shaft, a tension spring and a tensioning wheel, and the tensioning wheel shaft is fixed on the holding device frame with a nut, and the tensioning wheel The frame is installed on the tensioning wheel shaft, and the tensioning wheel is mounted on the tensioning wheel frame through bearings. The two ends of the tension spring are respectively connected with the tensioning wheel frame and the clamping device frame; The fixed knife is equipped with a moving knife below, and the fixed knife cooperates with the moving knife, and the moving knife is connected with the clamping device frame. The sprocket I is connected with the moving knife through a chain, and drives the moving knife to rotate. When clamping the fixed knife at the rear of the device frame, the moving knife cuts off the garlic.
所述驱动马达的输出轴通过轴套Ⅰ与轴Ⅰ相连,所述轴Ⅰ、轴Ⅱ分别通过轴承与夹持装置架连接,所述拨禾轮用螺钉固定在被动轮上,所述动刀通过轴承座内的轴承与夹持装置架连接。 The output shaft of the driving motor is connected to the shaft I through the shaft sleeve I, the shaft I and the shaft II are respectively connected to the clamping device frame through the bearing, the reel is fixed on the driven wheel with screws, and the moving knife It is connected with the clamping device frame through the bearing in the bearing housing. the
蒜头输送槽包括输送槽壳,轴Ⅲ,输送杆,输送马达,所述输送马达通过轴套与轴Ⅲ连接,所述轴Ⅲ通过轴承座与输送槽壳配合,所述轴Ⅲ上设有两个链轮Ⅱ,所述链轮Ⅱ分别与两条输送链条Ⅱ连接,两条输送链条Ⅱ通过输送杆连接、组成柔性输送通道,输送杆上设有保护套,蒜头输送槽通过螺栓安装在底架上。 The garlic conveying trough includes a conveying trough shell, a shaft III, a conveying rod, and a conveying motor. The conveying motor is connected to the shaft III through a shaft sleeve. The shaft III is matched with the conveying trough shell through a bearing seat. There are two A sprocket II, the sprocket II is respectively connected with two conveyor chains II, the two conveyor chains II are connected by a conveyor rod to form a flexible conveyor channel, the conveyor rod is provided with a protective cover, and the garlic conveyor tank is installed on the bottom through bolts on the shelf. the
升降架的前端下部设有导管,挖掘装置设于导管中,导管与挖掘装置的上端通过调节螺栓相连。挖掘装置随升降架旋转、调节离地高度,转动调节螺栓时,挖掘装置沿着调节螺栓轴向移动、调整挖掘深度。 The lower part of the front end of the lifting frame is provided with a conduit, the excavating device is arranged in the conduit, and the upper end of the conduit and the excavating device is connected through an adjusting bolt. The excavating device rotates with the lifting frame to adjust the height from the ground. When the adjusting bolt is turned, the excavating device moves axially along the adjusting bolt to adjust the excavation depth.
底架后面设有销轴套,蒜苗铺放槽通过销轴、销轴套配合与底架连接。 A pin shaft sleeve is arranged at the back of the bottom frame, and the garlic seedling laying groove is connected with the bottom frame through the cooperation of the pin shaft and the pin shaft sleeve.
所述分禾器通过螺栓固定在升降架的前端。 The grain divider is fixed on the front end of the lifting frame by bolts.
所述升降架上设有夹持装置转轴、调整拉杆,所述夹持装置通过夹持装置转轴、调整拉杆与升降架铰连接。通过升降架旋转调节离地高度,通过调整拉杆来调节夹持高度。 The lifting frame is provided with a clamping device rotating shaft and an adjustment pull rod, and the clamping device is hingedly connected to the lifting frame through the clamping device rotating shaft and the adjusting pull rod. Adjust the height from the ground by rotating the lift frame, and adjust the clamping height by adjusting the pull rod.
发动机通过变量泵马达V带与变量马达泵连接。 The engine is connected with the variable motor pump through the V belt of the variable pump motor. the
底架用螺栓固定在行走底盘上。 The underframe is fixed on the walking chassis with bolts. the
本发明的工作原理是:本发明包括行走底盘,发动机,底架,升降架,夹持装置,蒜苗铺放槽,蒜头输送槽,蒜头收集箱,所述行走底盘上设有底盘驱动桥,所述底架与行走底盘连接,所述升降架后端与底架连接、前端与升降油缸铰连接,升降油缸绕升降架转轴回转,升降架的前端下部设有挖掘装置,挖掘装置前部设有破膜刀,破膜刀的前部设有分禾器;所述夹持装置包括夹持通道、夹持驱动马达,夹持装置与升降架连接,发动机设于行走底盘的后部,发动机的前端齿轮箱装有液压泵、液压泵与夹持驱动马达连接,发动机后端与位于底盘驱动桥上的变量马达泵连接、用于驱动行走底盘;蒜苗铺放槽设于行走底盘右侧,所述蒜苗铺放槽、蒜头输送槽与底架连接,切割后的蒜苗经铺放槽排到机组一侧的地上,蒜头收集箱位于行走底盘左侧,蒜头经蒜头输送槽进入收集箱。所述夹持通道设有四组,所述夹持通道包括夹持装置架,主动轮,被动轮,拨禾轮,轴Ⅰ,轴Ⅱ;主动轮与被动轮通过橡胶夹持带连接传递动力,所述驱动马达安装在夹持装置架上,驱动马达的输出轴与轴Ⅰ相连,轴Ⅰ、轴Ⅱ分别与夹持装置架连接,相啮合的齿轮副的两个齿轮分别装在轴Ⅰ与轴Ⅱ上,轴Ⅰ、轴Ⅱ上均设有链轮Ⅰ和主动轮,主动轮与橡胶夹持带连接;被动轮设于夹持装置架的前端,拨禾轮与被动轮连接;夹持装置架上设有张紧轮组件,张紧轮组件包括张紧轮架,张紧轮转轴,拉簧和张紧轮,张紧轮转轴用螺母固定在夹持装置架上,张紧轮架安装在张紧轮转轴上,张紧轮 通过轴承配合安装在张紧轮架上,拉簧的两端分别与张紧轮架、夹持装置架连接;夹持装置架的后部设有定刀、下面设有动刀,定刀与动刀配合,动刀与夹持装置架连接,链轮Ⅰ通过链条与动刀连接、并带动动刀旋转,当蒜苗沿橡胶夹持带进入到夹持装置架后部的定刀时,动刀将蒜头切下。机具在前进过程中,位于机组前端的分禾器将蒜苗分开进入各自的收获通道,同时破膜刀将地膜划开,防止造成缠绕堵塞,而挖掘装置则从底面将蒜头挖松,以利于出土,进入收获通道的蒜苗在拨禾轮的作用下进入橡胶带夹持装置,蒜苗在夹持装置的作用下向上向后输送,进入夹持装置后端的蒜头切割装置,蒜头被切下后掉入蒜头输送槽,随即被输送至蒜头收集箱,而切割后的蒜苗在橡胶夹持带的作业下继续向后运动,最后进入蒜苗铺放槽被普放到机组一侧的地面上。 The working principle of the present invention is: the present invention comprises walking chassis, engine, underframe, elevating frame, clamping device, garlic seedling laying groove, garlic conveying groove, garlic collection box, and described walking chassis is provided with chassis driving axle, so The bottom frame is connected with the walking chassis, the rear end of the lifting frame is connected with the bottom frame, and the front end is hingedly connected with the lifting oil cylinder, and the lifting oil cylinder rotates around the shaft of the lifting frame. Membrane breaking knife, the front part of the membrane breaking knife is provided with a grain divider; the clamping device includes a clamping channel, a clamping drive motor, the clamping device is connected with the lifting frame, the engine is located at the rear of the walking chassis, and the The front-end gear box is equipped with a hydraulic pump, and the hydraulic pump is connected to the clamping drive motor. The rear end of the engine is connected to the variable motor pump on the drive axle of the chassis to drive the walking chassis. The garlic seedling laying trough and the garlic conveying trough are connected to the bottom frame. The cut garlic sprouts are discharged to the ground on one side of the unit through the laying trough. The garlic collection box is located on the left side of the walking chassis, and the garlic enters the collection box through the garlic conveying trough. There are four groups of clamping channels, and the clamping channels include a clamping device frame, a driving wheel, a driven wheel, a reel, shaft I, and shaft II; the driving wheel and the driven wheel are connected to transmit power through a rubber clamping belt , the driving motor is installed on the clamping device frame, the output shaft of the driving motor is connected to the axis I, the axis I and the axis II are respectively connected to the clamping device frame, and the two gears of the meshing gear pair are respectively mounted on the axis I On shaft II, shaft I and shaft II are equipped with sprocket I and driving wheel, and the driving wheel is connected with the rubber clamping belt; the driven wheel is arranged at the front end of the clamping device frame, and the reel is connected with the driven wheel; The tensioning wheel assembly is arranged on the holding device frame, and the tensioning wheel assembly includes a tensioning wheel frame, a tensioning wheel shaft, a tension spring and a tensioning wheel, and the tensioning wheel shaft is fixed on the holding device frame with a nut, and the tensioning wheel The frame is installed on the tensioning wheel shaft, and the tensioning wheel is mounted on the tensioning wheel frame through bearings. The two ends of the tension spring are respectively connected with the tensioning wheel frame and the clamping device frame; The fixed knife is equipped with a moving knife below, and the fixed knife cooperates with the moving knife, and the moving knife is connected with the clamping device frame. The sprocket I is connected with the moving knife through a chain, and drives the moving knife to rotate. When clamping the fixed knife at the rear of the device frame, the moving knife cuts off the garlic. When the machine is moving forward, the grain divider located at the front of the unit separates the garlic seedlings into their respective harvesting channels, and at the same time, the film breaking knife cuts the mulch to prevent winding and blockage, and the excavating device digs the garlic from the bottom to facilitate unearthed , the garlic seedlings entering the harvesting channel enter the rubber belt clamping device under the action of the reel, and the garlic sprouts are transported upwards and backwards under the action of the clamping device, and enter the garlic cutting device at the rear end of the clamping device. The garlic is cut and then falls into the The garlic conveying trough is then transported to the garlic collection box, and the cut garlic sprouts continue to move backward under the operation of the rubber clamping belt, and finally enter the garlic sprout laying trough and are generally placed on the ground on one side of the unit. the
本发明的有益效果: Beneficial effects of the present invention:
1.该收获机通过发动机带动液压泵作为行走和作业动力,能一次性完成大蒜分禾、破膜、挖掘、夹持、切割、蒜头输送收集和蒜苗铺放联合作业功能; 1. The harvester uses the engine to drive the hydraulic pump as the power for walking and operation, and can complete the combined operation functions of garlic separation, membrane breaking, digging, clamping, cutting, garlic transportation and collection, and garlic seedling laying at one time;
2.可以方便快捷的调整挖掘深度和夹持高度,以适应不同种植方式下的大蒜收获; 2. The digging depth and clamping height can be adjusted conveniently and quickly to adapt to garlic harvesting under different planting methods;
3.由于在大蒜挖取过程中采用了挖拔相结合的工作方式,减小了工作过程中的行走阻力,极大的降低了机器能耗; 3. Due to the combination of digging and pulling in the garlic digging process, the walking resistance during the working process is reduced, and the energy consumption of the machine is greatly reduced;
4.收获过程中采用挖拔相结合的收获方式,而且采用了橡胶带柔性夹持机构,可以最大限度的减少对蒜头的伤害; 4. During the harvesting process, the combination of digging and pulling is adopted, and the rubber belt flexible clamping mechanism is adopted, which can minimize the damage to the garlic;
5.在蒜头输送过程中,由于采用带保护套的输送装置,极大地减少了因磕碰而造成的蒜头损伤。 5. During the conveying process of garlic, due to the use of a conveying device with a protective cover, the garlic damage caused by bumping is greatly reduced. the
6.具有适应性强、可靠性高的优点,适用于批量生产和大面积推广应用。 6. It has the advantages of strong adaptability and high reliability, and is suitable for mass production and large-scale promotion and application.
附图说明 Description of drawings
图1为本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2是本发明夹持装置的结构示意图; Fig. 2 is the structural representation of clamping device of the present invention;
图3是图2的俯视图的局部结构示意图; Fig. 3 is the partial structural representation of the top view of Fig. 2;
图4是本发明蒜头输送槽的结构示意图; Fig. 4 is the structural representation of the garlic delivery tank of the present invention;
图5是图4的A-A剖视图; Fig. 5 is the A-A sectional view of Fig. 4;
图6是本发明挖掘装置的结构示意图; Fig. 6 is a schematic structural view of the excavating device of the present invention;
图中:1-分禾器,2-破膜刀,3-挖掘装置,4-夹持装置,5-升降油缸,6-行走底盘,7-升降架转轴,8-底架固定螺栓,9-变量泵马达V带,10-变量泵马达,11-底盘驱动桥,12-发动机,13-蒜苗铺放槽,14-蒜头输送槽,15-蒜头收集箱,16-夹持装置转轴,17-底架,18-升降架19-调整拉杆,20-夹持驱动马达,21-齿轮副,22-链条Ⅰ,23-轴承座,24-张紧轮组件,25-加持装置架,26-被动轮,27-拉簧,28-张紧轮架,29-张紧轮转轴,30-橡胶夹持带,31-定刀,32-动刀,33-主动轮,34-链轮Ⅰ,35-拨禾轮,36-输送槽壳,37-输送链条Ⅱ,38-轴承座,39-输送杆,40-保护套,41-轴Ⅲ,42-螺栓,43-输送马达,44-轴套,45-调节螺栓46-链轮Ⅱ,47-轴Ⅰ,48-轴Ⅱ,49-轴套Ⅰ,50-张紧轮。 In the figure: 1-grain divider, 2-membrane breaking knife, 3-excavation device, 4-clamping device, 5-lift cylinder, 6-travel chassis, 7-lift shaft, 8-underframe fixing bolt, 9 -variable pump motor V-belt, 10-variable pump motor, 11-chassis drive axle, 12-engine, 13-garlic seedling laying tank, 14-garlic conveying tank, 15-garlic collecting box, 16-clamping device shaft, 17 -underframe, 18-lifting frame, 19-adjusting rod, 20-clamping drive motor, 21-gear pair, 22-chain Ⅰ, 23-bearing seat, 24-tensioning wheel assembly, 25-holding device frame, 26- Passive wheel, 27-tension spring, 28-tensioner frame, 29-tensioner shaft, 30-rubber clamping belt, 31-fixed knife, 32-moving knife, 33-driving wheel, 34-sprocket Ⅰ, 35-Water reel, 36-Conveying trough shell, 37-Conveying chain II, 38-Bearing seat, 39-Conveying rod, 40-Protection sleeve, 41-Shaft III, 42-Bolt, 43-Conveying motor, 44-Shaft Set, 45-adjusting bolt 46-sprocket II, 47-axis I, 48-axis II, 49-shaft sleeve I, 50-tensioner.
具体实施方式 Detailed ways
下面结合附图与实施例对本发明做进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments. the
自走式大蒜联合收获机,结合图至图6,包括行走底盘6,发动机12,底架17,升降架18,夹持装置4,蒜苗铺放槽13,蒜头输送槽14,蒜头收集箱15,所述行走底盘6上设有底盘驱动桥11,所述底架17与行走底盘6连接,所述升降架18后端与底架17连接、前端与升降油缸5铰连接,升降油缸5绕升降架转轴7回转,升降架18的前端下部设有挖掘装置3,挖掘装置3前部设有破膜刀2,破膜刀2的前部设有分禾器1;所述夹持装置4包括夹持通道、夹持驱动马达20,夹持装置4与升降架18连接,发动机12设于行走底盘6的后部,发动机12的前端齿轮箱装有液压泵、液压泵与夹持驱动马达连接以驱动夹持驱动马达20,发动机12后端与位于底盘驱动桥11上的变量马达泵10连接、用于驱动行走底盘6;蒜苗铺放槽13设于行走底盘6右侧,所述蒜苗铺放槽13、蒜头输送槽14与底架17连接,切割后的蒜苗经铺放槽排到机组一侧的地上,蒜头收集箱15位于行走底盘6左侧,蒜头经蒜头输送槽14进入收集箱。 The self-propelled garlic combine harvester, combined with Figure 6, includes a walking chassis 6, an engine 12, an underframe 17, a lifting frame 18, a clamping device 4, a garlic seedling laying trough 13, a garlic conveying trough 14, and a garlic collecting box 15 , the chassis drive axle 11 is provided on the walking chassis 6, the chassis 17 is connected to the chassis 6, the rear end of the lifting frame 18 is connected to the chassis 17, the front end is hinged to the lifting cylinder 5, and the lifting cylinder 5 is wound around Lifting frame rotating shaft 7 revolutions, and the lower front end of lifting frame 18 is provided with excavating device 3, and excavating device 3 front portion is provided with membrane breaking knife 2, and the front portion of membrane breaking knife 2 is provided with crop divider 1; Including clamping channel, clamping drive motor 20, clamping device 4 is connected with lifting frame 18, engine 12 is arranged at the rear of walking chassis 6, and the front-end gear box of engine 12 is equipped with hydraulic pump, hydraulic pump and clamping drive motor Connect to drive the clamping drive motor 20, the engine 12 rear end is connected with the variable motor pump 10 positioned on the chassis drive axle 11, and is used to drive the walking chassis 6; The laying groove 13 and the garlic conveying groove 14 are connected with the bottom frame 17, and the cut garlic sprouts are discharged to the ground on one side of the unit through the laying groove, the garlic collection box 15 is located on the left side of the walking chassis 6, and the garlic enters and collects through the garlic conveying groove 14 box. the
所述夹持通道设有四组,所述夹持通道包括夹持装置架25,主动轮33,被动轮26,拨禾轮35,轴Ⅰ47,轴Ⅱ48;主动轮33与被动轮26通过橡胶夹持带30连接传递动力,所述驱动马达20安装在夹持装置架25上,驱动马达20的输出轴通过轴套Ⅰ49与轴Ⅰ47相连,轴Ⅰ47、轴Ⅱ48分别通过轴承与夹持装置架25连接,相啮合的齿轮副21的两个齿轮分别装在轴Ⅰ47与轴Ⅱ48上,轴Ⅰ47轴、Ⅱ48上均设有链轮Ⅰ34和主动轮33,主动轮33与橡胶夹持带30连接;被动轮26设于夹持装置架25的前端,拨禾轮35用螺钉固定在被动轮26上;夹持装置架25上设有张紧轮组件24,张紧轮组件24包括张紧轮架28,张紧轮转轴29,拉簧27和张紧轮50,张紧轮转轴29用螺母固定在夹持装置架25上,张紧轮架28安装在张紧轮转轴29上,张紧轮50 通过轴承配合安装在张紧轮架28上,拉簧27的两端分别与张紧轮架28、夹持装置架25连接;夹持装置架25的后部设有定刀31,定刀31上边沿设有动刀32,定刀31与动刀32配合,动刀32通过轴承座23内的轴承与夹持装置架25连接,链轮Ⅰ34通过链条22与动刀32连接、并带动动刀32旋转,当蒜苗沿橡胶夹持带30进入到夹持装置架25后部的定刀31时,动刀30将蒜头切下。 The clamping channel is provided with four groups, and the clamping channel includes a clamping device frame 25, a driving wheel 33, a driven wheel 26, a reel 35, a shaft I 47, and a shaft II 48; the driving wheel 33 and the driven wheel 26 pass through rubber The clamping belt 30 is connected to transmit power, the driving motor 20 is installed on the clamping device frame 25, the output shaft of the driving motor 20 is connected with the shaft I47 through the shaft sleeve I49, and the shaft I47 and the shaft II48 are connected to the clamping device frame through bearings respectively. 25 connection, the two gears of the meshing gear pair 21 are respectively installed on the shaft I47 and the shaft II48, the shaft I47 and II48 are equipped with a sprocket I34 and a driving wheel 33, and the driving wheel 33 is connected with the rubber clamping belt 30 The driven wheel 26 is located at the front end of the clamping device frame 25, and the reel 35 is fixed on the driven wheel 26 with screws; the clamping device frame 25 is provided with a tensioning wheel assembly 24, and the tensioning wheel assembly 24 comprises a tensioning wheel Frame 28, tensioning wheel rotating shaft 29, extension spring 27 and tensioning wheel 50, tensioning wheel rotating shaft 29 are fixed on the holding device frame 25 with nut, tensioning wheel frame 28 is installed on the tensioning wheel rotating shaft 29, tensioning Wheel 50 is mounted on the tensioning wheel frame 28 through bearings, and the two ends of extension spring 27 are connected with tensioning wheel frame 28 and clamping device frame 25 respectively; the rear portion of clamping device frame 25 is provided with fixed knife 31, fixed The upper edge of the knife 31 is provided with a moving knife 32, the fixed knife 31 cooperates with the moving knife 32, the moving knife 32 is connected with the clamping device frame 25 through the bearing in the bearing seat 23, the sprocket I34 is connected with the moving knife 32 through the chain 22, and Drive moving knife 32 to rotate, when garlic shoot enters the fixed knife 31 of clamping device frame 25 rear portion along rubber clamping belt 30, moving knife 30 cuts off the head of garlic.
蒜头输送槽14包括输送槽壳36,轴Ⅲ41,输送杆39,输送马达43,所述输送马达43通过轴套44与轴41连接,所述轴41通过轴承座38与输送槽壳36配合,所述轴41上设有两个链轮Ⅱ46,所述链轮Ⅱ46分别与两条输送链条Ⅱ37连接,两条输送链条Ⅱ37通过输送杆39连接、组成柔性输送通道,输送杆39上设有保护套40,蒜头输送槽14通过螺栓42安装在底架17上。 The garlic conveying tank 14 comprises a conveying tank shell 36, a shaft III 41, a conveying rod 39, and a conveying motor 43. The conveying motor 43 is connected with the shaft 41 through a shaft sleeve 44, and the shaft 41 cooperates with the conveying tank shell 36 through a bearing seat 38, The shaft 41 is provided with two sprockets II 46, the sprockets II 46 are respectively connected with two conveying chains II 37, and the two conveying chains II 37 are connected by a conveying rod 39 to form a flexible conveying channel, and the conveying rod 39 is provided with a protective Cover 40, the head of garlic conveying groove 14 is installed on the underframe 17 by bolt 42. the
升降架18的前端下部设有导管,挖掘装置3设于导管中,导管与挖掘装置3的上端通过调节螺栓45相连。挖掘装置3随升降架18旋转、调节离地高度,转动调节螺栓45时,挖掘装置3沿着调节螺栓45轴向移动、调整挖掘深度。底架17后面设有销轴套,蒜苗铺放槽13通过销轴、销轴套配合与底架17连接。所述分禾器1通过螺栓固定在升降架18的前端。所述升降架18上设有夹持装置转轴16、调整拉杆19,所述夹持装置4通过夹持装置转轴16、调整拉杆19与升降架18铰连接。通过升降架18旋转调节离地高度,通过调整拉杆19来调节夹持高度。发动机12通过变量泵马达V带9与变量马达泵10连接。底架17用螺栓8固定在行走底盘6上。 The lower part of the front end of the lifting frame 18 is provided with a conduit, and the excavating device 3 is arranged in the conduit, and the upper end of the conduit and the excavating device 3 is connected by an adjusting bolt 45 . The excavating device 3 rotates with the lifting frame 18 to adjust the height from the ground, and when the adjusting bolt 45 is rotated, the excavating device 3 moves axially along the adjusting bolt 45 to adjust the excavation depth. The back of the underframe 17 is provided with a bearing pin sleeve, and the garlic seedling laying groove 13 is connected with the underframe 17 by the bearing pin and the bearing pin sleeve. Described crop divider 1 is fixed on the front end of lifting frame 18 by bolt. The lifting frame 18 is provided with a clamping device rotating shaft 16 and an adjustment pull rod 19 , and the clamping device 4 is hingedly connected with the lifting frame 18 through the clamping device rotating shaft 16 and the adjusting pull rod 19 . The height from the ground is adjusted by rotating the lifting frame 18, and the clamping height is adjusted by adjusting the pull rod 19. The engine 12 is connected with the variable motor pump 10 through the variable pump motor V-belt 9 . Underframe 17 is fixed on the walking chassis 6 with bolt 8. the
上述虽然结合附图对发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。 Although the specific implementation of the invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present invention. the
Claims (7)
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| CN103222368A (en) * | 2013-05-06 | 2013-07-31 | 韶关市广业机械有限公司 | Combine-harvester for garlic and carrot |
| CN103597960A (en) * | 2013-10-29 | 2014-02-26 | 青岛锐秀金属制品有限公司 | Method for green Chinese onion combine harvest self-adaption digging shovel |
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