CN101130290A - 包括增强面层的轻量复合热塑性片材 - Google Patents

包括增强面层的轻量复合热塑性片材 Download PDF

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Publication number
CN101130290A
CN101130290A CNA2007101464427A CN200710146442A CN101130290A CN 101130290 A CN101130290 A CN 101130290A CN A2007101464427 A CNA2007101464427 A CN A2007101464427A CN 200710146442 A CN200710146442 A CN 200710146442A CN 101130290 A CN101130290 A CN 101130290A
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CN
China
Prior art keywords
fiber
reinforcing
fibers
matrix
orientation
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Pending
Application number
CNA2007101464427A
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English (en)
Chinese (zh)
Inventor
A·M·康诺弗
S·戴维斯
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Azdel Inc
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Azdel Inc
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=38458130&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CN101130290(A) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Azdel Inc filed Critical Azdel Inc
Publication of CN101130290A publication Critical patent/CN101130290A/zh
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/345—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using matched moulds
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/02—Layered products comprising a layer of synthetic resin in the form of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/12—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by the relative arrangement of fibres or filaments of different layers, e.g. the fibres or filaments being parallel or perpendicular to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B32B5/20—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material foamed in situ
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
    • B32B2260/021—Fibrous or filamentary layer
    • B32B2260/023—Two or more layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04—Impregnation, embedding, or binder material
    • B32B2260/046—Synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0221—Vinyl resin
    • B32B2266/0228—Aromatic vinyl resin, e.g. styrenic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/025—Polyolefin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0264—Polyester
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/06—Open cell foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/72—Density
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00—Vehicles
    • B32B2605/003—Interior finishings
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2762—Coated or impregnated natural fiber fabric [e.g., cotton, wool, silk, linen, etc.]
    • Y10T442/277—Coated or impregnated cellulosic fiber fabric
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/659—Including an additional nonwoven fabric
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/69—Autogenously bonded nonwoven fabric

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Laminated Bodies (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Moulding By Coating Moulds (AREA)
CNA2007101464427A 2006-04-05 2007-04-05 包括增强面层的轻量复合热塑性片材 Pending CN101130290A (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US11/278,748 US7759267B2 (en) 2006-04-05 2006-04-05 Lightweight composite thermoplastic sheets including reinforcing skins
US11/278,748 2006-04-05

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CN2012102425543A Division CN102873932A (zh) 2006-04-05 2007-04-05 包括增强面层的轻量复合热塑性片材

Publications (1)

Publication Number Publication Date
CN101130290A true CN101130290A (zh) 2008-02-27

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ID=38458130

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CNA2007101464427A Pending CN101130290A (zh) 2006-04-05 2007-04-05 包括增强面层的轻量复合热塑性片材
CN2012102425543A Pending CN102873932A (zh) 2006-04-05 2007-04-05 包括增强面层的轻量复合热塑性片材

Family Applications After (1)

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Country Status (13)

Country Link
US (1) US7759267B2 (https=)
EP (1) EP1844927B2 (https=)
JP (1) JP5571869B2 (https=)
KR (1) KR101453081B1 (https=)
CN (2) CN101130290A (https=)
AT (1) ATE489225T2 (https=)
AU (2) AU2007201388B2 (https=)
BR (1) BRPI0701263B1 (https=)
CA (1) CA2583851C (https=)
DE (1) DE602007010688D1 (https=)
ES (1) ES2355529T5 (https=)
MX (1) MX2007004150A (https=)
RU (1) RU2429133C2 (https=)

Cited By (28)

* Cited by examiner, † Cited by third party
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CN101830094A (zh) * 2010-05-31 2010-09-15 徐建学 一种新型交叉复合膜
CN101830086A (zh) * 2010-05-31 2010-09-15 徐建学 一种新型复合膜
CN102555958A (zh) * 2010-12-06 2012-07-11 现代自动车株式会社 多种玻璃纤维结合的高强度塑性后梁
CN102596545A (zh) * 2009-11-06 2012-07-18 波音公司 压铸模制法和由此模制的增强的热塑性零件
CN102649334A (zh) * 2012-06-01 2012-08-29 丹阳市新美龙汽车软饰件有限公司 玄武岩纤维麻塑复合板及其制备方法
CN102666673A (zh) * 2009-11-26 2012-09-12 帝人株式会社 复合材料
CN102896822A (zh) * 2012-07-03 2013-01-30 滁州格美特科技有限公司 一种高性能轻质复合板材及其生产方法和用途
CN102026803B (zh) * 2008-05-16 2014-06-18 无锡吉兴木桥高分子材料科技有限公司 泡沫层压产品及其生产方法
CN104024497A (zh) * 2011-10-24 2014-09-03 韩华阿泽戴尔股份有限公司 深度拉伸复合物和其使用方法
CN104275888A (zh) * 2013-07-02 2015-01-14 上海杰事杰新材料(集团)股份有限公司 一种超轻改性聚苯醚与聚碳酸酯共挤型材的制备方法
CN104385957A (zh) * 2014-11-18 2015-03-04 郑州翎羽新材料有限公司 一种座椅骨架的制造方法
CN104602904A (zh) * 2012-07-16 2015-05-06 韩华阿德公司 包括高熔体流动指数树脂的制品
CN105059159A (zh) * 2015-08-14 2015-11-18 艾艾精密工业输送系统（上海）股份有限公司 一体成型汽车座椅及其制备方法
CN106268031A (zh) * 2016-08-09 2017-01-04 晋江市纯荣纺织科技有限公司 一种麻/石墨复合高性能过滤材料及其制备方法
CN107336480A (zh) * 2017-06-27 2017-11-10 东莞市海旭新材料技术有限公司 基于半固化片碳纤维复合材料的汽车内饰件及其制备方法
CN107471778A (zh) * 2017-06-27 2017-12-15 东莞市海旭新材料技术有限公司 基于半固化片的纤维复合材料及其成型方法
CN107745551A (zh) * 2017-09-27 2018-03-02 安徽吉曜玻璃微纤有限公司 一种玻璃微纤板及其生产方法
CN108891098A (zh) * 2018-06-26 2018-11-27 苏州海马消防设备制造有限公司 一种消防水箱用复合材料及其制备方法
CN109751228A (zh) * 2017-11-08 2019-05-14 英格索尔-兰德公司 填充树脂层分离式泵壳
CN110239175A (zh) * 2018-03-09 2019-09-17 通用汽车环球科技运作有限责任公司 轻质纤维增强聚合物夹层结构
CN110341204A (zh) * 2019-07-10 2019-10-18 中电建路桥集团有限公司 一种纤维混杂复合材料及其制作方法
CN112770897A (zh) * 2018-11-26 2021-05-07 欧洲合成公司 飞机内部空间用的夹层复合构件
CN113316532A (zh) * 2018-09-04 2021-08-27 汉华阿兹德尔股份有限公司 芯层和具有可变基重的复合制品
CN113365801A (zh) * 2018-10-10 2021-09-07 三菱化学先进材料公司 制造具有改进的压缩强度的片状复合部件的方法
CN113396046A (zh) * 2018-10-10 2021-09-14 三菱化学先进材料公司 制造具有改进的压缩强度的片状复合部件的方法
CN114206709A (zh) * 2018-10-11 2022-03-18 艾尔达恩特威克伦格斯塞尔夏特有限责任公司 具有变形元件的用于移动房屋或机动房屋的安全舱
CN114714712A (zh) * 2021-01-05 2022-07-08 通用汽车环球科技运作有限责任公司 用于机动车辆的带内部局部结构增强件的层压复合车顶板
CN115503301A (zh) * 2022-09-02 2022-12-23 上海品诚控股集团有限公司 一种天然纤维增强热塑性复合材料及其制备方法

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USRE44893E1 (en) 2004-03-26 2014-05-13 Hanwha Azdel, Inc. Fiber reinforced thermoplastic sheets with surface coverings
WO2008019981A1 (en) * 2006-08-14 2008-02-21 Basf Se Composite component
DE102007002623A1 (de) * 2007-01-12 2008-07-17 Sedus Stoll Ag Verfahren zur Herstellung von Sitzschalen
CN102027198A (zh) * 2008-02-21 2011-04-20 格雷戈里·詹姆斯·摩尔 地下采矿车辆
EP2293937A1 (en) * 2008-06-03 2011-03-16 SABIC Innovative Plastics IP B.V. Lightweight high stiffness composites having class a surface finish
US20100040839A1 (en) * 2008-08-18 2010-02-18 Great Dane Limited Partnership Methods of making embossed liner panels
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US7759267B2 (en) 2010-07-20
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