CN100383308C - 热粘合非织造布、其生产方法及用途 - Google Patents

热粘合非织造布、其生产方法及用途 Download PDF

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CN100383308C
CN100383308C CNB008175330A CN00817533A CN100383308C CN 100383308 C CN100383308 C CN 100383308C CN B008175330 A CNB008175330 A CN B008175330A CN 00817533 A CN00817533 A CN 00817533A CN 100383308 C CN100383308 C CN 100383308C
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woven fabric
thermal non
multicomponent filaments
bonding
thermal
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CN1413276A (zh
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R·格罗藤
O·比特尼尔
T·欧勒甘
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Carl Freudenberg KG
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Carl Freudenberg KG
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00—Details of garments or of their making
    • A41D27/02—Linings
    • A41D27/06—Stiffening-pieces
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • D04H3/147—Composite yarns or filaments
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Woven Fabrics (AREA)

Abstract

本发明涉及由单位面积重为60至300g/m2，断裂强度＞150N的微细长丝非织造布组成的热粘合非织造布，在其中非织造布由熔融纺丝，牵伸和立即铺成纤维网的纤度为1.5至5dtex的多组分长丝组成且其多组分长丝必要时在予固定后至少80%分裂成纤度为0.1至1.0dtex的微细长丝并再将其固定。

Description

热粘合非织造布、其生产方法及用途
本发明涉及由单位面积重为60至300g/m2且断裂强度＞150N的微细长丝非织造布形成的热粘合非织造布。
在纺织工业中对生产冬季服装采用的非织造布提出各种不同的要求。除了以所用材料的断裂强度表示的承载能力外，感兴趣的有良好的可加工性能，悬垂性，柔软性以及按其用途在良好的隔热能力的同时具有尽可能小的材料厚度。迄今采用不同纤维混纺的或动物皮毛生产隔热能力好的材料。织造的料子倾向于散边或纱线移位，所以必须折边，而皮毛材料单位面积重量很高。在织好的料子中鉴于其承载能力也总是要注意织物的脱散方向。
本发明的目的是，提供价廉物美的断裂强度＞150N的热粘合非织造布及其制造方法。
本发明的目的通过一种热粘合非织造布实现，它是由单位面积重量为60至300g/m2且断裂强度＞150N的微细长丝非织造布构成的，其中微细长丝非织造布由熔融纺丝，牵伸和直接铺成纤维网的纤度为1.5至5分特(dtex)的多组分长丝组成且多组分长丝必要时在预粘合后至少80％分裂成纤度为0.1至1.0dtex的微细长丝并再将其粘合。按本发明的热粘合非织造布由于是长丝而不需折边且它不会出现散边。
有益的一种热粘合非织造布是其中的非织造布由熔融纺丝，气动牵伸和直接铺成纤维网的纤度为1.5至3dtex的多组分长丝组成而其组分长丝必要时在预粘合后至少80％分裂成纤度为0.1至0.8dtex的微细长丝并再将其粘合。热粘合的非织造布在纤维网中显示各向同性的纤维分布。因此在热粘合非织造布裁剪时不必考虑机器运行的方向。
有益的一种热粘合非织造布是其中的多组分长丝是由两种不相容的聚合物，特别是聚酯和聚酰胺组成的双组分长丝。这样的双组分长丝显示极好的成为微细长丝的可分裂性和实现最适当的强度与单位面积重的比例。同时由于按本发明的热粘合非织造布所采用的聚合物及其长丝结构，它是抗折皱的，易洗快干的，亦即容易保养。
有益的一种热粘合非织造布是其中的多组分长丝显示桔子状或也称“馅饼”的多断片结构的截面，其中断片交替地含有两种不相容聚合物中之一种。除了多组分长丝的这种桔子状多断片结构外，在多组分长丝中不相容聚合物的“并列”(S/S)断片排列也是可能的，它尤其是被利用于产生卷曲长丝。在多组分长丝中不相容聚合物这样的断片排列证明具有极好的可分裂性。热粘合非织造布具有与厚度和/或重量相关的良好隔热能力，特别是通过后面的处理步骤如起绒或磨毛可生产柔软和暖和的冬季服装。
此外，一种有益的热粘合非织造布是其中的至少形成多组分长丝的不相容聚合物中有一种含有重量百分比至多10％的添加剂，如颜料、永久生效的抗静电剂、防腐剂、杀菌剂、杀螨虫剂和/或影响亲水或疏水性能的添加剂。由纺液染色的纤维形成的热粘合非织造布显示良好的洗涤坚牢度。此外可通过添加剂减少或避免静电荷并改善输湿性。热粘合非织造布在可洗性和快干方面显示极好的易保养性。
本发明生产热粘合非织造布的方法是，多组分长丝由熔体纺丝，牵伸和直接铺成纤维网，并进行预粘合且其非织造布通过高压流体射流粘合同时分裂成纤度为0.1至1.0dtex的微细长丝，尤其是分裂成纤度为0.1至0.8dtex的微细长丝。这样得到的热粘合非织造布的厚度非常均匀，它具有各向同性的纤维分布，无脱层倾向并以其高模量为特点。
一种有益的热粘合非织造布的生产方法这样进行，即多组分长丝的粘合和分裂是通过将预粘合的非织造布至少一次在每一面用高压水射流加载。因此热粘合非织造布显示良好的表面且多组分长丝的分裂度＞80％。
特别优选的方法是其中的多组分长丝用纺液染色。染料在聚合物长丝中牢固结合，形成良好的洗涤坚牢度。
本发明制造的热粘合非织造布可用作口袋内侧用料，内衬料或面料。此外可作填絮或家俱装填料。
实例1
由聚酯-聚酰胺(PES-PA)-双组分长丝制造单位面积重量为120g/m2的长丝网和将其用压力至多为230bar的压力在两侧进行水刺。双组分长丝在水刺后纤度为1.0dtex，在水刺的同时原料长丝产生分裂。由微细长丝得到的非织造布具有水蒸汽透过指数Imt＝0.56。用导热阻力Rct表示的隔热能力为42.5·10-3m2k/w和水蒸汽透过阻力Rct为4.58m2Pa/w。

Claims (15)

1.由单位面积重量为60至300g/m2且断裂强度＞150N的微细长丝非织造布组成的热粘合非织造布，其中非织造布是由熔融纺丝，气动牵伸和直接铺成纤维网的纤度为1.5至5dtex的多组分长丝组成且该多组分长丝通过高压流体射流至少80％分裂成纤度为0.1至1.0dtex的微细长丝并将其粘合。
2.按权利要求1的热粘合非织造布，其特征在于，多组分长丝是由两种不相容的聚合物组成的双组分-长丝。
3.按权利要求1至2之一的热粘合非织造布，其特征在于，多组分长丝具有桔子状多断片结构的截面，其中断片交替地各含有两种不相容聚合物中之一种和/或具有“并列”结构。
4.按权利要求3的热粘合非织造布，其特征在于，热粘合非织造布的两面具有不同的断片结构。
5.按权利要求1至4之一的热粘合非织造布，其特征在于，至少形成多组分-长丝的不相容聚合物中之一种含有重量百分比至多10％的添加剂。
6.按权利要求5的热粘合非织造布，其特征在于，所述添加剂为颜料，永久生效的抗静电剂，防腐剂，杀菌剂，杀螨虫剂和/或影响亲水性或疏水性的添加剂。
7.生产权利要求1至6之一的热粘合非织造布的方法，其特征在于，多组分长丝由熔体纺丝，牵伸和直接铺成纤维网，必要时进行预粘合并通过高压流体射流粘合以及同时分裂成纤度为0.1至1.0dtex的微细-长丝。
8.按权利要求7的方法，其特征在于，多组分长丝的粘合和分裂是通过将必要时预粘合的非织造布至少一次从每一面用高压流体射流进行加载而进行。
9.按权利要求7或8的方法，其特征在于，多组分长丝的染色是用纺液染色。
10.按权利要求7至9之一的方法，其特征在于，采用两个纺丝箱体，从其中制造一种带有“馅饼”断片结构的多组分长丝和另一种带有“并列”断片结构的多组分长丝。
11.按权利要求1至6之一的热粘合非织造布用于生产内衬材料的用途。
12.按权利要求1至6之一的热粘合非织造布用于生产面料的用途。
13.按权利要求1至6之一的热粘合非织造布用于制造口袋内侧用料的用途。
14.按权利要求1至6之一的热粘合非织造布用于生产填絮的用途。
15.按权利要求1至6之一的热粘合非织造布用于生产家俱装填料的用途。
CNB008175330A 1999-12-23 2000-11-17 热粘合非织造布、其生产方法及用途 Expired - Fee Related CN100383308C (zh)

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DE1999162359 DE19962359B4 (de) 1999-12-23 1999-12-23 Thermovliesstoff
DE19962359.7 1999-12-23

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EP (1) EP1252384B1 (zh)
CN (1) CN100383308C (zh)
AU (1) AU1702801A (zh)
CA (1) CA2395462C (zh)
DE (2) DE19962359B4 (zh)
WO (1) WO2001048295A1 (zh)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1524351B1 (de) * 2003-10-16 2006-12-20 Kannegiesser Garment & Textile Technologies GmbH + Co. Verfahren zum Verstärken textiler Flächengebilde
DE102005015550C5 (de) * 2005-04-04 2013-02-07 Carl Freudenberg Kg Verwendung eines thermisch gebundenen Vliesstoffs
CN101219307B (zh) * 2007-09-27 2010-05-19 上海博格工业用布有限公司 纺丝成网与水射流加固结合的非织造过滤材料的制作方法
DE102008003966B4 (de) 2007-10-26 2016-05-12 Carl Freudenberg Kg Textiles Flächengebilde
CN107964802B (zh) * 2017-11-03 2020-07-31 江苏尚科聚合新材料有限公司 一种桔瓣型人工皮革及其制备方法

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US5899785A (en) * 1996-06-17 1999-05-04 Firma Carl Freudenberg Nonwoven lap formed of very fine continuous filaments
US5970583A (en) * 1997-06-17 1999-10-26 Firma Carl Freudenberg Nonwoven lap formed of very fine continuous filaments
JP3294558B2 (ja) * 1998-10-05 2002-06-24 富士通株式会社 バースト光伝送システムの加入者装置

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TW246699B (zh) * 1992-10-05 1995-05-01 Unitika Ltd
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FR2705698B1 (fr) * 1993-04-22 1995-06-30 Freudenberg Spunweb Sa Procédé de fabrication d'une nappe de non-tissé constituée de filaments continus liés entre eux et nappe ainsi obtenue.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03294558A (ja) * 1990-04-12 1991-12-25 Unitika Ltd 交絡不織布及びその製造方法
US5899785A (en) * 1996-06-17 1999-05-04 Firma Carl Freudenberg Nonwoven lap formed of very fine continuous filaments
US5970583A (en) * 1997-06-17 1999-10-26 Firma Carl Freudenberg Nonwoven lap formed of very fine continuous filaments
JP3294558B2 (ja) * 1998-10-05 2002-06-24 富士通株式会社 バースト光伝送システムの加入者装置

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CA2395462C (en) 2009-01-13
DE50012739D1 (en) 2006-06-14
DE19962359B4 (de) 2004-07-08
DE19962359A1 (de) 2001-07-05
CA2395462A1 (en) 2001-07-05
AU1702801A (en) 2001-07-09
EP1252384B1 (de) 2006-05-10
EP1252384A1 (de) 2002-10-30
CN1413276A (zh) 2003-04-23
WO2001048295A1 (de) 2001-07-05

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