CA2589109A1 - Production of valve metal powders - Google Patents
Production of valve metal powders Download PDFInfo
- Publication number
- CA2589109A1 CA2589109A1 CA002589109A CA2589109A CA2589109A1 CA 2589109 A1 CA2589109 A1 CA 2589109A1 CA 002589109 A CA002589109 A CA 002589109A CA 2589109 A CA2589109 A CA 2589109A CA 2589109 A1 CA2589109 A1 CA 2589109A1
- Authority
- CA
- Canada
- Prior art keywords
- grain
- valve metal
- metered
- reduction
- alkali metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000843 powder Substances 0.000 title claims abstract description 38
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 24
- 239000002184 metal Substances 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title abstract description 8
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 40
- 150000002736 metal compounds Chemical class 0.000 claims abstract description 37
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 31
- 150000001340 alkali metals Chemical class 0.000 claims abstract description 29
- 150000003839 salts Chemical class 0.000 claims abstract description 28
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims abstract description 21
- 229910052938 sodium sulfate Inorganic materials 0.000 claims abstract description 21
- 235000011152 sodium sulphate Nutrition 0.000 claims abstract description 21
- 239000007832 Na2SO4 Substances 0.000 claims abstract description 20
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 13
- -1 preferably Substances 0.000 claims abstract description 3
- 238000007670 refining Methods 0.000 claims description 33
- 229910052708 sodium Inorganic materials 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 29
- 238000007865 diluting Methods 0.000 claims description 17
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 7
- 229910052717 sulfur Inorganic materials 0.000 claims description 7
- 239000011593 sulfur Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052698 phosphorus Inorganic materials 0.000 claims description 5
- 239000011574 phosphorus Substances 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 4
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 3
- 229910052796 boron Inorganic materials 0.000 claims description 3
- FAWYJKSBSAKOFP-UHFFFAOYSA-N tantalum(iv) sulfide Chemical compound S=[Ta]=S FAWYJKSBSAKOFP-UHFFFAOYSA-N 0.000 claims description 3
- 229910052936 alkali metal sulfate Inorganic materials 0.000 claims description 2
- 229910052977 alkali metal sulfide Inorganic materials 0.000 claims description 2
- 229910052700 potassium Inorganic materials 0.000 claims description 2
- 239000002210 silicon-based material Substances 0.000 claims description 2
- 239000011541 reaction mixture Substances 0.000 abstract description 5
- 239000002245 particle Substances 0.000 abstract description 4
- 239000003085 diluting agent Substances 0.000 abstract 1
- 238000006722 reduction reaction Methods 0.000 description 32
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 31
- 239000011734 sodium Substances 0.000 description 31
- 238000006243 chemical reaction Methods 0.000 description 22
- 239000007788 liquid Substances 0.000 description 12
- 239000013078 crystal Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 229910001026 inconel Inorganic materials 0.000 description 8
- 229910000623 nickel–chromium alloy Inorganic materials 0.000 description 8
- 239000000047 product Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000003990 capacitor Substances 0.000 description 5
- 238000009826 distribution Methods 0.000 description 4
- 229910052758 niobium Inorganic materials 0.000 description 4
- 239000010955 niobium Substances 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K potassium phosphate Substances [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 238000011946 reduction process Methods 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- 150000003482 tantalum compounds Chemical class 0.000 description 2
- 238000004438 BET method Methods 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- 229910020261 KBF4 Inorganic materials 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000012300 argon atmosphere Substances 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 150000002221 fluorine Chemical class 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052735 hafnium Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- ZYTNDGXGVOZJBT-UHFFFAOYSA-N niobium Chemical compound [Nb].[Nb].[Nb] ZYTNDGXGVOZJBT-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 235000014786 phosphorus Nutrition 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 1
- 229910052939 potassium sulfate Inorganic materials 0.000 description 1
- DPLVEEXVKBWGHE-UHFFFAOYSA-N potassium sulfide Chemical compound [S-2].[K+].[K+] DPLVEEXVKBWGHE-UHFFFAOYSA-N 0.000 description 1
- BHZRJJOHZFYXTO-UHFFFAOYSA-L potassium sulfite Chemical compound [K+].[K+].[O-]S([O-])=O BHZRJJOHZFYXTO-UHFFFAOYSA-L 0.000 description 1
- 235000011151 potassium sulphates Nutrition 0.000 description 1
- 235000019252 potassium sulphite Nutrition 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 235000011008 sodium phosphates Nutrition 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 229910001495 sodium tetrafluoroborate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000001508 sulfur Nutrition 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- ZSDSQXJSNMTJDA-UHFFFAOYSA-N trifluralin Chemical compound CCCN(CCC)C1=C([N+]([O-])=O)C=C(C(F)(F)F)C=C1[N+]([O-])=O ZSDSQXJSNMTJDA-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/045—Alloys based on refractory metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/24—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B34/00—Obtaining refractory metals
- C22B34/20—Obtaining niobium, tantalum or vanadium
- C22B34/24—Obtaining niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B5/00—General methods of reducing to metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/04—Electrodes or formation of dielectric layers thereon
- H01G9/048—Electrodes or formation of dielectric layers thereon characterised by their structure
- H01G9/052—Sintered electrodes
- H01G9/0525—Powder therefor
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Powder Metallurgy (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2004/013987 WO2006061040A1 (de) | 2004-12-09 | 2004-12-09 | Herstellung von ventilmetallpulvern |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2589109A1 true CA2589109A1 (en) | 2006-06-15 |
Family
ID=34959631
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002589109A Abandoned CA2589109A1 (en) | 2004-12-09 | 2004-12-09 | Production of valve metal powders |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US8951328B2 (de) |
| EP (1) | EP1827739B1 (de) |
| JP (1) | JP4960880B2 (de) |
| CN (1) | CN101124060B (de) |
| AT (1) | ATE439927T1 (de) |
| AU (1) | AU2004325527B2 (de) |
| CA (1) | CA2589109A1 (de) |
| DE (1) | DE502004009945D1 (de) |
| IL (1) | IL183633A0 (de) |
| MX (1) | MX2007006688A (de) |
| PT (1) | PT1827739E (de) |
| WO (1) | WO2006061040A1 (de) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5284094B2 (ja) * | 2005-09-16 | 2013-09-11 | ハー．ツェー．スタルク ゲゼルシャフト ミット ベシュレンクテル ハフツング | 還元法 |
| US8430944B2 (en) * | 2008-12-22 | 2013-04-30 | Global Advanced Metals, Usa, Inc. | Fine particle recovery methods for valve metal powders |
| CN101491834B (zh) * | 2009-03-05 | 2012-06-20 | 宁夏东方钽业股份有限公司 | 钽粉的制备方法 |
| JP6077274B2 (ja) * | 2012-11-15 | 2017-02-08 | グローバルアドバンストメタルジャパン株式会社 | 窒素含有タンタル粉末およびその製造方法 |
| CN103601242A (zh) * | 2013-11-18 | 2014-02-26 | 宁夏东方钽业股份有限公司 | 一种含磷钽粉的制备方法 |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3330455A1 (de) * | 1983-08-24 | 1985-03-14 | GfE Gesellschaft für Elektrometallurgie mbH, 4000 Düsseldorf | Verfahren zur herstellung von ventilmetallpulver fuer elektrolytkondensatoren und dergleichen |
| JPS60149706A (ja) * | 1984-01-18 | 1985-08-07 | Showa Kiyabotsuto Suupaa Metal Kk | タンタル粉末の製造方法 |
| US4684399A (en) * | 1986-03-04 | 1987-08-04 | Cabot Corporation | Tantalum powder process |
| US5234491A (en) * | 1990-05-17 | 1993-08-10 | Cabot Corporation | Method of producing high surface area, low metal impurity |
| JPH04329808A (ja) * | 1991-04-30 | 1992-11-18 | Showa Kiyabotsuto Suupaa Metal Kk | タンタル粉末の製造方法 |
| US5442978A (en) * | 1994-05-19 | 1995-08-22 | H. C. Starck, Inc. | Tantalum production via a reduction of K2TAF7, with diluent salt, with reducing agent provided in a fast series of slug additions |
| CN1069564C (zh) * | 1998-07-07 | 2001-08-15 | 宁夏有色金属冶炼厂 | 钽粉末的制造方法 |
| JP4828016B2 (ja) * | 2000-08-09 | 2011-11-30 | キャボットスーパーメタル株式会社 | タンタル粉末の製法、タンタル粉末およびタンタル電解コンデンサ |
-
2004
- 2004-12-09 EP EP04803653A patent/EP1827739B1/de active Active
- 2004-12-09 CA CA002589109A patent/CA2589109A1/en not_active Abandoned
- 2004-12-09 JP JP2007544740A patent/JP4960880B2/ja active Active
- 2004-12-09 MX MX2007006688A patent/MX2007006688A/es active IP Right Grant
- 2004-12-09 AT AT04803653T patent/ATE439927T1/de not_active IP Right Cessation
- 2004-12-09 DE DE502004009945T patent/DE502004009945D1/de active Active
- 2004-12-09 US US11/721,276 patent/US8951328B2/en active Active
- 2004-12-09 CN CN200480044562.0A patent/CN101124060B/zh active Active
- 2004-12-09 WO PCT/EP2004/013987 patent/WO2006061040A1/de active Application Filing
- 2004-12-09 PT PT04803653T patent/PT1827739E/pt unknown
- 2004-12-09 AU AU2004325527A patent/AU2004325527B2/en not_active Ceased
-
2007
- 2007-06-04 IL IL183633A patent/IL183633A0/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| IL183633A0 (en) | 2007-09-20 |
| JP4960880B2 (ja) | 2012-06-27 |
| EP1827739A1 (de) | 2007-09-05 |
| DE502004009945D1 (de) | 2009-10-01 |
| MX2007006688A (es) | 2007-08-14 |
| ATE439927T1 (de) | 2009-09-15 |
| WO2006061040A1 (de) | 2006-06-15 |
| CN101124060A (zh) | 2008-02-13 |
| US8951328B2 (en) | 2015-02-10 |
| AU2004325527A1 (en) | 2006-06-15 |
| EP1827739B1 (de) | 2009-08-19 |
| CN101124060B (zh) | 2011-08-03 |
| US20080087138A1 (en) | 2008-04-17 |
| PT1827739E (pt) | 2009-10-19 |
| JP2008523241A (ja) | 2008-07-03 |
| AU2004325527B2 (en) | 2011-02-24 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| FZDE | Discontinued |
Effective date: 20131003 |