AU2022288464B2 - Membrane reactor - Google Patents

Membrane reactor Download PDF

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Publication number
AU2022288464B2
AU2022288464B2 AU2022288464A AU2022288464A AU2022288464B2 AU 2022288464 B2 AU2022288464 B2 AU 2022288464B2 AU 2022288464 A AU2022288464 A AU 2022288464A AU 2022288464 A AU2022288464 A AU 2022288464A AU 2022288464 B2 AU2022288464 B2 AU 2022288464B2
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AU
Australia
Prior art keywords
catalyst
separation membrane
layer
layers
membrane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
AU2022288464A
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English (en)
Other versions
AU2022288464A1 (en
Inventor
Kazuki IIDA
Hirofumi Kan
Atsushi Torii
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NGK Insulators Ltd
Original Assignee
NGK Insulators Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NGK Insulators Ltd filed Critical NGK Insulators Ltd
Publication of AU2022288464A1 publication Critical patent/AU2022288464A1/en
Application granted granted Critical
Publication of AU2022288464B2 publication Critical patent/AU2022288464B2/en
Priority to AU2024219588A priority Critical patent/AU2024219588B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • C10G2/32Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
    • C10G2/34Apparatus, reactors
    • C10G2/341Apparatus, reactors with stationary catalyst bed
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/15Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
    • C07C29/151Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
    • C07C29/152Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the reactor used
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/24Stationary reactors without moving elements inside
    • B01J19/2475Membrane reactors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/24Stationary reactors without moving elements inside
    • B01J19/248Reactors comprising multiple separated flow channels
    • B01J19/2485Monolithic reactors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/008Details of the reactor or of the particulate material; Processes to increase or to retard the rate of reaction
    • B01J8/009Membranes, e.g. feeding or removing reactants or products to or from the catalyst bed through a membrane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/06Surface irregularities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D63/00Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/06Tubular membrane modules
    • B01D63/066Tubular membrane modules with a porous block having membrane coated passages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/02Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12Composite membranes; Ultra-thin membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/14Dynamic membranes
    • B01D69/141Heterogeneous membranes, e.g. containing dispersed material; Mixed matrix membranes
    • B01D69/145Heterogeneous membranes, e.g. containing dispersed material; Mixed matrix membranes containing embedded catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008Controlling the process
    • B01J2208/00017Controlling the temperature
    • B01J2208/00106Controlling the temperature by indirect heat exchange
    • B01J2208/00168Controlling the temperature by indirect heat exchange with heat exchange elements outside the bed of solid particles
    • B01J2208/00212Plates; Jackets; Cylinders
    • B01J2208/00238Adjusting the heat-exchange profile by adapting catalyst tubes or the distribution thereof, e.g. by using inserts in some of the tubes or adding external fins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00796Details of the reactor or of the particulate material
    • B01J2208/00884Means for supporting the bed of particles, e.g. grids, bars, perforated plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/02Processes carried out in the presence of solid particles; Reactors therefor with stationary particles
    • B01J2208/021Processes carried out in the presence of solid particles; Reactors therefor with stationary particles comprising a plurality of beds with flow of reactants in parallel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/02Processes carried out in the presence of solid particles; Reactors therefor with stationary particles
    • B01J2208/023Details

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
AU2022288464A 2021-06-08 2022-06-08 Membrane reactor Active AU2022288464B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2024219588A AU2024219588B2 (en) 2021-06-08 2024-09-11 Membrane reactor

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2021-095823 2021-06-08
JP2021095823 2021-06-08
PCT/JP2022/023071 WO2022260063A1 (ja) 2021-06-08 2022-06-08 メンブレンリアクタ

Related Child Applications (1)

Application Number Title Priority Date Filing Date
AU2024219588A Division AU2024219588B2 (en) 2021-06-08 2024-09-11 Membrane reactor

Publications (2)

Publication Number Publication Date
AU2022288464A1 AU2022288464A1 (en) 2023-04-13
AU2022288464B2 true AU2022288464B2 (en) 2024-06-13

Family

ID=84426068

Family Applications (2)

Application Number Title Priority Date Filing Date
AU2022288464A Active AU2022288464B2 (en) 2021-06-08 2022-06-08 Membrane reactor
AU2024219588A Active AU2024219588B2 (en) 2021-06-08 2024-09-11 Membrane reactor

Family Applications After (1)

Application Number Title Priority Date Filing Date
AU2024219588A Active AU2024219588B2 (en) 2021-06-08 2024-09-11 Membrane reactor

Country Status (6)

Country Link
US (1) US20230220283A1 (https=)
EP (1) EP4194078A4 (https=)
JP (2) JP7500781B2 (https=)
CN (1) CN116157194A (https=)
AU (2) AU2022288464B2 (https=)
WO (1) WO2022260063A1 (https=)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4477729A4 (en) * 2022-02-08 2025-08-06 Ngk Insulators Ltd REACTOR
WO2023157861A1 (ja) * 2022-02-21 2023-08-24 日本碍子株式会社 リアクタ
US20250065279A1 (en) * 2023-08-25 2025-02-27 Gti Energy Catalytic membrane reactor for in-situ water removal in the synthesis of valuable chemicals
WO2025249936A1 (ko) * 2024-05-29 2025-12-04 한국과학기술원 반응기

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2631244B2 (ja) * 1990-10-19 1997-07-16 川崎重工業株式会社 燃料電池用水素製造方法及び装置
CH687004A5 (de) * 1994-04-08 1996-08-30 Methanol Casale Sa Membranreaktor fuer die Umsetzung von gasfoermigen Ausgangsstoffen.
JP3599370B2 (ja) * 1994-05-23 2004-12-08 日本碍子株式会社 水素製造装置
US6440895B1 (en) * 1998-07-27 2002-08-27 Battelle Memorial Institute Catalyst, method of making, and reactions using the catalyst
JP4204273B2 (ja) 2002-08-09 2009-01-07 日本碍子株式会社 Ddr型ゼオライト膜複合体及びその製造方法
JP4347129B2 (ja) * 2004-04-28 2009-10-21 東京瓦斯株式会社 水素製造用反応筒及び反応板
JP2006314876A (ja) * 2005-05-11 2006-11-24 Ngk Spark Plug Co Ltd 水素分離装置
JP2007055970A (ja) * 2005-08-26 2007-03-08 Mitsui Eng & Shipbuild Co Ltd メタノール製造用反応器及びメタノール製造方法
JP5057684B2 (ja) * 2006-03-31 2012-10-24 日本特殊陶業株式会社 水素製造装置
US7717272B2 (en) 2006-10-18 2010-05-18 Ngk Insulators, Ltd. Ceramic porous membrane and ceramic filter
JP4938522B2 (ja) * 2007-03-26 2012-05-23 日本碍子株式会社 選択透過膜型反応器
JP2011116603A (ja) * 2009-12-04 2011-06-16 Tokyo Gas Co Ltd 円筒形水素分離型改質器における水素分離膜用保護膜及びその形成方法
JP2017149616A (ja) * 2016-02-25 2017-08-31 日本碍子株式会社 水素回収メンブレンリアクター、水素回収システム及び水素回収方法
JP7049075B2 (ja) 2016-07-04 2022-04-06 公益財団法人地球環境産業技術研究機構 メタノール製造方法およびメタノール製造装置
US10150721B2 (en) 2016-07-15 2018-12-11 Gas Technology Institute Catalytic membrane reactor for dimethyl ether synthesis from carbon dioxide and hydrogen
JP7076229B2 (ja) 2018-03-08 2022-05-27 Jfeスチール株式会社 二酸化炭素の再利用方法

Also Published As

Publication number Publication date
EP4194078A4 (en) 2024-09-18
JP7500781B2 (ja) 2024-06-17
AU2024219588A1 (en) 2024-10-03
AU2024219588B2 (en) 2026-04-02
CN116157194A (zh) 2023-05-23
WO2022260063A1 (ja) 2022-12-15
JPWO2022260063A1 (https=) 2022-12-15
JP2024103728A (ja) 2024-08-01
US20230220283A1 (en) 2023-07-13
AU2022288464A1 (en) 2023-04-13
EP4194078A1 (en) 2023-06-14

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