WO2024108716A1 - 液冷板及储能装置 - Google Patents

液冷板及储能装置 Download PDF

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Publication number
WO2024108716A1
WO2024108716A1 PCT/CN2022/141466 CN2022141466W WO2024108716A1 WO 2024108716 A1 WO2024108716 A1 WO 2024108716A1 CN 2022141466 W CN2022141466 W CN 2022141466W WO 2024108716 A1 WO2024108716 A1 WO 2024108716A1
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WO
WIPO (PCT)
Prior art keywords
liquid cooling
groove
limiting portion
facing
plate body
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Application number
PCT/CN2022/141466
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English (en)
French (fr)
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WO2024108716A9 (zh
Inventor
马亚强
Original Assignee
厦门海辰储能科技股份有限公司
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Publication of WO2024108716A1 publication Critical patent/WO2024108716A1/zh
Publication of WO2024108716A9 publication Critical patent/WO2024108716A9/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6554Rods or plates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6556Solid parts with flow channel passages or pipes for heat exchange
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of battery cooling technology, and in particular to a liquid cooling plate and an energy storage device.
  • the energy storage device During the use of the energy storage device, as time goes by, the energy storage device will generate a large amount of heat.
  • the energy storage device is cooled by a liquid cooling plate to ensure the service life of the energy storage device.
  • the liquid cooling plate body As the most commonly used external interface, the liquid cooling plate body needs to be connected to the liquid cooling joint.
  • the liquid cooling joint generally protrudes from the outside of the energy storage device body.
  • the liquid cooling joint is prone to collision and deformation, and the liquid cooling joint needs to be replaced.
  • the liquid cooling joint and the liquid cooling plate body are connected by welding, once the liquid cooling joint needs to be replaced, the entire liquid cooling plate needs to be replaced.
  • the liquid cooling plate body and the batteries in the energy storage device are mostly bonded with structural adhesive, the entire energy storage device needs to be disassembled and replaced, and the workload and replacement and maintenance costs are very high.
  • the present application provides a liquid cooling plate and an energy storage device, which are at least used to solve the problem of large workload and high replacement and maintenance costs when replacing liquid cooling joints in the liquid cooling plate.
  • the present application provides a liquid cooling plate.
  • the liquid cooling plate includes a plate body, a bridge member and a liquid cooling joint.
  • the plate body is formed with a mounting hole.
  • the bridge member is mounted on the mounting hole, and the bridge member is provided with a first threaded portion.
  • the liquid cooling joint includes a plug-in portion, a first limiting portion and a second threaded portion, the first limiting portion and the second threaded portion are both provided on the outer wall of the plug-in portion, the radial length of the first limiting portion along the mounting hole is smaller than the radial length of the bridge member along the mounting hole, the second threaded portion is cooperatively connected with the first threaded portion, and at least a portion of the first limiting portion abuts against a side of the bridge member facing the liquid cooling joint.
  • the liquid cooling joint is detachably fixed to the plate body of the liquid cooling plate by a bridge piece fixed to the plate body, and a first threaded portion is provided on the bridge piece, and a second threaded portion cooperating with the first threaded portion is provided on the liquid cooling joint, so that the liquid cooling joint is detachably fixed to the bridge piece.
  • the liquid cooling joint is fixed to the plate body by the bridge piece to realize a stable connection between the liquid cooling joint and the plate body, without providing a first threaded portion on the plate body.
  • the thickness of the plate body along the axial direction of the mounting hole can be set to be smaller, which can reduce the weight of the liquid cooling plate.
  • at least part of the first limiting portion abuts against a side of the bridging member close to the liquid cooling joint, which can seal the connection between the first threaded portion and the second threaded portion, and the radial length of the first limiting portion along the mounting hole is smaller than the radial length of the bridging member along the mounting hole.
  • the first limiting portion can be prevented from abutting against the weld between the plate body and the bridging member, thereby preventing the protruding welding slag on the weld from affecting the sealing effect of the first limiting portion and the bridging member.
  • the liquid cooling plate further includes a seal, a first groove is provided on a side of the first limiting portion facing the bridging member, at least a portion of the seal is provided in the first groove, and the seal is used to seal the connection between the first limiting portion and the bridging member.
  • a first groove for accommodating a seal is provided on the first limiting portion, and when the liquid-cooling joint is fixed to the bridging member through the cooperation and connection of the first threaded portion and the second threaded portion, the seal provided in the first groove is squeezed by the first limiting portion, so that the seal is respectively abutted against the top wall of the first groove and the side surface of the bridging member facing the first limiting portion, thereby realizing a sealed connection between the first limiting portion and the bridging member.
  • the top wall of the first groove is provided with a matching portion
  • the seal is provided with a positioning portion matching the matching portion
  • the positioning portion includes a first concave-convex area
  • the matching portion includes a second concave-convex area matching the first concave-convex area
  • the seal is fixed to the first groove by matching the first concave-convex area and the second concave-convex area.
  • the matching portion is arranged on the top wall of the first groove
  • the positioning portion can be arranged on the side of the seal facing the first limiting portion
  • the seal is further fixed in the first groove through the cooperation of the first concave-convex area on the positioning portion and the second concave-convex area on the matching portion to prevent the liquid cooling plate from being moved radially along the mounting hole due to the movement or shaking of the liquid cooling plate, thereby affecting the sealing effect between the first limiting portion and the bridge member, thereby ensuring the sealing of the connection between the first limiting portion and the bridge member.
  • a circumferential surface of the bridging member facing away from the first threaded portion is fixedly connected to the plate body, and a side of the first limiting portion facing the bridging member is in contact with the bridging member.
  • the peripheral surface of the bridge member away from the first threaded portion is welded to the plate body, for example, by laser welding or stir friction welding to achieve a sealed connection between the bridge member and the plate body.
  • the liquid cooling joint is detachably fixed to the bridge member by threaded connection between the first threaded portion and the second threaded portion, and there is no need to set the first threaded portion on the plate body.
  • the axial thickness of the plate body along the mounting hole can be set to be smaller, which has the effect of reducing the weight of the liquid cooling plate.
  • the first limiting portion needs to be aligned with the bridge member on the side facing the bridge member to avoid the gap between the first limiting portion and the bridge member being too large to affect the sealing of the liquid cooling joint and the bridge member.
  • a second groove is formed on a side of the bridging member facing the first limiting portion, and the second groove is opposite to the first groove in the axial direction of the mounting hole.
  • the sealing member is disposed in a space formed by the first groove and the second groove.
  • a second groove is provided on the side of the bridge member facing the first limiting portion, and the first groove is opposite to the second groove along the axial direction of the mounting hole.
  • the sealing member is limited in the space formed by the first groove and the second groove, which can prevent the sealing member from being displaced in the radial direction of the mounting hole due to the movement or shaking of the liquid cooling plate, thereby affecting the sealing effect of the sealing member, so that the contact between the first limiting portion and the bridge member can always maintain a sealed state.
  • the bottom wall of the second groove and the top wall of the first groove have matching parts of the same structure
  • the sealing member is provided with a positioning portion on the side facing the second groove and the side facing the first groove
  • the positioning portion is provided with a first concave-convex area
  • the matching portion is provided with a second concave-convex area
  • the first concave-convex area of the sealing member facing the second groove side cooperates with the second concave-convex area of the second groove
  • the first concave-convex area of the sealing member facing the first groove side cooperates with the second concave-convex area of the first groove, so that the sealing member is limited on the opposite sides along the axial direction of the mounting hole, further preventing the sealing member from being displaced in the radial direction of the mounting hole due to the movement or shaking of the liquid cooling plate, so that the contact between the first limiting portion and the bridge member can maintain a sealed state.
  • a numerical range of a flatness of a surface of a side of the bridging member facing the first limiting portion and a numerical range of a flatness of a surface of a side of the first limiting portion facing the bridging member are both [0.05, 0.30].
  • the difficulty of manufacturing the bridge member increases; if the flatness of the side surface of the bridge member facing the first limit portion is greater than 0.30, when the side surface of the bridge member facing the first limit portion is in contact with the first limit portion, the gap between the two surfaces is large, and the refrigerant is easily output from the gap to the outside of the liquid cooling plate when it flows through the connection between the bridge member and the liquid cooling joint.
  • the side surface of the first limit portion facing the bridge member is less than 0.05, it is easy to increase the difficulty of manufacturing the first limit portion, and then increase the difficulty of manufacturing the liquid cooling joint.
  • the side surface of the first limit portion facing the bridge member is greater than 0.30, when the side surface of the bridge member facing the first limit portion is in contact with the first limit portion, the gap between the two surfaces is large, and the refrigerant is easily output from the gap to the outside of the liquid cooling plate when it flows through the connection between the bridge member and the liquid cooling joint.
  • the numerical range of the flatness of the surface of one side of the bridge piece facing the first limiting portion and the data range of the flatness of the surface of one side of the first limiting portion facing the bridge piece are both [0.05, 0.30].
  • the bridging member includes a main body and a protrusion, wherein the protrusion extends from the surface edge of the main body toward the first limiting portion along the axial direction of the mounting hole toward one side of the first limiting portion, the outer peripheral surface of the protrusion facing away from the mounting hole abuts against the peripheral surface of the plate body facing the mounting hole, the side of the protrusion facing the first limiting portion is in contact with the side of the first limiting portion facing the protrusion, and the side of the main body facing the plate body is in contact with the side of the plate body facing away from the first limiting portion.
  • the raised portion of the bridge member is in contact with the first limiting portion, and the side of the main body of the bridge member facing the plate body is in contact with the side of the plate body away from the first limiting portion.
  • the bridge member can be fixed to the side of the plate body away from the first limiting portion under the limitation of the first limiting portion.
  • the bridge member and the plate body do not need to be connected by welding or the like, the connection method is simple, and costs can be effectively saved.
  • a third groove is formed on one side of the plate body facing the first limiting portion, and along the axial direction of the mounting hole, the third groove is opposite to the first groove, and the seal is arranged in a space formed by the first groove and the third groove.
  • the sealing piece is limited in the space formed by the first groove and the third groove, and along the radial direction of the mounting hole, the protrusion is closer to the mounting hole than the first groove and the third groove, so that the connection between the protrusion and the first limiting part and the connection between the protrusion and the plate body are sealed by the sealing piece.
  • the top wall of the first groove and the bottom wall of the third groove can be provided with a matching part
  • the sealing piece is provided with a positioning part on one side facing the first groove and the side facing the third groove, the positioning part matches the matching part
  • the two positioning parts are provided with a first concave-convex area
  • the two matching parts are provided with a second concave-convex area.
  • the sealing piece is limited in the space formed by the first groove and the third groove by the first concave-convex area and the second concave-convex area, which can effectively prevent the sealing piece from being displaced along the radial direction of the mounting hole due to the movement or shaking of the liquid cooling plate, thereby ensuring the sealing of the connection between the liquid cooling joint and the bridge piece.
  • a numerical range of the flatness of a surface of the plate body on one side facing the first limiting portion is [0.05, 0.30].
  • the numerical range of the flatness of the surface of the side of the plate body facing the first limiting portion is [0.05, 0.30].
  • the plate body forms a chamber
  • the liquid cooling joint forms a channel
  • the channel is connected to the chamber
  • the thickness of the portion of the bridging member disposed in the chamber is greater than or equal to twice the thickness of the plate body and less than the height of the chamber.
  • the thickness of the portion of the bridge member disposed in the chamber is set to be greater than or equal to twice the thickness of the plate body.
  • the number of turns of the first threaded portion can be set to be larger, thereby ensuring that a stable connection with the liquid cooling joint can be achieved when the first threaded portion is connected to the second threaded portion; and the thickness of the portion of the bridge member disposed in the chamber is smaller than the height of the chamber, so that the through hole formed by the bridge member is connected to the chamber, and when the refrigerant liquid is injected into the chamber through the channel of the liquid cooling joint, it can be injected into the chamber through the channel and the through hole in turn, so that the refrigerant liquid fills the chamber to exchange heat with the components in the energy storage device that need heat exchange; or, when the refrigerant liquid after heat exchange flows from the chamber to the outside of the cooling plate, it can be output from the
  • the plate body forms a chamber
  • the liquid cooling joint forms a channel
  • the side wall of the bridging member forms a groove
  • the groove extends radially along the mounting hole and is connected to the chamber
  • the groove connects the channel and the chamber, and along the axial direction of the mounting hole, the thickness of the portion of the bridging member disposed in the chamber is equal to the height of the chamber.
  • the thickness of the portion of the bridge member disposed in the chamber is set to the height of the chamber, and the number of threads on the first threaded portion can be set to be relatively large, thereby achieving a stable connection between the bridge member and the liquid cooling joint.
  • a groove connected to the chamber is formed on the side wall of the bridge member, and the groove is connected to the channel of the liquid cooling joint.
  • the refrigerant in the channel can be injected into the chamber through the groove, thereby filling the chamber with the refrigerant to exchange heat with the components in the energy storage device that need heat exchange; or, when the refrigerant after heat exchange flows from the chamber to the outside of the cold plate, it can be output from the liquid cooling joint to the outside of the liquid cooling plate through the groove and the channel in sequence.
  • the present application provides an energy storage device, wherein the energy storage device comprises the liquid cooling plate described in the first aspect.
  • the liquid cooling joint is detachably fixed to the plate body of the liquid cooling plate by a bridge piece fixed to the plate body, and a first threaded portion is provided on the bridge piece, and a second threaded portion cooperating with the first threaded portion is provided on the liquid cooling joint, so that the liquid cooling joint is detachably fixed to the bridge piece.
  • the liquid cooling joint is fixed to the plate body by the bridge piece to realize a stable connection between the liquid cooling joint and the plate body, without providing a first threaded portion on the plate body.
  • the thickness of the plate body along the axial direction of the mounting hole can be set to be smaller, which can reduce the weight of the liquid cooling plate.
  • at least part of the first limiting portion abuts against a side of the bridging member close to the liquid cooling joint, which can seal the connection between the first threaded portion and the second threaded portion, and the radial length of the first limiting portion along the mounting hole is smaller than the radial length of the bridging member along the mounting hole.
  • the first limiting portion can be prevented from abutting against the weld between the plate body and the bridging member, thereby preventing the protruding welding slag on the weld from affecting the sealing effect of the first limiting portion and the bridging member.
  • FIG1 is a schematic diagram of a three-dimensional structure of a liquid cooling plate provided in an embodiment of the present application.
  • FIG2 is a schematic diagram of a three-dimensional exploded structure of the liquid cooling plate shown in FIG1 ;
  • FIG3 is a schematic diagram of a three-dimensional cross-sectional structure of the liquid cooling plate shown in FIG1 along line III-III;
  • FIG4 is an enlarged schematic diagram of a position IV in the liquid cooling plate shown in FIG3 ;
  • FIG5 is a schematic structural diagram of a sealing member in a liquid cooling plate provided in an embodiment of the present application.
  • FIG6 is an enlarged schematic diagram of a point VI in the liquid cooling plate shown in FIG5 ;
  • FIG7 is a schematic diagram of the three-dimensional structure of another liquid cooling plate provided in an embodiment of the present application.
  • FIG8 is a schematic diagram of a three-dimensional exploded structure of the liquid cooling plate shown in FIG7 ;
  • FIG9 is a schematic diagram of a three-dimensional cross-sectional structure of the liquid cooling plate shown in FIG7 along line IX-IX;
  • FIG10 is an enlarged schematic diagram of a point X in the liquid cooling plate shown in FIG9 ;
  • FIG11 is a schematic diagram of a three-dimensional cross-sectional structure of another liquid cooling plate provided in an embodiment of the present application.
  • FIG. 12 is an enlarged schematic diagram of point XII in the liquid cooling plate shown in FIG. 11 .
  • Liquid cooling plate 100 plate body 10, mounting hole 11, chamber 13, third groove 15, bridge member 30, first threaded portion 31, through hole 33, slot 35, second groove 36, main body portion 37, protrusion 39, liquid cooling connector 50, plug-in portion 51, first limiting portion 53, first groove 531, matching portion 533, first concave-convex area 5331, second threaded portion 55, channel 57, second limiting portion 59, seal 70, positioning portion 71, second concave-convex area 711.
  • connection and “coupling” mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings).
  • the present application provides a liquid cooling plate 100, which includes a plate body 10, a bridge member 30 and a liquid cooling joint 50.
  • the plate body 10 is formed with a mounting hole 11.
  • the bridge member 30 is mounted in the mounting hole 11, and the bridge member 30 is provided with a first threaded portion 31.
  • the liquid cooling joint 50 includes a plug-in portion 51, a first limiting portion 53 and a second threaded portion 55.
  • the first limiting portion 53 and the second threaded portion 55 are provided on the outer wall of the plug-in portion 51, the radial length of the first limiting portion 53 along the mounting hole 11 is less than the radial length of the bridge member 30 along the mounting hole 11, the second threaded portion 55 is matched and connected with the first threaded portion 31, and at least part of the first limiting portion 53 abuts against the side of the bridge member 30 facing the liquid cooling joint 50.
  • the liquid cooling plate body is the most commonly used external interface and needs to be connected to the liquid cooling joint.
  • the liquid cooling joint generally protrudes from the energy storage device body. During the transportation, handling and installation of the energy storage device, the liquid cooling joint is easily deformed by collision and needs to be replaced. However, since the liquid cooling joint is connected to the liquid cooling plate body by welding, once the liquid cooling joint needs to be replaced, the entire liquid cooling plate needs to be replaced. At the same time, since the liquid cooling plate body and the battery in the energy storage device are mostly bonded with structural adhesive, the entire energy storage device needs to be disassembled and replaced, and the workload and replacement and maintenance costs are very high.
  • the liquid cooling joint 50 is detachably fixed to the plate body 10 of the liquid cooling plate 100 by means of the bridge member 30 fixed to the plate body 10, and a first threaded portion 31 is provided on the bridge member 30, and a second threaded portion 55 cooperating with the first threaded portion 31 is provided on the liquid cooling joint 50, so that the liquid cooling joint 50 is detachably fixed to the bridge member 30.
  • the liquid cooling joint 50 needs to be replaced, it is only necessary to remove the liquid cooling joint 50 from the bridge member 30, without replacing the entire liquid cooling plate 100, thereby reducing the workload and maintenance cost required for replacing the liquid cooling joint 50.
  • the liquid cooling joint 50 is fixed to the plate body 10 through the bridge member 30 to achieve a stable connection between the liquid cooling joint 50 and the plate body 10, without the need to provide the first threaded portion 31 on the plate body 10.
  • the thickness of the plate body 10 along the axial direction of the mounting hole 11 can be set to be smaller, which can reduce the weight of the liquid cooling plate 100.
  • at least a part of the first limiting portion 53 abuts against the side of the bridge member 30 close to the liquid cooling joint 50, which can seal the connection between the first threaded portion 31 and the second threaded portion 55, and the radial length of the first limiting portion 53 along the mounting hole 11 is smaller than the radial length of the bridge member 30 along the mounting hole 11.
  • the first limiting portion 53 can be prevented from abutting against the weld between the plate body 10 and the bridge member 30, thereby preventing the protruding welding slag on the weld from affecting the sealing effect of the first limiting portion 53 and the bridge member 30.
  • a chamber 13 is formed in the plate body 10 of the liquid cooling plate 100, and the chamber 13 is used to pass the refrigerant. Specifically, the refrigerant is sequentially injected into the chamber 13 through the liquid cooling joint 50 and the bridge 30, and the refrigerant in the chamber 13 exchanges heat with the heat exchange component of the energy storage device through the plate body 10, thereby achieving a heat dissipation effect on the heat exchange component in the energy storage device.
  • a mounting hole 11 is provided at one end of the plate body 10 along the length direction, and the mounting holes 11 include at least two, for example, the mounting holes 11 may include two, one mounting hole 11 is used to install the liquid cooling joint 50 for injecting refrigerant liquid, and the other mounting hole 11 is used to install the liquid cooling joint 50 for outputting the refrigerant liquid after heat exchange.
  • the liquid cooling joint 50 for injecting refrigerant liquid and the liquid cooling joint 50 for outputting refrigerant liquid have the same structure, and are both fixedly mounted on the plate body 10 through the bridge member 30.
  • the bridge member 30 is formed with a through hole 33.
  • the through hole 33 is coaxial with the mounting hole 11, and the bridge member 30 is disposed in the chamber 13 and fixedly connected to the plate body 10.
  • the side surface of the bridge member 30 facing the first limiting portion 53 is flush with the outer surface of the plate body 10.
  • the side wall of the bridge member 30 facing the through hole 33 is provided with a first threaded portion 31, and the side wall of the bridge member 30 facing the through hole 33 is not provided with the first threaded portion 31 at both ends along the axial direction of the through hole 33, so that it is convenient to withdraw the tool when making the bridge member 30.
  • the peripheral surface of the bridge member 30 away from the first threaded portion 31 is fixedly connected to the plate body 10 , and the first limiting portion 53 is in contact with the bridge member 30 on one side facing the bridge member 30 .
  • the peripheral surface of the bridge member 30 away from the first threaded portion 31 is welded to the plate body 10, for example, by laser welding or stir friction welding to achieve a sealed connection between the bridge member 30 and the plate body 10.
  • the liquid cooling joint 50 is detachably fixed to the bridge member 30 by threaded connection between the first threaded portion 31 and the second threaded portion 55, and there is no need to set the first threaded portion 31 on the plate body 10.
  • the axial thickness of the plate body 10 along the mounting hole 11 can be set to be smaller, which has the effect of reducing the weight of the liquid cooling plate 100.
  • the first limiting portion 53 needs to be aligned with the bridge member 30 on the side facing the bridge member 30 to avoid the gap between the first limiting portion 53 and the bridge member 30 being too large to affect the sealing of the liquid cooling joint 50 and the bridge member 30.
  • a first limiting portion 53 and a second threaded portion 55 are provided on the outer wall of the plug-in portion 51 of the liquid-cooling connector 50, wherein the second threaded portion 55 is closer to the end of the plug-in portion 51 than the first limiting portion 53.
  • the second threaded portion 55 on the outer wall of the plug-in portion 51 can be threadedly matched with the first threaded portion 31 on the inner wall of the through hole 33 of the bridge member 30, and after the threaded connection, the liquid-cooling connector 50 can be limited in the axial direction of the mounting hole 11 by the first limiting portion 53.
  • the liquid cooling joint 50 is formed with a channel 57 extending in the axial direction, and the channel 57 is connected to the chamber 13 , so that the cooling liquid is injected into the chamber 13 through the channel 57 , or output from the chamber 13 to the outside of the liquid cooling plate 100 through the channel 57 .
  • the thickness of the portion of the bridge member 30 disposed in the cavity 13 is greater than or equal to twice the thickness of the plate body 10 and is less than the height of the cavity 13 .
  • the thickness of the plate body 10 extending along the axial direction of the mounting hole 11 is usually set to be relatively small to achieve overall weight reduction of the liquid cooling plate 100.
  • the first threaded portion 31 is set on the plate body 10, and the number of thread turns of the first threaded portion 31 is too small, when the second threaded portion 55 on the liquid cooling joint 50 is threadedly engaged with the first threaded portion 31, the liquid cooling joint 50 will fall off from the plate body 10 when slightly impacted.
  • the present application provides a bridge member 30 fixedly connected to the plate body 10 with a relatively small thickness, and then the liquid cooling joint 50 is threadedly connected to the bridge member 30, so that the liquid cooling joint 50 is convenient to disassemble and replace, and can ensure that the liquid cooling joint 50 is firmly connected to the plate body 10.
  • the bridge member 30 is set in the portion in the chamber 13
  • the thickness is set to be greater than or equal to twice the thickness of the plate body 10.
  • the number of turns of the first threaded portion 31 can be set to be relatively large, so as to ensure that the first threaded portion 31 can be firmly connected to the liquid-cooled joint 50 when connected to the second threaded portion 55; and the thickness of the portion of the bridge member 30 disposed in the chamber 13 is less than the height of the chamber 13, so that the through hole 33 formed by the bridge member 30 is connected to the chamber 13.
  • the refrigerant When the refrigerant is injected into the chamber 13 through the channel 57 of the liquid-cooled joint 50, it can be injected into the chamber 13 through the channel 57 and the through hole 33 in sequence.
  • the height of the portion of the plug-in portion 51 provided with the second threaded portion 55 along the axial direction of the mounting hole 11 is less than the height of the bridge member 30 along the axial direction of the mounting hole 11, so that the refrigerant is filled in the chamber 13 to heat the components in the energy storage device that need heat exchange; or, when the refrigerant after heat exchange flows from the chamber 13 to the outside of the cold plate, it can be output from the liquid-cooled joint 50 to the outside of the liquid-cooled plate 100 through the through hole 33 and the channel 57 in sequence.
  • the shape of the liquid cooling joint 50 can be L-shaped.
  • the part with the first limit portion 53 is perpendicular to the length direction of the plate body 10
  • the other part of the liquid cooling joint 50 (used to connect with the liquid cooling pipe) transitions with the arc part with the first limit portion 53 and is parallel to the length direction of the plate body 10.
  • the other part of the liquid cooling joint 50 is convenient for connecting with the liquid cooling pipe and does not hinder the layout of other components in the energy storage device.
  • the axial height of the part of the plug-in portion 51 where the second threaded portion 55 is provided along the mounting hole 11 can be equal to the axial height of the bridge member 30 along the mounting hole 11.
  • a groove 35 is formed on the side wall of the bridge member 30.
  • the groove 35 extends along the radial direction of the mounting hole 11 and communicates with the chamber 13.
  • the groove 35 communicates with the through hole 33. That is, the groove 35 passes through the side wall of the bridge member 30 and communicates with the through hole 33 and the chamber 13.
  • the groove 35 is formed by being recessed from the side of the bridge member 30 away from the first limiting portion 53. From the side of the bridge member 30 away from the first limiting portion 53 to the side of the bridge member 30 facing the first limiting portion 53, the opening of the groove 35 gradually decreases until it extends to the first threaded portion 31 and is trapezoidal.
  • the refrigerant when the refrigerant is injected into the chamber 13 through the groove 35, the refrigerant can be quickly injected into the chamber 13 while ensuring that the first threaded portion 31 and the second threaded portion 55 can be matched and connected, or the refrigerant can be quickly output from the chamber 13 to the outside of the liquid cooling plate 100.
  • the shape of the slot 35 can also be rectangular or triangular, and the present application does not limit this.
  • the thickness of the portion of the bridge member 30 disposed in the chamber 13 is equal to the height of the chamber 13.
  • the thickness of the portion of the bridge member 30 disposed in the chamber 13 is set to be equal to the height of the chamber 13, and the number of thread turns on the first threaded portion 31 can be set to be more, thereby achieving a stable connection between the bridge member 30 and the liquid cooling joint 50.
  • a groove 35 connected to the chamber 13 is formed on the side wall of the bridge member 30, and the groove 35 is connected to the channel 57 of the liquid-cooling joint 50.
  • the refrigerant in the channel 57 can be injected into the chamber 13 through the groove 35, so that the refrigerant is filled in the chamber 13 to exchange heat with the components in the energy storage device that need heat exchange; or, when the refrigerant after heat exchange flows from the chamber 13 to the outside of the cold plate, it can be output from the liquid-cooling joint 50 to the outside of the liquid-cooling plate 100 through the groove 35 and the channel 57 in sequence.
  • the liquid cooling plate 100 further includes a sealing member 70.
  • a first groove 531 is provided on a side of the first limiting portion 53 facing the bridge member 30, and at least a portion of the sealing member 70 is disposed in the first groove 531.
  • the sealing member 70 is used to seal the connection between the first limiting portion 53 and the bridge member 30.
  • the sealing member 70 may be a sealing ring made of rubber, silicone, plastic, etc. It is understood that the first groove 531 is an annular groove, and at least a portion of the sealing member 70 is disposed in the first groove 531, so as to perform a circumferential sealing process on the connection between the first limiting portion 53 and the bridge member 30, thereby preventing the refrigerant from flowing out of the gap between the first limiting portion 53 and the bridge member 30.
  • the sealing member 70 can be accommodated in the first groove 531.
  • the sealing member 70 arranged in the first groove 531 is squeezed by the first limiting portion 53, so that the sealing member 70 respectively abuts against the top wall of the first groove 531 and the side surface of the bridge member 30 facing the first limiting portion 53, thereby realizing a sealed connection between the first limiting portion 53 and the bridge member 30.
  • the top wall of the first groove 531 is provided with a matching portion 533
  • the seal 70 is provided with a positioning portion 71 matching the matching portion 533
  • the positioning portion 71 is provided with a first concave-convex area 5331
  • the matching portion 533 is provided with a second concave-convex area 711
  • the seal 70 is fixed in the first groove 531 by the matching first concave-convex area 5331 and the second concave-convex area 711.
  • the matching portion 533 is arranged on the top wall of the first groove 531, and the positioning portion 71 can be arranged on the side of the sealing member 70 facing the first limiting portion 53.
  • the sealing member 70 is further fixed in the first groove 531 through the matching of the first concave-convex area 5331 on the positioning portion 71 and the second concave-convex area 711 on the matching portion 533, so as to prevent the sealing member 70 from being displaced radially along the mounting hole 11 due to the movement or shaking of the liquid cooling plate 100, thereby affecting the sealing effect between the first limiting portion 53 and the bridge member 30, thereby ensuring the sealing of the connection between the first limiting portion 53 and the bridge member 30.
  • a second groove 36 is formed on one side of the bridge member 30 facing the first limiting portion 53.
  • the first groove 531 may not be provided on the first limiting portion 53, and the sealing member 70 is accommodated in the second groove 36.
  • the bottom wall of the second groove 36 may be provided with a matching portion 533
  • the seal 70 is provided with a positioning portion 71 matching the matching portion 533 on the bottom wall of the second groove 36
  • the positioning portion 71 is provided with a first concave-convex area 5331
  • the matching portion 533 is provided with a second concave-convex area 711.
  • the seal 70 is further fixed in the second groove 36 by the cooperation of the first concave-convex area 5331 on the positioning portion 71 and the second concave-convex area 711 on the matching portion 533, so as to prevent the liquid cooling plate 100 from being moved radially along the mounting hole 11 due to the movement or shaking of the liquid cooling plate 100, thereby affecting the sealing effect between the first limiting portion 53 and the bridge member 30, thereby ensuring the sealing of the connection between the first limiting portion 53 and the bridge member 30.
  • the first limiting portion 53 is provided with a first groove 531
  • the bridge member 30 is provided with a second groove 36
  • the second groove 36 is opposite to the first groove 531
  • the sealing member 70 is provided in a space formed by the first groove 531 and the second groove 36.
  • the sealing member 70 is provided in a space formed by the first groove 531 and the second groove 36.
  • the side walls of the first groove 531 and the second groove 36 can both limit the sealing member 70 in the radial direction of the mounting hole 11, thereby preventing the sealing member 70 from being displaced in the radial direction of the mounting hole 11 due to the movement or shaking of the liquid cooling plate 100, thereby affecting the sealing effect of the sealing member 70, so that the contact point between the first limiting portion 53 and the bridge member 30 can always maintain a sealed state.
  • the bottom wall of the second groove 36 and the top wall of the first groove 531 both have matching parts 533 of the same structure
  • the sealing member 70 is provided with a positioning part 71 on the side facing the second groove 36 and the side facing the first groove 531
  • the positioning part 71 is provided with a first concave-convex area 5331
  • the matching part 533 is provided with a second concave-convex area 711
  • the first concave-convex area 5331 of the sealing member 70 facing the second groove 36 matches with the second concave-convex area 711 of the second groove 36
  • the first concave-convex area 5331 of the sealing member 70 facing the first groove 531 matches with the second concave-convex area 711 of the first groove 531, so that the sealing member 70 is limited on the opposite sides along the axial direction of the mounting hole 11, so as to further prevent the sealing member 70 from being displaced in the radial direction of the mounting hole 11 due to the movement or shaking of the liquid cooling plate 100,
  • the numerical range of the flatness of the surface of one side of the bridge member 30 facing the first limiting portion 53 is [0.05, 0.30]
  • the numerical range of the flatness of the surface of one side of the first limiting portion 53 facing the bridge member 30 is also [0.05, 0.30].
  • the flatness value of the side surface of the bridge member 30 facing the first limiting portion 53 can be 0.05, 0.08, 0.10, 0.13, 0.15, 0.18, 0.22, 0.25, 0.27, or 0.30, etc.
  • the flatness value of the side surface of the first limiting portion 53 facing the bridge member 30 can be 0.05, 0.08, 0.10, 0.13, 0.15, 0.18, 0.22, 0.25, 0.27, or 0.30, etc.
  • the flatness values of the two can be the same or different.
  • the flatness values of the two are the same, so that the sealing effect between the first limiting portion 53 and the bridge member 30 is better.
  • the difficulty of manufacturing the bridge member 30 increases; if the flatness of the side surface of the bridge member 30 facing the first limit portion 53 is greater than 0.30, when the side surface of the bridge member 30 facing the first limit portion 53 is in contact with the first limit portion 53, the gap between the two surfaces is larger, and the refrigerant liquid is easily output from the gap to the outside of the liquid cooling plate 100 when flowing through the connection between the bridge member 30 and the liquid cooling joint 50.
  • the surface of the first limit portion 53 facing the bridge 30 is less than 0.05, it is easy to increase the difficulty of manufacturing the first limit portion 53, and further increase the difficulty of manufacturing the liquid cooling joint 50. If the surface of the first limit portion 53 facing the bridge 30 is greater than 0.30, when the surface of the bridge 30 facing the first limit portion 53 is attached to the first limit portion 53, the gap between the two surfaces is large, and the refrigerant flows through the connection between the bridge 30 and the liquid cooling joint 50. It is easy to flow out of the liquid cooling plate 100 from the gap.
  • the numerical range of the flatness of the surface of one side of the bridge member 30 facing the first limit portion 53 and the data range of the flatness of the surface of one side of the first limit portion 53 facing the bridge member 30 are both [0.05, 0.30].
  • the bridging member 30 includes a main body portion 37 and a protrusion 39.
  • the protrusion 39 extends from the surface edge of the main body portion 37 toward the first limiting portion 53 along the axial direction of the mounting hole 11 toward one side of the first limiting portion 53.
  • the outer peripheral surface of the protrusion 39 facing away from the mounting hole 11 abuts against the peripheral surface of the main body facing the mounting hole 11.
  • the side of the protrusion 39 facing the first limiting portion 53 is in contact with the side of the first limiting portion 53 facing the protrusion 39.
  • the side of the main body portion 37 facing the plate body 10 is in contact with the side of the plate body 10 facing away from the first limiting portion 53.
  • the raised portion 39 is arranged on the surface edge of the main body 37 facing the first limiting portion 53 and is distributed around the periphery of the through hole 33.
  • the raised portion 39 of the bridge member 30 abuts against the first limiting portion 53, and the side of the main body 37 of the bridge member 30 facing the plate body 10 is in contact with the side of the plate body 10 facing away from the first limiting portion 53.
  • the bridge member 30 can be fixed to the side of the plate body 10 facing away from the first limiting portion 53 under the limitation of the first limiting portion 53.
  • the bridge member 30 and the plate body 10 do not need to be connected by welding or the like, and the connection method is simple, which can effectively save costs.
  • a first groove 531 is formed on the side of the first limiting portion 53 facing the plate body 10
  • a third groove 15 is formed on the side of the plate body 10 facing the first limiting portion 53.
  • the third groove 15 is opposite to the first groove 531, and the sealing member 70 is arranged in the space formed by the first groove 531 and the third groove 15.
  • the first groove 531 on the first limiting portion 53 is opposite to the third groove 15 on the plate body 10, and the seal 70 is limited in the space formed by the first groove 531 and the third groove 15, and along the radial direction of the mounting hole 11, the protrusion 39 is closer to the mounting hole 11 than the first groove 531 and the third groove 15. In this way, the connection between the protrusion 39 and the first limiting portion 53 and the connection between the protrusion 39 and the plate body 10 are both sealed by the seal 70.
  • the top wall of the first groove 531 and the bottom wall of the third groove 15 may be provided with a matching portion 533
  • the sealing member 70 may be provided with a positioning portion 71 on the side facing the first groove 531 and the side facing the third groove 15, the positioning portion 71 matches the matching portion 533, and the two positioning portions 71 are provided with a first concave-convex area 5331, and the two matching portions 533 are provided with a second concave-convex area 711.
  • the sealing member 70 is limited in the space formed by the first groove 531 and the third groove 15 by the first concave-convex area 5331 and the second concave-convex area 711, which can effectively prevent the sealing member 70 from being radially displaced along the mounting hole 11 due to the movement or shaking of the liquid cooling plate 100, thereby ensuring the sealing of the connection between the liquid cooling joint 50 and the bridge member 30.
  • the first limiting portion 53 is provided with the first groove 531
  • the third groove 15 may not be provided on the plate body 10
  • the sealing member 70 is provided in the first groove 531.
  • the third groove 15 is provided on the plate body 10
  • the first limiting portion 53 is not provided with the first groove 531
  • the sealing member 70 is provided in the third groove 15.
  • the numerical range of the flatness of the side surface of the plate body 10 facing the first limit portion 53 is [0.05, 0.30].
  • the flatness of the side surface of the plate body 10 facing the first limit portion 53 may be 0.05, 0.08, 0.10, 0.13, 0.15, 0.18, 0.22, 0.25, 0.27, or 0.30, etc.
  • the flatness of the side surface of the first limit portion 53 facing the bridge member 30 may be 0.05, 0.08, 0.10, 0.13, 0.15, 0.18, 0.22, 0.25, 0.27, or 0.30, etc.
  • the flatness values of the two may be the same or different.
  • the flatness values of the two are the same, so that the sealing effect between the first limit portion 53 and the bridge member 30 is better.
  • the numerical range of the flatness of the surface of the side of the plate body 10 facing the first limiting portion 53 is [0.05, 0.30].
  • the body 37 of the bridge member 30 is disposed in the chamber 13, and the thickness of the body 37 along the axial direction of the through hole 33 may be equal to the height of the chamber 13.
  • the body 37 is provided with a slot 35, and the slot 35 connects the chamber 13 and the channel 57, so that the refrigerant can enter the chamber 13 from the channel 57 through the slot 35, or be output from the chamber 13 to the channel 57 through the slot 35, and then output to the outside of the liquid cooling plate 100.
  • the body 37 of the bridge member 30 is disposed in the chamber 13, and the thickness of the body 37 along the axial direction of the through hole 33 is greater than or equal to twice the thickness of the plate body 10, and is less than the height of the chamber 13. In this case, the body 37 is not provided with a slot 35.
  • the refrigerant is injected into the chamber 13 through the channel 57 and through the side of the body 37 away from the first limiting portion 53.
  • the liquid cooling plate 100 further includes a liquid cooling pipe, and a second limiting portion 59 is provided at one end of the plug-in portion 51 away from the second threaded portion 55, and the plug-in portion 51 is fixedly connected to the liquid cooling pipe through the second limiting portion 59.
  • the second limiting portion 59 is provided at one end of the plug-in portion 51 away from the second threaded portion 55, wherein the second limiting portion 59 may include a plurality of wedge-shaped openings facing the first limiting portion 53, and when the liquid cooling pipe is connected to the liquid cooling joint 50, the second limiting portion 59 may be used to limit the liquid cooling pipe, so as to prevent the liquid cooling pipe from falling off the liquid cooling joint 50 and affecting the injection or output of the refrigerant.
  • the present application provides an energy storage device, which includes the liquid cooling plate 100 of the first aspect.
  • the energy storage device may include but is not limited to a battery module, a battery pack, a battery cabinet, a containerized energy storage device, etc.
  • the liquid cooling plate 100 is used to perform heat exchange on the energy storage device to achieve heat dissipation of the energy storage device.
  • the liquid cooling joint 50 is detachably fixed to the plate body 10 of the liquid cooling plate 100 by means of a bridge member 30 fixed to the plate body 10, and a first threaded portion 31 is provided on the bridge member 30, and a second threaded portion 55 cooperating with the first threaded portion 31 is provided on the liquid cooling joint 50, so that the liquid cooling joint 50 is detachably fixed to the bridge member 30.
  • the liquid cooling joint 50 needs to be replaced, it is only necessary to remove the liquid cooling joint 50 from the bridge member 30, without replacing the entire liquid cooling plate 100, thereby reducing the workload and maintenance cost required for replacing the liquid cooling joint 50.
  • the liquid cooling joint 50 is fixed to the plate body 10 through the bridge member 30 to achieve a stable connection between the liquid cooling joint 50 and the plate body 10, without providing the first threaded portion 31 on the plate body 10.
  • the thickness of the plate body 10 along the axial direction of the mounting hole 11 can be set to be smaller, which can reduce the weight of the liquid cooling plate 100.
  • at least a part of the first limiting portion 53 abuts against the side of the bridge member 30 close to the liquid cooling joint 50, which can seal the connection between the first threaded portion 31 and the second threaded portion 55, and the radial length of the first limiting portion 53 along the mounting hole 11 is smaller than the radial length of the bridge member 30 along the mounting hole 11.
  • the first limiting portion 53 can be prevented from abutting against the weld between the plate body 10 and the bridge member 30, thereby preventing the protruding welding slag on the weld from affecting the sealing effect of the first limiting portion 53 and the bridge member 30.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

本申请提供了一种液冷板及储能装置。所述液冷板包括板体、桥接件和液冷接头。所述板体形成有安装孔。所述桥接件安装于所述安装孔,所述桥接件设有第一螺纹部。所述液冷接头包括插接部、第一限位部及第二螺纹部,所述第一限位部与所述第二螺纹部均设于所述插接部的外壁上,所述第一限位部沿所述安装孔的径向的长度小于所述桥接件沿所述安装孔的径向的长度,所述第二螺纹部与所述第一螺纹部配合连接,所述第一限位部的至少部分抵接于所述桥接件的朝向所述液冷接头的一侧。本申请的液冷板和储能装置中,当需要更换液冷接头时,只需将液冷接头从桥接件上拆卸下来即可,无需更换整个液冷板,减少液冷接头更换所需的工作量及维护成本。

Description

液冷板及储能装置
本申请要求于2022年11月24日提交中国专利局、申请号为202211484276.2、申请名称为“液冷板及储能装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及电池冷却技术领域,具体涉及一种液冷板及储能装置。
背景技术
储能装置在使用过程中,随着时间的增加,储能装置会产生大量的热量,通常通过液冷板对储能装置进行散热处理,以保证储能装置的使用寿命。液冷板板体作为最常用的对外接口,需要与液冷接头进行连接,液冷接头一般凸出在储能装置板体外,在储能装置运输及搬运安装过程中,液冷接头容易碰撞变形,需要对液冷接头进行更换。然而,由于液冷接头与液冷板板体之间通过焊接连接,一旦液冷接头需要更换,则需要对整个液冷板进行更换,同时,由于液冷板板体与储能装置内的电池之间多数采用结构胶粘接,会导致整个储能装置需要拆卸更换,其工作量及更换维护成本很大。
申请内容
本申请提供了一种液冷板及储能装置,至少用于解决液冷板中液冷接头更换时工作量大更换维护成本大的问题。
第一方面,本申请提供一种液冷板。所述液冷板包括板体、桥接件和液冷接头。所述板体形成有安装孔。所述桥接件安装于所述安装孔,所述桥接件设有第一螺纹部。所述液冷接头包括插接部、第一限位部及第二螺纹部,所述第一限位部与所述第二螺纹部均设于所述插接部的外壁上,所述第一限位部沿所述安装孔的径向的长度小于所述桥接件沿所述安装孔的径向的长度,所述第二螺纹部与所述第一螺纹部配合连接,所述第一限位部的至少部分抵接于所述桥接件的朝向所述液冷接头的一侧。
本申请的液冷板中,通过固定于板体上的桥接件将液冷接头可拆卸固定于液冷板的板体上,并在桥接件上设置第一螺纹部,液冷接头上设置与第一螺纹部配合的第二螺纹部,进而将液冷接头可拆卸地固定于桥接件上,当需要更换液冷接头时,只需将液冷接头从桥接件上拆卸下来即可,无需更换整个液冷板,减少液冷接头更换所需的工作量及维护成本。且液冷接头通过桥接件固定于板体上实现液冷接头与板体的稳固连接,无需在板体上设置第一螺纹部,如此,板体沿安装孔的轴向设置的厚度可设置得较小,可对液冷板起到减重的作用。其中,第一限位部的至少部分抵接于桥接件靠近液冷接头的一侧,可对第一螺纹部和第二螺纹部之间的连接处进行密封,且第一限位部沿安装孔的径向的长度小于桥接件沿安装孔的径向的长度,如此,可避免第一限位部抵接在板体与桥接件焊接的焊缝上,避免焊缝上凸出的焊渣影响第一限位部与桥接件的密封效果。
在一种可能的实施方式中,所述液冷板还包括密封件,所述第一限位部朝向所述桥接件的一侧设有第一凹槽,所述密封件的至少部分设于所述第一凹槽,所述密封件用于对所述第一限位部与所述桥接件之间的连接处进行密封。
可以看出,在第一限位部上设置用于容置密封件的第一凹槽,当液冷接头通过第一螺纹部和第二螺纹部配合连接固定于桥接件上时,设于第一凹槽内的密封件受到第一限位部的挤压,使得密封件分别抵接于第一凹槽的顶壁和桥接件朝向第一限位部的一侧表面,从而实现第一限位部和桥接件的密封连接。
在一种可能的实施方式中,所述第一凹槽的顶壁设有配合部,所述密封件设有与所述配合部相匹配的定位部,所述定位部包括第一凹凸区域,所述配合部包括与所述第一凹凸区域配合的第二凹凸区域,所述密封件通过相匹配的所述第一凹凸区域和所述第二凹凸区域固定于所述第一凹槽。
可以看出,配合部设置于第一凹槽的顶壁,定位部可设置于密封件朝向第一限位部的一侧,密封件通过定位部上的第一凹凸区域及配合部上的第二凹凸区域的配合,进一步固定于第一凹槽内,以防止液冷板因液冷板搬动或晃动而导致密封件沿安装孔的径向上位移,进而影响第一限位部和桥接件之间的密封效果,保证第一限位部和桥接件之间连接的密封性。
在一种可能的实施方式中,所述桥接件背离所述第一螺纹部的周面与所述板体固定连接,所述第一限位部朝向所述桥接件的一侧与所述桥接件贴合。
可以看出,将桥接件远离第一螺纹部的周面与板体进行焊接,如,通过激光焊接、搅拌摩擦焊实现桥接件与板体的密封连接。进一步地,再将液冷接头通过第一螺纹部和第二螺纹部螺纹连接的方式可拆卸地固定于桥接件上,无需在板体设置第一螺纹部,板体沿安装孔的轴向的厚度可设置得较小,对液冷板起到减重的作用。另外,液冷接头与桥接件连接时,需要将第一限位部朝向桥接件的一侧与桥接件贴合,避免第一限位部与桥接件之间的缝隙过大影响液冷接头与桥接件的密封性。
在一种可能的实施方式中,所述桥接件朝向所述第一限位部的一侧形成有第二凹槽,沿所述安装孔的轴向上,所述第二凹槽与所述第一凹槽相对,所述密封件设于所述第一凹槽和所述第二凹槽形成的空间内。
可以看出,在桥接件的朝向第一限位部的一侧设有第二凹槽,沿安装孔的轴向上,第一凹槽与第二凹槽相对,如此,将密封件限位于第一凹槽和第二凹槽共同形成的空间内,可防止密封件因液冷板搬动或晃动沿安装孔的径向上位移,而影响密封件的密封效果,使得第一限位部和桥接件的抵触处能够始终保持密封状态。进一步地,第二凹槽的底壁与第一凹槽的顶壁上均相同结构的配合部,密封件朝向第二凹槽的一侧及朝向第一凹槽的一侧均设有定位部,定位部设有第一凹凸区域,配合部设有第二凹凸区域,密封件朝向第二凹槽一侧的第一凹凸区域与第二凹槽的第二凹凸区域配合,密封件朝向第一凹槽一侧的第一凹凸区域和第一凹槽的第二凹凸区域配合,如此,在密封件沿安装孔的轴向的相对两侧进行限位,进一步防止密封件因液冷板搬动或晃动在安装孔的径向上位移,使得第一限位部和桥接件的抵接处能够保持密封状态。
在一种可能的实施方式中,所述桥接件朝向所述第一限位部的一侧表面的平面度的数值范围和所述第一限位部朝向所述桥接件的一侧表面的平面度的数值范围均为[0.05,0.30]。
可以看出,若桥接件朝向第一限位部的一侧表面的平面度小于0.05,导致桥接件的制成难度增加;若桥接件朝向第一限位部的一侧表面的平面度大于0.30,桥接件朝向第一限位部的一侧表面与第一限位部贴合时,两个表面之间的缝隙较大,制冷液流经桥接件与液冷接头的连接处时容易从缝隙处输出到液冷板外部。类似地,第一限位部朝向桥接件的一侧表面若小于0.05,容易增加第一限位部的制作难度,进而增加液冷接头的制作难度。若第一限位部朝向桥接件的一侧表面若大于0.30,桥接件朝向第一限位部的一侧表面与第一限位部贴合时, 两个表面之间的缝隙较大,制冷液流经桥接件与液冷接头的连接处时容易从缝隙处流出液冷板外部。本申请中,桥接件朝向第一限位部的一侧表面的平面度的数值范围和第一限位部朝向桥接件的一侧表面的平面度的数据范围均为[0.05,0.30],在第一限位部与桥接件贴合、及不增加制作难度和制作成本的情况下,桥接件与第一限位部贴合时不会出现缝隙过大的现象,保证桥接件与第一限位部贴合处的密封性。
在一种可能的实施方式中,所述桥接件包括本体部和凸起部,所述凸起部自所述本体部朝向所述第一限位部的表面边缘沿所述安装孔的轴向朝向所述第一限位部的一侧延伸,所述凸起部背离所述安装孔的外周面与所述板体朝向所述安装孔的周面抵接,所述凸起部朝向所述第一限位部的一侧与所述第一限位部朝向所述凸起部的一侧贴合,所述本体部朝向所述板体的一侧与所述板体背离所述第一限位部的一侧贴合。
可以看出,桥接件的凸起部与第一限位部抵接,且桥接件的本体部朝向板体的一侧与板体的背离第一限位部的一侧贴合,当液冷接头通过第一螺纹部和第二螺纹部固定于桥接件上时,在第一限位部的限位下,可将桥接件固定于板体背离第一限位部的一侧,桥接件与板体无需通过焊接等方式进行连接,连接方式简单,可有效节约成本。
在一种可能的实施方式中,所述板体朝向所述第一限位部的一侧形成有第三凹槽,沿所述安装孔的轴向上,所述第三凹槽与所述第一凹槽相对,所述密封件设于所述第一凹槽与所述第三凹槽形成的空间内。
可以看出,在桥接件的本体部朝向板体的一侧与板体抵接时,第一限位部上的第一凹槽与板体上的第三凹槽相对,密封件限位于第一凹槽和第三凹槽共同形成的空间内,且沿安装孔的径向上,凸起部相对于第一凹槽和第三凹槽更靠近安装孔,如此,通过密封件将凸起部与第一限位部之间的连接处及凸起部与板体之间的连接处均进行密封。进一步地,第一凹槽的顶壁和第三凹槽的底壁均可设有配合部,密封件朝向第一凹槽的一侧和朝向第三凹槽的一侧均设有定位部,定位部与配合部相匹配,且两个定位部均设有第一凹凸区域,两个配合部均设有第二凹凸区域,密封件通过第一凹凸区域和第二凹凸区域限位于第一凹槽和第三凹槽形成的空间内,可有效防止密封件因液冷板搬动或晃动而导致密封件沿安装孔的径向位移,保证液冷接头与桥接件之间连接的密封性。
在一种可能的实施方式中,所述板体朝向所述第一限位部的一侧表面的平面度的数值范围为[0.05,0.30]。
可以看出,在凸起部朝向第一限位部的一侧与第一限位部贴合的情况下,若板体朝向第一限位部的一侧表面的平面度小于0.05,由于液冷板的板体面积较大,制作难度大,制作成本大;若板体朝向第一限位部的一侧表面的平面度大于0.30,板体朝向第一限位部的一侧表面与第一限位部贴合时,两个表面之间的缝隙过大,制冷液流经桥接件与液冷接头的连接处时容易从缝隙流出液冷板外部。本申请中,板体朝向第一限位部的一侧表面的平面度的数值范围为[0.05,0.30],在第一限位部与板体贴合、及不增加制作难度和制作成本的情况下,第一限位部与板体贴合时不会出现缝隙过大的现象,保证板体与第一限位部贴合处的密封性。
在一种可能的实施方式中,所述板体形成有腔室,所述液冷接头形成有通道,所述通道与所述腔室连通,沿所述安装孔的轴向,所述桥接件设于所述腔室内的部分的厚度大于等于所述板体的厚度的两倍,且小于所述腔室的高度。
可以看出,在液冷板的板体沿安装孔的轴向的厚度设置得较小时,将桥接件设于腔室内的部分的厚度设置为大于等于板体的厚度的两倍,如此,第一螺纹部的圈数可设置得较多,保证第一螺纹部与第二螺纹部连接时可实现与液冷接头的稳固连接;且桥接件设于腔室内的 部分的厚度小于腔室的高度,使得桥接件形成的通孔与腔室连通,当制冷液通过液冷接头的通道注入腔室时,能够依次通过通道、通孔注入腔室内,使得制冷液充满于腔室内,以对储能装置内的需要换热的部件进行换热;或者,当换热后的制冷液从腔室内流向冷夜板外部时,能够依次通过通孔、通道从液冷接头输出液冷板外部。
在一种可能的实施方式中,所述板体形成有腔室,所述液冷接头形成有通道,所述桥接件的侧壁形成有开槽,所述开槽沿所述安装孔的径向延伸并与所述腔室连通,所述开槽连通所述通道和所述腔室,沿所述安装孔的轴向,所述桥接件设于所述腔室内的部分的厚度等于所述腔室的高度。
可以看出,为了增强第一螺纹部与第二螺纹部连接的强度,将桥接件设于腔室内的部分的厚度设置为腔室的高度,第一螺纹部上的螺纹圈数可设置得较多,从而实现桥接件与液冷接头的稳固连接。且在桥接件的侧壁形成有与腔室连通的开槽,开槽连通液冷接头的通道,当向液冷接头的通道内注入制冷液时,通道内的制冷液能够通过开槽注入腔室内,进而使得制冷液充满于腔室内,以对储能装置内的需要换热的部件进行换热;或者,当换热后的制冷液从腔室内流向冷夜板外部时,能够依次通过开槽、通道从液冷接头输出液冷板外部。
第二方面,本申请提供一种储能装置。所述储能装置包括第一方面所述的液冷板。
本申请的储能装置中,通过固定于板体上的桥接件将液冷接头可拆卸固定于液冷板的板体上,并在桥接件上设置第一螺纹部,液冷接头上设置与第一螺纹部配合的第二螺纹部,进而将液冷接头可拆卸地固定于桥接件上,当需要更换液冷接头时,只需将液冷接头从桥接件上拆卸下来即可,无需更换整个液冷板,减少液冷接头更换所需的工作量及维护成本。且液冷接头通过桥接件固定于板体上实现液冷接头与板体的稳固连接,无需在板体上设置第一螺纹部,如此,板体沿安装孔的轴向设置的厚度可设置得较小,可对液冷板起到减重的作用。其中,第一限位部的至少部分抵接于桥接件靠近液冷接头的一侧,可对第一螺纹部和第二螺纹部之间的连接处进行密封,且第一限位部沿安装孔的径向的长度小于桥接件沿安装孔的径向的长度,如此,可避免第一限位部抵接在板体与桥接件焊接的焊缝上,避免焊缝上凸出的焊渣影响第一限位部与桥接件的密封效果。
附图说明
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍。
图1是本申请实施例提供的一种液冷板的立体结构示意图;
图2是图1所示的液冷板的立体分解结构示意图;
图3是图1所示的液冷板沿III-III线的立体剖面结构示意图;
图4是图3所示的液冷板中IV处的放大示意图;
图5是本申请实施例提供的一种液冷板中的一种密封件的结构示意图;
图6是图5所示的液冷板中VI处的放大示意图;
图7是本申请实施例提供的另一种液冷板的立体结构示意图;
图8是图7所示的液冷板的立体分解结构示意图;
图9是图7所示的液冷板沿IX-IX线的立体剖面结构示意图;
图10是图9所示的液冷板中X处的放大示意图;
图11是本申请实施例提供的又一种液冷板的立体剖面结构示意图;
图12是图11所示的液冷板中XII处的放大示意图。
附图标记:
液冷板100、板体10、安装孔11、腔室13、第三凹槽15、桥接件30、第一螺纹部31、通孔33、开槽35、第二凹槽36、本体部37、凸起部39、液冷接头50、插接部51、第一限位部53、第一凹槽531、配合部533、第一凹凸区域5331、第二螺纹部55、通道57、第二限位部59、密封件70、定位部71、第二凹凸区域711。
具体实施方式
下面将结合本申请实施方式中的附图,对本申请实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本申请一部分实施方式,而不是全部的实施方式。基于本申请中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本申请保护的范围。
以下各实施例的说明是参考附加的图示,用以例示本申请可用以实施的特定实施例。本申请中所提到的方向用语,例如,“上”、“下”、“前”、“后”、“左”、“右”、“内”、“外”、“侧面”等,仅是参考附加图式的方向,因此,使用的方向用语是为了更好、更清楚地说明及理解本申请,而不是指示或暗指所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
此外,本文中为部件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说“连接”、“联接”,如无特别说明,均包括直接和间接连接(联接)。
请参阅图1、图2及图3,第一方面,本申请提供一种液冷板100,液冷板100包括板体10、桥接件30和液冷接头50。板体10形成有安装孔11。桥接件30安装于安装孔11,桥接件30设有第一螺纹部31。液冷接头50包括插接部51、第一限位部53和第二螺纹部55。第一限位部53与第二螺纹部55设于插接部51的外壁上,第一限位部53沿安装孔11的径向的长度小于桥接件30沿安装孔11的径向的长度,第二螺纹部55与第一螺纹部31配合连接,第一限位部53的至少部分抵接于桥接件30的朝向液冷接头50的一侧。
液冷板板体作为最常用的对外接口,需要与液冷接头进行连接,液冷接头一般凸出在储能装置板体外,在储能装置运输及搬运安装过程中,液冷接头容易碰撞变形,需要对液冷接头进行更换。然而,由于液冷接头与液冷板板体之间通过焊接连接,一旦液冷接头需要更换,则需要对整个液冷板进行更换,同时,由于液冷板板体与储能装置内的电池之间多数采用结构胶粘接,会导致整个储能装置需要拆卸更换,其工作量及更换维护成本很大。
本申请的液冷板100中,通过固定于板体10上的桥接件30将液冷接头50可拆卸固定于液冷板100的板体10上,并在桥接件30上设置第一螺纹部31,液冷接头50上设置与第一螺纹部31配合的第二螺纹部55,进而将液冷接头50可拆卸地固定于桥接件30上,当需要更换液冷接头50时,只需将液冷接头50从桥接件30上拆卸下来即可,无需更换整个液冷板100,减少液冷接头50更换所需的工作量及维护成本。且液冷接头50通过桥接件30固定于板体10上实现液冷接头50与板体10的稳固连接,无需在板体10上设置第一螺纹部31,如此,板体10沿安装孔11的轴向设置的厚度可设置得较小,可对液冷板100起到减重的作用。其中,第一限位部53的至少部分抵接于桥接件30靠近液冷接头50的一侧,可对第一螺纹部 31和第二螺纹部55之间的连接处进行密封,且第一限位部53沿安装孔11的径向的长度小于桥接件30沿安装孔11的径向的长度,如此,可避免第一限位部53抵接在板体10与桥接件30焊接的焊缝上,避免焊缝上凸出的焊渣影响第一限位部53与桥接件30的密封效果。
请结合图4,液冷板100的板体10内形成有腔室13,腔室13内用于通入制冷液。具体地,制冷液依次通过液冷接头50和桥接件30注入到腔室13内,腔室13内制冷液通过板体10对储能装置的换热部件进行换热,从而实现对储能装置中的换热部件的散热效果。
在一种可能的实施方式中,板体10沿长度方向的一端设置有安装孔11,安装孔11至少包括两个,例如安装孔11可包括两个,一个安装孔11用于安装注入制冷液的液冷接头50,另一个安装孔11用于安装输出换热后的制冷液的液冷接头50。可以理解,注入制冷液的液冷接头50和输出制冷液的液冷接头50的结构相同,且均通过桥接件30固定安装于板体10上。
进一步地,桥接件30形成有通孔33,当桥接件30安装于安装孔11时,通孔33与安装孔11同轴,且桥接件30设置于腔室13内并与板体10固定连接,桥接件30的朝向第一限位部53的一侧表面与板体10的外表面齐平。桥接件30的朝向通孔33的侧壁上设置有第一螺纹部31,桥接件30的朝向通孔33的侧壁沿通孔33的轴向上的两端未设置有第一螺纹部31,制作桥接件30时方便退刀。
请参阅图1、图2及图4,在一种可能的实施方式中,桥接件30的背离第一螺纹部31的周面与板体10固定连接,第一限位部53朝向桥接件30的一侧与桥接件30贴合。
具体地,将桥接件30远离第一螺纹部31的周面与板体10进行焊接,如,通过激光焊接、搅拌摩擦焊实现桥接件30与板体10的密封连接。进一步地,再将液冷接头50通过第一螺纹部31和第二螺纹部55螺纹连接的方式可拆卸地固定于桥接件30上,无需在板体10设置第一螺纹部31,板体10沿安装孔11的轴向的厚度可设置得较小,对液冷板100起到减重的作用。另外,液冷接头50与桥接件30连接时,需要将第一限位部53朝向桥接件30的一侧与桥接件30贴合,避免第一限位部53与桥接件30之间的缝隙过大影响液冷接头50与桥接件30的密封性。
进一步地,液冷接头50的插接部51的外壁上设置有第一限位部53和第二螺纹部55,其中,第二螺纹部55相较于第一限位部53更靠近插接部51的端部,如此,液冷接头50与桥接件30螺纹连接时,能够通过插接部51的外壁上的第二螺纹部55与桥接件30的通孔33的内壁上的第一螺纹部31螺纹配合,并在螺纹连接后通过第一限位部53对液冷接头50实现沿安装孔11的轴向上的限位。
进一步地,液冷接头50形成有沿轴向延伸的通道57,通道57与腔室13连通,使得制冷液通过通道57注入腔室13内,或者从腔室13内通过通道57输出到液冷板100外部。
在一种可能的实施方式中,沿安装孔11的轴向,桥接件30设于腔室13内的部分的厚度大于等于板体10的厚度的两倍,且小于腔室13的高度。
如图4所示,通常板体10沿安装孔11的轴向延伸的厚度设置得较小,以实现液冷板100整体的减重,此时,若在板体10上设置第一螺纹部31,第一螺纹部31的螺纹圈数过少,液冷接头50上的第二螺纹部55与第一螺纹部31螺纹配合时,液冷接头50受到轻微碰撞就会从板体10上脱落。本申请通过设置桥接件30固定连接于厚度较小的板体10上,再将液冷接头50与桥接件30进行螺纹连接,方便液冷接头50拆卸更换的同时,能够保证液冷接头50稳固地连接于板体10上。
在板体10沿安装孔11的轴向的厚度设置得较小时,将桥接件30设于腔室13内的部分 的厚度设置为大于等于板体10的厚度的两倍,如此,第一螺纹部31的圈数可设置得较多,保证第一螺纹部31与第二螺纹部55连接时可实现与液冷接头50的稳固连接;且桥接件30设于腔室13内的部分的厚度小于腔室13的高度,使得桥接件30形成的通孔33与腔室13连通,当制冷液通过液冷接头50的通道57注入腔室13时,能够依次通过通道57、通孔33注入腔室13内,此时,插接部51上设有第二螺纹部55的部分沿安装孔11的轴向的高度小于桥接件30沿安装孔11的轴向的高度,使得制冷液充满于腔室13内,以对储能装置内的需要换热的部件进行换热;或者,当换热后的制冷液从腔室13内流向冷夜板外部时,能够依次通过通孔33、通道57从液冷接头50输出液冷板100外部。
液冷接头50的形状可呈L字形,当液冷接头50安装于板体10上时,设有第一限位部53的部分垂直于板体10的长度方向,液冷接头50的另一部分(用于与液冷管连接)与设有第一限位部53的部分圆弧过渡并平行于板体10的长度方向,如此,当液冷板100设置于储能装置内时,液冷接头50的另一部分便于与液冷管连接,且不妨碍储能装置内其他部件的布设。
其中,插接部51上设有第二螺纹部55的部分沿安装孔11的轴向的高度可以等于桥接件30沿安装孔11的轴向的高度,此时,当制冷液通过液冷接头50的通道57注入腔室13时,依次通过通道57注入到腔室13内。
请参阅图7、图8及图9,在另一种可能的实施方式中,桥接件30的侧壁形成有开槽35,开槽35沿安装孔11的径向延伸并与腔室13连通,且开槽35与通孔33连通,也即是说,开槽35贯穿桥接件30的侧壁并与通孔33、腔室13连通。具体地,开槽35自桥接件30的背离第一限位部53的一侧凹陷形成,自桥接件30背离第一限位部53的一侧到桥接件30朝向第一限位部53的一侧的方向上,开槽35的开口逐渐减小直至延伸至第一螺纹部31,并呈梯形,如此,当制冷液通过开槽35注入腔室13内时,保证第一螺纹部31和第二螺纹部55能够配合连接的情况下,制冷液能够快速注入到腔室13内,或者,制冷液能够从腔室13快速输出到液冷板100外部。可以理解,开槽35的形状还可以是矩形、三角形,本申请对此不作限制。
如图10所示,进一步地,沿安装孔11的轴向上,桥接件30设于腔室13内的部分的厚度等于腔室13的高度。为了增强第一螺纹部31与第二螺纹部55连接的强度,将桥接件30设于腔室13内的部分的厚度设置为腔室13的高度,第一螺纹部31上的螺纹圈数可设置得较多,从而实现桥接件30与液冷接头50的稳固连接。且在桥接件30的侧壁形成有与腔室13连通的开槽35,开槽35连通液冷接头50的通道57,当向液冷接头50的通道57内注入制冷液时,通道57内的制冷液能够通过开槽35注入腔室13内,进而使得制冷液充满于腔室13内,以对储能装置内的需要换热的部件进行换热;或者,当换热后的制冷液从腔室13内流向冷夜板外部时,能够依次通过开槽35、通道57从液冷接头50输出液冷板100外部。
请参阅图5和图6,进一步地,液冷板100还包括密封件70。第一限位部53朝向桥接件30的一侧设有第一凹槽531,密封件70的至少部分设于第一凹槽531内,密封件70用于对第一限位部53与桥接件30之间的连接处进行密封。
密封件70可以是由橡胶、硅胶、塑胶等材质制成的密封圈。可以理解,第一凹槽531为环形槽,密封件70的至少部分设于第一凹槽531内,从而对第一限位部53与桥接件30之间的连接处进行周向上密封处理,防止制冷液从第一限位部53与桥接件30之间的缝隙流出。
密封件70可收容于第一凹槽531内,当液冷接头50通过第一螺纹部31和第二螺纹部55配合连接固定于桥接件30上时,设置于第一凹槽531内的密封件70受到第一限位部53 的挤压,使得密封件70分别抵接于第一凹槽531的顶壁和桥接件30朝向第一限位部53的一侧表面,从而实现第一限位部53和桥接件30之间的密封连接。
进一步地,第一凹槽531的顶壁设有配合部533,密封件70设有与配合部533相匹配的定位部71,定位部71设有第一凹凸区域5331,配合部533设有第二凹凸区域711,密封件70通过相匹配的第一凹凸区域5331和第二凹凸区域711固定于第一凹槽531内。
配合部533设置于第一凹槽531的顶壁,定位部71可设置于密封件70朝向第一限位部53的一侧,密封件70通过定位部71上的第一凹凸区域5331及配合部533上的第二凹凸区域711的配合,进一步固定于第一凹槽531内,以防止液冷板100因液冷板100搬动或晃动而导致密封件70沿安装孔11的径向上位移,进而影响第一限位部53和桥接件30之间的密封效果,保证第一限位部53和桥接件30之间连接的密封性。
请参阅图4及图6,在一种可能的实施方式中,桥接件30朝向第一限位部53的一侧形成有第二凹槽36。此时,第一限位部53上可不设置第一凹槽531,密封件70收容于第二凹槽36内。当液冷接头50通过第一螺纹部31和第二螺纹部55配合连接固定于桥接件30上时,设置于第二凹槽36内的密封件70受到第一限位部53的挤压,使得密封件70分别抵接于第二凹槽36的底壁和第一限位部53朝向桥接件30的一侧表面,从而实现第一限位部53和桥接件30之间的密封连接。
进一步地,第二凹槽36的底壁可设置有配合部533,密封件70设有与第二凹槽36的底壁上的配合部533相匹配的定位部71,定位部71上设有第一凹凸区域5331,配合部533上设有第二凹凸区域711,密封件70通过定位部71上的第一凹凸区域5331及配合部533上的第二凹凸区域711的配合,进一步固定于第二凹槽36内,以防止液冷板100因液冷板100搬动或晃动而导致密封件70沿安装孔11的径向上位移,进而影响第一限位部53和桥接件30之间的密封效果,保证第一限位部53和桥接件30之间连接的密封性。
在一种可能的实施方式中,第一限位部53设有第一凹槽531,桥接件30设有第二凹槽36,沿安装孔11的轴向上,第二凹槽36与第一凹槽531相对,密封件70设于第一凹槽531和第二凹槽36形成的空间内。密封件70设于第一凹槽531和第二凹槽36共同形成的空间内,在未设有定位部71和配合部533的情况下,相较于密封件70设于第一凹槽531、或密封件70设于第二凹槽36内而言,第一凹槽531和第二凹槽36的侧壁均可对密封件70实现沿安装孔11的径向上的限位,防止密封件70因液冷板100搬动或晃动沿安装孔11的径向上位移,而影响密封件70的密封效果,使得第一限位部53和桥接件30的抵触处能够始终保持密封状态。
进一步地,第二凹槽36的底壁与第一凹槽531的顶壁上均相同结构的配合部533,密封件70朝向第二凹槽36的一侧及朝向第一凹槽531的一侧均设有定位部71,定位部71设有第一凹凸区域5331,配合部533设有第二凹凸区域711,密封件70朝向第二凹槽36一侧的第一凹凸区域5331与第二凹槽36的第二凹凸区域711配合,密封件70朝向第一凹槽531一侧的第一凹凸区域5331和第一凹槽531的第二凹凸区域711配合,如此,在密封件70沿安装孔11的轴向的相对两侧进行限位,进一步防止密封件70因液冷板100搬动或晃动在安装孔11的径向上位移,使得第一限位部53和桥接件30的抵接处能够保持密封状态。
进一步地,桥接件30朝向第一限位部53的一侧表面的平面度的数值范围为[0.05,0.30],及第一限位部53朝向桥接件30的一侧表面的平面度的数值范围也为[0.05,0.30]。其中,桥接件30朝向第一限位部53的一侧表面的平面度的取值可以是0.05、0.08、0.10、0.13、0.15、0.18、0.22、0.25、0.27、或0.30等,类似地,第一限位部53朝向桥接件30的一侧表面的平 面度可以是0.05、0.08、0.10、0.13、0.15、0.18、0.22、0.25、0.27、或0.30等,两者的平面度的取值可以相同,也可以不相同,优选地,两者的平面度的取值相同,如此,使得第一限位部53和桥接件30之间的密封效果更佳。
若桥接件30朝向第一限位部53的一侧表面的平面度小于0.05,导致桥接件30的制成难度增加;若桥接件30朝向第一限位部53的一侧表面的平面度大于0.30,桥接件30朝向第一限位部53的一侧表面与第一限位部53贴合时,两个表面之间的缝隙较大,制冷液流经桥接件30与液冷接头50的连接处时容易从缝隙处输出到液冷板100外部。
类似地,第一限位部53朝向桥接件30的一侧表面若小于0.05,容易增加第一限位部53的制作难度,进而增加液冷接头50的制作难度。若第一限位部53朝向桥接件30的一侧表面若大于0.30,桥接件30朝向第一限位部53的一侧表面与第一限位部53贴合时,两个表面之间的缝隙较大,制冷液流经桥接件30与液冷接头50的连接处时容易从缝隙处流出液冷板100外部。本申请中,桥接件30朝向第一限位部53的一侧表面的平面度的数值范围和第一限位部53朝向桥接件30的一侧表面的平面度的数据范围均为[0.05,0.30],在第一限位部53与桥接件30贴合、及不增加制作难度和制作成本的情况下,桥接件30与第一限位部53贴合时不会出现缝隙过大的现象,保证桥接件30与第一限位部53贴合处的密封性。
请参阅图8及图10,在另一种可能的实施方式中,桥接件30包括本体部37和凸起部39,凸起部39自本体部37朝向第一限位部53的表面边缘沿安装孔11的轴向朝向第一限位部53的一侧延伸,凸起部39背离安装孔11的外周面与本体朝向安装孔11的周面抵接,凸起部39朝向第一限位部53的一侧与第一限位部53朝向凸起部39的一侧贴合,本体部37朝向板体10的一侧与板体10背离第一限位部53的一侧贴合。
凸起部39设于本体部37朝向第一限位部53的表面边缘且环绕通孔33的周缘分布,桥接件30的凸起部39与第一限位部53抵接,且桥接件30的本体部37朝向板体10的一侧与板体10的背离第一限位部53的一侧贴合,当液冷接头50通过第一螺纹部31和第二螺纹部55固定于桥接件30上时,在第一限位部53的限位下,可将桥接件30固定于板体10背离第一限位部53的一侧,桥接件30与板体10无需通过焊接等方式进行连接,连接方式简单,可有效节约成本。
进一步地,第一限位部53的朝向板体10的一侧形成有第一凹槽531,板体10朝向第一限位部53的一侧形成有第三凹槽15,沿安装孔11的轴向上,第三凹槽15与第一凹槽531相对,密封件70设于第一凹槽531与第三凹槽15形成的空间内。
在桥接件30的本体部37朝向板体10的一侧与板体10抵接时,第一限位部53上的第一凹槽531与板体10上的第三凹槽15相对,密封件70限位于第一凹槽531和第三凹槽15共同形成的空间内,且沿安装孔11的径向上,凸起部39相对于第一凹槽531和第三凹槽15更靠近安装孔11,如此,通过密封件70将凸起部39与第一限位部53之间的连接处及凸起部39与板体10之间的连接处均进行密封。进一步地,第一凹槽531的顶壁和第三凹槽15的底壁均可设有配合部533,密封件70朝向第一凹槽531的一侧和朝向第三凹槽15的一侧均设有定位部71,定位部71与配合部533相匹配,且两个定位部71均设有第一凹凸区域5331,两个配合部533均设有第二凹凸区域711,密封件70通过第一凹凸区域5331和第二凹凸区域711限位于第一凹槽531和第三凹槽15形成的空间内,可有效防止密封件70因液冷板100搬动或晃动而导致密封件70沿安装孔11的径向位移,保证液冷接头50与桥接件30之间连接的密封性。
可以理解,在其他的实施方式中,第一限位部53设置有第一凹槽531,板体10上可不 设置第三凹槽15,密封件70设置于第一凹槽531内。或者,板体10上设置有第三凹槽15,第一限位部53上不设置第一凹槽531,密封件70设置于第三凹槽15内。
进一步地,板体10朝向第一限位部53的一侧表面的平面度的数值范围为[0.05,0.30],例如,板体10朝向第一限位部53的一侧表面的平面度可以是0.05、0.08、0.10、0.13、0.15、0.18、0.22、0.25、0.27、或0.30等,其中,第一限位部53朝向桥接件30的一侧表面的平面度可以是0.05、0.08、0.10、0.13、0.15、0.18、0.22、0.25、0.27、或0.30等,两者的平面度的取值可以相同,也可以不相同,优选地,两者的平面度的取值相同,如此,使得第一限位部53和桥接件30之间的密封效果更佳。
在凸起部39朝向第一限位部53的一侧与第一限位部53贴合的情况下,若板体10朝向第一限位部53的一侧表面的平面度小于0.05,由于液冷板100的板体10面积较大,制作难度大,制作成本大;若板体10朝向第一限位部53的一侧表面的平面度大于0.30,板体10朝向第一限位部53的一侧表面与第一限位部53贴合时,两个表面之间的缝隙过大,制冷液流经桥接件30与液冷接头50的连接处时容易从缝隙流出液冷板100外部。本申请中,板体10朝向第一限位部53的一侧表面的平面度的数值范围为[0.05,0.30],在第一限位部53与板体10贴合、及不增加制作难度和制作成本的情况下,第一限位部53与板体10贴合时不会出现缝隙过大的现象,保证板体10与第一限位部53贴合处的密封性。
如图10所示,在本实施方式中,桥接件30的本体部37设于腔室13内,本体部37沿通孔33的轴向的厚度可以等于腔室13的高度,此时,本体部37设有开槽35,开槽35连通腔室13和通道57,使得制冷液能够从通道57经开槽35进入腔室13内,或者从腔室13经开槽35输出到通道57,进而输出到液冷板100的外部。或者,如图11及图12所示,桥接件30的本体部37设置于腔室13内,且本体部37沿通孔33的轴向的厚度大于等于板体10的厚度的两倍,且小于腔室13的高度,此时,本体部37未设置开槽35,在向腔室13内注入制冷液时,制冷液通过通道57经本体部37的背离第一限位部53的一侧注入到腔室13内。
进一步地,液冷板100还包括液冷管,插接部51远离第二螺纹部55的一端设有第二限位部59,插接部51通过第二限位部59与液冷管固定连接。在插接部51远离第二螺纹部55的一端设置第二限位部59,其中,第二限位部59可包括多个朝向第一限位部53的楔形口,当液冷管与液冷接头50连接时,可通过第二限位部59进行限位,避免液冷管从液冷接头50上脱落,影响制冷液的注入或输出。
第二方面,本申请提供一种储能装置,储能装置包括第一方面的液冷板100。
可以理解的是,储能装置可包括但不限于电池模组、电池包、电池柜、集装箱式储能装置等。液冷板100用于对储能装置进行换热,以实现储能装置的散热。
本申请的储能装置中,通过固定于板体10上的桥接件30将液冷接头50可拆卸固定于液冷板100的板体10上,并在桥接件30上设置第一螺纹部31,液冷接头50上设置与第一螺纹部31配合的第二螺纹部55,进而将液冷接头50可拆卸地固定于桥接件30上,当需要更换液冷接头50时,只需将液冷接头50从桥接件30上拆卸下来即可,无需更换整个液冷板100,减少液冷接头50更换所需的工作量及维护成本。且液冷接头50通过桥接件30固定于板体10上实现液冷接头50与板体10的稳固连接,无需在板体10上设置第一螺纹部31,如此,板体10沿安装孔11的轴向设置的厚度可设置得较小,可对液冷板100起到减重的作用。其中,第一限位部53的至少部分抵接于桥接件30靠近液冷接头50的一侧,可对第一螺纹部31和第二螺纹部55之间的连接处进行密封,且第一限位部53沿安装孔11的径向的长度小于桥接件30沿安装孔11的径向的长度,如此,可避免第一限位部53抵接在板体10与桥接 件30焊接的焊缝上,避免焊缝上凸出的焊渣影响第一限位部53与桥接件30的密封效果。
以上是本申请的部分实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本申请的保护范围。

Claims (12)

  1. 一种液冷板,其特征在于,包括:
    板体,形成有安装孔;
    桥接件,安装于所述安装孔,所述桥接件设有第一螺纹部;
    液冷接头,包括插接部、第一限位部及第二螺纹部,所述第一限位部与所述第二螺纹部均设于所述插接部的外壁上,所述第一限位部沿所述安装孔的径向的长度小于所述桥接件沿所述安装孔的径向的长度,所述第二螺纹部与所述第一螺纹部配合连接,所述第一限位部的至少部分抵接于所述桥接件的朝向所述液冷接头的一侧。
  2. 根据权利要求1所述的液冷板,其特征在于,所述液冷板还包括密封件,所述第一限位部朝向所述桥接件的一侧设有第一凹槽,所述密封件的至少部分设于所述第一凹槽,所述密封件用于对所述第一限位部与所述桥接件之间的连接处进行密封。
  3. 根据权利要求2所述的液冷板,其特征在于,所述第一凹槽的顶壁设有配合部,所述密封件设有与所述配合部相匹配的定位部,所述定位部包括第一凹凸区域,所述配合部包括与所述第一凹凸区域配合的第二凹凸区域,所述密封件通过相匹配的所述第一凹凸区域和所述第二凹凸区域固定于所述第一凹槽。
  4. 根据权利要求1所述的液冷板,其特征在于,所述桥接件背离所述第一螺纹部的周面与所述板体固定连接,所述第一限位部朝向所述桥接件的一侧与所述桥接件贴合。
  5. 根据权利要求2所述的液冷板,其特征在于,所述桥接件朝向所述第一限位部的一侧形成有第二凹槽,沿所述安装孔的轴向上,所述第二凹槽与所述第一凹槽相对,所述密封件设于所述第一凹槽和所述第二凹槽形成的空间内。
  6. 根据权利要求1所述的液冷板,其特征在于,所述桥接件朝向所述第一限位部的一侧表面的平面度的数值范围和所述第一限位部朝向所述桥接件的一侧表面的平面度的数值范围均为[0.05,0.30]。
  7. 根据权利要求2所述的液冷板,其特征在于,所述桥接件包括本体部和凸起部,所述凸起部由所述本体部朝向所述第一限位部的表面边缘沿所述安装孔的轴向朝向所述第一限位部的一侧延伸,所述凸起部背离所述安装孔的外周面与所述板体朝向所述安装孔的周面抵接,所述凸起部朝向所述第一限位部的一侧与所述第一限位部朝向所述凸起部的一侧贴合,所述本体部朝向所述板体的一侧与所述板体背离所述第一限位部的一侧贴合。
  8. 根据权利要求7所述的液冷板,其特征在于,所述板体朝向所述第一限位部的一侧形成有第三凹槽,沿所述安装孔的轴向上,所述第三凹槽与所述第一凹槽相对,所述密封件设于所述第一凹槽与所述第三凹槽形成的空间内。
  9. 根据权利要求7所述的液冷板,其特征在于,所述板体朝向所述第一限位部的一侧表 面的平面度的数值范围为[0.05,0.30]。
  10. 根据权利要求1所述的液冷板,其特征在于,所述板体形成有腔室,所述液冷接头形成有通道,所述通道与所述腔室连通,沿所述安装孔的轴向,所述桥接件设于所述腔室内的部分的厚度大于等于所述板体的厚度的两倍,且小于所述腔室的高度。
  11. 根据权利要求1所述的液冷板,其特征在于,所述板体形成有腔室,所述液冷接头形成有通道,所述桥接件的侧壁形成有开槽,所述开槽沿所述安装孔的径向延伸并与所述腔室连通,所述开槽连通所述通道和所述腔室,沿所述安装孔的轴向,所述桥接件设于所述腔室内的部分的厚度等于所述腔室的高度。
  12. 一种储能装置,其特征在于,包括权利要求1-11任一项所述的液冷板。
PCT/CN2022/141466 2022-11-24 2022-12-23 液冷板及储能装置 WO2024108716A1 (zh)

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