WO2024045517A1 - 一种真空镀膜系统 - Google Patents
一种真空镀膜系统 Download PDFInfo
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- WO2024045517A1 WO2024045517A1 PCT/CN2023/077831 CN2023077831W WO2024045517A1 WO 2024045517 A1 WO2024045517 A1 WO 2024045517A1 CN 2023077831 W CN2023077831 W CN 2023077831W WO 2024045517 A1 WO2024045517 A1 WO 2024045517A1
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- coating
- chamber
- vacuum
- storage device
- feeding
- Prior art date
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- 238000001771 vacuum deposition Methods 0.000 title claims abstract description 21
- 239000011248 coating agent Substances 0.000 claims abstract description 120
- 238000000576 coating method Methods 0.000 claims abstract description 120
- 238000004891 communication Methods 0.000 claims abstract description 3
- 238000012546 transfer Methods 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 12
- 238000012545 processing Methods 0.000 claims description 8
- 238000005192 partition Methods 0.000 claims description 6
- 238000013459 approach Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 230000013011 mating Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000032258 transport Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
Definitions
- the invention relates to the field of coating technology, and in particular to a vacuum coating system.
- the coating environment needs to be carried out in a vacuum. That is, when coating, a single lens needs to be loaded into a vacuum chamber, and then the lens and lens are visually inspected. The film material is guided and positioned, then the vacuum chamber is closed, and the vacuum chamber is evacuated, so that the lens is in a vacuum environment, and the lens is filmed. After the film is applied, the vacuum is broken, and the filmed lens is taken out of the vacuum chamber. Due to the long vacuuming time, the entire film application time will be very long, thus reducing production efficiency.
- the main purpose of the present invention is to propose a vacuum coating system, aiming to solve the problems of long coating time and low production efficiency in coating lenses in the prior art.
- a vacuum coating system including:
- a shell, a feeding chamber and a coating chamber connected to each other are formed in the shell.
- the feeding chamber has a vacuum state that can be evacuated and a non-vacuum state that breaks the vacuum.
- the coating chamber Set to vacuum setting;
- a switch member movably installed at the communication position between the feeding chamber and the coating chamber, has a first state in which the feeding chamber and the coating chamber are separated from each other, and the feeding chamber a second state in which the chamber and the coating chamber are connected to each other;
- a feeding structure is provided in the feeding chamber and includes a conveying device and a storage device.
- the conveying device is used to when the switch member is in the second state and the feeding chamber is in a vacuum state, transporting the storage device to the coating chamber, the storage device being used to store a plurality of lenses and a plurality of diaphragms; and,
- the coating structure is located in the coating chamber and includes a coating machine.
- the coating machine is provided with a coating
- the coating machine is used to coat the lens placed on the coating station.
- the feeding chamber and the coating chamber are arranged horizontally;
- the conveying device includes:
- a fixed frame that can move laterally and can move to the coating chamber within its movement stroke
- a clamping mechanism is movably installed on the fixing frame and is used to clamp and fix the storage device.
- a matching part is also installed on the storage device
- the clamping mechanism includes two clamping blocks.
- the two clamping blocks are spaced apart from each other and can move in the transverse direction.
- the two clamping blocks can approach each other during their movable strokes to clamp the mating part.
- the storage device includes:
- a plurality of storage boards a plurality of storage boards arranged in an up-and-down direction and installed on the support frame;
- a storage box is placed on the storage board to store lenses and diaphragms.
- the coating structure further includes a transfer device, which is used to transfer the storage box to the coating machine.
- the transport device includes:
- a bracket the bracket is rotatably installed in the coating chamber along the vertical extension axis;
- At least one clamp is movably mounted on the bracket in an up-and-down direction and can move laterally relative to the bracket.
- a processing platform is rotatably mounted on the coating machine along an up-and-down extending axis.
- the processing platform is used to place at least one storage box and transport the storage box located thereon during its rotation stroke. to the coating station.
- a rotating platform is rotatably installed in both the feeding chamber and the coating chamber along an up-down extending axis, and the rotating platform is used for placing the storage device.
- the switch member includes a partition, which is movably installed on the housing in an up-and-down direction.
- the housing is provided with a feed opening at a position corresponding to the feeding chamber, and the feeding opening communicates with the outside of the housing and the feeding chamber for supplying the storage device with It is transported from the outside of the housing to the feeding chamber.
- the storage device when the loading chamber is in a non-vacuum state and the switch member is in the first state, the storage device can be transported into the loading chamber. A plurality of uncoated lenses are stored in the storage device. After the storage device is located in the loading chamber, the loading chamber can be entered into a vacuum state and the switch member is in the second state. After the storage device is transported to the coating chamber through the transport device, the switch member is returned to the first state, so that the storage device is stored in the coating chamber through the coating machine. Multiple lenses stored in the device are coated; compared with the prior art, which requires constant vacuuming and vacuum breaking when coating a single lens, in the present invention, multiple lenses can be transferred to a vacuum environment to pass through all the lenses. The coating machine performs coating without repeated vacuuming and vacuum breaking, and the coating time for multiple lenses is short, thereby improving production efficiency.
- Figure 1 is a schematic structural diagram of an embodiment of the vacuum coating system provided by the present invention.
- Figure 2 is a schematic half-section structural diagram of an embodiment of the vacuum coating system provided by the present invention.
- Figure 3 is a schematic half-section structural diagram from another perspective of an embodiment of the vacuum coating system provided by the present invention.
- Figure 4 is a partial structural schematic diagram of an embodiment of the vacuum coating system provided by the present invention.
- the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back%), then the directional indications are only used to explain the position of a certain posture (as shown in the drawings). The relative positional relationship, movement conditions, etc. between the components under the display). If the specific posture changes, the directional indication will also change accordingly.
- the coating environment needs to be carried out in a vacuum. That is, when coating, a single lens needs to be loaded into a vacuum chamber, and then the lens and lens are visually inspected. The film material is guided and positioned, then the vacuum chamber is closed, and the vacuum chamber is evacuated, so that the lens is in a vacuum environment, and the lens is filmed. After the film is applied, the vacuum is broken, and the filmed lens is taken out of the vacuum chamber. Due to the long vacuuming time, the entire film application time will be very long, thus reducing production efficiency.
- Figures 1 to 4 are an embodiment of the present invention.
- the vacuum coating system 100 includes a housing 1, a switch 2, a feeding structure 3 and a coating structure 4.
- a feeding chamber 101 and a coating chamber are formed in the housing 1 to communicate with each other.
- Chamber 102, the loading chamber 101 has a vacuum state that can be evacuated and a non-vacuum state that breaks the vacuum, the coating chamber 102 is set to a vacuum setting; the switch member 2 is movably installed on the
- the connection position between the feeding chamber 101 and the coating chamber 102 has a first state in which the feeding chamber 101 and the coating chamber 102 are separated from each other, and the feeding chamber 101 and the coating chamber are in a first state.
- the conveying device 31 is used to connect the switch member 2
- the storage device 32 is transported to the coating chamber 102.
- the storage device 32 is used to store multiple lenses and multiple films. film;
- the coating structure 4 is provided in the coating chamber 102 and includes a coating machine 41.
- the coating machine 41 is provided with a coating station 41a, and the coating machine 41 is used to face the coating station 41a.
- the lenses on the lens are coated.
- the storage device 32 when the loading chamber 101 is in a non-vacuum state and the switch member 2 is in the first state, the storage device 32 can be transported into the loading chamber 101 , the storage device 32 stores a plurality of uncoated lenses and a plurality of films to be coated on the lenses. After the storage device 32 is located in the loading chamber 101, the loading chamber 101 can be loaded with a plurality of uncoated lenses. The chamber 101 enters the vacuum state, and the switch member 2 is placed in the second state.
- the switch member 2 is then Return to the first state to coat multiple lenses stored in the storage device 32 through the coating machine 41 in the coating chamber 102; compared to coating a single lens in the prior art It is necessary to constantly vacuum and break the vacuum.
- multiple lenses and multiple diaphragms can be transported to the vacuum environment to pass through the The coating machine 41 performs coating without repeated vacuuming and vacuum breaking, and the coating time for multiple lenses is short, thereby improving production efficiency.
- the switch 2 returns to the first state, which can cause the loading chamber 101 to enter a vacuum breaking state, thereby While the lenses are being coated, the transfer of the storage device 32 loaded with uncoated lenses in the loading chamber 101 is completed, and after the transfer is completed, the loading chamber 101 can enter the vacuum in advance. state, after the coating machine 41 completes coating, the switch member 2 can be directly placed in the second state to transfer the storage device 32 loaded with uncoated lenses to the coating chamber 102, Further save production time.
- the feeding chamber 101 and the coating chamber 102 are arranged horizontally;
- the conveying device 31 includes a fixed frame 311 and a clamping mechanism 312.
- the fixed frame 311 can move laterally, and in It can move to the coating chamber 102 during its movement stroke;
- the clamping mechanism 312 is movably installed on the fixing frame 311 for clamping and fixing the storage device 32 .
- the clamping mechanism 312 can clamp the material located in the loading chamber 101.
- the storage device 32 and the fixing frame 311 move laterally, passing through the connecting position of the feeding chamber 101 and the coating chamber 102 until the coating chamber 102, and the clamping mechanism 312 is loosened.
- the storage device 32 is opened to complete the transfer of the storage device 32 between the loading chamber 101 and the coating chamber 102 .
- a fitting portion 5 is also installed on the storage device 32; the clamping mechanism 312 includes two clamping blocks 3121.
- the two clamping blocks 3121 are spaced apart from each other and can move in the transverse direction.
- the clamping blocks 3121 can approach each other during their movable strokes to clamp the fitting portion 5 .
- the fitting portion 5 is clamped to complete the fixation between the storage device 32 and the clamping mechanism 312 .
- the movement mode of the fixed frame 311 in the lateral direction is not limited, and it can be linearly driven by a motor or pushed by a push rod; in addition, the installation form of the clamping mechanism 312 on the fixed frame 311 is not limited. Specifically, in this embodiment, the clamping mechanism 312 can move up and down when installed on the fixing frame 311, thereby facilitating the clamping of the storage device 32.
- the storage device 32 includes a support frame 321, a plurality of storage boards 322 and a plurality of storage boxes 323.
- the plurality of storage boards 322 are arranged and installed on the support frame 321 in an up-and-down direction;
- a box 323 is placed on the storage plate 322 for storing lenses and films. That is, in this implementation In this example, by placing the storage box 323 on each storage plate 322, the entire storage device 32 can store multiple lenses and multiple films; wherein, each storage plate 322 stores
- the number of storage boxes 323 is not limited, and may be one or multiple.
- the coating structure 4 further includes a transfer device 42 , which is used to transfer the storage box 323 to the coating machine 41 .
- a transfer device 42 By installing the transfer device 42 in the coating chamber 102 , the plurality of storage boxes 323 transferred to the storage device 32 on the coating chamber 102 are sequentially placed on the coating chamber 102 . Coating is performed on the coating station 41a of the machine 41.
- the transfer device 42 needs to move up and down to take the storage boxes 323 located at different heights to the storage device 32 .
- the transfer device 42 includes a bracket 421 and at least one clamp 422.
- the bracket 421 is rotatably installed in the coating chamber 102 along the up-down extension axis.
- the clamp 422 is movably installed on the bracket 421 in the up and down direction, and can move laterally relative to the bracket 421 .
- the clamp 422 is movable in the up and down direction and can telescopically move in the transverse direction, so that the storage box 323 can be taken out of the storage device 32, and the bracket 421 can rotate along the up and down extension axis, so that The direction of the clamp 422 can be changed so that the clamp 422 is aligned with the coating station 41a of the coating machine 41 and the storage box 323 is placed on the coating station 41a.
- the number of the clamps 422 is not limited, and may be one or multiple. Specifically, in this embodiment, the number of the clamps 422 is two, and they are arranged oppositely in the transverse direction, so as to When one of the clamps 422 picks up the storage box 323 containing uncoated lenses on the storage plate 322, the other clamp 422 picks up the storage box 323 containing coated lenses on the coating machine 41.
- the storage box 323 and the bracket 421 are rotated to exchange the positions of the two clamps 422, and the storage box 323 containing uncoated lenses is placed in the coating station 41a for coating.
- the storage box 323 containing the coated lenses is placed on the storage plate 322 with space left, thereby completing the cycle until all the uncoated lenses placed on the storage device 32 are coated.
- the coating machine 41 is mounted with a processing platform 411 that is rotatable along the vertical extension axis.
- the processing platform 411 is used to place at least one of the storage boxes 323, and all the objects located on it are moved during its rotation stroke.
- the storage box 323 is transferred to the coating station 41a.
- Rotatable by setting The processing platform 411 can be rotated to transfer the storage box 323 located on it to the coating station 41a, and the clamp 422 only needs to place the storage box 323 on the coating station 41a. Just put it on the processing platform 411.
- a rotating platform 6 is installed in both the loading chamber 101 and the coating chamber 102 to rotate along the vertical extending axis.
- the rotating platform 6 is used for placing the storage device 32 .
- multiple storage devices 32 can be placed on the rotating platform 6, and the rotating platform 6 can adjust the angle of the storage devices 32 located thereon to facilitate all operations.
- the transport device 31 transports the storage device 32 and also facilitates the transfer device 42 to transfer the storage box 323 located in the storage device 32 .
- the switch member 2 includes a partition 21 , and the partition 21 is movably mounted on the housing 1 in an up-and-down direction.
- the partition 21 is movable up and down to communicate or separate the loading chamber 101 and the storage chamber.
- the housing 1 is provided with a feed port 7 at a position corresponding to the feeding chamber 101, and the feeding port 7 communicates with the outside of the housing 1 and the feeding chamber 101, for
- the storage device 32 is transported from the outside of the housing 1 into the loading chamber 101 .
- a feed inlet 7 is provided at the position of the loading chamber 101 to allow the storage device 32 to enter the loading chamber 101 from the outside of the housing 1 .
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Abstract
一种真空镀膜系统（100），包括壳体（1）、开关件（2）、上料结构（3）以及镀膜结构（4），壳体（1）内形成有相互连通的上料腔室（101）和镀膜腔室（102），上料腔室（101）具有设置为能够被抽真空的真空状态以及破真空的非真空状态，镀膜腔室（102）设置为真空设置；开关件（2）活动安装在上料腔室（101）和镀膜腔室（102）的连通位置，具有使上料腔室（101）和镀膜腔室（102）相互分隔的第一状态、以及使上料腔室（101）和镀膜腔室（102）相互连通的第二状态；上料结构（3）设于上料腔室（101），解决了在现有技术中对镜片进行镀膜的贴膜时间长，生产效率低的问题。
Description
本发明涉及镀膜技术领域，具体涉及一种真空镀膜系统。
现有对镜片进行镀膜的装置内，为了改善贴膜产生橘皮纹等问题，贴膜环境需要在真空中进行，即在贴膜时需要将单个镜片上料到真空腔内，然后在通过视觉对镜片和膜材进行引导定位，然后闭合真空腔，在真空腔内抽真空，使镜片处于真空环境下对镜片进行贴膜处理，贴膜处理完后再破真空，将贴完膜的镜片从真空腔内取出，由于抽真空的时间长，导致整个贴膜的时间会很长，从而降低生产效率。
发明内容
本发明的主要目的是提出一种真空镀膜系统，旨在解决在现有技术中对镜片进行镀膜的贴膜时间长，生产效率低的问题。
为实现上述目的，本发明提出一种真空镀膜系统，包括：
壳体，所述壳体内形成有相互连通的上料腔室和镀膜腔室，所述上料腔室具有设置为能够被抽真空的真空状态以及破真空的非真空状态，所述镀膜腔室设置为真空设置；
开关件，活动安装在所述上料腔室和所述镀膜腔室的连通位置，具有使所述上料腔室和所述镀膜腔室相互分隔的第一状态、以及使所述上料腔室和所述镀膜腔室相互连通的第二状态；
上料结构，设于所述上料腔室，包括输送装置和存储装置，所述输送装置用以在所述开关件处于所述第二状态、且所述上料腔室处于真空状态时，将所述存储装置输送至所述镀膜腔室，所述存储装置用以存储多个镜片和多个膜片；以及，
镀膜结构，设于所述镀膜腔室，包括镀膜机，所述镀膜机上设有一镀膜
工位，所述镀膜机用以对置于所述镀膜工位上的镜片进行镀膜。
可选地，所述上料腔室和所述镀膜腔室在横向上排列设置；
所述输送装置包括：
固定架，所述固定架可沿横向运动，且在其运动行程内可运动至所述镀膜腔室；以及，
夹持机构，所述夹持机构活动安装在所述固定架上，用以夹持固定所述存储装置。
可选地，在所述存储装置上还安装有配合部；
所述夹持机构包括两个夹块，两个所述夹块相互间隔设置、且可在横向上运动，两个所述夹块在其活动行程上可相互靠近以夹持所述配合部。
可选地，所述存储装置包括：
支撑架；
多个置物板，多个所述置物板沿上下向排列安装在所述支撑架上；以及，
置物盒，所述置物盒置于所述置物板上，用以存储镜片和膜片。
可选地，所述镀膜结构还包括转运装置，所述转运装置用以将置物盒转运至所述镀膜机上。
可选地，所述转运装置包括：
支架，所述支架沿上下向延伸轴线转动安装在所述镀膜腔室内；以及，
至少一夹具，所述夹具沿上下向活动安装在所述支架上、且可在横向上相对所述支架运动。
可选地，所述镀膜机上沿上下向延伸轴线转动安装有一加工平台，所述加工平台上用以放置至少一所述置物盒、且在其转动行程上将位于其上的所述置物盒传输至所述镀膜工位。
可选地，所述上料腔室和所述镀膜腔室内均沿上下向延伸轴线转动安装有一旋转平台，所述旋转平台用以供所述存储装置放置。
可选地，所述开关件包括一隔板，所述隔板沿上下向活动安装在所述壳体上。
可选地，所述壳体在对应所述上料腔室的位置开设有一进料口，所述进料口连通所述壳体外侧和所述上料腔室，用以供所述存储装置自所述壳体外侧输送至所述上料腔室内。
本发明的技术方案中，在所述上料腔室位于非真空状态时，所述开关件位于所述第一状态时，可往所述上料腔室内输送所述存储装置，所述存储装置内存储有多个未镀膜的镜片，在所述存储装置位于所述上料腔室后，可通过使所述上料腔室进入真空状态，并使所述开关件位于所述第二状态，通过所述输送装置将所述存储装置输送至所述镀膜腔室后，再使所述开关件回位到所述第一状态，以在所述镀膜腔室内通过所述镀膜机对所述存储装置中存储的多个镜片进行镀膜；相较于现有技术中对单个镜片镀膜时需要不停的抽真空和破真空，在本发明中，可将多个镜片传输至真空环境，以通过所述镀膜机进行镀膜，无需反复抽真空和破真空，对多个镜片的镀膜时间短，从而提高生产效率。
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图示出的结构获得其他的附图。
图1为本发明提供的真空镀膜系统的一实施例的结构示意图；
图2为本发明提供的真空镀膜系统的一实施例的半剖结构示意图；
图3为本发明提供的真空镀膜系统的一实施例的另一视角的半剖结构示意图；
图4为本发明提供的真空镀膜系统的一实施例的部分结构示意图。
附图标号说明：
本发明目的的实现、功能特点及优点将结合实施例，参照附图做进一步说明。
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
需要说明，若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……)，则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等，如果该特定姿态发生改变时，则该方向性指示也相应地随之改变。
另外，若本发明实施例中有涉及“第一”、“第二”等的描述，则该“第一”、“第二”等的描述仅用于描述目的，而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外，全文中出现的“和/或”的含义，包括三个并列的方案，以“A和/或B”为例，包括A方案、或B方案、或A和B同时满足的方案。另外，各个实施例之间的技术方案可以相互结合，但是必须是以本领域普通技术人员能够实现为基础，当技术方案的结合出现相互矛盾
或无法实现时应当认为这种技术方案的结合不存在，也不在本发明要求的保护范围之内。
现有对镜片进行镀膜的装置内，为了改善贴膜产生橘皮纹等问题，贴膜环境需要在真空中进行，即在贴膜时需要将单个镜片上料到真空腔内，然后在通过视觉对镜片和膜材进行引导定位，然后闭合真空腔，在真空腔内抽真空，使镜片处于真空环境下对镜片进行贴膜处理，贴膜处理完后再破真空，将贴完膜的镜片从真空腔内取出，由于抽真空的时间长，导致整个贴膜的时间会很长，从而降低生产效率。
鉴于此，本发明提出一种真空镀膜系统，图1至图4为本发明的一实施例。
请参阅图1至图3，所述真空镀膜系统100包括壳体1、开关件2、上料结构3以及镀膜结构4，所述壳体1内形成有相互连通的上料腔室101和镀膜腔室102，所述上料腔室101具有设置为能够被抽真空的真空状态以及破真空的非真空状态，所述镀膜腔室102设置为真空设置；所述开关件2活动安装在所述上料腔室101和所述镀膜腔室102的连通位置，具有使所述上料腔室101和所述镀膜腔室102相互分隔的第一状态、以及使所述上料腔室101和所述镀膜腔室102相互连通的第二状态；所述上料结构3设于所述上料腔室101，包括输送装置31和存储装置32，所述输送装置31用以在所述开关件2处于所述第二状态、且所述上料腔室101处于真空状态时，将所述存储装置32输送至所述镀膜腔室102，所述存储装置32用以存储多个镜片和多个膜片；所述镀膜结构4设于所述镀膜腔室102，包括镀膜机41，所述镀膜机41上设有一镀膜工位41a，所述镀膜机41用以对置于所述镀膜工位41a上的镜片进行镀膜。
本发明的技术方案中，在所述上料腔室101位于非真空状态时，所述开关件2位于所述第一状态时，可往所述上料腔室101内输送所述存储装置32，所述存储装置32内存储有多个未镀膜的镜片和多个待镀在镜片上的膜片，在所述存储装置32位于所述上料腔室101后，可通过使所述上料腔室101进入真空状态，并使所述开关件2位于所述第二状态，通过所述输送装置31将所述存储装置32输送至所述镀膜腔室102后，再使所述开关件2回位到所述第一状态，以在所述镀膜腔室102内通过所述镀膜机41对所述存储装置32中存储的多个镜片进行镀膜；相较于现有技术中对单个镜片镀膜时需要不停的抽真空和破真空，在本发明中，可将多个镜片和多个膜片传输至真空环境，以通过所述
镀膜机41进行镀膜，无需反复抽真空和破真空，对多个镜片的镀膜时间短，从而提高生产效率。
需要说明的是，在所述存储装置32传输至所述镀膜腔室102后，所述开关件2回位到所述第一状态，可使所述上料腔室101进入破真空状态，从而在镜片进行镀膜的同时，完成装载有未镀膜的镜片的所述存储装置32在所述上料腔室101内的传输，且可在传输完成后，使所述上料腔室101提前进入真空状态，待所述镀膜机41镀膜完成后，可直接使所述开关件2位于所述第二状态，以将装载有未镀膜的镜片的所述存储装置32传输至所述镀膜腔室102，进一步节约生产时耗。
进一步地，所述上料腔室101和所述镀膜腔室102在横向上排列设置；所述输送装置31包括固定架311以及夹持机构312，所述固定架311可沿横向运动，且在其运动行程内可运动至所述镀膜腔室102；所述夹持机构312活动安装在所述固定架311上，用以夹持固定所述存储装置32。其中，在所述开关件2位于所述第二状态时、且所述上料腔室101位于所述真空状态时，所述夹持机构312可夹持位于所述上料腔室101内的所述存储装置32，所述固定架311沿横向运动，从而穿过所述上料腔室101和所述镀膜腔室102的连通位置直至所述镀膜腔室102，所述夹持机构312松开所述存储装置32，以完成所述存储装置32在所述上料腔室101和所述镀膜腔室102之间的转移。
再进一步地，在所述存储装置32上还安装有配合部5；所述夹持机构312包括两个夹块3121，两个所述夹块3121相互间隔设置、且可在横向上运动，两个所述夹块3121在其活动行程上可相互靠近以夹持所述配合部5。通过控制两个所述夹块3121相互靠近，从而夹持住所述配合部5以完成所述存储装置32与所述夹持机构312之间的固定。
其中，所述固定架311在横向上的运动方式不做限制，可以是电机直线驱动、也可以是推杆推动；此外，所述夹持机构312安装在所述固定架311的安装形式也不做限制，具体地，在本实施例中，所述夹持机构312安装在所述固定架311时可沿上下向运动，从而便于对所述存储装置32的装夹。
请参阅图4，所述存储装置32包括支撑架321、多个置物板322以及多个置物盒323，多个所述置物板322沿上下向排列安装在所述支撑架321上；所述置物盒323置于所述置物板322上，用以存储镜片和膜片。即在本实施
例中，通过在每一置物板322上均放置有所述置物盒323，从而使整个所述存储装置32可存放多个镜片和多个膜片；其中，每一所述置物板322上存放的所述置物盒323的数量不做限制，可以是一个、也可以是多个。
请参阅图2和图3，所述镀膜结构4还包括转运装置42，所述转运装置42用以将置物盒323转运至所述镀膜机41上。通过在所述镀膜腔室102内还安装有所述转运装置42，以将传输至所述镀膜腔室102上的所述存储装置32内的多个所述置物盒323依次放置在所述镀膜机41的镀膜工位41a上进行镀膜。
进一步地，由于所述存储装置32内存储的所述置物盒323沿上下向间隔设置，因此所述转运装置42需要在上下向活动从而以拿取位于不同高度的所述置物盒323至所述镀膜机41的镀膜工位41a上；在本实施例中，所述转运装置42包括支架421以及至少一夹具422，所述支架421沿上下向延伸轴线转动安装在所述镀膜腔室102内，所述夹具422沿上下向活动安装在所述支架421上、且可在横向上相对所述支架421运动。即通过所述夹具422沿上下向活动、且能在横向上伸缩运动，从而以在所述存储装置32内拿取所述置物盒323，且所述支架421可沿上下向延伸轴线旋转，从而可以改变所述夹具422的方向，使所述夹具422对准所述镀膜机41的镀膜工位41a并将所述置物盒323放置在所述镀膜工位41a上。
其中，所述夹具422设置数量不做限制，可以是一个、也可以是多个，具体地，在本实施例中，所述夹具422设置数量为两个、且在横向上相对设置，以在一所述夹具422拿取位于所述置物板322上的装有未镀膜的镜片的所述置物盒323时，另一所述夹具422拿取在所述镀膜机41上装有已镀膜的镜片的所述置物盒323，所述支架421进行旋转，以互换两个所述夹具422的位置，将装有未镀膜的镜片的所述置物盒323放在所述镀膜工位41a进行镀膜，将装有已镀膜的镜片的所述置物盒323放置在留有空位的所述置物板322上，从而完成循环交替，直至将所述存储装置32上放置的未镀膜镜片全部进行镀膜处理。
进一步地，所述镀膜机41上沿上下向延伸轴线转动安装有一加工平台411，所述加工平台411上用以放置至少一所述置物盒323、且在其转动行程上将位于其上的所述置物盒323传输至所述镀膜工位41a。通过设置有可旋转
的加工平台411，所述加工平台411可旋转，从而将位于其上的所述置物盒323转移至所述镀膜工位41a，而所述夹具422只需将所述置物盒323放置在所述加工平台411上即可。
再进一步地，所述上料腔室101和所述镀膜腔室102内均沿上下向延伸轴线转动安装有一旋转平台6，所述旋转平台6用以供所述存储装置32放置。通过设置有所述旋转平台6，从而可在所述旋转平台6上放置多个所述存储装置32，且所述旋转平台6可调整位于其上的所述存储装置32的角度，以方便所述输送装置31对所述存储装置32进行输送，同时也方便所述转运装置42对位于所述存储装置32内的所述置物盒323进行转运。
请参阅图1至图2，所述开关件2包括一隔板21，所述隔板21沿上下向活动安装在所述壳体1上。其中，所述隔板21在上下向活动，以使所述上料腔室101和所述置物腔室连通或分隔。
进一步地，所述壳体1在对应所述上料腔室101的位置开设有一进料口7，所述进料口7连通所述壳体1外侧和所述上料腔室101，用以供所述存储装置32自所述壳体1外侧输送至所述上料腔室101内。通过在所述上料腔室101的位置设有一进料口7，用以供所述存储装置32从所述壳体1的外侧进入到所述上料腔室101中。
可以理解的是，在所述上料腔室101位于所述真空状态时，所述进料口7处于关闭状态。
以上所述仅为本发明的优选实施例，并非因此限制本发明的专利范围，凡是在本发明的发明构思下，利用本发明说明书及附图内容所作的等效结构变换，或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。
Claims (10)
- 一种真空镀膜系统，其特征在于，包括：壳体，所述壳体内形成有相互连通的上料腔室和镀膜腔室，所述上料腔室具有设置为能够被抽真空的真空状态以及破真空的非真空状态，所述镀膜腔室设置为真空设置；开关件，活动安装在所述上料腔室和所述镀膜腔室的连通位置，具有使所述上料腔室和所述镀膜腔室相互分隔的第一状态、以及使所述上料腔室和所述镀膜腔室相互连通的第二状态；上料结构，设于所述上料腔室，包括输送装置和存储装置，所述输送装置用以在所述开关件处于所述第二状态、且所述上料腔室处于真空状态时，将所述存储装置输送至所述镀膜腔室，所述存储装置用以存储多个镜片和多个膜片；以及，镀膜结构，设于所述镀膜腔室，包括镀膜机，所述镀膜机上设有一镀膜工位，所述镀膜机用以对置于所述镀膜工位上的镜片进行镀膜。
- 如权利要求1所述的真空镀膜系统，其特征在于，所述上料腔室和所述镀膜腔室在横向上排列设置；所述输送装置包括：固定架，所述固定架可沿横向运动，且在其运动行程内可运动至所述镀膜腔室；以及，夹持机构，所述夹持机构活动安装在所述固定架上，用以夹持固定所述存储装置。
- 如权利要求2所述的真空镀膜系统，其特征在于，在所述存储装置上还安装有配合部；所述夹持机构包括两个夹块，两个所述夹块相互间隔设置、且可在横向上运动，两个所述夹块在其活动行程上可相互靠近以夹持所述配合部。
- 如权利要求1所述的真空镀膜系统，所述存储装置包括：支撑架；多个置物板，多个所述置物板沿上下向排列安装在所述支撑架上；以及，置物盒，所述置物盒置于所述置物板上，用以存储镜片和膜片。
- 如权利要求4所述的真空镀膜系统，其特征在于，所述镀膜结构还包括转运装置，所述转运装置用以将置物盒转运至所述镀膜机上。
- 如权利要求5所述的真空镀膜系统，其特征在于，所述转运装置包括：支架，所述支架沿上下向延伸轴线转动安装在所述镀膜腔室内；以及，至少一夹具，所述夹具沿上下向活动安装在所述支架上、且可在横向上相对所述支架运动。
- 如权利要求4所述的真空镀膜系统，其特征在于，所述镀膜机上沿上下向延伸轴线转动安装有一加工平台，所述加工平台上用以放置至少一所述置物盒、且在其转动行程上将位于其上的所述置物盒传输至所述镀膜工位。
- 如权利要求1所述的真空镀膜系统，其特征在于，所述上料腔室和所述镀膜腔室内均沿上下向延伸轴线转动安装有一旋转平台，所述旋转平台用以供所述存储装置放置。
- 如权利要求1所述的真空镀膜系统，其特征在于，所述开关件包括一隔板，所述隔板沿上下向活动安装在所述壳体上。
- 如权利要求1所述的真空镀膜系统，其特征在于，所述壳体在对应所述上料腔室的位置开设有一进料口，所述进料口连通所述壳体外侧和所述上料腔室，用以供所述存储装置自所述壳体外侧输送至所述上料腔室内。
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