WO2024016541A1 - 一种定位整理装置及码垛设备 - Google Patents

一种定位整理装置及码垛设备 Download PDF

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Publication number
WO2024016541A1
WO2024016541A1 PCT/CN2022/133412 CN2022133412W WO2024016541A1 WO 2024016541 A1 WO2024016541 A1 WO 2024016541A1 CN 2022133412 W CN2022133412 W CN 2022133412W WO 2024016541 A1 WO2024016541 A1 WO 2024016541A1
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WIPO (PCT)
Prior art keywords
positioning
partition
organizing
sorting
driving member
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PCT/CN2022/133412
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English (en)
French (fr)
Inventor
邓检宝
雷丰顺
麦华天
Original Assignee
广州达意隆包装机械股份有限公司
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Application filed by 广州达意隆包装机械股份有限公司 filed Critical 广州达意隆包装机械股份有限公司
Publication of WO2024016541A1 publication Critical patent/WO2024016541A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/16—Stacking of articles of particular shape
    • B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
    • B65G57/22—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
    • B65G57/26—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the arrangement providing for spaces between the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0235—Containers
    • B65G2201/0244—Bottles

Definitions

  • This application relates to the technical field of palletizing, for example, to a positioning and sorting device and palletizing equipment.
  • the way of palletizing bare bottles on the market is generally to set up a palletizing plate at the bottom, then place a partition on the palletizing plate, then place another layer of bare bottles on the partition, and then place a layer of partitions above the bare bottles. Place another layer of bare bottles, and stack four or five layers in this cycle to form a complete stack.
  • the front of the partition is provided with a notch to facilitate the positioning of the bottom of the naked bottles, and the reverse is provided with a notch for positioning the top of the naked bottles to facilitate the positioning of the upper and lower layers of naked bottles.
  • the partitions generally use plastic layer partitions with a thickness greater than 60mm. How many bottles are there on each layer?
  • Each partition needs to have a notch that matches the bottle on the front and back.
  • the notch must not only be consistent with the shape of the bottle, but also must be consistent with the shape of the bottle.
  • the spacing between the notches must also be consistent with the spacing between bottles, which increases the difficulty of processing the partitions.
  • the shape of the bottle changes, the previous partitions will no longer be suitable, and new partitions must be redesigned and processed, resulting in low material utilization and high material costs.
  • This application provides a positioning and sorting device that can position and sort paper partitions to facilitate the stacking of bare bottles, which can reduce material costs and improve production efficiency.
  • This application provides a palletizing equipment.
  • paper partitions can be used to stack and sort bare bottles or cans, which can reduce costs and improve production efficiency.
  • a positioning and sorting device configured to stack and position partitions between stacked workpieces.
  • the positioning and sorting device includes:
  • the lifting mechanism includes a column and a lifting frame.
  • the lifting frame is mounted on the column so as to be lifted and lowered in the vertical direction.
  • the lifting frame is a hollow frame structure, and the hollow position of the lifting frame can be aligned with the coding of the workpiece.
  • the stacking positions are arranged correspondingly, and the partition plate passes through the hollow position and is placed on the stacking position;
  • a positioning and sorting mechanism a plurality of the positioning and sorting mechanisms are arranged around the hollow position, a plurality of positioning and sorting mechanisms are installed on the lifting frame, the plurality of positioning and sorting mechanisms are configured to position and open the folds of the partition. side.
  • a palletizing equipment including the positioning and sorting device as described above.
  • Figure 1 is a schematic structural diagram of a positioning and sorting device provided by an embodiment of the present application from one perspective;
  • Figure 2 is a schematic structural diagram of the positioning and sorting device provided by the embodiment of the present application from another perspective;
  • Figure 3 is a schematic structural diagram of the positioning and sorting mechanism and the lifting frame provided by the embodiment of the present application;
  • Figure 4 is a schematic structural diagram of the positioning and sorting mechanism provided by the embodiment of the present application from one perspective;
  • FIG. 5 is a schematic structural diagram of the positioning and sorting mechanism provided by the embodiment of the present application from another perspective.
  • Lifting mechanism 11. Column; 12. Lifting frame; 121. U-shaped connecting frame; 122. Installation frame; 13. Lifting drive assembly; 131. Lifting drive parts; 132. Timing belt; 133. Synchronous wheel; 134. Counterweight;
  • Positioning and sorting mechanism 21. Positioning component; 211. Positioning drive piece; 212. Positioning piece; 22. Sorting assembly; 221. First driving piece; 222. Second driving piece; 223. Sorting piece; 224. Installation plate ; 23. Guide assembly; 231. Guide rod; 232. Guide sleeve block.
  • This embodiment provides a palletizing equipment, which includes a conveying device, a palletizing machine and a positioning and sorting device.
  • the conveying device is provided with a palletizing position.
  • the palletizing machine places the partition 100 on the palletizing position.
  • the positioning and sorting device Position the partition 100. After the partition 100 is positioned, place multiple workpieces on the partition 100, place another layer of partitions 100 for positioning, and then place the workpieces until the workpieces are stacked, and the conveyor device will The stacked workpieces are transported to the target location.
  • the conveying device may be a belt conveyor or a roller conveyor or a flat chain conveyor.
  • the conveying device can also be other translation conveyors, as long as it can convey the palletized workpieces, and no examples will be given here.
  • the workpiece can be a bare bottle.
  • the workpiece can also be other types of workpieces that are lighter in weight and require multi-layer palletizing, and are not limited here.
  • the partitions 100 between the stacks of bare bottles usually use thicker plastic layer partitions 100.
  • the plastic layer partitions 100 need to be processed with positioning notches corresponding to the bare bottles, thereby increasing the processing cost.
  • the original plastic layer separator 100 is no longer suitable, and a new plastic layer separator 100 needs to be reprocessed, thereby increasing the material cost.
  • Paper separators 100 or other materials that are easy to process can be used as the separators 100 , but the positioning and sorting devices in the related art cannot position and sort the paper separators 100 .
  • the positioning and sorting device provided in this embodiment can be configured to position and stack the paper partition 100 , which is a paper frame structure with folded edges on all sides.
  • the paper separator 100 may be a regular quadrilateral, a rectangle, or other shapes, which are not limited here.
  • the partition 100 as a quadrilateral paper partition 100:
  • the positioning and sorting device includes a lifting mechanism 1 and a positioning and sorting mechanism 2.
  • the lifting mechanism 1 includes a column 11 and a lifting frame 12.
  • the lifting frame 12 is mounted on the column 11 in a manner that can be lifted and lowered along the vertical direction.
  • the frame 12 is a hollow frame structure, and the hollow position 300 of the lifting frame 12 can be set corresponding to the workpiece palletizing position on the conveyor device.
  • the partition 100 passes through the hollow position 300 and is placed on the palletizing position; multiple positioning and sorting mechanisms 2 are arranged around the hollow space 300, and a plurality of positioning and sorting mechanisms 2 are installed on the lifting frame 12.
  • the plurality of positioning and sorting mechanisms 2 are arranged to position and open the folded edges of the partition 100, so as to facilitate placing a plurality of bare bottles on the partition. Within 100, the palletizing efficiency is improved.
  • the palletizing position of the conveying device is a pallet placed on the conveying device.
  • the lifting mechanism 1 also includes a lifting drive assembly 13 , which is configured to drive the lifting frame 12 to lift relative to the column 11 .
  • the lifting drive assembly 13 includes a lifting driving member 131, a synchronous wheel 133, a synchronous belt 132 and a counterweight 134.
  • the lifting driving member 131 is fixed on the top of the column 11, and the synchronous wheel 133 is rotatably provided on the column 11.
  • the synchronous belt 132 is wound around the synchronous wheel 133 , and the first end of the synchronous belt 132 is fixedly connected to the lifting frame 12 , and the second end of the synchronous belt 132 is fixedly connected to the counterweight block 134 .
  • the lifting driving member 131 is configured to drive the synchronized wheel 133 to rotate so as to realize the lifting and lowering of the lifting frame 12 in the vertical direction.
  • the lifting driving member 131 is a servo motor.
  • the synchronous wheel 133 and the synchronous belt 132 are gear tooth slots. When the servo motor rotates forward, the synchronous wheel 133 and the synchronous belt 132 are driven to rotate forward, and when the lifting frame 12 rises, the counterweight 134 descends; when the servo motor rotates reversely, when the lifting frame 12 descends, the counterweight 134 rises.
  • the lifting drive assembly 13 can also be a motor gear and rack structure, or a motor screw nut structure, or a motor synchronous belt structure, or a motor chain sprocket structure, etc., which are not limited here.
  • the lifting frame 12 includes a U-shaped connecting frame 121 and a mounting frame 122.
  • the U-shaped connecting frame 121 is fixedly connected to the synchronous belt 132.
  • the mounting frame 122 is fixed to the open end of the U-shaped connecting frame 121, and the mounting frame 122 A mouth-shaped structure.
  • the mounting bracket 122 is welded from square tubes.
  • Positioning and arrangement mechanisms 2 are provided around the mounting frame 122 , and the four positioning and arrangement mechanisms 2 are configured to position and expand the four folded edges of the partition 100 .
  • each positioning and organizing mechanism 2 includes a positioning component 21 and a collating component 22.
  • the positioning component 21 is configured to abut the bottom of the folded outer wall of the partition 100
  • the collating component 22 is configured to align the folded outer wall of the partition 100.
  • the tops of the sides are stretched toward the outside of the partition 100 .
  • the two organizing components 22 are respectively provided on both sides of the positioning component 21 .
  • the number of organizing assemblies 22 can also be multiple.
  • the plurality of organizing assemblies 22 are divided into two groups and are respectively provided on both sides of the positioning assembly 21 so that the folded edge of the partition 100 is evenly stressed and ensures that The folded edge of the partition 100 can be stably opened.
  • the positioning assembly 21 includes a positioning driving member 211 and a positioning member 212 .
  • the positioning driving member 211 is provided on the lifting frame 12 .
  • the positioning driving member 211 is configured to drive the positioning member 212 to move toward or away from the partition 100 . , so that the positioning member 212 has a positioning position in contact with the folded outer wall of the partition 100 and an initial position away from the folded edge of the partition 100 .
  • the positioning driving member 211 may be a cylinder or an electric cylinder or a motor screw nut mechanism or other types of linear actuators.
  • the height of the positioning member 212 in the vertical direction is H1
  • the height of the folded edge of the partition 100 is H2, H1 ⁇ H2, ensuring that the organizing assembly 22 can open the top of the folded edge of the partition 100.
  • the length L1 of the positioning member 212 in the horizontal direction and the length of the folded edge of the partition 100 are L2, 2L1>L2, and the positioning member 212 has a long strip structure to ensure that one positioning member 212 can be aligned with the folding edge of the partition 100.
  • the side outer walls are in contact with each other.
  • the positioning and sorting mechanism 2 also includes a guide assembly 23.
  • the guide assembly 23 includes a slidingly matched guide rod 231 and a guide sleeve block 232.
  • the guide rod 231 is fixed on the positioning member 212, and the extension direction of the guide rod 231 is consistent with the positioning member.
  • the moving direction of 212 is parallel, and the guide sleeve block 232 is fixed on the lifting frame 12 .
  • the two guide assemblies 23 are symmetrically provided on both sides of the positioning driving member 211, so that both ends of the positioning member 212 are evenly stressed.
  • the number of guide assemblies 23 is not limited to two, but can also be three, four, five or any number.
  • the guide assemblies 23 are divided into two groups and are respectively provided on both sides of the positioning member 212 .
  • the sorting component 22 includes a first driving member 221 , a second driving member 222 and a sorting member 223 .
  • the first driving member 221 is disposed above the lifting frame 12 .
  • the first driving member 221 is configured to drive the third driving member 221 .
  • the second driving member 222 moves toward or away from the partition 100.
  • the output end of the second driving member 222 is connected to the sorting member 223.
  • the second driving member 222 is configured to drive the sorting member 223 to move up and down in the vertical direction, so that the sorting member 223 has an insertion function.
  • the finishing assembly 22 also includes a mounting plate 224.
  • the mounting plate 224 is fixed on both ends of the positioning member 212.
  • the first driving member 221 is fixed on the mounting plate 224.
  • the first driving member 221 is configured to drive the second driving member 222 on the mounting plate 224.
  • the organizing part 223 includes a connecting part and an arranging part arranged at an angle.
  • the connecting part is fixedly connected to the output end of the second driving part 222 .
  • the arranging part can be inserted into the partition 100 and abut against the folded inner wall of the partition 100 .
  • the organizer 223 has an L-shaped structure.
  • the positioning and sorting device includes a lifting mechanism and a positioning and sorting mechanism.
  • the lifting mechanism includes a column and a lifting frame.
  • the lifting frame is mounted on the column in a manner that can be raised and lowered in the vertical direction.
  • the lifting frame is a hollow frame structure, and the lifting frame is The hollow position can be set corresponding to the workpiece palletizing position on the conveyor, and the partition passes through the hollow position and is placed on the palletizing position; multiple positioning and sorting mechanisms are arranged around the hollow position, and the positioning and sorting mechanism is used to position and open the partition. Folded edges to facilitate placing multiple bare bottles or jars inside the divider.
  • the positioning and sorting device can position and sort the paper partitions to facilitate the stacking of bare bottles or cans, which can reduce material costs and improve production efficiency.
  • the palletizing equipment provided by this application can use paper separators to stack and sort bare bottles by applying the above-mentioned positioning and sorting device, which can reduce costs and improve production efficiency.
  • the conveying device transports the pallet to a position corresponding to the hollow position 300 of the lifting frame 12 of the positioning and sorting device. Stop when the centers of the vacancies 300) are on the same straight line; the lifting frame 12 moves downward to be close to the height of the pallet under the action of the lifting driver 131; the palletizer sucks a partition 100 and places it on the pallet. The folded edge of 100 is facing up.
  • the four positioning and sorting mechanisms 2 begin the positioning and sorting operation: the positioning part 212 of the positioning assembly 21 moves toward the partition 100 to the positioning position under the action of the positioning driving part 211, and the positioning part 212 contacts the folded outer wall of the partition 100.
  • the folding edge of the partition 100 is positioned to ensure accurate positioning every time; the sorting part 223 of the sorting assembly 22 moves toward the partition 100 under the action of the first driving part 221 and moves above the folding edge of the partition 100, that is, The sorting member 223 is in the avoidance position.
  • the sorting member 223 is lowered and inserted into the interior of the partition 100 under the action of the second driving member 222, that is, the sorting position of the sorting member 223.
  • the sorting member 223 is further moved away under the action of the first driving member 221.
  • the organizer 223 contacts the folded inner wall of the partition 100 and pushes the top of the fold of the partition 100 toward the outside of the partition 100, making it easier for the palletizer to place the bare bottles on the partition.
  • the sorting part 223 rises to above the folded edge of the partition 100 under the action of the second driving part 222, that is, the avoidance position of the sorting part 223.
  • the sorting part 223 Under the action of the first driving member 221, the positioning member 212 moves in a direction away from the partition 100 and shrinks to the initial position. At the same time, under the action of the positioning driving member 211, the positioning member 212 moves in a direction away from the partition 100 and shrinks to the initial position.
  • the lifting drive part 131 of the lifting mechanism 1 drives the lifting frame 12 to move upward to the height of the first layer of bare bottles.
  • the palletizer sucks another partition 100 and places it on the first layer of bare bottles.
  • the positioning and sorting device starts. Position and organize the second layer of partitions 100 and open the folded edges of the partitions 100 to stack the second layer of bare bottles. In this manner, the third, fourth and fifth layers of naked bottles are stacked until the entire process is completed. pile.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)
  • Sorting Of Articles (AREA)
  • Pile Receivers (AREA)

Abstract

一种定位整理装置及码垛设备。定位整理装置包括升降机构（1）和定位整理机构（2），升降机构（1）包括立柱（11）和升降架（12），升降架（12）沿竖直方向可升降地设于立柱（11）上，升降架（12）为中空的框架结构，且升降架（12）的中空位（300）能够与输送装置上的工件码垛位对应设置，隔板（100）穿过中空位（300）并置于码垛位上；多个定位整理机构（2）围绕中空位（300）设置，多个定位整理机构（2）安装在升降架（12）上，多个定位整理机构（2）设置为定位并撑开隔板（100）的折边，以便于将多个裸瓶放置于隔板（100）内。

Description

一种定位整理装置及码垛设备
本申请要求在2022年7月19日提交中国专利局、申请号为2022108586947的中国专利申请的优先权，该申请的全部内容通过引用结合在本申请中。
技术领域
本申请涉及码垛技术领域，例如涉及一种定位整理装置及码垛设备。
背景技术
目前，市面上裸瓶码垛堆叠方式一般最底下设置垛板，接着在垛板上放一个隔板，然后在隔板上再放一层裸瓶，再在裸瓶上方放一层隔板，再放一层裸瓶，依此循环堆叠四五层形成整垛。每层裸瓶之间有一个隔板来定位，隔板的正面开有便于裸瓶底部定位的槽口，反面开有与裸瓶顶部定位的槽口，便于上下层裸瓶的定位。隔板一般采用厚度大于60mm的塑料层隔板，每层有多少个瓶子，每个隔板正反面就需要开有与瓶子匹配的槽口，槽口不仅要与瓶子的形状相一致，而且每个槽口的间距也要与瓶子之间的间距一致，从而增加了隔板的加工难度。此外，若瓶子的形状发生变化，之前的隔板就不适用了，必须重新设计加工新的隔板，使得材料利用率低，材料成本高。
为了降低隔板的加工难度及加工成本，通常的解决方案是利用纸板制作隔板，纸板厚度通常为4mm～5mm，大大降低了制作难度与成本。然而，目前市面上并没有能够与纸隔板兼容的定位整理装置。
因此，亟待需要一种定位整理装置以解决上述问题。
发明内容
本申请提供一种定位整理装置，能够对纸隔板进行定位整理，以便于裸瓶码垛，可降低材料成本，提高生产效率。
本申请提供一种码垛设备，通过应用上述定位整理装置，能够利用纸隔板进行裸瓶或罐的码垛整理，可降低成本，提高生产效率。
第一方面，提供了一种定位整理装置，设置为垛层工件间的隔板的码垛定位，所述定位整理装置包括：
升降机构，包括立柱和升降架，所述升降架沿竖直方向可升降地设于所述立柱上，所述升降架为中空的框架结构，且所述升降架的中空位能够与工件的码垛位对应设置，所述隔板穿过所述中空位并置于所述码垛位上；
定位整理机构，多个所述定位整理机构围绕所述中空位设置，多个定位整理机构安装在所述升降架上，所述多个定位整理机构设置为定位并撑开所述隔板的折边。
第二方面，提供了一种码垛设备，包括如上所述的定位整理装置。
附图说明
图1为本申请实施例提供的定位整理装置一个视角的结构示意图；
图2为本申请实施例提供的定位整理装置另一个视角的结构示意图；
图3为本申请实施例提供的定位整理机构及升降架的结构示意图；
图4为本申请实施例提供的定位整理机构一个视角的结构示意图；
图5为本申请实施例提供的定位整理机构另一个视角的结构示意图。
附图标记：
100、隔板；
1、升降机构；11、立柱；12、升降架；121、U型连接架；122、安装架；13、升降驱动组件；131、升降驱动件；132、同步带；133、同步轮；134、配重块；
2、定位整理机构；21、定位组件；211、定位驱动件；212、定位件；22、整理组件；221、第一驱动件；222、第二驱动件；223、整理件；224、安装板；23、导向组件；231、导向杆；232、导向套块。
具体实施方式
在本申请的描述中，需要说明的是，术语“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，或者是该申请产品使用时惯常摆放的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请的限制。此外，术语“第一”、“第二”等仅用于区分描述，而不能理解为指示或暗示相对重要性。在本申请的描述中，除非另有说明，“多个”的含义是至少两个以上。
在本申请的描述中，还需要说明的是，除非另有明确的规定和限定，术语“设置”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接。对于本领域的普通技术人员而言，可以根据情况理解上述术语在本申请中的含义。
下面详细描述本申请的实施例，所述实施例的示例在附图中示出，其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。
本实施例提供了一种码垛设备，包括输送装置、码垛机和定位整理装置，输送装置上设有码垛位，码垛机将隔板100放置在码垛位上，由定位整理装置对隔板100进行定位，隔板100定位后，将多个工件放置于隔板100上，再放置一层隔板100进行定位，再放置工件，直至工件码垛完成，输送装置再将完成码垛的工件输送至目标位置。
可选地，输送装置可以为皮带输送机或辊轮输送机或平板链输送机。当然，在其他实施例中，输送装置还可以是其他平移式输送机，只要能够对码垛后的工件进行输送即可，在此不再一一举例说明。
可选地，工件可以为裸瓶。当然，工件还可以是其他重量较轻需要多层码垛的其他类型工件，在此不作限制。
相关技术中，裸瓶码垛之间的隔板100通常采用厚度较大的塑料层隔板100， 塑料层隔板100上需要加工与裸瓶相对应的定位槽口，从而增加了加工成本。此外，当需要码垛的裸瓶的尺寸发生变化后，原先的塑料层隔板100就不适用，需要重新加工新的塑料层隔板100，从而增加了材料成本。可采用纸隔板100或其他便于加工的材料作为隔板100，而相关技术中的定位整理装置不能对纸隔板100进行定位整理。
本实施例提供的定位整理装置可设置为对纸隔板100进行定位码垛，纸隔板100为四周具有折边的纸框结构。纸隔板100可以是正四边形，也可以是矩形，还可以是其他形状，在此不作限制。
为了便于说明定位整理装置的定位码垛原理，下文以隔板100为四边形的纸隔板100进行说明：
如图1-图2所示，定位整理装置包括升降机构1和定位整理机构2，升降机构1包括立柱11和升降架12，升降架12沿竖直方向可升降地设于立柱11上，升降架12为中空的框架结构，且升降架12的中空位300能够与输送装置上的工件码垛位对应设置，隔板100穿过中空位300并置于码垛位上；多个定位整理机构2围绕中空位300设置，多个定位整理机构2安装在升降架12上，多个定位整理机构2设置为定位并撑开隔板100的折边，以便于将多个裸瓶放置于隔板100内，提高码垛效率。
示例性地，输送装置的码垛位为放置于输送装置上的垛板。
升降机构1还包括升降驱动组件13，升降驱动组件13设置为驱动升降架12相对于立柱11升降。在本实施例中，升降驱动组件13包括升降驱动件131、同步轮133、同步带132和配重块134，升降驱动件131固定于立柱11的顶部，同步轮133可转动地设于立柱11的顶部，同步带132绕设于同步轮133上，且同步带132的第一端与升降架12固定连接，同步带132的第二端与配重块134固定连接。升降驱动件131设置为驱动同步轮133转动从而实现升降架12在竖直方向的升降。示例性地，升降驱动件131为伺服电机。同步轮133和同步带132为齿轮齿槽配合。伺服电机正转时，驱动同步轮133与同步带132正转， 带动升降架12上升时，配重块134下降；伺服电机反转时，升降架12下降时，配重块134上升。
可选地，升降驱动组件13还可以是电机齿轮齿条结构，或电机丝杆螺母结构，或电机同步带结构，或电机链条链轮结构等等，在此不作限制。
如图3所示，升降架12包括U型连接架121和安装架122，U型连接架121与同步带132固定连接，安装架122固定于U型连接架121的开口端，且安装架122成口字型结构。示例性地，安装架122由方管焊接而成。安装架122的四周均设有定位整理机构2，四个定位整理机构2设置为将隔板100的四个折边定位撑开。
如图3所示，每个定位整理机构2包括定位组件21和整理组件22，定位组件21设置为与隔板100的折边外壁的底部抵接，整理组件22设置为将隔板100的折边顶部向隔板100的外侧撑开。两个整理组件22分别设于定位组件21的两侧。当然，在其他实施例中，整理组件22的数量还可以为多个，多个整理组件22分两组分别设于定位组件21的两侧，以使隔板100的折边受力均匀，确保能够稳定撑开隔板100的折边。
如图4-图5所示，定位组件21包括定位驱动件211和定位件212，定位驱动件211设于升降架12上，定位驱动件211设置为驱动定位件212朝向或远离隔板100移动，以使定位件212具有与隔板100的折边外壁抵接的定位位置和远离隔板100的折边的初始位置。示例性地，定位驱动件211可以为气缸或电缸或电机丝杆螺母机构或其他类型的直线执行器。
示例性地，定位件212在竖直方向的高度为H1，隔板100的折边的高度为H2，H1＜H2，保证整理组件22能够撑开隔板100的折边顶部。可选地，定位件212在水平方向的长度L1，隔板100的折边的长度为L2，2L1＞L2，定位件212为长条状结构，保证一个定位件212能够与隔板100的折边外壁抵接，在整理组件22撑开隔板100的折边时，定位件212对隔板100进行定位。
示例性地，定位整理机构2还包括导向组件23，导向组件23包括滑动配 合的导向杆231和导向套块232，导向杆231固定于定位件212上，且导向杆231的延伸方向与定位件212的移动方向平行，导向套块232固定于升降架12上。通过导向杆231和导向套块232的设计，可保证定位件212在定位驱动件211的作用下稳定地沿导向杆231移动，避免定位件212晃动。
可选地，两个导向组件23对称设于定位驱动件211的两侧，从而使定位件212的两端受力均匀。当然，在其他实施例中，导向组件23的数量不限于两个，还可以是三个、四个、五个或任意个数，导向组件23分两组分别设于定位件212的两侧。
如图4-图5所示，整理组件22包括第一驱动件221、第二驱动件222和整理件223，第一驱动件221设置于升降架12上方，第一驱动件221设置为驱动第二驱动件222朝向或远离隔板100移动，第二驱动件222的输出端与整理件223连接，第二驱动件222设置为驱动整理件223沿竖直方向升降，以使整理件223具有插入隔板100内部的整理位置和高于隔板100的折边的避让位置。
整理组件22还包括安装板224，安装板224固定于定位件212两端上，第一驱动件221固定于安装板224上，第一驱动件221设置为驱动第二驱动件222在安装板224上移动。整理件223包括呈夹角设置的连接部和整理部，连接部与第二驱动件222的输出端固定连接，整理部能够插入隔板100内并与隔板100的折边内壁抵接。示例性地，整理件223为L型结构。
本申请提供的定位整理装置，包括升降机构和定位整理机构，升降机构包括立柱和升降架，升降架沿竖直方向可升降地设于立柱上，升降架为中空的框架结构，且升降架的中空位能够与输送装置上的工件码垛位对应设置，隔板穿过中空位并置于码垛位上；多个定位整理机构围绕中空位设置，定位整理机构用于定位并撑开隔板的折边，以便于将多个裸瓶或罐放置于隔板内。该定位整理装置能够对纸隔板进行定位整理，以便于裸瓶或罐码垛，可降低材料成本，提高生产效率。
本申请提供的码垛设备，通过应用上述定位整理装置，能够利用纸隔板进 行裸瓶的码垛整理，可降低成本，提高生产效率。
本实施例提供的定位整理装置的作业过程为：
初始时，输送装置将垛板输送至定位整理装置的升降架12的中空位300对应的位置，当垛板的中心与升降机构1的升降架12的口字型框架(即升降架12的中空位300)的中心在同一直线上时停止；升降架12在升降驱动件131的作用下，向下移动至与垛板高度接近；码垛机吸一个隔板100放置于垛板上，隔板100的折边朝上。
四个定位整理机构2开始进行定位整理作业：定位组件21的定位件212在定位驱动件211的作用下向隔板100移动至定位位置，定位件212与隔板100的折边外壁抵接，实现对隔板100的折边进行定位，保证每次位置准确；整理组件22的整理件223在第一驱动件221的作用下向隔板100移动并移动至隔板100的折边上方，即整理件223的避让位置，整理件223在第二驱动件222的作用下下降并插入隔板100内部，即整理件223的整理位置，整理件223再在第一驱动件221的作用下向远离隔板100的方向移动，整理件223与隔板100的折边内壁抵接并将隔板100的折边的顶部向隔板100的外侧撑开，便于码垛机将裸瓶放置在隔板100内。
码垛机抓取整层裸瓶放入隔板100内部后，整理件223在第二驱动件222的作用下上升至隔板100的折边上方，即整理件223的避让位置，整理件223在第一驱动件221的作用下向远离隔板100的方向移动收缩至初始位置，同时定位件212在定位驱动件211的作用下向远离隔板100的方向移动收缩至初始位置。
升降机构1的升降驱动件131驱动升降架12向上移动一层裸瓶的高度，码垛机再吸一个隔板100放入第一层裸瓶上，依据第一层的原理，定位整理装置开始对第二层的隔板100定位整理并撑开隔板100的折边进行第二层裸瓶的码垛，依此原理码完第三、第四、第五层裸瓶等，直到完成整个垛。

Claims (10)

  1. 一种定位整理装置，设置为垛层工件间的隔板(100)的码垛定位，所述定位整理装置包括：
    升降机构(1)，包括立柱(11)和升降架(12)，所述升降架(12)沿竖直方向可升降地设于所述立柱(11)上，所述升降架(12)为中空的框架结构，且所述升降架(12)的中空位(300)能够与工件的码垛位对应设置，所述隔板(100)穿过所述中空位(300)并置于所述码垛位上；
    多个定位整理机构(2)，所述多个定位整理机构(2)围绕所述中空位(300)设置，所述多个定位整理机构(2)安装在所述升降架(12)上，所述多个定位整理机构(2)设置为定位并撑开所述隔板(100)的折边。
  2. 根据权利要求1所述的定位整理装置，其中，每个定位整理机构(2)包括定位组件(21)和整理组件(22)，所述定位组件(21)设置为与所述隔板(100)的折边外壁的底部抵接，所述整理组件(22)设置为将所述隔板(100)的折边顶部向所述隔板(100)的外侧撑开。
  3. 根据权利要求2所述的定位整理装置，其中，所述定位组件(21)包括定位驱动件(211)和定位件(212)，所述定位驱动件(211)设于所述升降架(12)上，所述定位驱动件(211)设置为驱动所述定位件(212)朝向或远离所述隔板(100)移动，以使所述定位件(212)具有与所述隔板(100)的折边外壁抵接的定位位置和远离所述隔板(100)的折边的初始位置。
  4. 根据权利要求3所述的定位整理装置，其中，所述定位件(212)的尺寸满足如下至少之一：
    所述定位件(212)在竖直方向的高度为H1，所述隔板(100)的折边的高度为H2，H1＜H2；
    所述定位件(212)在水平方向的长度L1，所述隔板(100)的折边的长度为L2，2L1＞L2。
  5. 根据权利要求3所述的定位整理装置，其中，所述定位整理机构(2)还包括导向组件(23)，所述导向组件(23)包括滑动配合的导向杆(231)和 导向套块(232)，所述导向杆(231)固定于所述定位件(212)上，且所述导向杆(231)的延伸方向与所述定位件(212)的移动方向平行，所述导向套块(232)固定于所述升降架(12)上。
  6. 根据权利要求3所述的定位整理装置，其中，所述整理组件(22)包括第一驱动件(221)、第二驱动件(222)和整理件(223)，所述第一驱动件(221)设于所述升降架(12)上方，所述第一驱动件(221)设置为驱动所述第二驱动件(222)朝向或远离所述隔板(100)移动，所述第二驱动件(222)的输出端与所述整理件(223)连接，所述第二驱动件(222)设置为驱动所述整理件(223)沿竖直方向升降，以使所述整理件(223)具有插入所述隔板(100)内部的整理位置和高于所述隔板(100)的折边的避让位置。
  7. 根据权利要求6所述的定位整理装置，其中，所述整理组件(22)还包括安装板(224)，所述安装板(224)固定于所述定位件(212)的两端上，所述第一驱动件(221)固定于所述安装板(224)上，所述第一驱动件(221)设置为驱动所述第二驱动件(222)在所述安装板(224)上移动。
  8. 根据权利要求6所述的定位整理装置，其中，所述整理件(223)包括呈夹角设置的连接部和整理部，所述连接部与所述第二驱动件(222)的输出端固定连接，所述整理部能够插入所述隔板(100)内并与所述隔板(100)的折边内壁抵接。
  9. 根据权利要求2-8任一项所述的定位整理装置，其中，所述整理组件(22)的数量至少两个，且至少两个所述整理组件(22)分两组分别设于所述定位组件(21)的两侧。
  10. 一种码垛设备，包括如权利要求1-9任一项所述的定位整理装置。
PCT/CN2022/133412 2022-07-19 2022-11-22 一种定位整理装置及码垛设备 WO2024016541A1 (zh)

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