WO2023246435A1 - Système d'entreposage, procédé et système de manipulation de marchandises entreposées, et support de stockage - Google Patents

Système d'entreposage, procédé et système de manipulation de marchandises entreposées, et support de stockage Download PDF

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Publication number
WO2023246435A1
WO2023246435A1 PCT/CN2023/096966 CN2023096966W WO2023246435A1 WO 2023246435 A1 WO2023246435 A1 WO 2023246435A1 CN 2023096966 W CN2023096966 W CN 2023096966W WO 2023246435 A1 WO2023246435 A1 WO 2023246435A1
Authority
WO
WIPO (PCT)
Prior art keywords
conveyor line
goods
picking
warehousing
target
Prior art date
Application number
PCT/CN2023/096966
Other languages
English (en)
Chinese (zh)
Inventor
杨穗梅
项育文
Original Assignee
深圳市海柔创新科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202221590739.9U external-priority patent/CN217497389U/zh
Priority claimed from CN202210713584.1A external-priority patent/CN117302833A/zh
Application filed by 深圳市海柔创新科技有限公司 filed Critical 深圳市海柔创新科技有限公司
Publication of WO2023246435A1 publication Critical patent/WO2023246435A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00—Sorting according to destination
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical

Definitions

  • This application relates to the field of intelligent warehousing technology, and in particular to a warehousing system, a warehousing goods processing method, system, storage medium and program product.
  • the warehousing system includes a conveyor line, a picking workbench, an outbound port set at one end of the conveyor line, and a return port set at the other end of the conveyor line.
  • the picking workbench is set up at the outlet port of the material box and the material box.
  • the conveyor line transports the material boxes from the warehouse exit to the picking workbench.
  • the operator picks the goods in the material boxes at the picking workbench.
  • the material boxes , empty material boxes or material boxes to be replenished are all transported by the conveyor line to the return port and returned to the corresponding storage location in the shelf area.
  • the material box needs to be called out again for the shelving operation.
  • embodiments of the present application provide a warehousing system, a warehousing goods processing method, a system, a storage medium and a program product, which can improve the working efficiency of the warehousing system.
  • a warehousing system including: a conveyor line component, a warehouse exit, a warehouse return port, and a warehouse entry port;
  • the conveyor line component includes an interconnected picking conveyor section and a replenishment conveyor section.
  • the warehouse-out port is set at the input end of the picking and conveying section
  • the return port is set at the output end of the picking and conveying section
  • the warehouse-in port is set at the output of the replenishment conveying section. end
  • the picking and conveying section transports the boxes to be picked from the outlet to the picking station, and transports the boxes that have been picked and do not need to be replenished to the return port to return them to the warehouse.
  • the picking and conveying section will transport the material boxes that need to be replenished after the picking is completed to the replenishing and conveying section, and the replenishing and conveying section will transport the replenished material boxes or new materials to be put into the warehouse.
  • the box is transported to the storage port for storage.
  • the conveyor line assembly includes a first conveyor line and a second conveyor line, the first conveyor line forms the picking conveyor section, and the second conveyor line forms the replenishment Conveying section, the input end of the second conveying line is connected with the first conveying line.
  • first conveying line and the second conveying line convey independently of each other or convey synchronously.
  • a picking workbench is provided on the conveyance path of the first conveyor line, and the input end of the second conveyor line is connected between the pickout workbench and the return port. between.
  • a warehousing workbench is provided on the conveying path of the second conveyor line, and the warehousing workbench is used to complete the replenishment task of the to-be-replenished material box.
  • the second conveying line has a storage waiting area, and the storage waiting area is configured to accommodate the material boxes to be stored.
  • a code scanning device is provided on the conveying path from the warehouse exit to the picking workbench, and the code scanning device is used to identify the information code on the material box.
  • the code scanning device includes an installation frame and a code scanner arranged on the installation frame.
  • the installation frame is arranged on the side of the first conveyor line, and the code scanner can Move vertically relative to the mounting bracket.
  • the code scanning device further includes a driving unit, the driving unit is connected to the code scanner, and the driving unit is configured to drive the code scanner relative to the code scanner.
  • the mounting bracket moves in the vertical direction.
  • the warehousing system further includes a controller, the driving unit is connected to the controller, and the controller controls the driving unit to drive the scanner to move relative to the mounting frame. .
  • a first display device is also provided on the conveying path of the first conveying line, the first display device is electrically connected to the controller, and the first display device is used to display Information about each of the bins being processed.
  • the first display device is arranged on a side of the code scanning device close to the picking workbench and opposite to the picking workbench.
  • a second display device is provided on the conveying path of the second conveying line, the second display device is electrically connected to the controller, and the second display device is used to display each Information about the bins to be put into storage.
  • the second display device is provided on the side of the second conveying line opposite to the warehousing workbench.
  • the warehousing system further includes a shelf, a robot and a control terminal.
  • the control terminal is communicatively connected to the robot.
  • the control terminal is used to control the robot to move the materials to be processed on the shelf. Transport the boxes to the outlet; or transport the boxes from the return port or the inlet to the corresponding storage location on the shelf.
  • embodiments of the present application provide a method for processing warehousing goods, including:
  • the conveyor line is controlled according to the quantity of goods to convey the target bin to one of at least two areas of the conveyor line, where the at least two areas of the conveyor line include a replenishment area and a return area, and The picking area, the return area and the replenishment area are arranged in sequence along the conveying direction of the conveying line.
  • controlling the conveyor line to convey the target bin to one of at least two areas of the conveyor line according to the quantity of goods specifically includes:
  • control the conveyor line to convey the target bin to the replenishment area of the conveyor line
  • the conveyor line is controlled to transport the target material box to the return area of the conveyor line so that the target material box is returned to the warehouse.
  • control conveyor line transports the target bin to the replenishment area of the conveyor line, it further includes:
  • the conveyor line is controlled to convey the replenished target bin to the storage port of the conveyor line for storage.
  • determining the quantity of goods in the target bin after sorting specifically includes:
  • the quantity of goods in the target bin after sorting is determined based on the quantity of goods in the target bin before sorting and the quantity of goods sorted out of the target bin.
  • determining the quantity of goods in the target bin after sorting specifically includes:
  • the quantity of goods in the target bin after sorting is determined based on the goods image.
  • determining the quantity of goods in the target bin after sorting specifically includes:
  • the quantity of goods in the target bin after sorting is determined according to the weight of the sorted target bin.
  • controlling the conveyor line to convey the target bin to one of at least two areas of the conveyor line according to the quantity of goods also includes:
  • the conveyor speed of the conveyor line is controlled so that two adjacent target bins on the conveyor line Maintain a preset gap between boxes.
  • controlling the conveyor line to convey the target bin to the replenishment area of the conveyor line specifically includes:
  • the conveyor line is controlled to transport the target material box to the replenishment area of the conveyor line.
  • control conveyor line before the control conveyor line conveys the target bin from the outlet of the conveyor line to the picking area, it also includes:
  • the picking and conveying signal is received, so that the conveying line is controlled according to the picking and conveying signal to convey the target bin from the shelf to the outlet of the conveying line.
  • the present application also provides a warehousing goods processing system, including: a control terminal and a conveyor line, the conveyor line and the control terminal are signally connected; the conveyor line includes warehouse exits arranged sequentially along the conveying direction, Picking area, return area and replenishment area, the control terminal controls the conveyor line to transport the target material box from the warehouse exit to the picking area, and sorts the target material box It can be selectively transported to the return port or replenishment area; the control terminal includes at least one processor; and a memory communicatively connected with the at least one processor; wherein the memory stores information that can be used by the at least one processor. Instructions executed by the processor, the instructions being executed by the at least one processor, so that the warehousing goods processing system performs the above-mentioned method.
  • a detection component is provided on the conveyor line, and the detection component is used to detect the quantity of goods in the target bin after sorting.
  • the detection component includes one of an image collector and a weight sensor.
  • the conveying line includes a first conveying line and a second conveying line connected to the first conveying line, and the first conveying line is used to transfer the target bin from the
  • the warehouse outlet is transported to the picking area, and the target boxes in the picking area that do not need to be replenished are transported to the warehouse return area.
  • the second conveying line is used to transport the picking area.
  • the target bins in the area that need to be replenished are transported to the replenishment area.
  • it also includes: a robot and a shelf; the robot is connected to the control terminal via a signal, and the robot receives a signal from the control terminal to move the target material on the shelf.
  • the boxes are transported to the outbound port of the conveyor line; or, the target boxes at the return port or inlet port of the conveyor line are transported to the shelf.
  • the present application also provides a computer-readable storage medium, which stores computer-executable instructions.
  • the computer-executable instructions are executed by the control terminal, they are used to implement the above-mentioned first aspect. of the described method.
  • the present application also provides a computer program product, including a computer program.
  • a computer program product including a computer program.
  • the warehousing system provided by the embodiments of the present application has at least the following advantages:
  • the warehousing system includes a conveyor line component, a warehouse exit, a warehouse return port, and a warehouse entry port;
  • the conveyor line component includes a picking conveyor section and a replenishment conveyor section that are connected to each other, and the exit port is set in the picking conveyor section.
  • the return port is set at the output end of the picking and conveying section, and the inlet is set at the output end of the replenishment conveying section; the picking and conveying section transports the boxes to be picked from the outlet to the picking location.
  • the picking conveyor section transports the material boxes that need to be replenished after the picking is completed to the replenishment conveyor section, and the replenishment conveyor The section transports the replenished boxes or the boxes of new goods to be put into storage to the storage port to put them into storage. In this way, after the material boxes are transported out of the warehouse, operations such as picking, replenishing or new goods can be completed at one time, thus improving the efficiency of the warehousing system.
  • the warehousing goods processing method includes: controlling the conveyor line to transport the target material box from the warehouse outlet to the picking area; determining the quantity of goods in the target material box after completing sorting on the conveyor line; according to the goods
  • the quantity control of the conveyor line transports the target bin to one of at least two areas of the conveyor line.
  • the at least two areas of the conveyor line include a replenishment area and a return area, and the picking The area, the return area and the replenishment area are arranged in sequence along the conveying direction of the conveyor line.
  • Figure 1 is a schematic structural diagram of a warehousing system provided by an embodiment of the present application
  • Figure 2 is a schematic flow chart of the warehousing goods processing method provided by the embodiment of the present application.
  • Figure 3 is a schematic flow chart of step 102 in Figure 2;
  • Figure 4 is another flow diagram of step 102 in Figure 2;
  • Figure 5 is another flow diagram of step 102 in Figure 2;
  • Figure 6 is a schematic structural diagram of a warehousing cargo processing system provided by an embodiment of the present application.
  • the warehousing system includes a conveyor line, a picking workbench, an outbound port set at one end of the conveyor line, and a return port set at the other end of the conveyor line.
  • the workbench is set on the conveying path of the material box outlet and the material box return port, that is, the conveyor line transports the material boxes from the warehouse outlet to the picking workbench, and the operator sorts the goods in the material box at the picking workbench. Carry out picking processing. Regardless of whether the picked boxes need to be replenished, they will all be returned to the shelf area through the return port on the conveyor line.
  • a storage system including a conveyor line group parts, outbound port, return port and inbound port;
  • the conveyor line component includes a picking conveyor section and a replenishment conveyor section that are connected to each other.
  • the outbound port is set at the input end of the picking conveyor section, and the return port is set at the picking conveyor section.
  • the output end of the cargo conveying section, the input port is set at the output end of the replenishment conveying section; the picking conveying section transports the boxes to be picked from the exit port to the picking area, and the picking is completed without replenishment.
  • the material boxes are transported to the return port to return them to the warehouse; the picking conveyor section transports the material boxes that need to be replenished after the picking is completed to the replenishment conveyor section, and the replenishment conveyor section transports the replenished material boxes or new ones to the warehouse.
  • the boxes of goods to be stored are transported to the storage port for storage. In this way, after the material boxes are transported out of the warehouse, operations such as picking, replenishing or new goods can be completed at one time, thus improving the efficiency of the warehousing system.
  • this application provides a warehousing goods processing method, system, storage medium and program product. After controlling the conveyor line to transport the target bins at the exit, it determines whether the target bins after picking are needed. Carry out replenishment. If replenishment is needed, the target material box will be transported to the replenishment area for replenishment. After the replenishment is completed, it will be put into the warehouse. The target material box that does not need to be replenished will be returned directly to the warehouse from the return port. Therefore , this application can complete picking, replenishing or warehousing new material boxes through one operation of calling out the target material box, without having to perform the operation of calling out the target material box multiple times, thereby improving the efficiency of warehousing goods processing. .
  • Figure 1 is a schematic structural diagram of a storage system provided by an embodiment of the present application.
  • the warehousing system 100 provided by the embodiment of the present application includes: a conveyor line assembly 110, an outbound port 120, a return port 130, and an inlet port 140; the conveyor line assembly 110 includes interconnected picking and conveying sections.
  • the outbound port 120 is set at the input end of the picking conveying section 111
  • the return port 130 is set up at the output end of the picking conveying section 111
  • the inlet port 140 is set at the replenishing conveying section 112 Output end
  • the picking and conveying section 111 transports the boxes to be picked from the outlet 120 to the picking station, and transports the boxes that have been picked and do not need to be replenished to the return port 130 to return them to the warehouse
  • the picking and conveying section 111 transports the boxes that need to be replenished after the picking is completed to the replenishing conveying section 112.
  • the replenishing conveying section 112. Transport the replenished material boxes or new material boxes to be put into storage to the storage port 140 for storage.
  • the pick conveyor section 111 can convey the boxes that do not need to be replenished after the picking is completed to the return port 130 so that they can be returned to the warehouse.
  • the material boxes that need to be replenished after picking can be transported to the replenishment conveyor section 112 through the picking conveyor section 111.
  • the replenishment conveyor section 112 will transport the replenished material boxes to the storage port 140.
  • new material boxes to be put into storage can be transported to the storage port 140 for storage. In this way, after the material boxes are transported out of the storage port 120, operations such as picking, replenishing or new goods can be completed at one time. , thereby improving the working efficiency of the warehousing system 100 .
  • the picking and conveying section 111 may include one or more conveying lines.
  • the multiple conveying lines are connected in order to transport the items to be picked at the exit 120.
  • the material boxes are transported to the picking place. After the picking is completed, the material boxes that do not need to be replenished are transported to the return port 130. After the picking is completed, the material boxes that need to be replenished or the empty material boxes are transported to the picking conveyor. Section 111, so that after the material box is replenished or the material box storing new goods is put into the warehouse through the storage port 140.
  • the replenishment conveying section 112 may also include one or more conveying lines.
  • the replenishing conveying section 112 includes multiple conveying lines, the multiple conveying lines will also be connected first in order, and the loading of the material box in the replenishing conveying section 112 is completed transportation work.
  • the conveyor line assembly 110 includes a first conveyor line forming a picking conveyor section 111 and a second conveyor line forming a replenishment conveyor section 112.
  • the input end of the second conveyor line It is connected to the first conveying line, so that the first conveying line can convey the material boxes or empty material boxes that need to be replenished after the picking is completed to the second conveying line.
  • the first conveyor line and the second conveyor line can both be conveyor belts, or they can also be composed of a plurality of rolling elements arranged in sequence.
  • the rolling elements can rotate around their own axes along the conveying direction of the goods.
  • the rolling parts can be rollers, etc.
  • first conveyor line and the second conveyor line can be conveyed independently of each other.
  • first conveyor line and the second conveyor line can selectively switch between the working state and the stopped state according to actual needs, thereby reducing resource waste.
  • first conveying line and the second conveying line convey independently of each other, the conveying speeds of the first conveying line and the second conveying line may be different or the same.
  • first conveying line and the second conveying line can also be conveyed synchronously, and the specific selection is based on actual needs. There are no specific restrictions here.
  • a picking workbench 150 is provided on the conveyance path of the first conveyor line, and the input end of the second conveyor line is connected to the conveyance path between the picker workbench 150 and the return port 130.
  • the first conveyor line transports the to-be-picked material boxes from the warehouse outlet 120 to the picking workbench 150.
  • the staff can complete the picking work at the picking workbench 150, and the material boxes of goods need to be replenished after picking. Or the empty material boxes can be transported to the second conveyor line through the first conveyor line, so that after the replenishment is completed or new goods are put on the shelves, they can be transported to the warehouse through the second conveyor line.
  • a warehousing workbench 160 can also be provided on the conveying path of the second conveyor line.
  • the warehousing workbench 160 is used to complete the replenishment task of the to-be-replenished material box or the shelving task of new goods, and then passes through the second conveyor line. Transport the replenished material boxes or the material boxes containing new goods to the storage port 140 for storage.
  • the second conveyor line may also be provided with a storage waiting area 1121, and the storage waiting area 1121 is configured to accommodate the material boxes to be stored.
  • the material boxes that need to be replenished after picking are transported to the warehousing workbench 160 of the second conveyor line through the first conveyor line.
  • the staff replenishes the material boxes to be replenished
  • the replenished materials The boxes are placed in the warehousing waiting area 1121; or, the new material boxes to be put into the warehousing enter the warehousing waiting area 1121 through the warehousing workbench 160, and the second conveyor line transports the material boxes in the warehousing waiting area 1121 to the warehousing in sequence.
  • Port 140 to store it.
  • a code scanning device 170 is provided on the conveying path from the warehouse exit 120 to the picking workbench 150, and the code scanning device 170 is used to identify the information code on the material box.
  • the information code on the material box can be a barcode, a QR code, etc.
  • the information code on the material box can reflect the type, quantity and other information of the relevant goods in the material box, and the code scanning device 170 can identify the barcode on the material box. , QR code and other information codes.
  • the code scanning device 170 includes an installation frame and a code scanner arranged on the installation frame.
  • the installation frame is arranged on the side of the first conveyor line, and the code scanner can move in the vertical direction relative to the installation frame.
  • the installation frame is installed vertically on the side of the first conveyor line, and the code scanner is installed on the installation frame.
  • the material box on the first conveyor line moves with the first conveyor line, it is located on the side of the first conveyor line.
  • Fang's code scanner can identify the information code on the material box.
  • the scanner by moving the scanner in the vertical direction relative to the mounting frame, it can adapt to different Bins of the same specification, or adapted to information codes located at different heights, to facilitate identification by the code scanner.
  • the code scanner may be a device capable of identifying information codes such as a code scanner, and is not specifically limited in this application.
  • the code scanning device 170 further includes a driving unit connected to the code scanner, and the driving unit is configured to drive the code scanner to move in a vertical direction relative to the mounting frame.
  • the driving unit may include a driving motor and a lifting mechanism connected to the driving motor.
  • the lifting mechanism is installed on the mounting frame, and the code scanner is fixedly connected to the lifting mechanism.
  • the driving motor can drive the lifting mechanism to drive the code scanner.
  • the relative mounting frame moves up and down in the vertical direction.
  • the lifting mechanism may include a driving wheel, a driven wheel and a flexible member set on the driving wheel and the driven wheel.
  • the driving wheel and the driven wheel are spaced apart in the vertical direction on the mounting frame.
  • the driving motor is connected to the driving wheel.
  • the coder is fixedly connected to the flexible part. In this way, when the driving motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through the flexible part, so that the flexible part drives the code scanner to move in the vertical direction relative to the mounting frame.
  • the height of the code scanner is matched with the height of the information code of the material box on the first conveying line, so that the code scanner can identify the information code on the material box.
  • the flexible member can be a transmission belt, such as an ordinary flat belt, a V-belt, a synchronous belt, etc.; or the flexible member can also be a transmission chain, etc.
  • the driving unit can be started mechanically or electronically. This is not specifically limited in the embodiments of the present application.
  • the storage system 100 further includes a controller, the driving unit is connected to the controller, and the controller controls the driving unit to drive the scanner to move relative to the mounting frame.
  • the controller can automatically adjust the height of the code scanner through the drive unit according to the height of the information code on the material box, thereby realizing automatic adjustment of the height of the code scanner through electronic control and improving the automation level of the warehousing system 100 .
  • a first display device 180 is also provided on the conveying path of the first conveying line.
  • the first display device 180 is electrically connected to the controller.
  • the first display device 180 is used to display information on each container being processed.
  • the first display device 180 can be a display device with a display function such as a computer, a tablet, a display panel, etc. that is electrically connected to the controller.
  • the information of the currently processed bin can be displayed on the first display device 180 for the convenience of the staff. Check.
  • the quantity, type, name, etc. of the goods in the material box are displayed on the first display device. 180 on.
  • the first display device 180 is disposed on a side of the scanning device 170 close to the picking workbench 150 and opposite to the picking workbench 150 .
  • the first display device 180 By arranging the first display device 180 at a position opposite to the picking workbench 150, it is convenient for the staff at the picking workbench 150 to view the information displayed on the first display device 180.
  • the first display device 180 is disposed directly opposite the picking workbench 150, and the scanning device is disposed on the same side as the first display device 180, and is located between the outlet 120 and the first display device 180.
  • the information code on the material box is identified by the scanning device, and the information of the material box is displayed on the first display device 180 after identification, so that the staff can know the current relevant information and status of each material box.
  • a second display device 190 is provided on the conveying path of the second conveying line.
  • the second display device 190 is electrically connected to the controller.
  • the second display device 190 is used to display information of each material box to be put into storage.
  • the second display device 190 can also be a display device with a display function such as a computer, a tablet, a display panel, etc. that is electrically connected to the controller, and can display the information of the currently processed bin on the second display device 190 for easy viewing by staff.
  • a display function such as a computer, a tablet, a display panel, etc. that is electrically connected to the controller, and can display the information of the currently processed bin on the second display device 190 for easy viewing by staff.
  • the second display device 190 is used to display the information and related data of the material boxes to be put into storage, so that the staff can know the current status and related information of the material boxes to be put into storage.
  • the second display device 190 is provided on the side of the second conveying line opposite to the warehousing workbench 160 .
  • the second display device 190 can be disposed directly opposite the warehousing workbench 160 to facilitate viewing by the staff and optimize the visual perspective of the staff, thereby improving the user experience.
  • the warehousing system 100 also includes a shelf, a robot 200 and a control terminal.
  • the control terminal is communicatively connected with the robot 200.
  • the control terminal is used to control the robot 200 to transport the boxes to be processed on the shelf to the outbound port 120; or, to return to the warehouse port 130. Or the material box at the storage port 140 is transported to the corresponding storage position of the shelf.
  • Each shelf can be one or more shelves.
  • the area where the shelves are located forms a shelf area.
  • Each shelf is provided with multiple storage locations for placing material boxes.
  • the control terminal can be used to control the operating route of the robot 200, pick and place material boxes, start or stop the conveyor line assembly 110, etc., to realize automated operation of the warehousing system 100.
  • the robot 200 transports the boxes to be picked on the corresponding storage location of the shelf to the outlet 120 according to the signal sent by the control terminal.
  • the boxes to be picked pass through the first A conveyor line is transported to the picking workbench 150.
  • the staff completes the picking task on the material boxes conveyed by the first conveyor line at the picking workbench 150.
  • the first conveyor line continues to pick the materials that do not need to be replenished.
  • the boxes are transported to the return port 130, and then the robot 200 transports the boxes to the corresponding storage locations in the shelf area; the boxes that need to be replenished or the empty boxes can be transported to the second conveyor line through the first conveyor line After the replenishment is completed or the new goods are placed in the empty boxes, they are transported to the storage port 140 through the second conveyor line. The robot 200 then transports the boxes at the storage port 140 to the corresponding storage location in the shelf area.
  • replenishment or new goods warehousing can be completed in the free time after picking is completed, or the task of replenishment or new goods warehousing can be completed while picking.
  • FIG. 2 is a schematic flowchart of a warehousing goods processing method provided by an embodiment of the present application.
  • the embodiment of the present application provides a method for processing warehousing goods, which includes the following steps:
  • Step S101 control the conveyor line to convey the target material box from the warehouse outlet to the picking area.
  • One or more goods may be placed in the target bin.
  • the goods may be clothing, cosmetics, porcelain, etc.
  • the warehouse exit can be the interface between the conveyor line and the warehouse exit.
  • the robot transports the target material box on the shelf to the warehouse exit, and then the conveyor line transports the target material box at the warehouse exit to the picking area. This allows picking personnel or picking equipment to sort the goods in the target bin.
  • upstream equipment such as control terminals or warehouse management equipment, etc.
  • signal connections with conveyor lines, robots, etc.
  • the robot can The target boxes on the shelves are transported to the outlet, and the conveyor line transports the target boxes at the outlet to the picking area for sorting.
  • the picking area can be equipped with a picking workbench, and the conveyor line can transport the target material boxes at the outlet to the picking workbench, so that the picking operators or picking equipment can check the target materials on the picking workbench.
  • the goods in the box are sorted.
  • Step S102 Determine the quantity of goods in the target bin after completion of sorting on the conveyor line.
  • the quantity of goods in the target bin after sorting is determined.
  • the specific steps include:
  • Step S1021a Obtain the quantity of goods in the target bin before sorting.
  • the quantity of goods in the target bin before sorting can be obtained based on the scans between the warehouse exit and the picking area.
  • the scanned object can be a camera or camera, etc., or it can be an ultrasonic sensor, a laser sensor and other sensors, or other scanning guns that identify the cargo identification code.
  • the cargo identification code is set at a preset position of the cargo, and the The cargo identification code can be in any form such as QR code, barcode, encoding, etc. After obtaining the quantity of goods in the target bin before sorting through the above method, the quantity of goods can be sent to the control terminal.
  • the quantity of goods in the target bin before sorting may be based on the quantity that has been manually recorded and stored in the control terminal.
  • Step S1022a Determine the number of goods sorted out of the target bin during the sorting process.
  • the number of goods sorted out during the sorting process can be a set value; or, the number of goods sorted out can be obtained based on cameras, cameras and other equipment set up in the picking area.
  • the quantity of goods is obtained on-site based on cameras, cameras and other equipment set up in the picking area.
  • the quantity of goods sorted out is then transmitted to the control terminal.
  • Step S1023a determine the quantity of goods in the target bin after sorting based on the quantity of goods in the target bin before sorting and the quantity of goods sorted out of the target bin.
  • control terminal can automatically calculate the quantity of goods in the target bin after sorting based on the quantity of goods in the target bin before sorting and the quantity of goods sorted out of the target bin, so as to determine the sorting The quantity of goods in the target bin.
  • the quantity of goods in the target bin after sorting is determined.
  • the specific steps include:
  • Step S1021b Collect goods images of the sorted target bins.
  • the picking area is equipped with a device that collects images of goods in the sorted target bin, such as an image collector such as a camera, camera, or image sensor, to obtain images of goods in the sorted target bin.
  • a device that collects images of goods in the sorted target bin such as an image collector such as a camera, camera, or image sensor, to obtain images of goods in the sorted target bin.
  • Step S1022b Determine the quantity of goods in the target bin after sorting based on the goods image.
  • the quantity of goods in the sorted target material box is determined by acquiring the goods image of the sorted target material box.
  • the quantity of goods in the target bin after sorting is determined.
  • the specific steps include:
  • Step S1021c Obtain the weight of the target container before sorting and the weight of the individual goods in the target container.
  • the weight of a single item in the target bin can be weighted upon entry into the warehouse and recorded in the memory of the control terminal.
  • the weight of the target bin before sorting can be weighted based on the weight detection piece, for example, the weight detection piece. It can be a weight scale for weighing or a weight sensor for detecting weight.
  • the weight detection piece can be set at the exit of the warehouse; or it can also be set on the conveyor line path from the exit to the picking area; or the weight detection piece can be set at the entrance of the picking area, etc. There are no specific restrictions.
  • the obtained weight of the target bin before sorting is sent to the control terminal.
  • Step S1022c Determine the weight of the sorted target bin.
  • the weight of the target bin after sorting can be based on the weight of the target bin measured by the weight detection component in the picking area.
  • the weight detection component in the picking area can also be a weight scale or weight sensor used for weighing. , to weigh the target bin after picking, and its weight detection piece can be set at the exit of the picking area and other locations.
  • a weight detection part is set up in the picking area, and the weight detection part weighs the weight of the target material box before sorting, and weighs the weight of the target material box again after sorting.
  • Step S1023c Determine the quantity of goods in the sorted target bin based on the weight of the sorted target bin.
  • control terminal can calculate the quantity of goods remaining in the target bin after sorting based on the weight of the target bin before sorting, the weight of the individual goods, and the weight of the target bin after sorting.
  • Step S103 control the conveyor line according to the quantity of goods to transport the target material box to one of at least two areas of the conveyor line.
  • the at least two areas of the conveyor line include a replenishment area and a return area, and the picking area and the return area are and replenishment areas are arranged sequentially along the conveying direction of the conveyor line.
  • the return area has a return port connected to the warehouse, and target boxes that do not need to be replenished can be returned to the warehouse.
  • the return port of the warehouse area returns to the warehouse;
  • the replenishment area has a warehouse entrance connected to the warehouse, and the target boxes after replenishment can be put into the warehouse through the warehouse entrance.
  • the conveyor line is controlled according to the judgment result to transport the target material box to the replenishment area or Return to the warehouse area; for example, when the quantity of goods in the sorted target material box reaches the quantity that needs to be replenished, the conveyor line is controlled to transport the sorted target material box to the replenishment area for replenishment; and when the sorted target material box is When the quantity of goods in the picked target bin is greater than the quantity that needs to be replenished, the conveyor line is controlled to transport the target bin to the return area to be returned to the warehouse through the return port of the return area.
  • Specific steps include:
  • the conveyor line is controlled to transport the target bin to the replenishment area of the conveyor line.
  • the conveyor line is controlled to transport the target bin to the return area of the conveyor line so that the target bin is returned to the warehouse.
  • the conveyor line is controlled to transport the target bin to the replenishment area of the conveyor line.
  • the picking area, return area and replenishment area are arranged in sequence along the conveying direction of the conveyor line.
  • the conveyor line transports the target boxes to the picking area and the sorting is completed, they are conveyed in sequence through the conveyor line.
  • the goods that do not need to be replenished are transported to the return area, and the goods that need to be replenished continue to be transported to the replenishment area along the conveying direction of the conveyor line.
  • the conveying path of the conveying line can be shortened, thereby improving the conveying efficiency and further improving the work of warehousing goods processing. efficiency.
  • the target boxes that need to be sorted are transported to the picking area through the conveyor line, and the goods in the boxes are sorted in the picking area. After the sorting is completed, the sorted items are determined. Whether the target material box needs to be replenished. If it is determined that the target material box needs to be replenished after sorting, the conveyor line will be controlled to transport the target material box to the replenishment area for replenishment, and then put into the warehouse after replenishment; if the sorting is determined If the final target material box does not need to be replenished, the conveyor line will be controlled to directly transport the target material box to the return area and return to the warehouse. Therefore, through the operation of calling out the target bin once, picking, replenishment or new bin storage can be completed without having to perform the operation of calling out the target bin multiple times, thus improving the efficiency of warehousing goods processing.
  • controlling the conveyor line to transport the target material box to the replenishment area of the conveyor line it also includes: controlling the conveyor line to transport the replenished target material box to the storage port of the conveyor line to put it into storage.
  • the replenishment area has a storage opening.
  • the conveyor line is controlled to transport the target material box to the storage opening, and then the robot is used to transport the target material box to the storage opening.
  • the target material boxes are transported to the corresponding storage location on the shelf, so that on the basis of performing the sorting task on the target material boxes, the replenishment task is completed, thereby improving work efficiency.
  • the number of target bins transported on the conveyor line can be determined through cameras, cameras, sensors, etc.
  • the conveyor speed of the conveyor line is controlled to maintain a preset gap between two adjacent target bins on the conveyor line.
  • the second preset threshold may include but is not limited to 2.
  • the gap is small and the conveying speed of the conveying line is fast.
  • the target bins at the rear of the conveying line have no time to respond whether they are transported to the return area but have already entered the replenishment area, causing the target bins to be mistakenly transported to the wrong location.
  • this application determines the number of target bins transported on the conveyor line, and controls the conveying speed of the conveyor line according to the number of target bins, so that a preset gap is maintained between two adjacent target bins on the conveyor line, thereby improving Target box conveying accuracy.
  • the conveyor line before controlling the conveyor line to transport the target material box from the outlet of the conveyor line to the picking area, it also includes: receiving a picking and conveying signal, so that the conveying line is controlled according to the picking and conveying signal to transport the target material box from The shelves are transported to the outlet of the conveyor line.
  • the execution device used to transport the target material box from the shelf to the outlet can be a robot.
  • the robot is connected to the control terminal signal.
  • the robot receives the picking and conveying signal from the control terminal, it will move the target material box on the storage shelf. Transport to the warehouse exit.
  • FIG. 6 is also a schematic structural diagram of the warehousing cargo processing system provided by the embodiment of the present application.
  • the warehousing goods processing system 1000 provided by the embodiment of the present application includes: a control terminal and a conveyor line 1100, the conveyor line 1100 is signally connected to the control terminal; the control terminal controls the conveyor line 1100 to move the target material box from the warehouse outlet 1200 Transported to the picking area, and the sorted target boxes can be selectively transported to the return port 1300 or the replenishment area; the control terminal includes at least one processor; and a memory communicatively connected to the at least one processor; wherein , the memory stores instructions that can be executed by at least one processor, and the instructions are executed by at least one processor, so that the warehousing goods processing system 1000 executes the warehousing goods processing method provided in the first embodiment.
  • control terminal can be a warehouse management device such as a computer, which can receive order tasks, such as warehousing tasks, sorting tasks, outbound tasks, etc., and send orders to other warehouses such as the conveyor line 1100 according to the received order tasks.
  • order tasks such as warehousing tasks, sorting tasks, outbound tasks, etc.
  • the equipment sends control signals, so that other equipment in the warehouse such as the conveyor line 1100 can perform corresponding execution actions according to the control signals sent by the control terminal, thereby completing the corresponding order tasks.
  • the memory can be either independent or integrated with the processor.
  • the conveyor line 1100 is provided with a detection component, and the detection component is used to detect the quantity of goods in the sorted target bin.
  • the detection component may include, but is not limited to, one of an image collector and a weight sensor.
  • the image collector can be a camera, camera, image sensor, etc.
  • the image collector can collect the quantity of goods in the target bin before sorting, after sorting and other stages, and can also collect the quantity of goods transported on the conveyor line 1100. The number of target bins, etc.
  • the weight sensor can be used to detect the weight of the target material box before sorting, the weight after sorting, or the weight of a single cargo, etc.
  • the weight sensor can also be used to detect the number of target material boxes transported on the conveyor line 1100. The specific details are not provided. limit.
  • the conveying line 1100 includes a first conveying line 1110 and a
  • the second conveyor line 1120 and the first conveyor line 1110 are used to convey the target material boxes from the warehouse exit 1200 to the picking area, and transport the target material boxes that do not need to be replenished in the picking area to the return area.
  • the conveyor line 1120 is used to convey the target bins that need to be replenished in the picking area to the replenishment area.
  • first conveyor line 1110 and the second conveyor line 1120 can both be conveyor belts, or they can also be composed of multiple rolling elements arranged in sequence, and the rolling elements can rotate around their own axes along the conveying direction of the goods, for example
  • the rolling elements can be rollers, etc.
  • first conveying line 1110 and the second conveying line 1120 can convey independently of each other.
  • first conveying line 1110 and the second conveying line 1120 can selectively switch between the working state and the stopped state according to actual needs. Thereby reducing resource waste.
  • first conveying line 1110 and the second conveying line 1120 convey independently of each other, the conveying speeds of the first conveying line 1110 and the second conveying line 1120 may be different or the same.
  • first conveying line 1110 and the second conveying line 1120 can also be conveyed synchronously, and the specific selection is based on actual needs, and there is no specific restriction here.
  • a steering assembly (not shown in the figure) is provided at the connection between the first conveying line 1110 and the second conveying line 1120.
  • the steering assembly is used to divert target bins in the picking area that do not require replenishment, so as to
  • the first conveying line 1110 is used to convey the target bin to the storage return area.
  • the steering assembly includes a lifting mechanism and a rotating member horizontally disposed on the lifting mechanism.
  • One end of the first conveyor line 1110 close to the second conveyor line 1120 has an avoidance space for the steering member to pass, and the steering member is connected to the second conveyor line 1110 .
  • the conveying direction of the conveyor line 1120 has an inclined angle, and the steering member can rotate around its own axis; when the target material box does not need to be replenished and needs to be transported to the return area, the lifting mechanism is configured to drive the steering member to rise upwards.
  • the steering member passes through the avoidance space and contacts the bottom of the target material box, thereby driving the target material box to turn, thereby transporting the target material box to the return area.
  • the return area has a return port 1300, and the target bins are returned to the store through the return port 1300.
  • a picking workbench 15000 is provided in the picking area, and the input end of the second conveyor line 1120 is connected to the conveyance path between the picking workbench 1500 and the return area.
  • the A conveyor line 1110 transports the target material boxes from the warehouse outlet 1200 to the picking workbench 1500.
  • the staff can complete the picking work at the picking workbench 1500, and after picking, the material boxes or empty material boxes need to be replenished. It can be transported to the second conveyor line 1120 through the first conveyor line 1110, so that after the replenishment is completed or new goods are put on the shelves, they can be transported to the warehouse through the second conveyor line 1120.
  • the replenishment area can also be equipped with a replenishment workbench 1600, which is used to complete After completing the replenishment task of the target bin or the task of putting new goods on the shelf, the replenished target bin or the bin containing new goods will be transported to the storage port 1400 through the second conveyor line 1120 for storage.
  • a replenishment workbench 1600 which is used to complete After completing the replenishment task of the target bin or the task of putting new goods on the shelf, the replenished target bin or the bin containing new goods will be transported to the storage port 1400 through the second conveyor line 1120 for storage.
  • the second conveyor line 1120 may also be provided with a storage waiting area 11210, and the storage waiting area 11210 is configured to accommodate the material boxes to be stored.
  • the target material boxes that need to be replenished after picking are transported to the replenishment workbench 1600 of the second conveyor line 1120 through the first conveyor line 1110.
  • the replenishment The target material boxes after the goods are put into the warehousing waiting area 11210; or, the new material boxes to be put into the warehousing enter the warehousing waiting area 11210 through the replenishment workbench 1600, and the second conveyor line 1120 will move the materials into the warehousing waiting area 11210.
  • the boxes are sequentially transported to the storage port 1400 for storage.
  • the warehousing goods processing system 1000 also includes a robot 2000 and a shelf.
  • the robot 2000 is connected to the control terminal via signals.
  • the robot 2000 receives the order processing signal from the control terminal and performs corresponding tasks.
  • the robot 2000 receives the signal from the control terminal for the sorting task. , used to transport the target bins on the shelf to the outlet 1200, or to transport the target bins at the return port 1300 and the inlet 1400 to the corresponding storage location on the shelf.
  • Each shelf can be one or more shelves.
  • the area where the shelves are located forms a shelf area.
  • Each shelf is provided with multiple storage locations for placing material boxes.
  • the control terminal can be used to control the operation route of the robot 2000, control the robot 2000 to pick up and place the material boxes, and start or stop the conveyor line 1100, etc., to realize the automated operation of the warehousing cargo processing system 1000.
  • the robot 2000 transports the target material box on the corresponding storage location of the shelf to the outlet 1200 according to the signal sent by the control terminal, and the target material box is transported to the picking work through the first conveyor line 1110
  • the staff or the picking robot completes the picking task on the target material boxes transported by the first conveyor line 1110 at the picking workbench 1500.
  • the first conveyor line 1110 continues to pick the target materials that do not need to be replenished.
  • the boxes are transported to the return port 1300, and then the robot 2000 transports the boxes to the corresponding storage location in the shelf area; and the target boxes that need to be replenished can be transported to the second conveyor line 1120 through the first conveyor line 1110, and the completion of The replenished target material box is transported to the storage port 1400 through the second conveyor line 1120, and the robot 2000 then transports the material box at the storage port 1400 to the corresponding storage location in the shelf area.
  • the replenishment of the target material box or the storage of new material boxes can be completed in the free time after the picking is completed, or the task of replenishment or the storage of new material boxes can be completed while picking.
  • One embodiment of the present application provides a computer-readable storage medium on which a computer program is stored.
  • the computer program is executed by a processor to implement the warehousing goods provided in any one of the embodiments corresponding to Figures 2 to 5 of this application. Approach.
  • the computer-readable storage medium can be ROM, random access memory (RAM), CD-ROM, magnetic tape, floppy disk, optical data storage device, etc.
  • This application also provides a program product, the program product includes executable instructions, and the executable instructions are stored in a readable storage medium.
  • At least one processor of the warehousing goods processing system can read the execution instructions from the readable storage medium, and at least one processor executes the execution instructions so that the warehousing goods processing system implements any of the embodiments corresponding to Figures 2 to 5 of the present application.
  • the embodiment provides a method for handling warehousing goods.
  • the warehousing system includes a conveyor line component, a warehouse exit, a warehouse return port, and a warehouse entry port;
  • the conveyor line component includes a picking conveyor section and a replenishment conveyor section that are connected to each other, and the exit port is set in the picking conveyor section.
  • the return port is set at the output end of the picking and conveying section, and the inlet is set at the output end of the replenishment conveying section; the picking and conveying section transports the boxes to be picked from the outlet to the picking location.
  • the picking conveyor section transports the material boxes that need to be replenished after the picking is completed to the replenishment conveyor section, and the replenishment conveyor The section transports the replenished boxes or the boxes of new goods to be put into storage to the storage port to put them into storage. In this way, after the material boxes are transported out of the warehouse, operations such as picking, replenishing or new goods can be completed at one time, thus improving the efficiency of the warehousing system.
  • this application provides a warehousing cargo processing method, system, storage medium and program product.
  • the warehousing goods processing method provided by this application includes: controlling the conveyor line to transport the target bins from the warehouse outlet to the picking area; determining the quantity of goods in the target bins after sorting on the conveyor line; controlling the conveyor line according to the quantity of goods
  • the target material box is transported to one of at least two areas of the conveyor line.
  • the at least two areas of the conveyor line include a replenishment area and a return area, and the picking area, return area and replenishment area are The cargo areas are arranged sequentially along the conveying direction of the conveyor line.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

L'invention concerne un système d'entreposage (100), un procédé et un système de manipulation de marchandises entreposées (1000), et un support de stockage et un produit-programme, qui se rapportent au domaine technique de l'entreposage intelligent et sont utilisés pour résoudre le problème technique de faible efficacité de travail de systèmes d'entreposage. Le système d'entreposage (100) comprend un ensemble ligne de transport (110), un port de sortie d'entrepôt (120, 1200), un port de retour à l'entrepôt (130, 1300) et un port d'entreposage (140, 1400), l'ensemble ligne de transport (110) comprenant une section de transport de ramassage de marchandises (111) et une section de transport de réapprovisionnement en marchandises (112), qui sont en communication entre elles, le port de sortie d'entrepôt (120, 1200) étant disposé au niveau d'une extrémité d'entrée de la section de transport de ramassage de marchandises (111), le port de retour à l'entrepôt (130, 1300) étant disposé au niveau d'une extrémité de sortie de la section de transport de ramassage de marchandises (111), et le port d'entreposage (140, 1400) étant disposé au niveau d'une extrémité de sortie de la section de transport de réapprovisionnement en marchandises (112). La section de transport de ramassage de marchandises (111) transporte des boîtes de matériau à soumettre à un ramassage de marchandises au niveau du port de sortie d'entrepôt (120, 1200) à un emplacement de ramassage de marchandises, et transporte, vers le port de retour à l'entrepôt (130, 1300), des boîtes de matériau qui ont été soumises à un ramassage de marchandises et ne nécessitent pas de réapprovisionnement en marchandises, pour permettre aux boîtes de matériau de revenir à un entrepôt ; la section de transport de ramassage de marchandises (111) transporte, vers la section de transport de réapprovisionnement en marchandises (112), des boîtes de matériau, qui ont été soumises à un ramassage de marchandises et nécessitent un réapprovisionnement en marchandises ; et la section de transport de réapprovisionnement en marchandises (112) transporte, vers le port d'entreposage (140, 1400), des boîtes de matériau qui ont été soumises à un réapprovisionnement en marchandises ou de nouvelles boîtes de matériau à entreposer, de façon à entreposer celles-ci. Par conséquent, l'efficacité de travail du système d'entreposage peut être améliorée.
PCT/CN2023/096966 2022-06-22 2023-05-29 Système d'entreposage, procédé et système de manipulation de marchandises entreposées, et support de stockage WO2023246435A1 (fr)

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CN202210713584.1 2022-06-22
CN202221590739.9U CN217497389U (zh) 2022-06-22 2022-06-22 仓储系统
CN202221590739.9 2022-06-22
CN202210713584.1A CN117302833A (zh) 2022-06-22 2022-06-22 仓储货物处理方法、系统、存储介质及程序产品

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JPH09142615A (ja) * 1995-11-21 1997-06-03 Toyota Autom Loom Works Ltd 自動倉庫における荷載置板の循環供給方法及び自動倉庫における荷載置板の循環供給システム、並びに自動倉庫
JPH11292220A (ja) * 1998-04-14 1999-10-26 Toyota Autom Loom Works Ltd 物流システムにおける荷の搬送制御方法及び搬送制御装置
CN110304384A (zh) * 2018-03-27 2019-10-08 北京京东尚科信息技术有限公司 仓储系统
CN215784965U (zh) * 2021-05-24 2022-02-11 南京音飞储存设备（集团）股份有限公司 一种货物订单分拣系统
CN114620387A (zh) * 2022-02-28 2022-06-14 北京京东振世信息技术有限公司 空单元容器处理方法和装置
CN217497389U (zh) * 2022-06-22 2022-09-27 深圳市海柔创新科技有限公司 仓储系统

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09142615A (ja) * 1995-11-21 1997-06-03 Toyota Autom Loom Works Ltd 自動倉庫における荷載置板の循環供給方法及び自動倉庫における荷載置板の循環供給システム、並びに自動倉庫
JPH11292220A (ja) * 1998-04-14 1999-10-26 Toyota Autom Loom Works Ltd 物流システムにおける荷の搬送制御方法及び搬送制御装置
CN110304384A (zh) * 2018-03-27 2019-10-08 北京京东尚科信息技术有限公司 仓储系统
CN215784965U (zh) * 2021-05-24 2022-02-11 南京音飞储存设备（集团）股份有限公司 一种货物订单分拣系统
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CN217497389U (zh) * 2022-06-22 2022-09-27 深圳市海柔创新科技有限公司 仓储系统

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