WO2023246435A1 - Warehousing system, warehoused goods handling method and system, and storage medium - Google Patents

Warehousing system, warehoused goods handling method and system, and storage medium Download PDF

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Publication number
WO2023246435A1
WO2023246435A1 PCT/CN2023/096966 CN2023096966W WO2023246435A1 WO 2023246435 A1 WO2023246435 A1 WO 2023246435A1 CN 2023096966 W CN2023096966 W CN 2023096966W WO 2023246435 A1 WO2023246435 A1 WO 2023246435A1
Authority
WO
WIPO (PCT)
Prior art keywords
conveyor line
goods
picking
warehousing
target
Prior art date
Application number
PCT/CN2023/096966
Other languages
French (fr)
Chinese (zh)
Inventor
杨穗梅
项育文
Original Assignee
深圳市海柔创新科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202221590739.9U external-priority patent/CN217497389U/en
Priority claimed from CN202210713584.1A external-priority patent/CN117302833A/en
Application filed by 深圳市海柔创新科技有限公司 filed Critical 深圳市海柔创新科技有限公司
Publication of WO2023246435A1 publication Critical patent/WO2023246435A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical

Definitions

  • This application relates to the field of intelligent warehousing technology, and in particular to a warehousing system, a warehousing goods processing method, system, storage medium and program product.
  • the warehousing system includes a conveyor line, a picking workbench, an outbound port set at one end of the conveyor line, and a return port set at the other end of the conveyor line.
  • the picking workbench is set up at the outlet port of the material box and the material box.
  • the conveyor line transports the material boxes from the warehouse exit to the picking workbench.
  • the operator picks the goods in the material boxes at the picking workbench.
  • the material boxes , empty material boxes or material boxes to be replenished are all transported by the conveyor line to the return port and returned to the corresponding storage location in the shelf area.
  • the material box needs to be called out again for the shelving operation.
  • embodiments of the present application provide a warehousing system, a warehousing goods processing method, a system, a storage medium and a program product, which can improve the working efficiency of the warehousing system.
  • a warehousing system including: a conveyor line component, a warehouse exit, a warehouse return port, and a warehouse entry port;
  • the conveyor line component includes an interconnected picking conveyor section and a replenishment conveyor section.
  • the warehouse-out port is set at the input end of the picking and conveying section
  • the return port is set at the output end of the picking and conveying section
  • the warehouse-in port is set at the output of the replenishment conveying section. end
  • the picking and conveying section transports the boxes to be picked from the outlet to the picking station, and transports the boxes that have been picked and do not need to be replenished to the return port to return them to the warehouse.
  • the picking and conveying section will transport the material boxes that need to be replenished after the picking is completed to the replenishing and conveying section, and the replenishing and conveying section will transport the replenished material boxes or new materials to be put into the warehouse.
  • the box is transported to the storage port for storage.
  • the conveyor line assembly includes a first conveyor line and a second conveyor line, the first conveyor line forms the picking conveyor section, and the second conveyor line forms the replenishment Conveying section, the input end of the second conveying line is connected with the first conveying line.
  • first conveying line and the second conveying line convey independently of each other or convey synchronously.
  • a picking workbench is provided on the conveyance path of the first conveyor line, and the input end of the second conveyor line is connected between the pickout workbench and the return port. between.
  • a warehousing workbench is provided on the conveying path of the second conveyor line, and the warehousing workbench is used to complete the replenishment task of the to-be-replenished material box.
  • the second conveying line has a storage waiting area, and the storage waiting area is configured to accommodate the material boxes to be stored.
  • a code scanning device is provided on the conveying path from the warehouse exit to the picking workbench, and the code scanning device is used to identify the information code on the material box.
  • the code scanning device includes an installation frame and a code scanner arranged on the installation frame.
  • the installation frame is arranged on the side of the first conveyor line, and the code scanner can Move vertically relative to the mounting bracket.
  • the code scanning device further includes a driving unit, the driving unit is connected to the code scanner, and the driving unit is configured to drive the code scanner relative to the code scanner.
  • the mounting bracket moves in the vertical direction.
  • the warehousing system further includes a controller, the driving unit is connected to the controller, and the controller controls the driving unit to drive the scanner to move relative to the mounting frame. .
  • a first display device is also provided on the conveying path of the first conveying line, the first display device is electrically connected to the controller, and the first display device is used to display Information about each of the bins being processed.
  • the first display device is arranged on a side of the code scanning device close to the picking workbench and opposite to the picking workbench.
  • a second display device is provided on the conveying path of the second conveying line, the second display device is electrically connected to the controller, and the second display device is used to display each Information about the bins to be put into storage.
  • the second display device is provided on the side of the second conveying line opposite to the warehousing workbench.
  • the warehousing system further includes a shelf, a robot and a control terminal.
  • the control terminal is communicatively connected to the robot.
  • the control terminal is used to control the robot to move the materials to be processed on the shelf. Transport the boxes to the outlet; or transport the boxes from the return port or the inlet to the corresponding storage location on the shelf.
  • embodiments of the present application provide a method for processing warehousing goods, including:
  • the conveyor line is controlled according to the quantity of goods to convey the target bin to one of at least two areas of the conveyor line, where the at least two areas of the conveyor line include a replenishment area and a return area, and The picking area, the return area and the replenishment area are arranged in sequence along the conveying direction of the conveying line.
  • controlling the conveyor line to convey the target bin to one of at least two areas of the conveyor line according to the quantity of goods specifically includes:
  • control the conveyor line to convey the target bin to the replenishment area of the conveyor line
  • the conveyor line is controlled to transport the target material box to the return area of the conveyor line so that the target material box is returned to the warehouse.
  • control conveyor line transports the target bin to the replenishment area of the conveyor line, it further includes:
  • the conveyor line is controlled to convey the replenished target bin to the storage port of the conveyor line for storage.
  • determining the quantity of goods in the target bin after sorting specifically includes:
  • the quantity of goods in the target bin after sorting is determined based on the quantity of goods in the target bin before sorting and the quantity of goods sorted out of the target bin.
  • determining the quantity of goods in the target bin after sorting specifically includes:
  • the quantity of goods in the target bin after sorting is determined based on the goods image.
  • determining the quantity of goods in the target bin after sorting specifically includes:
  • the quantity of goods in the target bin after sorting is determined according to the weight of the sorted target bin.
  • controlling the conveyor line to convey the target bin to one of at least two areas of the conveyor line according to the quantity of goods also includes:
  • the conveyor speed of the conveyor line is controlled so that two adjacent target bins on the conveyor line Maintain a preset gap between boxes.
  • controlling the conveyor line to convey the target bin to the replenishment area of the conveyor line specifically includes:
  • the conveyor line is controlled to transport the target material box to the replenishment area of the conveyor line.
  • control conveyor line before the control conveyor line conveys the target bin from the outlet of the conveyor line to the picking area, it also includes:
  • the picking and conveying signal is received, so that the conveying line is controlled according to the picking and conveying signal to convey the target bin from the shelf to the outlet of the conveying line.
  • the present application also provides a warehousing goods processing system, including: a control terminal and a conveyor line, the conveyor line and the control terminal are signally connected; the conveyor line includes warehouse exits arranged sequentially along the conveying direction, Picking area, return area and replenishment area, the control terminal controls the conveyor line to transport the target material box from the warehouse exit to the picking area, and sorts the target material box It can be selectively transported to the return port or replenishment area; the control terminal includes at least one processor; and a memory communicatively connected with the at least one processor; wherein the memory stores information that can be used by the at least one processor. Instructions executed by the processor, the instructions being executed by the at least one processor, so that the warehousing goods processing system performs the above-mentioned method.
  • a detection component is provided on the conveyor line, and the detection component is used to detect the quantity of goods in the target bin after sorting.
  • the detection component includes one of an image collector and a weight sensor.
  • the conveying line includes a first conveying line and a second conveying line connected to the first conveying line, and the first conveying line is used to transfer the target bin from the
  • the warehouse outlet is transported to the picking area, and the target boxes in the picking area that do not need to be replenished are transported to the warehouse return area.
  • the second conveying line is used to transport the picking area.
  • the target bins in the area that need to be replenished are transported to the replenishment area.
  • it also includes: a robot and a shelf; the robot is connected to the control terminal via a signal, and the robot receives a signal from the control terminal to move the target material on the shelf.
  • the boxes are transported to the outbound port of the conveyor line; or, the target boxes at the return port or inlet port of the conveyor line are transported to the shelf.
  • the present application also provides a computer-readable storage medium, which stores computer-executable instructions.
  • the computer-executable instructions are executed by the control terminal, they are used to implement the above-mentioned first aspect. of the described method.
  • the present application also provides a computer program product, including a computer program.
  • a computer program product including a computer program.
  • the warehousing system provided by the embodiments of the present application has at least the following advantages:
  • the warehousing system includes a conveyor line component, a warehouse exit, a warehouse return port, and a warehouse entry port;
  • the conveyor line component includes a picking conveyor section and a replenishment conveyor section that are connected to each other, and the exit port is set in the picking conveyor section.
  • the return port is set at the output end of the picking and conveying section, and the inlet is set at the output end of the replenishment conveying section; the picking and conveying section transports the boxes to be picked from the outlet to the picking location.
  • the picking conveyor section transports the material boxes that need to be replenished after the picking is completed to the replenishment conveyor section, and the replenishment conveyor The section transports the replenished boxes or the boxes of new goods to be put into storage to the storage port to put them into storage. In this way, after the material boxes are transported out of the warehouse, operations such as picking, replenishing or new goods can be completed at one time, thus improving the efficiency of the warehousing system.
  • the warehousing goods processing method includes: controlling the conveyor line to transport the target material box from the warehouse outlet to the picking area; determining the quantity of goods in the target material box after completing sorting on the conveyor line; according to the goods
  • the quantity control of the conveyor line transports the target bin to one of at least two areas of the conveyor line.
  • the at least two areas of the conveyor line include a replenishment area and a return area, and the picking The area, the return area and the replenishment area are arranged in sequence along the conveying direction of the conveyor line.
  • Figure 1 is a schematic structural diagram of a warehousing system provided by an embodiment of the present application
  • Figure 2 is a schematic flow chart of the warehousing goods processing method provided by the embodiment of the present application.
  • Figure 3 is a schematic flow chart of step 102 in Figure 2;
  • Figure 4 is another flow diagram of step 102 in Figure 2;
  • Figure 5 is another flow diagram of step 102 in Figure 2;
  • Figure 6 is a schematic structural diagram of a warehousing cargo processing system provided by an embodiment of the present application.
  • the warehousing system includes a conveyor line, a picking workbench, an outbound port set at one end of the conveyor line, and a return port set at the other end of the conveyor line.
  • the workbench is set on the conveying path of the material box outlet and the material box return port, that is, the conveyor line transports the material boxes from the warehouse outlet to the picking workbench, and the operator sorts the goods in the material box at the picking workbench. Carry out picking processing. Regardless of whether the picked boxes need to be replenished, they will all be returned to the shelf area through the return port on the conveyor line.
  • a storage system including a conveyor line group parts, outbound port, return port and inbound port;
  • the conveyor line component includes a picking conveyor section and a replenishment conveyor section that are connected to each other.
  • the outbound port is set at the input end of the picking conveyor section, and the return port is set at the picking conveyor section.
  • the output end of the cargo conveying section, the input port is set at the output end of the replenishment conveying section; the picking conveying section transports the boxes to be picked from the exit port to the picking area, and the picking is completed without replenishment.
  • the material boxes are transported to the return port to return them to the warehouse; the picking conveyor section transports the material boxes that need to be replenished after the picking is completed to the replenishment conveyor section, and the replenishment conveyor section transports the replenished material boxes or new ones to the warehouse.
  • the boxes of goods to be stored are transported to the storage port for storage. In this way, after the material boxes are transported out of the warehouse, operations such as picking, replenishing or new goods can be completed at one time, thus improving the efficiency of the warehousing system.
  • this application provides a warehousing goods processing method, system, storage medium and program product. After controlling the conveyor line to transport the target bins at the exit, it determines whether the target bins after picking are needed. Carry out replenishment. If replenishment is needed, the target material box will be transported to the replenishment area for replenishment. After the replenishment is completed, it will be put into the warehouse. The target material box that does not need to be replenished will be returned directly to the warehouse from the return port. Therefore , this application can complete picking, replenishing or warehousing new material boxes through one operation of calling out the target material box, without having to perform the operation of calling out the target material box multiple times, thereby improving the efficiency of warehousing goods processing. .
  • Figure 1 is a schematic structural diagram of a storage system provided by an embodiment of the present application.
  • the warehousing system 100 provided by the embodiment of the present application includes: a conveyor line assembly 110, an outbound port 120, a return port 130, and an inlet port 140; the conveyor line assembly 110 includes interconnected picking and conveying sections.
  • the outbound port 120 is set at the input end of the picking conveying section 111
  • the return port 130 is set up at the output end of the picking conveying section 111
  • the inlet port 140 is set at the replenishing conveying section 112 Output end
  • the picking and conveying section 111 transports the boxes to be picked from the outlet 120 to the picking station, and transports the boxes that have been picked and do not need to be replenished to the return port 130 to return them to the warehouse
  • the picking and conveying section 111 transports the boxes that need to be replenished after the picking is completed to the replenishing conveying section 112.
  • the replenishing conveying section 112. Transport the replenished material boxes or new material boxes to be put into storage to the storage port 140 for storage.
  • the pick conveyor section 111 can convey the boxes that do not need to be replenished after the picking is completed to the return port 130 so that they can be returned to the warehouse.
  • the material boxes that need to be replenished after picking can be transported to the replenishment conveyor section 112 through the picking conveyor section 111.
  • the replenishment conveyor section 112 will transport the replenished material boxes to the storage port 140.
  • new material boxes to be put into storage can be transported to the storage port 140 for storage. In this way, after the material boxes are transported out of the storage port 120, operations such as picking, replenishing or new goods can be completed at one time. , thereby improving the working efficiency of the warehousing system 100 .
  • the picking and conveying section 111 may include one or more conveying lines.
  • the multiple conveying lines are connected in order to transport the items to be picked at the exit 120.
  • the material boxes are transported to the picking place. After the picking is completed, the material boxes that do not need to be replenished are transported to the return port 130. After the picking is completed, the material boxes that need to be replenished or the empty material boxes are transported to the picking conveyor. Section 111, so that after the material box is replenished or the material box storing new goods is put into the warehouse through the storage port 140.
  • the replenishment conveying section 112 may also include one or more conveying lines.
  • the replenishing conveying section 112 includes multiple conveying lines, the multiple conveying lines will also be connected first in order, and the loading of the material box in the replenishing conveying section 112 is completed transportation work.
  • the conveyor line assembly 110 includes a first conveyor line forming a picking conveyor section 111 and a second conveyor line forming a replenishment conveyor section 112.
  • the input end of the second conveyor line It is connected to the first conveying line, so that the first conveying line can convey the material boxes or empty material boxes that need to be replenished after the picking is completed to the second conveying line.
  • the first conveyor line and the second conveyor line can both be conveyor belts, or they can also be composed of a plurality of rolling elements arranged in sequence.
  • the rolling elements can rotate around their own axes along the conveying direction of the goods.
  • the rolling parts can be rollers, etc.
  • first conveyor line and the second conveyor line can be conveyed independently of each other.
  • first conveyor line and the second conveyor line can selectively switch between the working state and the stopped state according to actual needs, thereby reducing resource waste.
  • first conveying line and the second conveying line convey independently of each other, the conveying speeds of the first conveying line and the second conveying line may be different or the same.
  • first conveying line and the second conveying line can also be conveyed synchronously, and the specific selection is based on actual needs. There are no specific restrictions here.
  • a picking workbench 150 is provided on the conveyance path of the first conveyor line, and the input end of the second conveyor line is connected to the conveyance path between the picker workbench 150 and the return port 130.
  • the first conveyor line transports the to-be-picked material boxes from the warehouse outlet 120 to the picking workbench 150.
  • the staff can complete the picking work at the picking workbench 150, and the material boxes of goods need to be replenished after picking. Or the empty material boxes can be transported to the second conveyor line through the first conveyor line, so that after the replenishment is completed or new goods are put on the shelves, they can be transported to the warehouse through the second conveyor line.
  • a warehousing workbench 160 can also be provided on the conveying path of the second conveyor line.
  • the warehousing workbench 160 is used to complete the replenishment task of the to-be-replenished material box or the shelving task of new goods, and then passes through the second conveyor line. Transport the replenished material boxes or the material boxes containing new goods to the storage port 140 for storage.
  • the second conveyor line may also be provided with a storage waiting area 1121, and the storage waiting area 1121 is configured to accommodate the material boxes to be stored.
  • the material boxes that need to be replenished after picking are transported to the warehousing workbench 160 of the second conveyor line through the first conveyor line.
  • the staff replenishes the material boxes to be replenished
  • the replenished materials The boxes are placed in the warehousing waiting area 1121; or, the new material boxes to be put into the warehousing enter the warehousing waiting area 1121 through the warehousing workbench 160, and the second conveyor line transports the material boxes in the warehousing waiting area 1121 to the warehousing in sequence.
  • Port 140 to store it.
  • a code scanning device 170 is provided on the conveying path from the warehouse exit 120 to the picking workbench 150, and the code scanning device 170 is used to identify the information code on the material box.
  • the information code on the material box can be a barcode, a QR code, etc.
  • the information code on the material box can reflect the type, quantity and other information of the relevant goods in the material box, and the code scanning device 170 can identify the barcode on the material box. , QR code and other information codes.
  • the code scanning device 170 includes an installation frame and a code scanner arranged on the installation frame.
  • the installation frame is arranged on the side of the first conveyor line, and the code scanner can move in the vertical direction relative to the installation frame.
  • the installation frame is installed vertically on the side of the first conveyor line, and the code scanner is installed on the installation frame.
  • the material box on the first conveyor line moves with the first conveyor line, it is located on the side of the first conveyor line.
  • Fang's code scanner can identify the information code on the material box.
  • the scanner by moving the scanner in the vertical direction relative to the mounting frame, it can adapt to different Bins of the same specification, or adapted to information codes located at different heights, to facilitate identification by the code scanner.
  • the code scanner may be a device capable of identifying information codes such as a code scanner, and is not specifically limited in this application.
  • the code scanning device 170 further includes a driving unit connected to the code scanner, and the driving unit is configured to drive the code scanner to move in a vertical direction relative to the mounting frame.
  • the driving unit may include a driving motor and a lifting mechanism connected to the driving motor.
  • the lifting mechanism is installed on the mounting frame, and the code scanner is fixedly connected to the lifting mechanism.
  • the driving motor can drive the lifting mechanism to drive the code scanner.
  • the relative mounting frame moves up and down in the vertical direction.
  • the lifting mechanism may include a driving wheel, a driven wheel and a flexible member set on the driving wheel and the driven wheel.
  • the driving wheel and the driven wheel are spaced apart in the vertical direction on the mounting frame.
  • the driving motor is connected to the driving wheel.
  • the coder is fixedly connected to the flexible part. In this way, when the driving motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through the flexible part, so that the flexible part drives the code scanner to move in the vertical direction relative to the mounting frame.
  • the height of the code scanner is matched with the height of the information code of the material box on the first conveying line, so that the code scanner can identify the information code on the material box.
  • the flexible member can be a transmission belt, such as an ordinary flat belt, a V-belt, a synchronous belt, etc.; or the flexible member can also be a transmission chain, etc.
  • the driving unit can be started mechanically or electronically. This is not specifically limited in the embodiments of the present application.
  • the storage system 100 further includes a controller, the driving unit is connected to the controller, and the controller controls the driving unit to drive the scanner to move relative to the mounting frame.
  • the controller can automatically adjust the height of the code scanner through the drive unit according to the height of the information code on the material box, thereby realizing automatic adjustment of the height of the code scanner through electronic control and improving the automation level of the warehousing system 100 .
  • a first display device 180 is also provided on the conveying path of the first conveying line.
  • the first display device 180 is electrically connected to the controller.
  • the first display device 180 is used to display information on each container being processed.
  • the first display device 180 can be a display device with a display function such as a computer, a tablet, a display panel, etc. that is electrically connected to the controller.
  • the information of the currently processed bin can be displayed on the first display device 180 for the convenience of the staff. Check.
  • the quantity, type, name, etc. of the goods in the material box are displayed on the first display device. 180 on.
  • the first display device 180 is disposed on a side of the scanning device 170 close to the picking workbench 150 and opposite to the picking workbench 150 .
  • the first display device 180 By arranging the first display device 180 at a position opposite to the picking workbench 150, it is convenient for the staff at the picking workbench 150 to view the information displayed on the first display device 180.
  • the first display device 180 is disposed directly opposite the picking workbench 150, and the scanning device is disposed on the same side as the first display device 180, and is located between the outlet 120 and the first display device 180.
  • the information code on the material box is identified by the scanning device, and the information of the material box is displayed on the first display device 180 after identification, so that the staff can know the current relevant information and status of each material box.
  • a second display device 190 is provided on the conveying path of the second conveying line.
  • the second display device 190 is electrically connected to the controller.
  • the second display device 190 is used to display information of each material box to be put into storage.
  • the second display device 190 can also be a display device with a display function such as a computer, a tablet, a display panel, etc. that is electrically connected to the controller, and can display the information of the currently processed bin on the second display device 190 for easy viewing by staff.
  • a display function such as a computer, a tablet, a display panel, etc. that is electrically connected to the controller, and can display the information of the currently processed bin on the second display device 190 for easy viewing by staff.
  • the second display device 190 is used to display the information and related data of the material boxes to be put into storage, so that the staff can know the current status and related information of the material boxes to be put into storage.
  • the second display device 190 is provided on the side of the second conveying line opposite to the warehousing workbench 160 .
  • the second display device 190 can be disposed directly opposite the warehousing workbench 160 to facilitate viewing by the staff and optimize the visual perspective of the staff, thereby improving the user experience.
  • the warehousing system 100 also includes a shelf, a robot 200 and a control terminal.
  • the control terminal is communicatively connected with the robot 200.
  • the control terminal is used to control the robot 200 to transport the boxes to be processed on the shelf to the outbound port 120; or, to return to the warehouse port 130. Or the material box at the storage port 140 is transported to the corresponding storage position of the shelf.
  • Each shelf can be one or more shelves.
  • the area where the shelves are located forms a shelf area.
  • Each shelf is provided with multiple storage locations for placing material boxes.
  • the control terminal can be used to control the operating route of the robot 200, pick and place material boxes, start or stop the conveyor line assembly 110, etc., to realize automated operation of the warehousing system 100.
  • the robot 200 transports the boxes to be picked on the corresponding storage location of the shelf to the outlet 120 according to the signal sent by the control terminal.
  • the boxes to be picked pass through the first A conveyor line is transported to the picking workbench 150.
  • the staff completes the picking task on the material boxes conveyed by the first conveyor line at the picking workbench 150.
  • the first conveyor line continues to pick the materials that do not need to be replenished.
  • the boxes are transported to the return port 130, and then the robot 200 transports the boxes to the corresponding storage locations in the shelf area; the boxes that need to be replenished or the empty boxes can be transported to the second conveyor line through the first conveyor line After the replenishment is completed or the new goods are placed in the empty boxes, they are transported to the storage port 140 through the second conveyor line. The robot 200 then transports the boxes at the storage port 140 to the corresponding storage location in the shelf area.
  • replenishment or new goods warehousing can be completed in the free time after picking is completed, or the task of replenishment or new goods warehousing can be completed while picking.
  • FIG. 2 is a schematic flowchart of a warehousing goods processing method provided by an embodiment of the present application.
  • the embodiment of the present application provides a method for processing warehousing goods, which includes the following steps:
  • Step S101 control the conveyor line to convey the target material box from the warehouse outlet to the picking area.
  • One or more goods may be placed in the target bin.
  • the goods may be clothing, cosmetics, porcelain, etc.
  • the warehouse exit can be the interface between the conveyor line and the warehouse exit.
  • the robot transports the target material box on the shelf to the warehouse exit, and then the conveyor line transports the target material box at the warehouse exit to the picking area. This allows picking personnel or picking equipment to sort the goods in the target bin.
  • upstream equipment such as control terminals or warehouse management equipment, etc.
  • signal connections with conveyor lines, robots, etc.
  • the robot can The target boxes on the shelves are transported to the outlet, and the conveyor line transports the target boxes at the outlet to the picking area for sorting.
  • the picking area can be equipped with a picking workbench, and the conveyor line can transport the target material boxes at the outlet to the picking workbench, so that the picking operators or picking equipment can check the target materials on the picking workbench.
  • the goods in the box are sorted.
  • Step S102 Determine the quantity of goods in the target bin after completion of sorting on the conveyor line.
  • the quantity of goods in the target bin after sorting is determined.
  • the specific steps include:
  • Step S1021a Obtain the quantity of goods in the target bin before sorting.
  • the quantity of goods in the target bin before sorting can be obtained based on the scans between the warehouse exit and the picking area.
  • the scanned object can be a camera or camera, etc., or it can be an ultrasonic sensor, a laser sensor and other sensors, or other scanning guns that identify the cargo identification code.
  • the cargo identification code is set at a preset position of the cargo, and the The cargo identification code can be in any form such as QR code, barcode, encoding, etc. After obtaining the quantity of goods in the target bin before sorting through the above method, the quantity of goods can be sent to the control terminal.
  • the quantity of goods in the target bin before sorting may be based on the quantity that has been manually recorded and stored in the control terminal.
  • Step S1022a Determine the number of goods sorted out of the target bin during the sorting process.
  • the number of goods sorted out during the sorting process can be a set value; or, the number of goods sorted out can be obtained based on cameras, cameras and other equipment set up in the picking area.
  • the quantity of goods is obtained on-site based on cameras, cameras and other equipment set up in the picking area.
  • the quantity of goods sorted out is then transmitted to the control terminal.
  • Step S1023a determine the quantity of goods in the target bin after sorting based on the quantity of goods in the target bin before sorting and the quantity of goods sorted out of the target bin.
  • control terminal can automatically calculate the quantity of goods in the target bin after sorting based on the quantity of goods in the target bin before sorting and the quantity of goods sorted out of the target bin, so as to determine the sorting The quantity of goods in the target bin.
  • the quantity of goods in the target bin after sorting is determined.
  • the specific steps include:
  • Step S1021b Collect goods images of the sorted target bins.
  • the picking area is equipped with a device that collects images of goods in the sorted target bin, such as an image collector such as a camera, camera, or image sensor, to obtain images of goods in the sorted target bin.
  • a device that collects images of goods in the sorted target bin such as an image collector such as a camera, camera, or image sensor, to obtain images of goods in the sorted target bin.
  • Step S1022b Determine the quantity of goods in the target bin after sorting based on the goods image.
  • the quantity of goods in the sorted target material box is determined by acquiring the goods image of the sorted target material box.
  • the quantity of goods in the target bin after sorting is determined.
  • the specific steps include:
  • Step S1021c Obtain the weight of the target container before sorting and the weight of the individual goods in the target container.
  • the weight of a single item in the target bin can be weighted upon entry into the warehouse and recorded in the memory of the control terminal.
  • the weight of the target bin before sorting can be weighted based on the weight detection piece, for example, the weight detection piece. It can be a weight scale for weighing or a weight sensor for detecting weight.
  • the weight detection piece can be set at the exit of the warehouse; or it can also be set on the conveyor line path from the exit to the picking area; or the weight detection piece can be set at the entrance of the picking area, etc. There are no specific restrictions.
  • the obtained weight of the target bin before sorting is sent to the control terminal.
  • Step S1022c Determine the weight of the sorted target bin.
  • the weight of the target bin after sorting can be based on the weight of the target bin measured by the weight detection component in the picking area.
  • the weight detection component in the picking area can also be a weight scale or weight sensor used for weighing. , to weigh the target bin after picking, and its weight detection piece can be set at the exit of the picking area and other locations.
  • a weight detection part is set up in the picking area, and the weight detection part weighs the weight of the target material box before sorting, and weighs the weight of the target material box again after sorting.
  • Step S1023c Determine the quantity of goods in the sorted target bin based on the weight of the sorted target bin.
  • control terminal can calculate the quantity of goods remaining in the target bin after sorting based on the weight of the target bin before sorting, the weight of the individual goods, and the weight of the target bin after sorting.
  • Step S103 control the conveyor line according to the quantity of goods to transport the target material box to one of at least two areas of the conveyor line.
  • the at least two areas of the conveyor line include a replenishment area and a return area, and the picking area and the return area are and replenishment areas are arranged sequentially along the conveying direction of the conveyor line.
  • the return area has a return port connected to the warehouse, and target boxes that do not need to be replenished can be returned to the warehouse.
  • the return port of the warehouse area returns to the warehouse;
  • the replenishment area has a warehouse entrance connected to the warehouse, and the target boxes after replenishment can be put into the warehouse through the warehouse entrance.
  • the conveyor line is controlled according to the judgment result to transport the target material box to the replenishment area or Return to the warehouse area; for example, when the quantity of goods in the sorted target material box reaches the quantity that needs to be replenished, the conveyor line is controlled to transport the sorted target material box to the replenishment area for replenishment; and when the sorted target material box is When the quantity of goods in the picked target bin is greater than the quantity that needs to be replenished, the conveyor line is controlled to transport the target bin to the return area to be returned to the warehouse through the return port of the return area.
  • Specific steps include:
  • the conveyor line is controlled to transport the target bin to the replenishment area of the conveyor line.
  • the conveyor line is controlled to transport the target bin to the return area of the conveyor line so that the target bin is returned to the warehouse.
  • the conveyor line is controlled to transport the target bin to the replenishment area of the conveyor line.
  • the picking area, return area and replenishment area are arranged in sequence along the conveying direction of the conveyor line.
  • the conveyor line transports the target boxes to the picking area and the sorting is completed, they are conveyed in sequence through the conveyor line.
  • the goods that do not need to be replenished are transported to the return area, and the goods that need to be replenished continue to be transported to the replenishment area along the conveying direction of the conveyor line.
  • the conveying path of the conveying line can be shortened, thereby improving the conveying efficiency and further improving the work of warehousing goods processing. efficiency.
  • the target boxes that need to be sorted are transported to the picking area through the conveyor line, and the goods in the boxes are sorted in the picking area. After the sorting is completed, the sorted items are determined. Whether the target material box needs to be replenished. If it is determined that the target material box needs to be replenished after sorting, the conveyor line will be controlled to transport the target material box to the replenishment area for replenishment, and then put into the warehouse after replenishment; if the sorting is determined If the final target material box does not need to be replenished, the conveyor line will be controlled to directly transport the target material box to the return area and return to the warehouse. Therefore, through the operation of calling out the target bin once, picking, replenishment or new bin storage can be completed without having to perform the operation of calling out the target bin multiple times, thus improving the efficiency of warehousing goods processing.
  • controlling the conveyor line to transport the target material box to the replenishment area of the conveyor line it also includes: controlling the conveyor line to transport the replenished target material box to the storage port of the conveyor line to put it into storage.
  • the replenishment area has a storage opening.
  • the conveyor line is controlled to transport the target material box to the storage opening, and then the robot is used to transport the target material box to the storage opening.
  • the target material boxes are transported to the corresponding storage location on the shelf, so that on the basis of performing the sorting task on the target material boxes, the replenishment task is completed, thereby improving work efficiency.
  • the number of target bins transported on the conveyor line can be determined through cameras, cameras, sensors, etc.
  • the conveyor speed of the conveyor line is controlled to maintain a preset gap between two adjacent target bins on the conveyor line.
  • the second preset threshold may include but is not limited to 2.
  • the gap is small and the conveying speed of the conveying line is fast.
  • the target bins at the rear of the conveying line have no time to respond whether they are transported to the return area but have already entered the replenishment area, causing the target bins to be mistakenly transported to the wrong location.
  • this application determines the number of target bins transported on the conveyor line, and controls the conveying speed of the conveyor line according to the number of target bins, so that a preset gap is maintained between two adjacent target bins on the conveyor line, thereby improving Target box conveying accuracy.
  • the conveyor line before controlling the conveyor line to transport the target material box from the outlet of the conveyor line to the picking area, it also includes: receiving a picking and conveying signal, so that the conveying line is controlled according to the picking and conveying signal to transport the target material box from The shelves are transported to the outlet of the conveyor line.
  • the execution device used to transport the target material box from the shelf to the outlet can be a robot.
  • the robot is connected to the control terminal signal.
  • the robot receives the picking and conveying signal from the control terminal, it will move the target material box on the storage shelf. Transport to the warehouse exit.
  • FIG. 6 is also a schematic structural diagram of the warehousing cargo processing system provided by the embodiment of the present application.
  • the warehousing goods processing system 1000 provided by the embodiment of the present application includes: a control terminal and a conveyor line 1100, the conveyor line 1100 is signally connected to the control terminal; the control terminal controls the conveyor line 1100 to move the target material box from the warehouse outlet 1200 Transported to the picking area, and the sorted target boxes can be selectively transported to the return port 1300 or the replenishment area; the control terminal includes at least one processor; and a memory communicatively connected to the at least one processor; wherein , the memory stores instructions that can be executed by at least one processor, and the instructions are executed by at least one processor, so that the warehousing goods processing system 1000 executes the warehousing goods processing method provided in the first embodiment.
  • control terminal can be a warehouse management device such as a computer, which can receive order tasks, such as warehousing tasks, sorting tasks, outbound tasks, etc., and send orders to other warehouses such as the conveyor line 1100 according to the received order tasks.
  • order tasks such as warehousing tasks, sorting tasks, outbound tasks, etc.
  • the equipment sends control signals, so that other equipment in the warehouse such as the conveyor line 1100 can perform corresponding execution actions according to the control signals sent by the control terminal, thereby completing the corresponding order tasks.
  • the memory can be either independent or integrated with the processor.
  • the conveyor line 1100 is provided with a detection component, and the detection component is used to detect the quantity of goods in the sorted target bin.
  • the detection component may include, but is not limited to, one of an image collector and a weight sensor.
  • the image collector can be a camera, camera, image sensor, etc.
  • the image collector can collect the quantity of goods in the target bin before sorting, after sorting and other stages, and can also collect the quantity of goods transported on the conveyor line 1100. The number of target bins, etc.
  • the weight sensor can be used to detect the weight of the target material box before sorting, the weight after sorting, or the weight of a single cargo, etc.
  • the weight sensor can also be used to detect the number of target material boxes transported on the conveyor line 1100. The specific details are not provided. limit.
  • the conveying line 1100 includes a first conveying line 1110 and a
  • the second conveyor line 1120 and the first conveyor line 1110 are used to convey the target material boxes from the warehouse exit 1200 to the picking area, and transport the target material boxes that do not need to be replenished in the picking area to the return area.
  • the conveyor line 1120 is used to convey the target bins that need to be replenished in the picking area to the replenishment area.
  • first conveyor line 1110 and the second conveyor line 1120 can both be conveyor belts, or they can also be composed of multiple rolling elements arranged in sequence, and the rolling elements can rotate around their own axes along the conveying direction of the goods, for example
  • the rolling elements can be rollers, etc.
  • first conveying line 1110 and the second conveying line 1120 can convey independently of each other.
  • first conveying line 1110 and the second conveying line 1120 can selectively switch between the working state and the stopped state according to actual needs. Thereby reducing resource waste.
  • first conveying line 1110 and the second conveying line 1120 convey independently of each other, the conveying speeds of the first conveying line 1110 and the second conveying line 1120 may be different or the same.
  • first conveying line 1110 and the second conveying line 1120 can also be conveyed synchronously, and the specific selection is based on actual needs, and there is no specific restriction here.
  • a steering assembly (not shown in the figure) is provided at the connection between the first conveying line 1110 and the second conveying line 1120.
  • the steering assembly is used to divert target bins in the picking area that do not require replenishment, so as to
  • the first conveying line 1110 is used to convey the target bin to the storage return area.
  • the steering assembly includes a lifting mechanism and a rotating member horizontally disposed on the lifting mechanism.
  • One end of the first conveyor line 1110 close to the second conveyor line 1120 has an avoidance space for the steering member to pass, and the steering member is connected to the second conveyor line 1110 .
  • the conveying direction of the conveyor line 1120 has an inclined angle, and the steering member can rotate around its own axis; when the target material box does not need to be replenished and needs to be transported to the return area, the lifting mechanism is configured to drive the steering member to rise upwards.
  • the steering member passes through the avoidance space and contacts the bottom of the target material box, thereby driving the target material box to turn, thereby transporting the target material box to the return area.
  • the return area has a return port 1300, and the target bins are returned to the store through the return port 1300.
  • a picking workbench 15000 is provided in the picking area, and the input end of the second conveyor line 1120 is connected to the conveyance path between the picking workbench 1500 and the return area.
  • the A conveyor line 1110 transports the target material boxes from the warehouse outlet 1200 to the picking workbench 1500.
  • the staff can complete the picking work at the picking workbench 1500, and after picking, the material boxes or empty material boxes need to be replenished. It can be transported to the second conveyor line 1120 through the first conveyor line 1110, so that after the replenishment is completed or new goods are put on the shelves, they can be transported to the warehouse through the second conveyor line 1120.
  • the replenishment area can also be equipped with a replenishment workbench 1600, which is used to complete After completing the replenishment task of the target bin or the task of putting new goods on the shelf, the replenished target bin or the bin containing new goods will be transported to the storage port 1400 through the second conveyor line 1120 for storage.
  • a replenishment workbench 1600 which is used to complete After completing the replenishment task of the target bin or the task of putting new goods on the shelf, the replenished target bin or the bin containing new goods will be transported to the storage port 1400 through the second conveyor line 1120 for storage.
  • the second conveyor line 1120 may also be provided with a storage waiting area 11210, and the storage waiting area 11210 is configured to accommodate the material boxes to be stored.
  • the target material boxes that need to be replenished after picking are transported to the replenishment workbench 1600 of the second conveyor line 1120 through the first conveyor line 1110.
  • the replenishment The target material boxes after the goods are put into the warehousing waiting area 11210; or, the new material boxes to be put into the warehousing enter the warehousing waiting area 11210 through the replenishment workbench 1600, and the second conveyor line 1120 will move the materials into the warehousing waiting area 11210.
  • the boxes are sequentially transported to the storage port 1400 for storage.
  • the warehousing goods processing system 1000 also includes a robot 2000 and a shelf.
  • the robot 2000 is connected to the control terminal via signals.
  • the robot 2000 receives the order processing signal from the control terminal and performs corresponding tasks.
  • the robot 2000 receives the signal from the control terminal for the sorting task. , used to transport the target bins on the shelf to the outlet 1200, or to transport the target bins at the return port 1300 and the inlet 1400 to the corresponding storage location on the shelf.
  • Each shelf can be one or more shelves.
  • the area where the shelves are located forms a shelf area.
  • Each shelf is provided with multiple storage locations for placing material boxes.
  • the control terminal can be used to control the operation route of the robot 2000, control the robot 2000 to pick up and place the material boxes, and start or stop the conveyor line 1100, etc., to realize the automated operation of the warehousing cargo processing system 1000.
  • the robot 2000 transports the target material box on the corresponding storage location of the shelf to the outlet 1200 according to the signal sent by the control terminal, and the target material box is transported to the picking work through the first conveyor line 1110
  • the staff or the picking robot completes the picking task on the target material boxes transported by the first conveyor line 1110 at the picking workbench 1500.
  • the first conveyor line 1110 continues to pick the target materials that do not need to be replenished.
  • the boxes are transported to the return port 1300, and then the robot 2000 transports the boxes to the corresponding storage location in the shelf area; and the target boxes that need to be replenished can be transported to the second conveyor line 1120 through the first conveyor line 1110, and the completion of The replenished target material box is transported to the storage port 1400 through the second conveyor line 1120, and the robot 2000 then transports the material box at the storage port 1400 to the corresponding storage location in the shelf area.
  • the replenishment of the target material box or the storage of new material boxes can be completed in the free time after the picking is completed, or the task of replenishment or the storage of new material boxes can be completed while picking.
  • One embodiment of the present application provides a computer-readable storage medium on which a computer program is stored.
  • the computer program is executed by a processor to implement the warehousing goods provided in any one of the embodiments corresponding to Figures 2 to 5 of this application. Approach.
  • the computer-readable storage medium can be ROM, random access memory (RAM), CD-ROM, magnetic tape, floppy disk, optical data storage device, etc.
  • This application also provides a program product, the program product includes executable instructions, and the executable instructions are stored in a readable storage medium.
  • At least one processor of the warehousing goods processing system can read the execution instructions from the readable storage medium, and at least one processor executes the execution instructions so that the warehousing goods processing system implements any of the embodiments corresponding to Figures 2 to 5 of the present application.
  • the embodiment provides a method for handling warehousing goods.
  • the warehousing system includes a conveyor line component, a warehouse exit, a warehouse return port, and a warehouse entry port;
  • the conveyor line component includes a picking conveyor section and a replenishment conveyor section that are connected to each other, and the exit port is set in the picking conveyor section.
  • the return port is set at the output end of the picking and conveying section, and the inlet is set at the output end of the replenishment conveying section; the picking and conveying section transports the boxes to be picked from the outlet to the picking location.
  • the picking conveyor section transports the material boxes that need to be replenished after the picking is completed to the replenishment conveyor section, and the replenishment conveyor The section transports the replenished boxes or the boxes of new goods to be put into storage to the storage port to put them into storage. In this way, after the material boxes are transported out of the warehouse, operations such as picking, replenishing or new goods can be completed at one time, thus improving the efficiency of the warehousing system.
  • this application provides a warehousing cargo processing method, system, storage medium and program product.
  • the warehousing goods processing method provided by this application includes: controlling the conveyor line to transport the target bins from the warehouse outlet to the picking area; determining the quantity of goods in the target bins after sorting on the conveyor line; controlling the conveyor line according to the quantity of goods
  • the target material box is transported to one of at least two areas of the conveyor line.
  • the at least two areas of the conveyor line include a replenishment area and a return area, and the picking area, return area and replenishment area are The cargo areas are arranged sequentially along the conveying direction of the conveyor line.

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Abstract

A warehousing system (100), a warehoused goods handling method and system (1000), and a storage medium and a program product, which relate to the technical field of intelligent warehousing and are used for solving the technical problem of low working efficiency of warehousing systems. The warehousing system (100) comprises a conveying line assembly (110), an ex-warehouse port (120, 1200), a warehouse return port (130, 1300) and a warehousing port (140, 1400), wherein the conveying line assembly (110) comprises a goods pickup conveying section (111) and a goods replenishment conveying section (112), which are in communication with each other, the ex-warehouse port (120, 1200) is arranged at an input end of the goods pickup conveying section (111), the warehouse return port (130, 1300) is arranged at an output end of the goods pickup conveying section (111), and the warehousing port (140, 1400) is arranged at an output end of the goods replenishment conveying section (112). The goods pickup conveying section (111) conveys material boxes to be subjected to goods pickup at the ex-warehouse port (120, 1200) to a goods pickup location, and conveys, to the warehouse return port (130, 1300), material boxes, which have been subjected to goods pickup and do not require goods replenishment, to enable the material boxes to return to a warehouse; the goods pickup conveying section (111) conveys, to the goods replenishment conveying section (112), material boxes, which have been subjected to goods pickup and require goods replenishment; and the goods replenishment conveying section (112) conveys, to the warehousing port (140, 1400), material boxes which has been subjected to goods replenishment or new material boxes to be warehoused, so as to warehouse same. Therefore, the working efficiency of the warehousing system can be improved.

Description

仓储系统、仓储货物处理方法、系统、存储介质Warehouse system, warehouse goods processing method, system, storage medium
本申请要求于2022年06月22日提交的名称为“仓储系统”的CN202221590739.9的优先权和于2022年06月22日提交的名称为“仓储货物处理方法、系统、存储介质及程序产品”的CN202210713584.1的优先权,两件申请的全部内容通过引用合并于此。This application requests the priority of CN202221590739.9 titled "Warehouse System" submitted on June 22, 2022 and the title of "Warehouse Goods Processing Method, System, Storage Medium and Program Product" submitted on June 22, 2022 ” of CN202210713584.1, the entire contents of the two applications are incorporated herein by reference.
技术领域Technical field
本申请涉及智能仓储技术领域,尤其涉及一种仓储系统、一种仓储货物处理方法、系统、存储介质及程序产品。This application relates to the field of intelligent warehousing technology, and in particular to a warehousing system, a warehousing goods processing method, system, storage medium and program product.
背景技术Background technique
随着人工智能技术、自动化技术和信息技术的飞速发展,仓储系统的智能化程度也在不断提高,智能化的仓储系统已经成为末端物流发展的必然趋势,能够极大的减轻人类繁重的体力劳动。With the rapid development of artificial intelligence technology, automation technology and information technology, the degree of intelligence of warehousing systems is also constantly improving. Intelligent warehousing systems have become an inevitable trend in the development of terminal logistics, which can greatly reduce human beings' heavy physical labor. .
相关技术中,仓储系统包括输送线、拣货工作台、设置在输送线一端的出库口以及设置在输送线另一端的回库口,拣货工作台设置在料箱出库口和料箱回库口的输送路径上,即输送线将出库口的料箱输送至拣货工作台,操作人员在拣货工作台对料箱内的货物进行拣货处理,拣货完成后的料箱、空的料箱或者待补货的料箱由输送线全部输送至回库口以将还回至货架区对应的库位上,当新的货物上架或者向待补货的料箱补货时,需要再次将料箱叫出做上架操作。In related technology, the warehousing system includes a conveyor line, a picking workbench, an outbound port set at one end of the conveyor line, and a return port set at the other end of the conveyor line. The picking workbench is set up at the outlet port of the material box and the material box. On the conveying path back to the warehouse entrance, that is, the conveyor line transports the material boxes from the warehouse exit to the picking workbench. The operator picks the goods in the material boxes at the picking workbench. After the picking is completed, the material boxes , empty material boxes or material boxes to be replenished are all transported by the conveyor line to the return port and returned to the corresponding storage location in the shelf area. When new goods are put on the shelves or the material boxes to be replenished are replenished. , the material box needs to be called out again for the shelving operation.
然而,相关技术中,仓储系统的工作效率低。However, in the related art, the working efficiency of the warehousing system is low.
申请内容Application content
鉴于上述问题,本申请实施例提供一种仓储系统、仓储货物处理方法、系统、存储介质及程序产品,能够提升仓储系统的工作效率。 In view of the above problems, embodiments of the present application provide a warehousing system, a warehousing goods processing method, a system, a storage medium and a program product, which can improve the working efficiency of the warehousing system.
为了实现上述目的,本申请实施例提供如下技术方案:In order to achieve the above objectives, the embodiments of this application provide the following technical solutions:
第一方面,本申请实施例提供一种仓储系统,包括:输送线组件、出库口、回库口和入库口;所述输送线组件包括相互连通的拣货输送段和补货输送段,所述出库口设置在所述拣货输送段的输入端,所述回库口设置在所述拣货输送段的输出端,所述入库口设置在所述补货输送段的输出端;所述拣货输送段将所述出库口的待拣货料箱输送至拣货处,并将拣货完成且不需要补货的料箱输送至所述回库口以使其回库;所述拣货输送段将拣货完成后需要补货的料箱输送至所述补货输送段,所述补货输送段将补货完成后的料箱或新的待入库的料箱输送至所述入库口以使其入库。In a first aspect, embodiments of the present application provide a warehousing system, including: a conveyor line component, a warehouse exit, a warehouse return port, and a warehouse entry port; the conveyor line component includes an interconnected picking conveyor section and a replenishment conveyor section. , the warehouse-out port is set at the input end of the picking and conveying section, the return port is set at the output end of the picking and conveying section, and the warehouse-in port is set at the output of the replenishment conveying section. end; the picking and conveying section transports the boxes to be picked from the outlet to the picking station, and transports the boxes that have been picked and do not need to be replenished to the return port to return them to the warehouse. warehouse; the picking and conveying section will transport the material boxes that need to be replenished after the picking is completed to the replenishing and conveying section, and the replenishing and conveying section will transport the replenished material boxes or new materials to be put into the warehouse. The box is transported to the storage port for storage.
作为一种可选的实施方式,所述输送线组件包括第一输送线和第二输送线,所述第一输送线形成所述拣货输送段,所述第二输送线形成所述补货输送段,所述第二输送线的输入端与所述第一输送线连通。As an optional implementation, the conveyor line assembly includes a first conveyor line and a second conveyor line, the first conveyor line forms the picking conveyor section, and the second conveyor line forms the replenishment Conveying section, the input end of the second conveying line is connected with the first conveying line.
作为一种可选的实施方式,所述第一输送线和所述第二输送线相互独立输送或者同步输送。As an optional implementation, the first conveying line and the second conveying line convey independently of each other or convey synchronously.
作为一种可选的实施方式,所述第一输送线的输送路径上设置有拣货工作台,所述第二输送线的输入端连接在所述拣货工作台和所述回库口之间。As an optional implementation, a picking workbench is provided on the conveyance path of the first conveyor line, and the input end of the second conveyor line is connected between the pickout workbench and the return port. between.
作为一种可选的实施方式,所述第二输送线的输送路径上设置有入库工作台,所述入库工作台用于完成待补货料箱的补货任务。As an optional implementation, a warehousing workbench is provided on the conveying path of the second conveyor line, and the warehousing workbench is used to complete the replenishment task of the to-be-replenished material box.
作为一种可选的实施方式,所述第二输送线具有入库等待区,所述入库等待区被配置为收容待入库的料箱。As an optional implementation, the second conveying line has a storage waiting area, and the storage waiting area is configured to accommodate the material boxes to be stored.
作为一种可选的实施方式,所述出库口至所述拣货工作台的输送路径上具有扫码装置,所述扫码装置用于识别所述料箱上的信息码。As an optional implementation, a code scanning device is provided on the conveying path from the warehouse exit to the picking workbench, and the code scanning device is used to identify the information code on the material box.
作为一种可选的实施方式,所述扫码装置包括安装架和设置在安装架上的扫码器,所述安装架设置在所述第一输送线的侧方,所述扫码器可相对所述安装架沿竖直方向移动。As an optional implementation, the code scanning device includes an installation frame and a code scanner arranged on the installation frame. The installation frame is arranged on the side of the first conveyor line, and the code scanner can Move vertically relative to the mounting bracket.
作为一种可选的实施方式,所述扫码装置还包括驱动单元,所述驱动单元与所述扫码器连接,所述驱动单元被配置为驱动所述扫码器相对所述 安装架沿竖直方向移动。As an optional implementation, the code scanning device further includes a driving unit, the driving unit is connected to the code scanner, and the driving unit is configured to drive the code scanner relative to the code scanner. The mounting bracket moves in the vertical direction.
作为一种可选的实施方式,所述仓储系统还包括控制器,所述驱动单元与所述控制器连接,所述控制器控制所述驱动单元驱动所述扫码器相对所述安装架移动。As an optional implementation, the warehousing system further includes a controller, the driving unit is connected to the controller, and the controller controls the driving unit to drive the scanner to move relative to the mounting frame. .
作为一种可选的实施方式,所述第一输送线的输送路径上还设置有第一显示装置,所述第一显示装置与所述控制器电连接,所述第一显示装置用于显示各个正在被处理的所述料箱的信息。As an optional implementation, a first display device is also provided on the conveying path of the first conveying line, the first display device is electrically connected to the controller, and the first display device is used to display Information about each of the bins being processed.
作为一种可选的实施方式,所述第一显示装置设置在所述扫码装置靠近所述拣货工作台的一侧且与所述拣货工作台相对设置。As an optional implementation, the first display device is arranged on a side of the code scanning device close to the picking workbench and opposite to the picking workbench.
作为一种可选的实施方式,所述第二输送线的输送路径上设置有第二显示装置,所述第二显示装置与所述控制器电连接,所述第二显示装置用于显示各待入库的所述料箱的信息。As an optional implementation, a second display device is provided on the conveying path of the second conveying line, the second display device is electrically connected to the controller, and the second display device is used to display each Information about the bins to be put into storage.
作为一种可选的实施方式,所述第二显示装置设置在所述第二输送线与所述入库工作台相对的一侧。As an optional implementation, the second display device is provided on the side of the second conveying line opposite to the warehousing workbench.
作为一种可选的实施方式,所述仓储系统还包括货架、机器人和控制终端,所述控制终端与所述机器人通信连接,所述控制终端用于控制机器人将所述货架上待处理的料箱搬运至出库口;或者,将回库口或入库口的料箱搬运至所述货架的对应库位上。As an optional implementation, the warehousing system further includes a shelf, a robot and a control terminal. The control terminal is communicatively connected to the robot. The control terminal is used to control the robot to move the materials to be processed on the shelf. Transport the boxes to the outlet; or transport the boxes from the return port or the inlet to the corresponding storage location on the shelf.
第二方面,本申请实施例提供一种仓储货物处理方法,包括:In a second aspect, embodiments of the present application provide a method for processing warehousing goods, including:
控制输送线将目标料箱从出库口输送至拣货区;Control the conveyor line to transport the target material box from the warehouse exit to the picking area;
确定输送线上完成分拣后的所述目标料箱内的货物数量;Determine the quantity of goods in the target bin after completion of sorting on the conveyor line;
根据所述货物数量控制所述输送线将所述目标料箱输送至所述输送线的至少两个区域中的一个,所述输送线的至少两个区域包括补货区和回库区,且所述拣货区、所述回库区和所述补货区沿所述输送线的输送方向依次排布。The conveyor line is controlled according to the quantity of goods to convey the target bin to one of at least two areas of the conveyor line, where the at least two areas of the conveyor line include a replenishment area and a return area, and The picking area, the return area and the replenishment area are arranged in sequence along the conveying direction of the conveying line.
作为一种可选的实施方式,所述根据所述货物数量控制所述输送线将所述目标料箱输送至所述输送线的至少两个区域中的一个,具体包括:As an optional implementation, controlling the conveyor line to convey the target bin to one of at least two areas of the conveyor line according to the quantity of goods specifically includes:
若所述货物数量小于或等于第一预设阈值时,控制输送线将所述目标料箱输送至所述输送线的补货区; If the quantity of goods is less than or equal to the first preset threshold, control the conveyor line to convey the target bin to the replenishment area of the conveyor line;
若所述货物数量大于所述第一预设阈值时,控制输送线将所述目标料箱输送至所述输送线的回库区以使所述目标料箱回库。If the quantity of goods is greater than the first preset threshold, the conveyor line is controlled to transport the target material box to the return area of the conveyor line so that the target material box is returned to the warehouse.
作为一种可选的实施方式,所述控制输送线将所述目标料箱输送至所述输送线的补货区之后,还包括:As an optional implementation, after the control conveyor line transports the target bin to the replenishment area of the conveyor line, it further includes:
控制输送线将补货后的所述目标料箱输送至所述输送线的入库口以使其入库。The conveyor line is controlled to convey the replenished target bin to the storage port of the conveyor line for storage.
作为一种可选的实施方式,所述确定分拣后的所述目标料箱内的货物数量,具体包括:As an optional implementation, determining the quantity of goods in the target bin after sorting specifically includes:
获取所述目标料箱在分拣前的货物数量;Obtain the quantity of goods in the target bin before sorting;
确定所述目标料箱在分拣过程中被分拣出的货物数量;Determine the quantity of goods sorted out of the target bin during the sorting process;
根据所述目标料箱在分拣前的货物数量和所述目标料箱被分拣出的货物数量,以确定分拣后的所述目标料箱内的货物数量。The quantity of goods in the target bin after sorting is determined based on the quantity of goods in the target bin before sorting and the quantity of goods sorted out of the target bin.
作为一种可选的实施方式,所述确定分拣后的所述目标料箱内的货物数量,具体包括:As an optional implementation, determining the quantity of goods in the target bin after sorting specifically includes:
采集分拣后的所述目标料箱的货物图像;Collect images of goods in the target bin after sorting;
根据所述货物图像确定分拣后所述目标料箱内的货物的数量。The quantity of goods in the target bin after sorting is determined based on the goods image.
作为一种可选的实施方式,所述确定分拣后的所述目标料箱内的货物数量,具体包括:As an optional implementation, determining the quantity of goods in the target bin after sorting specifically includes:
获取所述目标料箱在分拣前的重量以及所述目标料箱内单个货物的重量;Obtain the weight of the target bin before sorting and the weight of the individual goods in the target bin;
确定分拣后的所述目标料箱的重量;Determine the weight of the target bin after sorting;
根据分拣后的所述目标料箱的重量确定分拣后所述目标料箱内的货物的数量。The quantity of goods in the target bin after sorting is determined according to the weight of the sorted target bin.
作为一种可选的实施方式,所述根据所述货物数量控制输送线将所述目标料箱输送至所述输送线的至少两个区域中的一个,还包括:As an optional implementation, controlling the conveyor line to convey the target bin to one of at least two areas of the conveyor line according to the quantity of goods also includes:
确定输送线上输送的所述目标料箱的数量;Determine the number of target bins transported on the conveyor line;
若所述输送线上输送的所述目标料箱的数量大于或等于第二预设阈值时,控制所述输送线的输送速度,以使所述输送线上的相邻两个所述目标料箱之间保持预设间隙。If the number of target bins transported on the conveyor line is greater than or equal to the second preset threshold, the conveyor speed of the conveyor line is controlled so that two adjacent target bins on the conveyor line Maintain a preset gap between boxes.
作为一种可选的实施方式,所述若所述货物数量小于或等于第一预设阈值时,控制输送线将所述目标料箱输送至所述输送线的补货区,具体包括: As an optional implementation, if the quantity of goods is less than or equal to the first preset threshold, controlling the conveyor line to convey the target bin to the replenishment area of the conveyor line specifically includes:
若分拣后的所述目标料箱内的货物数量小于或等于2,控制输送线将所述目标料箱输送至所述输送线的补货区。If the number of goods in the sorted target material box is less than or equal to 2, the conveyor line is controlled to transport the target material box to the replenishment area of the conveyor line.
作为一种可选的实施方式,所述控制输送线将所述目标料箱从输送线的出库口输送至拣货区之前,还包括:As an optional implementation, before the control conveyor line conveys the target bin from the outlet of the conveyor line to the picking area, it also includes:
接收到拣货输送信号,以使根据所述拣货输送信号控制输送线将目标料箱从货架搬运至所述输送线的出库口。The picking and conveying signal is received, so that the conveying line is controlled according to the picking and conveying signal to convey the target bin from the shelf to the outlet of the conveying line.
第三方面,本申请还提供一种仓储货物处理系统,包括:控制终端和输送线,所述输送线和所述控制终端信号连接;所述输送线包括沿输送方向依次设置的出库口、拣货区、回库区和补货区,所述控制终端控制所述输送线将目标料箱从所述出库口输送至所述拣货区,并将分拣后的所述目标料箱可选择性的输送至回库口或补货区;所述控制终端包括至少一个处理器;以及与所述至少一个处理器通信连接的存储器;其中,所述存储器存储有可被所述至少一个处理器执行的指令,所述指令被所述至少一个处理器执行,以使所述仓储货物处理系统执行上述所述的方法。In a third aspect, the present application also provides a warehousing goods processing system, including: a control terminal and a conveyor line, the conveyor line and the control terminal are signally connected; the conveyor line includes warehouse exits arranged sequentially along the conveying direction, Picking area, return area and replenishment area, the control terminal controls the conveyor line to transport the target material box from the warehouse exit to the picking area, and sorts the target material box It can be selectively transported to the return port or replenishment area; the control terminal includes at least one processor; and a memory communicatively connected with the at least one processor; wherein the memory stores information that can be used by the at least one processor. Instructions executed by the processor, the instructions being executed by the at least one processor, so that the warehousing goods processing system performs the above-mentioned method.
作为一种可选的实施方式,所述输送线上设置有检测组件,所述检测组件用于检测分拣后的所述目标料箱内的货物数量。As an optional implementation, a detection component is provided on the conveyor line, and the detection component is used to detect the quantity of goods in the target bin after sorting.
作为一种可选的实施方式,所述检测组件包括图像采集器、重量传感器中的一者。As an optional implementation, the detection component includes one of an image collector and a weight sensor.
作为一种可选的实施方式,所述输送线包括第一输送线和与所述第一输送线连接的第二输送线,所述第一输送线用于将所述目标料箱从所述出库口输送至所述拣货区,并将所述拣货区的不需要补货的所述目标料箱输送至所述回库区,所述第二输送线用于将所述拣货区的需要补货的所述目标料箱输送至所述补货区。As an optional implementation, the conveying line includes a first conveying line and a second conveying line connected to the first conveying line, and the first conveying line is used to transfer the target bin from the The warehouse outlet is transported to the picking area, and the target boxes in the picking area that do not need to be replenished are transported to the warehouse return area. The second conveying line is used to transport the picking area. The target bins in the area that need to be replenished are transported to the replenishment area.
作为一种可选的实施方式,还包括:机器人和货架;所述机器人与所述控制终端信号连接,所述机器人接收到所述控制终端的信号,以用于将所述货架上的目标料箱搬运至所述输送线的出库口;或者,将所述输送线回库口或入库口的目标料箱搬运至所述货架上。As an optional implementation, it also includes: a robot and a shelf; the robot is connected to the control terminal via a signal, and the robot receives a signal from the control terminal to move the target material on the shelf. The boxes are transported to the outbound port of the conveyor line; or, the target boxes at the return port or inlet port of the conveyor line are transported to the shelf.
第四方面,本申请还提供一种计算机可读存储介质,所述计算机可读存储介质中存储有计算机执行指令,所述计算机执行指令被控制终端执行时,用于实现如上述第一方面提供的所述的方法。 In a fourth aspect, the present application also provides a computer-readable storage medium, which stores computer-executable instructions. When the computer-executable instructions are executed by the control terminal, they are used to implement the above-mentioned first aspect. of the described method.
第五方面,本申请还提供一种计算机程序产品,包括计算机程序,所述计算机程序被控制终端执行时,实现如上述第一方面提供的所述的方法。In a fifth aspect, the present application also provides a computer program product, including a computer program. When the computer program is executed by a control terminal, the method as provided in the first aspect is implemented.
与相关技术相比,本申请实施例提供的仓储系统至少具有如下优点:Compared with related technologies, the warehousing system provided by the embodiments of the present application has at least the following advantages:
本申请实施例提供的仓储系统包括输送线组件、出库口、回库口和入库口;输送线组件包括相互连通的拣货输送段和补货输送段,出库口设置在拣货输送段的输入端,回库口设置在拣货输送段的输出端,入库口设置在补货输送段的输出端;拣货输送段将出库口的待拣货料箱输送至拣货处,并将拣货完成且不需要补货的料箱输送至回库口以使其回库;拣货输送段将拣货完成后需要补货的料箱输送至补货输送段,补货输送段将补货完成后的料箱或新货物的待入库的料箱输送至入库口以使其入库。这样,料箱从出库口输送出来后,可以一次完成拣货、补货或者新货物入库等操作,从而能够提升仓储系统的工作效率。The warehousing system provided by the embodiment of the present application includes a conveyor line component, a warehouse exit, a warehouse return port, and a warehouse entry port; the conveyor line component includes a picking conveyor section and a replenishment conveyor section that are connected to each other, and the exit port is set in the picking conveyor section. At the input end of the section, the return port is set at the output end of the picking and conveying section, and the inlet is set at the output end of the replenishment conveying section; the picking and conveying section transports the boxes to be picked from the outlet to the picking location. , and transport the material boxes that have been picked and do not need to be replenished to the return port to return them to the warehouse; the picking conveyor section transports the material boxes that need to be replenished after the picking is completed to the replenishment conveyor section, and the replenishment conveyor The section transports the replenished boxes or the boxes of new goods to be put into storage to the storage port to put them into storage. In this way, after the material boxes are transported out of the warehouse, operations such as picking, replenishing or new goods can be completed at one time, thus improving the efficiency of the warehousing system.
与相关技术相比,本申请实施例提供一种仓储货物处理方法、系统、存储介质及程序产品。本申请提供的仓储货物处理方法包括:控制输送线将目标料箱从出库口输送至拣货区;确定输送线上完成分拣后的所述目标料箱内的货物数量;根据所述货物数量控制所述输送线将所述目标料箱输送至所述输送线的至少两个区域中的一个,所述输送线的至少两个区域包括补货区和回库区,且所述拣货区、所述回库区和所述补货区沿所述输送线的输送方向依次排布。通过上述技术方案,通过一次叫出目标料箱的操作,可以完成拣货、补货或者新料箱入库,不用多次执行将目标料箱叫出的操作,从而能够提高仓储货物处理的工作效率。Compared with related technologies, embodiments of the present application provide a method, system, storage medium and program product for processing warehousing goods. The warehousing goods processing method provided by this application includes: controlling the conveyor line to transport the target material box from the warehouse outlet to the picking area; determining the quantity of goods in the target material box after completing sorting on the conveyor line; according to the goods The quantity control of the conveyor line transports the target bin to one of at least two areas of the conveyor line. The at least two areas of the conveyor line include a replenishment area and a return area, and the picking The area, the return area and the replenishment area are arranged in sequence along the conveying direction of the conveyor line. Through the above technical solution, through the operation of calling out the target material box, it is possible to complete the picking, replenishment or the storage of new material boxes without having to perform the operation of calling out the target material box multiple times, thus improving the work of warehousing goods processing. efficiency.
除了上面所描述的本申请实施例解决的技术问题、构成技术方案的技术特征以及由这些技术方案的技术特征所带来的有益效果外,本申请实施例提供的仓储系统所能解决的其他技术问题、技术方案中包含的其他技术特征以及这些技术特征带来的有益效果,将在具体实施方式中作出进一步详细的说明。In addition to the technical problems solved by the embodiments of the present application, the technical features constituting the technical solutions and the beneficial effects brought by the technical features of these technical solutions described above, there are other technologies that can be solved by the warehousing system provided by the embodiments of the present application. The problems, other technical features included in the technical solution, and the beneficial effects brought by these technical features will be further described in detail in the specific implementation modes.
附图说明Description of the drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对 实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions in the embodiments of the present application or the prior art more clearly, the following will A brief introduction is given to the drawings needed to be used in the description of the embodiments or prior art. It is obvious that the drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, without inventive step, Under the premise of labor, other drawings can also be obtained based on these drawings.
图1为本申请实施例提供的仓储系统的结构示意图;Figure 1 is a schematic structural diagram of a warehousing system provided by an embodiment of the present application;
图2为本申请实施例提供的仓储货物处理方法的流程示意图;Figure 2 is a schematic flow chart of the warehousing goods processing method provided by the embodiment of the present application;
图3为图2中步骤102的一种流程示意图;Figure 3 is a schematic flow chart of step 102 in Figure 2;
图4为图2中步骤102的另一种流程示意图;Figure 4 is another flow diagram of step 102 in Figure 2;
图5为图2中步骤102的另一种流程示意图;Figure 5 is another flow diagram of step 102 in Figure 2;
图6为本申请实施例提供的仓储货物处理系统的结构示意图。Figure 6 is a schematic structural diagram of a warehousing cargo processing system provided by an embodiment of the present application.
附图标记:
100-仓储系统;          110-输送线组件;    111-拣货输送段;
112-补货输送段;        1121-入库等待区;   120-出库口;
130-回库口;            140-入库口;        150-拣货工作台;
160-入库工作台;        170-扫码装置;      180-第一显示装置;
190-第二显示装置;      200机器人;
1000-仓储货物处理系统   1100-输送线         1200-出库口
1300-回库口             1110-第一输送线     1120-第二输送线
1400-入库口             1500-找货工作台     1600-补货工作台
11210-入库等待区        2000-机器人。
Reference signs:
100-warehousing system; 110-conveyor line components; 111-picking and conveying section;
112-Replenishment conveying section; 1121-Warehouse waiting area; 120-Warehouse exit;
130-return port; 140-warehouse entry; 150-picking workbench;
160-warehousing workbench; 170-code scanning device; 180-first display device;
190-second display device; 200 robot;
1000-warehousing cargo handling system 1100-conveyor line 1200-outlet
1300-Return to warehouse 1110-First conveyor line 1120-Second conveyor line
1400-Inlet port 1500-Finding workbench 1600-Replenishment workbench
11210-Warehouse waiting area 2000-Robot.
具体实施方式Detailed ways
相关技术中,仓储系统的工作效率低的主要原因在于:该仓储系统包括输送线、拣货工作台、设置在输送线一端的出库口以及设置在输送线另一端的回库口,拣货工作台设置在料箱出库口和料箱回库口的输送路径上,即输送线将出库口的料箱输送至拣货工作台,操作人员在拣货工作台对料箱内的货物进行拣货处理,拣货完成后的料箱不管是否需要补货全部由输送线经回库口存回至货架区;当需要补货或者新的货物上架时,需要重新叫出补货或上架操作。由此可见,该仓储系统在拣货过程中不能同时完成补货或上架操作,存在工作效率低的技术问题。In related technologies, the main reason for the low working efficiency of the warehousing system is that the warehousing system includes a conveyor line, a picking workbench, an outbound port set at one end of the conveyor line, and a return port set at the other end of the conveyor line. The workbench is set on the conveying path of the material box outlet and the material box return port, that is, the conveyor line transports the material boxes from the warehouse outlet to the picking workbench, and the operator sorts the goods in the material box at the picking workbench. Carry out picking processing. Regardless of whether the picked boxes need to be replenished, they will all be returned to the shelf area through the return port on the conveyor line. When replenishment is required or new goods are put on the shelves, replenishment or shelving needs to be called out again. operate. It can be seen that the warehousing system cannot complete replenishment or shelving operations at the same time during the picking process, and there is a technical problem of low work efficiency.
为了解决上述问题,本申请实施例提供一种仓储系统,包括输送线组 件、出库口、回库口和入库口;输送线组件包括相互连通的拣货输送段和补货输送段,出库口设置在拣货输送段的输入端,回库口设置在拣货输送段的输出端,入库口设置在补货输送段的输出端;拣货输送段将出库口的待拣货料箱输送至拣货处,并将拣货完成且不需要补货的料箱输送至回库口以使其回库;拣货输送段将拣货完成后需要补货的料箱输送至补货输送段,补货输送段将补货完成后的料箱或新货物的待入库的料箱输送至入库口以使其入库。这样,料箱从出库口输送出来后,可以一次完成拣货、补货或者新货物入库等操作,从而能够提升仓储系统的工作效率。In order to solve the above problems, embodiments of the present application provide a storage system including a conveyor line group parts, outbound port, return port and inbound port; the conveyor line component includes a picking conveyor section and a replenishment conveyor section that are connected to each other. The outbound port is set at the input end of the picking conveyor section, and the return port is set at the picking conveyor section. The output end of the cargo conveying section, the input port is set at the output end of the replenishment conveying section; the picking conveying section transports the boxes to be picked from the exit port to the picking area, and the picking is completed without replenishment. The material boxes are transported to the return port to return them to the warehouse; the picking conveyor section transports the material boxes that need to be replenished after the picking is completed to the replenishment conveyor section, and the replenishment conveyor section transports the replenished material boxes or new ones to the warehouse. The boxes of goods to be stored are transported to the storage port for storage. In this way, after the material boxes are transported out of the warehouse, operations such as picking, replenishing or new goods can be completed at one time, thus improving the efficiency of the warehousing system.
为了解决上述问题,本申请提供一种仓储货物处理方法、系统、存储介质及程序产品,控制输送线将出库口的目标料箱输送出来后,对拣货完成后的目标料箱判断是否需要进行补货,若需要补货,则将目标料箱输送至补货区进行补货,补货完成后再入库,而不需要补货的目标料箱则直接从回库口回库,因此,本申请能够通过一次叫出目标料箱的操作,可以完成拣货、补货或者新料箱入库,不用多次执行将目标料箱叫出的操作,从而能够提高仓储货物处理的工作效率。In order to solve the above problems, this application provides a warehousing goods processing method, system, storage medium and program product. After controlling the conveyor line to transport the target bins at the exit, it determines whether the target bins after picking are needed. Carry out replenishment. If replenishment is needed, the target material box will be transported to the replenishment area for replenishment. After the replenishment is completed, it will be put into the warehouse. The target material box that does not need to be replenished will be returned directly to the warehouse from the return port. Therefore , this application can complete picking, replenishing or warehousing new material boxes through one operation of calling out the target material box, without having to perform the operation of calling out the target material box multiple times, thereby improving the efficiency of warehousing goods processing. .
为了使本申请实施例的上述目的、特征和优点能够更加明显易懂,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其它实施例,均属于本申请保护的范围。In order to make the above purposes, features and advantages of the embodiments of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without any creative work shall fall within the scope of protection of this application.
实施例一Embodiment 1
图1为本申请实施例提供的仓储系统的结构示意图。参见图1所示,本申请实施例提供的仓储系统100,包括:输送线组件110、出库口120、回库口130和入库口140;输送线组件110包括相互连通的拣货输送段111和补货输送段112,出库口120设置在拣货输送段111的输入端,回库口130设置在拣货输送段111的输出端,入库口140设置在补货输送段112的输出端;拣货输送段111将出库口120的待拣货料箱输送至拣货处,并将拣货完成且不需要补货的料箱输送至回库口130以使其回库;拣货输送段111将拣货完成后需要补货的料箱输送至补货输送段112,补货输送段 112将补货完成后的料箱或新的待入库的料箱输送至入库口140以使其入库。Figure 1 is a schematic structural diagram of a storage system provided by an embodiment of the present application. As shown in Figure 1, the warehousing system 100 provided by the embodiment of the present application includes: a conveyor line assembly 110, an outbound port 120, a return port 130, and an inlet port 140; the conveyor line assembly 110 includes interconnected picking and conveying sections. 111 and the replenishment conveying section 112, the outbound port 120 is set at the input end of the picking conveying section 111, the return port 130 is set up at the output end of the picking conveying section 111, and the inlet port 140 is set at the replenishing conveying section 112 Output end; the picking and conveying section 111 transports the boxes to be picked from the outlet 120 to the picking station, and transports the boxes that have been picked and do not need to be replenished to the return port 130 to return them to the warehouse; The picking and conveying section 111 transports the boxes that need to be replenished after the picking is completed to the replenishing conveying section 112. The replenishing conveying section 112. Transport the replenished material boxes or new material boxes to be put into storage to the storage port 140 for storage.
上述方案中,通过设置与拣货输送段111连通的补货输送段112,拣货输送段111可以将拣货完成后不需要补货的料箱输送至回库口130以使其回库,而拣货后需要补货的料箱可以通过拣货输送段111输送至补货输送段112,补货完成后,补货输送段112将补货完成后的料箱输送至入库口140,或者将新的待入库的料箱输送至入库口140以使其入库,这样,料箱从出库口120输送出来后,可以一次完成拣货、补货或者新货物入库等操作,从而能够提升仓储系统100的工作效率。In the above scheme, by setting up the replenishment conveyor section 112 connected with the picking conveyor section 111, the pick conveyor section 111 can convey the boxes that do not need to be replenished after the picking is completed to the return port 130 so that they can be returned to the warehouse. The material boxes that need to be replenished after picking can be transported to the replenishment conveyor section 112 through the picking conveyor section 111. After the replenishment is completed, the replenishment conveyor section 112 will transport the replenished material boxes to the storage port 140. Alternatively, new material boxes to be put into storage can be transported to the storage port 140 for storage. In this way, after the material boxes are transported out of the storage port 120, operations such as picking, replenishing or new goods can be completed at one time. , thereby improving the working efficiency of the warehousing system 100 .
可以理解的是,待入库的新货物可以放置在空的料箱内。It is understood that new goods to be put into storage can be placed in empty bins.
可选的,拣货输送段111可以包括一条或多条输送线,当拣货输送段111包括多条输送线时,多条输送线依次首位相接,以将出库口120处的待拣货料箱输送至拣货处,待拣货完成后将不需要补货的料箱输送至回库口130,将拣货完成后需要补货的料箱或者空的料箱输送至拣货输送段111,以使料箱补货后或者存放新货物的料箱再经入库口140入库。Optionally, the picking and conveying section 111 may include one or more conveying lines. When the picking and conveying section 111 includes multiple conveying lines, the multiple conveying lines are connected in order to transport the items to be picked at the exit 120. The material boxes are transported to the picking place. After the picking is completed, the material boxes that do not need to be replenished are transported to the return port 130. After the picking is completed, the material boxes that need to be replenished or the empty material boxes are transported to the picking conveyor. Section 111, so that after the material box is replenished or the material box storing new goods is put into the warehouse through the storage port 140.
当然,补货输送段112也可以包括一条或多条输送线,当补货输送段112包括多条输送线时,多条输送线也是依次首位相接,已完成补货输送段112上料箱的输送工作。Of course, the replenishment conveying section 112 may also include one or more conveying lines. When the replenishing conveying section 112 includes multiple conveying lines, the multiple conveying lines will also be connected first in order, and the loading of the material box in the replenishing conveying section 112 is completed transportation work.
在一些实施例中,输送线组件110包括第一输送线和第二输送线,第一输送线形成拣货输送段111,第二输送线形成补货输送段112,第二输送线的输入端与第一输送线连通,这样,第一输送线可以将拣货完成后需要补货的料箱或者空料箱输送至第二输送线上。In some embodiments, the conveyor line assembly 110 includes a first conveyor line forming a picking conveyor section 111 and a second conveyor line forming a replenishment conveyor section 112. The input end of the second conveyor line It is connected to the first conveying line, so that the first conveying line can convey the material boxes or empty material boxes that need to be replenished after the picking is completed to the second conveying line.
可选的,第一输送线和第二输送线可以均为传送带,或者也可以是由多个依次排布的滚动件组成,滚动件可以绕自身的轴线沿货物的传送方向转动,示例性的,滚动件可以为滚筒等。Optionally, the first conveyor line and the second conveyor line can both be conveyor belts, or they can also be composed of a plurality of rolling elements arranged in sequence. The rolling elements can rotate around their own axes along the conveying direction of the goods. For example, , the rolling parts can be rollers, etc.
可选的,第一输送线和第二输送线可以相互独立输送,这样,第一输送线和第二输送线可以根据实际需要选择性的在工作状态和停止状态之间切换,从而降低资源浪费。Optionally, the first conveyor line and the second conveyor line can be conveyed independently of each other. In this way, the first conveyor line and the second conveyor line can selectively switch between the working state and the stopped state according to actual needs, thereby reducing resource waste. .
可以理解的是,第一输送线和第二输送线相互独立输送时,第一输送线和第二输送线的输送速度可以不同,也可以相同。 It can be understood that when the first conveying line and the second conveying line convey independently of each other, the conveying speeds of the first conveying line and the second conveying line may be different or the same.
或者,第一输送线和第二输送线也可以同步输送,具体以实际需求进行选择,在此,不做具体限制。Alternatively, the first conveying line and the second conveying line can also be conveyed synchronously, and the specific selection is based on actual needs. There are no specific restrictions here.
为了便于工作人员拣货,第一输送线的输送路径上设置有拣货工作台150,且第二输送线的输入端连接在拣货工作台150和回库口130之间的输送路径上,这样,第一输送线将出库口120的待拣货料箱输送至拣货工作台150,工作人员可以在拣货工作台150处完成拣货工作,而拣货后需要补充货物的料箱或者空料箱可以经第一输送线输送至第二输送线上,以使完成补货或者新货上架后再通过第二输送线输送入库。In order to facilitate the staff to pick items, a picking workbench 150 is provided on the conveyance path of the first conveyor line, and the input end of the second conveyor line is connected to the conveyance path between the picker workbench 150 and the return port 130. In this way, the first conveyor line transports the to-be-picked material boxes from the warehouse outlet 120 to the picking workbench 150. The staff can complete the picking work at the picking workbench 150, and the material boxes of goods need to be replenished after picking. Or the empty material boxes can be transported to the second conveyor line through the first conveyor line, so that after the replenishment is completed or new goods are put on the shelves, they can be transported to the warehouse through the second conveyor line.
另外,第二输送线的输送路径上也可以设置有入库工作台160,入库工作台160用于完成待补货料箱的补货任务或者新货的上架任务,之后经第二输送线将完成补货的料箱或者存放有新货物的料箱输送至入库口140入库。In addition, a warehousing workbench 160 can also be provided on the conveying path of the second conveyor line. The warehousing workbench 160 is used to complete the replenishment task of the to-be-replenished material box or the shelving task of new goods, and then passes through the second conveyor line. Transport the replenished material boxes or the material boxes containing new goods to the storage port 140 for storage.
可选的,第二输送线还可以设置有入库等待区1121,入库等待区1121被配置为收容待入库的料箱。Optionally, the second conveyor line may also be provided with a storage waiting area 1121, and the storage waiting area 1121 is configured to accommodate the material boxes to be stored.
在具体实现时,拣货后需要补货的料箱经第一输送线输送至第二输送线的入库工作台160,工作人员对待补货的料箱进行补货后,补货后的料箱放至入库等待区1121;或者,新的待入库的料箱经入库工作台160进入入库等待区1121,第二输送线将入库等待区1121的料箱依次输送至入库口140以使其入库。In specific implementation, the material boxes that need to be replenished after picking are transported to the warehousing workbench 160 of the second conveyor line through the first conveyor line. After the staff replenishes the material boxes to be replenished, the replenished materials The boxes are placed in the warehousing waiting area 1121; or, the new material boxes to be put into the warehousing enter the warehousing waiting area 1121 through the warehousing workbench 160, and the second conveyor line transports the material boxes in the warehousing waiting area 1121 to the warehousing in sequence. Port 140 to store it.
可选的,出库口120至拣货工作台150的输送路径上具有扫码装置170,扫码装置170用于识别料箱上的信息码。Optionally, a code scanning device 170 is provided on the conveying path from the warehouse exit 120 to the picking workbench 150, and the code scanning device 170 is used to identify the information code on the material box.
其中,料箱上的信息码可以是条形码、二维码等,料箱上的信息码能够反应料箱内的相关货物的类别、数量等信息,而扫码装置170能够识别料箱上的条形码、二维码等信息码。The information code on the material box can be a barcode, a QR code, etc. The information code on the material box can reflect the type, quantity and other information of the relevant goods in the material box, and the code scanning device 170 can identify the barcode on the material box. , QR code and other information codes.
可选的,扫码装置170包括安装架和设置在安装架上的扫码器,安装架设置在第一输送线的侧方,扫码器可相对安装架沿竖直方向移动。Optionally, the code scanning device 170 includes an installation frame and a code scanner arranged on the installation frame. The installation frame is arranged on the side of the first conveyor line, and the code scanner can move in the vertical direction relative to the installation frame.
可以理解的是,安装架竖直安装在第一输送线的侧方,扫码器安装在安装架上,第一输送线上的料箱随第一输送线移动时,位于第一输送线侧方的扫码器可以识别料箱上的信息码。It can be understood that the installation frame is installed vertically on the side of the first conveyor line, and the code scanner is installed on the installation frame. When the material box on the first conveyor line moves with the first conveyor line, it is located on the side of the first conveyor line. Fang's code scanner can identify the information code on the material box.
另外,通过使扫码器相对安装架沿竖直方向移动,这样,可以适应不 同规格的料箱,或者,适应位于不同高度的信息码,以便于扫码器识别。In addition, by moving the scanner in the vertical direction relative to the mounting frame, it can adapt to different Bins of the same specification, or adapted to information codes located at different heights, to facilitate identification by the code scanner.
其中,扫码器可以是扫码枪等能够识别信息码的设备,本申请不做具体限制。The code scanner may be a device capable of identifying information codes such as a code scanner, and is not specifically limited in this application.
扫码装置170还包括驱动单元,驱动单元与扫码器连接,驱动单元被配置为驱动扫码器相对安装架沿竖直方向移动。The code scanning device 170 further includes a driving unit connected to the code scanner, and the driving unit is configured to drive the code scanner to move in a vertical direction relative to the mounting frame.
在一个实施例中,驱动单元可以包括驱动电机和与驱动电机连接的升降机构,升降机构安装在安装架上,扫码器与升降机构固定连接,这样,驱动电机可驱动升降机构带动扫码器相对安装架沿竖直方向升降移动。In one embodiment, the driving unit may include a driving motor and a lifting mechanism connected to the driving motor. The lifting mechanism is installed on the mounting frame, and the code scanner is fixedly connected to the lifting mechanism. In this way, the driving motor can drive the lifting mechanism to drive the code scanner. The relative mounting frame moves up and down in the vertical direction.
其中,升降机构可以包括主动轮、从动轮和套设在主动轮和从动轮上的挠性件,主动轮和从动轮在安装架上沿竖直方向间隔设置,驱动电机与主动轮连接,扫码器与挠性件固定连接,这样,当驱动电机驱动主动轮转动时,主动轮通过挠性件带动从动轮转动,以使挠性件带动扫码器相对安装架沿竖直方向移动,以使扫码器的高度与第一输送线上的料箱的信息码的高度相匹配,以便于扫码器识别料箱上的信息码。Wherein, the lifting mechanism may include a driving wheel, a driven wheel and a flexible member set on the driving wheel and the driven wheel. The driving wheel and the driven wheel are spaced apart in the vertical direction on the mounting frame. The driving motor is connected to the driving wheel. The coder is fixedly connected to the flexible part. In this way, when the driving motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through the flexible part, so that the flexible part drives the code scanner to move in the vertical direction relative to the mounting frame. The height of the code scanner is matched with the height of the information code of the material box on the first conveying line, so that the code scanner can identify the information code on the material box.
可选的,挠性件可以为传动带,例如,普通平带、V带、同步带等;或者,挠性件也可以为传动链等。Optionally, the flexible member can be a transmission belt, such as an ordinary flat belt, a V-belt, a synchronous belt, etc.; or the flexible member can also be a transmission chain, etc.
另外,驱动单元可通过机械方式启动,也可以通过电控方式启动,对此,本申请实施例不做具体限制。In addition, the driving unit can be started mechanically or electronically. This is not specifically limited in the embodiments of the present application.
在一个实施例中,仓储系统100还包括控制器,驱动单元与控制器连接,控制器控制驱动单元驱动扫码器相对安装架移动。In one embodiment, the storage system 100 further includes a controller, the driving unit is connected to the controller, and the controller controls the driving unit to drive the scanner to move relative to the mounting frame.
可以理解的是,控制器可以根据料箱上的信息码的高度通过驱动单元自动调节扫码器的高度,从而实现通过电控的方式自动调节扫码器的高度,提高仓储系统100的自动化程度。It can be understood that the controller can automatically adjust the height of the code scanner through the drive unit according to the height of the information code on the material box, thereby realizing automatic adjustment of the height of the code scanner through electronic control and improving the automation level of the warehousing system 100 .
可选的,第一输送线的输送路径上还设置有第一显示装置180,第一显示装置180与控制器电连接,第一显示装置180用于显示各个正在被处理的料箱的信息。Optionally, a first display device 180 is also provided on the conveying path of the first conveying line. The first display device 180 is electrically connected to the controller. The first display device 180 is used to display information on each container being processed.
第一显示装置180可以是与控制器电连接的电脑、平板、显示面板等具有显示功能的显示装置,可以将当前被处理的料箱的信息显示在第一显示装置180上,以便于工作人员查看。The first display device 180 can be a display device with a display function such as a computer, a tablet, a display panel, etc. that is electrically connected to the controller. The information of the currently processed bin can be displayed on the first display device 180 for the convenience of the staff. Check.
例如,料箱内货物的数量、货物的类别、名称等显示在第一显示装置 180上。For example, the quantity, type, name, etc. of the goods in the material box are displayed on the first display device. 180 on.
第一显示装置180设置在扫码装置170靠近拣货工作台150的一侧且与拣货工作台150相对设置。The first display device 180 is disposed on a side of the scanning device 170 close to the picking workbench 150 and opposite to the picking workbench 150 .
通过将第一显示装置180设置在拣货工作台150相对的位置处,以便于位于拣货工作台150的工作人员查看第一显示装置180上显示的信息。By arranging the first display device 180 at a position opposite to the picking workbench 150, it is convenient for the staff at the picking workbench 150 to view the information displayed on the first display device 180.
例如,第一显示装置180设置在拣货工作台150的正对面,而扫描装置设置在与第一显示装置180的同侧,且位于出库口120与第一显示装置180之间,这样,通过扫描装置对料箱上的信息码进行识别,识别后料箱的信息显示在第一显示装置180上,以使工作人员能够获知当前各料箱的相关信息以及状态。For example, the first display device 180 is disposed directly opposite the picking workbench 150, and the scanning device is disposed on the same side as the first display device 180, and is located between the outlet 120 and the first display device 180. In this way, The information code on the material box is identified by the scanning device, and the information of the material box is displayed on the first display device 180 after identification, so that the staff can know the current relevant information and status of each material box.
第二输送线的输送路径上设置有第二显示装置190,第二显示装置190与控制器电连接,第二显示装置190用于显示各待入库的料箱的信息。A second display device 190 is provided on the conveying path of the second conveying line. The second display device 190 is electrically connected to the controller. The second display device 190 is used to display information of each material box to be put into storage.
可以理解的是,第二显示装置190也可以是与控制器电连接的电脑、平板、显示面板等具有显示功能的显示装置,可以将当前被处理的料箱的信息显示在第二显示装置190上,以便于工作人员查看。It can be understood that the second display device 190 can also be a display device with a display function such as a computer, a tablet, a display panel, etc. that is electrically connected to the controller, and can display the information of the currently processed bin on the second display device 190 for easy viewing by staff.
第二显示装置190用于显示待入库的料箱的信息及相关资料,以便于工作人员获知当前待入库料箱的状态及相关信息。The second display device 190 is used to display the information and related data of the material boxes to be put into storage, so that the staff can know the current status and related information of the material boxes to be put into storage.
第二显示装置190设置在第二输送线与入库工作台160相对的一侧。The second display device 190 is provided on the side of the second conveying line opposite to the warehousing workbench 160 .
可选的,第二显示装置190可以设置在入库工作台160的正对面,以便于工作人员查看,优化工作人员的可视视角,从而提升用户体验感。Optionally, the second display device 190 can be disposed directly opposite the warehousing workbench 160 to facilitate viewing by the staff and optimize the visual perspective of the staff, thereby improving the user experience.
仓储系统100还包括货架、机器人200和控制终端,控制终端与机器人200通信连接,控制终端用于控制机器人200将货架上待处理的料箱搬运至出库口120;或者,将回库口130或入库口140的料箱搬运至货架的对应库位上。The warehousing system 100 also includes a shelf, a robot 200 and a control terminal. The control terminal is communicatively connected with the robot 200. The control terminal is used to control the robot 200 to transport the boxes to be processed on the shelf to the outbound port 120; or, to return to the warehouse port 130. Or the material box at the storage port 140 is transported to the corresponding storage position of the shelf.
货架可以为一个也可以为多个,货架所在的区域形成货架区,每个货架上设置有多个用于放置料箱的库位。There can be one or more shelves. The area where the shelves are located forms a shelf area. Each shelf is provided with multiple storage locations for placing material boxes.
控制终端可以用于控制机器人200的运行路线,取放料箱以及输送线组件110的启动或者停止等,以实现仓储系统100的自动化运行。The control terminal can be used to control the operating route of the robot 200, pick and place material boxes, start or stop the conveyor line assembly 110, etc., to realize automated operation of the warehousing system 100.
示例性的,当需要拣货时,机器人200根据控制终端发送的信号,将货架相应库位上的待拣货的料箱搬运至出库口120,待拣货的料箱通过第 一输送线输送至拣货工作台150,工作人员在拣货工作台150处对第一输送线输送的料箱完成拣货任务,第一输送线继续将拣货完成的不需要补货的料箱输送至回库口130,再通过机器人200将料箱搬运至货架区的对应库位上;而需要补货的料箱或者空的料箱可以经第一输送线输送至第二输送线上,完成补货后或者新货物放置在空料箱后通过第二输送线输送至入库口140,机器人200再将入库口140处的料箱搬运至货架区对应的库位上。For example, when picking is required, the robot 200 transports the boxes to be picked on the corresponding storage location of the shelf to the outlet 120 according to the signal sent by the control terminal. The boxes to be picked pass through the first A conveyor line is transported to the picking workbench 150. The staff completes the picking task on the material boxes conveyed by the first conveyor line at the picking workbench 150. The first conveyor line continues to pick the materials that do not need to be replenished. The boxes are transported to the return port 130, and then the robot 200 transports the boxes to the corresponding storage locations in the shelf area; the boxes that need to be replenished or the empty boxes can be transported to the second conveyor line through the first conveyor line After the replenishment is completed or the new goods are placed in the empty boxes, they are transported to the storage port 140 through the second conveyor line. The robot 200 then transports the boxes at the storage port 140 to the corresponding storage location in the shelf area.
其中,补货或者新货物入库可以在拣货完成后的空闲时间完成,也可以在拣货的同时完成补货或者新货物入库的任务。Among them, replenishment or new goods warehousing can be completed in the free time after picking is completed, or the task of replenishment or new goods warehousing can be completed while picking.
由此可见,在本申请中,通过一次叫出料箱的操作,可以完成拣货、补货或者新货物入库,不用多次执行将料箱叫出的操作,减轻了机器人200的搬运负担,提高了机器人200和工作人员的工作效率,从而提升了仓储系统100的作业效率。It can be seen that in this application, through one operation of calling out the material box, picking, replenishment or new goods can be completed, without the need to perform the operation of calling out the material box multiple times, which reduces the carrying burden of the robot 200 , improving the work efficiency of the robot 200 and the staff, thereby improving the operating efficiency of the warehousing system 100.
实施例二Embodiment 2
图2为本申请实施例提供的仓储货物处理方法的流程示意图。参考图2所示,本申请实施例提供一种仓储货物处理方法,包括一下步骤:Figure 2 is a schematic flowchart of a warehousing goods processing method provided by an embodiment of the present application. Referring to Figure 2, the embodiment of the present application provides a method for processing warehousing goods, which includes the following steps:
步骤S101,控制输送线将目标料箱从出库口输送至拣货区。Step S101, control the conveyor line to convey the target material box from the warehouse outlet to the picking area.
其中,目标料箱中可以放置有一个或者多个货物,例如,货物可以是衣物、化妆品、瓷器等。One or more goods may be placed in the target bin. For example, the goods may be clothing, cosmetics, porcelain, etc.
其中,出库口可以是输送线与仓库出口的对接口,这样,机器人将货架上的目标料箱搬运至出库口,再由输送线将出库口的目标料箱输送至拣货区,以便拣货人员或拣货设备对目标料箱内的货物进行分拣。Among them, the warehouse exit can be the interface between the conveyor line and the warehouse exit. In this way, the robot transports the target material box on the shelf to the warehouse exit, and then the conveyor line transports the target material box at the warehouse exit to the picking area. This allows picking personnel or picking equipment to sort the goods in the target bin.
其中,可以具有上游设备,如控制终端或者仓库管理设备等,并与输送线、机器人等信号连接,这样,当输送线、机器人等接受到控制终端等设备发送的拣货任务时,机器人可将货架上的目标料箱搬运至出库口,输送线再将出库口的目标料箱输送至拣货区进行分拣。Among them, there can be upstream equipment, such as control terminals or warehouse management equipment, etc., and signal connections with conveyor lines, robots, etc. In this way, when conveyor lines, robots, etc. receive picking tasks sent by control terminals and other equipment, the robot can The target boxes on the shelves are transported to the outlet, and the conveyor line transports the target boxes at the outlet to the picking area for sorting.
可选的,拣货区可以设置有拣货工作台,输送线可以将出库口的目标料箱输送至拣货工作台,以便拣货操作人员或者拣货设备在拣货工作台对目标料箱内的货物进行分拣。Optionally, the picking area can be equipped with a picking workbench, and the conveyor line can transport the target material boxes at the outlet to the picking workbench, so that the picking operators or picking equipment can check the target materials on the picking workbench. The goods in the box are sorted.
步骤S102,确定输送线上完成分拣后的目标料箱内的货物数量。 Step S102: Determine the quantity of goods in the target bin after completion of sorting on the conveyor line.
可以理解的是,通过确定输送线上完成分拣后的目标料箱内的货物数量,可以确定分拣后的目标料箱是否需要补货。It can be understood that by determining the quantity of goods in the target bin after sorting on the conveyor line, it can be determined whether the sorted target bin needs to be replenished.
在一种可选的实施方式中,参见图3所示,确定分拣后的目标料箱内的货物数量,具体步骤包括:In an optional implementation, as shown in Figure 3, the quantity of goods in the target bin after sorting is determined. The specific steps include:
步骤S1021a,获取目标料箱在分拣前的货物数量。Step S1021a: Obtain the quantity of goods in the target bin before sorting.
可选的,目标料箱在分拣前的货物数量可以是基于出库口至拣货区之间的扫描件获取的。Optionally, the quantity of goods in the target bin before sorting can be obtained based on the scans between the warehouse exit and the picking area.
其中,扫描件可以是摄像头或者相机等,还可以是超声传感器、激光传感器等传感器,还可以是识别货物标识码的其他扫码枪等,该货物标识码设置于货物的预设位置,且该货物标识码可以为二维码、条形码、编码等任意一种形式。通过上述方式获取目标料箱在分拣前的货物数量后,可以将该货物数量发送至控制终端。Among them, the scanned object can be a camera or camera, etc., or it can be an ultrasonic sensor, a laser sensor and other sensors, or other scanning guns that identify the cargo identification code. The cargo identification code is set at a preset position of the cargo, and the The cargo identification code can be in any form such as QR code, barcode, encoding, etc. After obtaining the quantity of goods in the target bin before sorting through the above method, the quantity of goods can be sent to the control terminal.
在另一种可选的实施例中,目标料箱在分拣前的货物数量可以是基于已人工记录并存储在控制终端内的数量。In another optional embodiment, the quantity of goods in the target bin before sorting may be based on the quantity that has been manually recorded and stored in the control terminal.
步骤S1022a,确定目标料箱在分拣过程中被分拣出的货物数量。Step S1022a: Determine the number of goods sorted out of the target bin during the sorting process.
其中,分拣过程中被分拣出的货物数量可以为已设定的值;或者,被分拣出的货物数量可以是基于拣货区设置的摄像头、相机等设备获取,若被分拣出的货物数量是基于拣货区设置的摄像头、相机等设备现场获取,获取后的被分拣出的货物数量被传送至控制终端。Among them, the number of goods sorted out during the sorting process can be a set value; or, the number of goods sorted out can be obtained based on cameras, cameras and other equipment set up in the picking area. The quantity of goods is obtained on-site based on cameras, cameras and other equipment set up in the picking area. The quantity of goods sorted out is then transmitted to the control terminal.
步骤S1023a,根据目标料箱在分拣前的货物数量和目标料箱被分拣出的货物数量,以确定分拣后的目标料箱内的货物数量。Step S1023a, determine the quantity of goods in the target bin after sorting based on the quantity of goods in the target bin before sorting and the quantity of goods sorted out of the target bin.
可选的,控制终端根据目标料箱在分拣前的货物数量和目标料箱被分拣出的货物数量,可以自动计算出分拣后的目标料箱内的货物数量,以实现确定分拣后的目标料箱内的货物数量。Optionally, the control terminal can automatically calculate the quantity of goods in the target bin after sorting based on the quantity of goods in the target bin before sorting and the quantity of goods sorted out of the target bin, so as to determine the sorting The quantity of goods in the target bin.
在另一种可选的实施方式中,参见图4所示,确定分拣后的目标料箱内的货物数量,具体步骤包括:In another optional implementation, as shown in Figure 4, the quantity of goods in the target bin after sorting is determined. The specific steps include:
步骤S1021b,采集分拣后的目标料箱的货物图像。Step S1021b: Collect goods images of the sorted target bins.
可选的,拣货区配置有采集分拣后的目标料箱的货物图像的设备,例如,摄像头、相机、或者图像传感器等图像采集器,以获取分拣后目标料箱的货物图像。 Optionally, the picking area is equipped with a device that collects images of goods in the sorted target bin, such as an image collector such as a camera, camera, or image sensor, to obtain images of goods in the sorted target bin.
步骤S1022b,根据货物图像确定分拣后目标料箱内的货物的数量。Step S1022b: Determine the quantity of goods in the target bin after sorting based on the goods image.
其中,通过获取的分拣后的目标料箱的货物图像,以确定分拣后的目标料箱内的货物数量。Among them, the quantity of goods in the sorted target material box is determined by acquiring the goods image of the sorted target material box.
在又一种可选的实施方式中,参见图5所示,确定分拣后的目标料箱内的货物数量,具体步骤包括:In yet another optional implementation, as shown in Figure 5, the quantity of goods in the target bin after sorting is determined. The specific steps include:
步骤S1021c,获取目标料箱在分拣前的重量以及目标料箱内单个货物的重量。Step S1021c: Obtain the weight of the target container before sorting and the weight of the individual goods in the target container.
其中,目标料箱内单个货物的重量可以是在入库已侧重并已记录入控制终端的存储器中,目标料箱在分拣前的重量可以为基于重量检测件进行侧重,例如,重量检测件可以为用于称重的重量秤或者用于检测重量的重量传感器等。Among them, the weight of a single item in the target bin can be weighted upon entry into the warehouse and recorded in the memory of the control terminal. The weight of the target bin before sorting can be weighted based on the weight detection piece, for example, the weight detection piece. It can be a weight scale for weighing or a weight sensor for detecting weight.
可选的,重量检测件可以设置在出库口;或者,也可以设置在出库口至拣货区的输送线路径上;又或者,重量检测件设置在拣货区的入口处等,此处不做具体限制。Optionally, the weight detection piece can be set at the exit of the warehouse; or it can also be set on the conveyor line path from the exit to the picking area; or the weight detection piece can be set at the entrance of the picking area, etc. There are no specific restrictions.
其中,获取的目标料箱在分拣前的重量发送至控制终端。Among them, the obtained weight of the target bin before sorting is sent to the control terminal.
步骤S1022c,确定分拣后的目标料箱的重量。Step S1022c: Determine the weight of the sorted target bin.
其中,分拣后的目标料箱的重量可以基于拣货区重量检测件对目标料箱的重量的测量,例如,拣货区的重量检测件也可以为用于称重的重量秤或者重量传感器,以对拣货后的目标料箱进行称重,其重量检测件可以设置在拣货区的出口处等位置。The weight of the target bin after sorting can be based on the weight of the target bin measured by the weight detection component in the picking area. For example, the weight detection component in the picking area can also be a weight scale or weight sensor used for weighing. , to weigh the target bin after picking, and its weight detection piece can be set at the exit of the picking area and other locations.
或者,拣货区设置一个重量检测件,重量检测件对分拣前的目标料箱的重量进行称重,分拣后再次对目标料箱的重量进行称重。Alternatively, a weight detection part is set up in the picking area, and the weight detection part weighs the weight of the target material box before sorting, and weighs the weight of the target material box again after sorting.
步骤S1023c,根据分拣后的目标料箱的重量确定分拣后目标料箱内的货物的数量。Step S1023c: Determine the quantity of goods in the sorted target bin based on the weight of the sorted target bin.
可选的,控制终端可根据分拣前的目标料箱的重量、单个货物的重量以及分拣后的目标料箱的重量计算出分拣后的目标料箱内剩余的货物数量。Optionally, the control terminal can calculate the quantity of goods remaining in the target bin after sorting based on the weight of the target bin before sorting, the weight of the individual goods, and the weight of the target bin after sorting.
步骤S103,根据货物数量控制输送线将目标料箱输送至输送线的至少两个区域中的一个,输送线的至少两个区域包括补货区和回库区,且拣货区、回库区和补货区沿输送线的输送方向依次排布。Step S103, control the conveyor line according to the quantity of goods to transport the target material box to one of at least two areas of the conveyor line. The at least two areas of the conveyor line include a replenishment area and a return area, and the picking area and the return area are and replenishment areas are arranged sequentially along the conveying direction of the conveyor line.
其中,回库区具有与仓库连通的回库口,不需要补货的目标料箱可经回 库区的回库口回库;补货区具有与仓库连通的入库口,补货后的目标料箱可经入库口入库。Among them, the return area has a return port connected to the warehouse, and target boxes that do not need to be replenished can be returned to the warehouse. The return port of the warehouse area returns to the warehouse; the replenishment area has a warehouse entrance connected to the warehouse, and the target boxes after replenishment can be put into the warehouse through the warehouse entrance.
其中,根据上述方案确定分拣后的目标料箱内的货物数量后,即可判断分拣后的目标料箱是否需要补货,根据判断结果控制输送线将目标料箱输送至补货区或者回库区;例如,当分拣后的目标料箱内的货物数量达到需要补货的数量时,则控制输送线将分拣后的目标料箱输送至补货区进行补货;而当分拣后的目标料箱内的货物数量大于需要补货的数量时,则控制输送线将目标料箱输送至回库区,以通过回库区的回库口回库。Among them, after determining the quantity of goods in the sorted target material box according to the above scheme, it can be judged whether the sorted target material box needs to be replenished, and the conveyor line is controlled according to the judgment result to transport the target material box to the replenishment area or Return to the warehouse area; for example, when the quantity of goods in the sorted target material box reaches the quantity that needs to be replenished, the conveyor line is controlled to transport the sorted target material box to the replenishment area for replenishment; and when the sorted target material box is When the quantity of goods in the picked target bin is greater than the quantity that needs to be replenished, the conveyor line is controlled to transport the target bin to the return area to be returned to the warehouse through the return port of the return area.
可选的,根据货物数量控制输送线将目标料箱输送至输送线的至少两个区域中的一个,具体步骤包括:Optionally, control the conveyor line to transport the target bin to one of at least two areas of the conveyor line according to the quantity of goods. Specific steps include:
若完成分拣后的目标料箱内的货物数量小于或等于第一预设阈值时,控制输送线将目标料箱输送至输送线的补货区。If the quantity of goods in the target bin after sorting is less than or equal to the first preset threshold, the conveyor line is controlled to transport the target bin to the replenishment area of the conveyor line.
若完成分拣后的目标料箱的货物数量大于第一预设阈值时,控制输送线将目标料箱输送至输送线的回库区以使目标料箱回库。If the quantity of goods in the target bin after sorting is greater than the first preset threshold, the conveyor line is controlled to transport the target bin to the return area of the conveyor line so that the target bin is returned to the warehouse.
示例性的,若分拣后的目标料箱内的货物数量小于或等于2,则控制输送线将目标料箱输送至输送线的补货区。For example, if the number of goods in the sorted target bin is less than or equal to 2, the conveyor line is controlled to transport the target bin to the replenishment area of the conveyor line.
由此可见,分拣后的目标料箱需要补货的输送至补货区,不需要补货的输送至回库区,这样,通过一次叫出目标料箱的操作,可以完成拣货、补货或者新料箱入库,不用多次执行将目标料箱叫出的操作,从而能够提高仓储货物处理的工作效率。It can be seen that the sorted target bins that need to be replenished are transported to the replenishment area, and those that do not need to be replenished are transported to the return area. In this way, through the operation of calling out the target bins, picking and replenishment can be completed. When goods or new material boxes are put into the warehouse, there is no need to perform the operation of calling out the target material boxes multiple times, which can improve the efficiency of warehousing goods processing.
另外,通过将拣货区、回库区和补货区沿输送线的输送方向依次排布,这样,当输送线将目标料箱输送至拣货区分拣完成后,通过输送线依次输送,不需要补货的输送至回库区,需要补货的继续沿输送线的输送方向输送至补货区,这样,可以缩短输送线的输送路径,从而提高输送效率,进一步提高仓储货物处理的工作效率。In addition, the picking area, return area and replenishment area are arranged in sequence along the conveying direction of the conveyor line. In this way, when the conveyor line transports the target boxes to the picking area and the sorting is completed, they are conveyed in sequence through the conveyor line. The goods that do not need to be replenished are transported to the return area, and the goods that need to be replenished continue to be transported to the replenishment area along the conveying direction of the conveyor line. In this way, the conveying path of the conveying line can be shortened, thereby improving the conveying efficiency and further improving the work of warehousing goods processing. efficiency.
本申请实施例提供的仓储货物处理方法,通过输送线将需要分拣的目标料箱输送至拣货区,在拣货区对料箱内的货物进行分拣,分拣结束后确定分拣后的目标料箱是否需要补货,若确定分拣后的目标料箱需要补货,则控制输送线将目标料箱输送至补货区进行补货,补货后再入库;若确定分拣后的目标料箱不需要补货,则控制输送线直接将目标料箱输送至回库区回库,因 此,通过一次叫出目标料箱的操作,可以完成拣货、补货或者新料箱入库,不用多次执行将目标料箱叫出的操作,从而能够提高仓储货物处理的工作效率。In the warehousing goods processing method provided by the embodiment of this application, the target boxes that need to be sorted are transported to the picking area through the conveyor line, and the goods in the boxes are sorted in the picking area. After the sorting is completed, the sorted items are determined. Whether the target material box needs to be replenished. If it is determined that the target material box needs to be replenished after sorting, the conveyor line will be controlled to transport the target material box to the replenishment area for replenishment, and then put into the warehouse after replenishment; if the sorting is determined If the final target material box does not need to be replenished, the conveyor line will be controlled to directly transport the target material box to the return area and return to the warehouse. Therefore, through the operation of calling out the target bin once, picking, replenishment or new bin storage can be completed without having to perform the operation of calling out the target bin multiple times, thus improving the efficiency of warehousing goods processing.
可选的,控制输送线将目标料箱输送至输送线的补货区之后,还包括:控制输送线将补货后的目标料箱输送至输送线的入库口以使其入库。Optionally, after controlling the conveyor line to transport the target material box to the replenishment area of the conveyor line, it also includes: controlling the conveyor line to transport the replenished target material box to the storage port of the conveyor line to put it into storage.
可以理解的是,补货区具有入库口,需要补货的目标料箱在补货区补货完成后,控制输送线将目标料箱输送至入库口,再通过机器人将入库口处的目标料箱搬运至货架对应的库位上,从而对目标料箱执行分拣任务的基础上,完成补货任务,进而提高工作效率。It can be understood that the replenishment area has a storage opening. After the target material box that needs to be replenished is completed in the replenishment area, the conveyor line is controlled to transport the target material box to the storage opening, and then the robot is used to transport the target material box to the storage opening. The target material boxes are transported to the corresponding storage location on the shelf, so that on the basis of performing the sorting task on the target material boxes, the replenishment task is completed, thereby improving work efficiency.
另外,根据分拣后的目标料箱内的货物数量控制输送线将目标料箱输送至输送线的至少两个区域中的一个之前,还包括:In addition, before controlling the conveyor line to transport the target container to one of at least two areas of the conveyor line according to the quantity of goods in the sorted target container, it also includes:
确定输送线上输送的目标料箱的数量。Determine the number of target bins transported on the conveyor line.
其中,输送线上输送的目标料箱的数量可通过摄像头、相机、传感器等确定输送线上输送的目标料箱的数量。Among them, the number of target bins transported on the conveyor line can be determined through cameras, cameras, sensors, etc.
若输送线线上输送的目标料箱的数量大于或等于第二预设阈值时,控制输送线的输送速度,以使输送线上的相邻两个目标料箱之间保持预设间隙。If the number of target bins transported on the conveyor line is greater than or equal to the second preset threshold, the conveyor speed of the conveyor line is controlled to maintain a preset gap between two adjacent target bins on the conveyor line.
其中,第二预设阈值可以包括但不仅限于为2,这样,当确定输送线上输送的目标料箱的数量大于或等于2时,为了避免输送线上相邻两个目标料箱之间的间隙较小且输送线的输送速度较快,导致输送线上靠后的目标料箱来不及反应是否输送至回库区却已进入补货区,从而导致目标料箱被误输送至错误的位置,因此,本申请通过确定输送线上输送的目标料箱的数量,根据目标料箱的数量控制输送线的输送速度,以使输送线上相邻两个目标料箱之间保持预设间隙,提高目标料箱输送的精确度。Wherein, the second preset threshold may include but is not limited to 2. In this way, when it is determined that the number of target bins transported on the conveyor line is greater than or equal to 2, in order to avoid a gap between two adjacent target bins on the conveyor line, The gap is small and the conveying speed of the conveying line is fast. As a result, the target bins at the rear of the conveying line have no time to respond whether they are transported to the return area but have already entered the replenishment area, causing the target bins to be mistakenly transported to the wrong location. Therefore, this application determines the number of target bins transported on the conveyor line, and controls the conveying speed of the conveyor line according to the number of target bins, so that a preset gap is maintained between two adjacent target bins on the conveyor line, thereby improving Target box conveying accuracy.
可选的,控制输送线将目标料箱从输送线的出库口输送至拣货区之前,还包括:接收到拣货输送信号,以使根据拣货输送信号控制输送线将目标料箱从货架搬运至输送线的出库口。Optionally, before controlling the conveyor line to transport the target material box from the outlet of the conveyor line to the picking area, it also includes: receiving a picking and conveying signal, so that the conveying line is controlled according to the picking and conveying signal to transport the target material box from The shelves are transported to the outlet of the conveyor line.
其中,用于将目标料箱从货架搬运至出库口的执行设备可以是机器人,机器人与控制终端信号连接,当机器人接受到控制终端的拣货输送信号后,将仓储货架上的目标料箱搬运至出库口。 Among them, the execution device used to transport the target material box from the shelf to the outlet can be a robot. The robot is connected to the control terminal signal. When the robot receives the picking and conveying signal from the control terminal, it will move the target material box on the storage shelf. Transport to the warehouse exit.
实施例三Embodiment 3
附图6也是本申请实施例提供的仓储货物处理系统的结构示意图。参见图6所示,本申请实施例提供的仓储货物处理系统1000包括:控制终端和输送线1100,输送线1100和控制终端信号连接;控制终端控制输送线1100将目标料箱从出库口1200输送至拣货区,并将分拣后的目标料箱可选择性的输送至回库口1300或补货区;控制终端包括至少一个处理器;以及与至少一个处理器通信连接的存储器;其中,存储器存储有可被至少一个处理器执行的指令,指令被至少一个处理器执行,以使仓储货物处理系统1000执行上述实施例一提供的仓储货物处理方法。Figure 6 is also a schematic structural diagram of the warehousing cargo processing system provided by the embodiment of the present application. As shown in Figure 6, the warehousing goods processing system 1000 provided by the embodiment of the present application includes: a control terminal and a conveyor line 1100, the conveyor line 1100 is signally connected to the control terminal; the control terminal controls the conveyor line 1100 to move the target material box from the warehouse outlet 1200 Transported to the picking area, and the sorted target boxes can be selectively transported to the return port 1300 or the replenishment area; the control terminal includes at least one processor; and a memory communicatively connected to the at least one processor; wherein , the memory stores instructions that can be executed by at least one processor, and the instructions are executed by at least one processor, so that the warehousing goods processing system 1000 executes the warehousing goods processing method provided in the first embodiment.
其中,仓储货物处理方法的控制原理和步骤已在上述实施例中详细阐述,此处不再赘述。The control principles and steps of the warehousing goods processing method have been described in detail in the above embodiments and will not be described again here.
可选的,控制终端可以是电脑等仓储管理设备,可以接收到订单任务,例如,入库任务、分拣任务、出库任务等,并根据接收到的订单任务向输送线1100等其他仓储内的设备发送控制信号,以使输送线1100等仓储内的其他设备根据控制终端发送的控制信号做相应的执行动作,从而完成相应的订单任务。Optionally, the control terminal can be a warehouse management device such as a computer, which can receive order tasks, such as warehousing tasks, sorting tasks, outbound tasks, etc., and send orders to other warehouses such as the conveyor line 1100 according to the received order tasks. The equipment sends control signals, so that other equipment in the warehouse such as the conveyor line 1100 can perform corresponding execution actions according to the control signals sent by the control terminal, thereby completing the corresponding order tasks.
可选的,存储器既可以是独立的,也可以是跟处理器集成在一起。Optionally, the memory can be either independent or integrated with the processor.
本申请实施例提供的仓储货物处理系统1000的实现原理和技术效果可以参见上述实施例,此处不再赘述。The implementation principles and technical effects of the warehousing cargo processing system 1000 provided by the embodiments of the present application can be referred to the above embodiments, and will not be described again here.
可选的,输送线1100上设置有检测组件,检测组件用于检测分拣后的目标料箱内的货物数量。Optionally, the conveyor line 1100 is provided with a detection component, and the detection component is used to detect the quantity of goods in the sorted target bin.
在一些实施例中,检测组件可以包括但不仅限于为图像采集器、重量传感器中的一者。In some embodiments, the detection component may include, but is not limited to, one of an image collector and a weight sensor.
其中,图像采集器可以是摄像头、相机、图像传感器等,通过图像采集器可以采集目标料箱在分拣前、分拣后等阶段目标料箱内的货物数量,也可以采集输送线1100上输送的目标料箱的数量等。Among them, the image collector can be a camera, camera, image sensor, etc. The image collector can collect the quantity of goods in the target bin before sorting, after sorting and other stages, and can also collect the quantity of goods transported on the conveyor line 1100. The number of target bins, etc.
重量传感器可以用于检测目标料箱在分拣前的重量、分拣后的重量或者单个货物的重量等,也可以通过重量传感器检测输送线1100上输送的目标料箱的数量等,具体不做限制。The weight sensor can be used to detect the weight of the target material box before sorting, the weight after sorting, or the weight of a single cargo, etc. The weight sensor can also be used to detect the number of target material boxes transported on the conveyor line 1100. The specific details are not provided. limit.
可选的,输送线1100包括第一输送线1110和与第一输送线1110连接的 第二输送线1120,第一输送线1110用于将目标料箱从出库口1200输送至拣货区,并将拣货区的不需要补货的目标料箱输送至回库区,第二输送线1120用于将拣货区的需要补货的目标料箱输送至补货区。Optionally, the conveying line 1100 includes a first conveying line 1110 and a The second conveyor line 1120 and the first conveyor line 1110 are used to convey the target material boxes from the warehouse exit 1200 to the picking area, and transport the target material boxes that do not need to be replenished in the picking area to the return area. The conveyor line 1120 is used to convey the target bins that need to be replenished in the picking area to the replenishment area.
可选的,第一输送线1110和第二输送线1120可以均为传送带,或者也可以是由多个依次排布的滚动件组成,滚动件可以绕自身的轴线沿货物的传送方向转动,示例性的,滚动件可以为滚筒等。Optionally, the first conveyor line 1110 and the second conveyor line 1120 can both be conveyor belts, or they can also be composed of multiple rolling elements arranged in sequence, and the rolling elements can rotate around their own axes along the conveying direction of the goods, for example The rolling elements can be rollers, etc.
可选的,第一输送线1110和第二输送线1120可以相互独立输送,这样,第一输送线1110和第二输送线1120可以根据实际需要选择性的在工作状态和停止状态之间切换,从而降低资源浪费。Optionally, the first conveying line 1110 and the second conveying line 1120 can convey independently of each other. In this way, the first conveying line 1110 and the second conveying line 1120 can selectively switch between the working state and the stopped state according to actual needs. Thereby reducing resource waste.
可以理解的是,第一输送线1110和第二输送线1120相互独立输送时,第一输送线1110和第二输送线1120的输送速度可以不同,也可以相同。It can be understood that when the first conveying line 1110 and the second conveying line 1120 convey independently of each other, the conveying speeds of the first conveying line 1110 and the second conveying line 1120 may be different or the same.
或者,第一输送线1110和第二输送线1120也可以同步输送,具体以实际需求进行选择,在此,不做具体限制。Alternatively, the first conveying line 1110 and the second conveying line 1120 can also be conveyed synchronously, and the specific selection is based on actual needs, and there is no specific restriction here.
可选的,第一输送线1110和第二输送线1120的连接处设置有转向组件(图中未示出),转向组件用于将拣货区的不需要补货的目标料箱转向,以使第一输送线1110将目标料箱输送至回库区。Optionally, a steering assembly (not shown in the figure) is provided at the connection between the first conveying line 1110 and the second conveying line 1120. The steering assembly is used to divert target bins in the picking area that do not require replenishment, so as to The first conveying line 1110 is used to convey the target bin to the storage return area.
在一些实施例中,转向组件包括升降机构和水平设置在升降机构上的转动件,第一输送线1110靠近第二输送线1120的一端具有可供转向件通过的避让空间,转向件与第二输送线1120的输送方向具有倾斜夹角,且转向件可绕自身轴线转动;当目标料箱不需要补货,需要输送至回库区时,升降机构被配置为带动转向件向上升起,以使转向件穿过避让空间并与目标料箱的底部抵接,从而带动目标料箱转向,从而将目标料箱输送至回库区。In some embodiments, the steering assembly includes a lifting mechanism and a rotating member horizontally disposed on the lifting mechanism. One end of the first conveyor line 1110 close to the second conveyor line 1120 has an avoidance space for the steering member to pass, and the steering member is connected to the second conveyor line 1110 . The conveying direction of the conveyor line 1120 has an inclined angle, and the steering member can rotate around its own axis; when the target material box does not need to be replenished and needs to be transported to the return area, the lifting mechanism is configured to drive the steering member to rise upwards. The steering member passes through the avoidance space and contacts the bottom of the target material box, thereby driving the target material box to turn, thereby transporting the target material box to the return area.
可以理解的是,回库区具有回库口1300,目标料箱从回库口1300回库。It can be understood that the return area has a return port 1300, and the target bins are returned to the store through the return port 1300.
另外,为了便于工作人员拣货,拣货区设置有拣货工作台15000,且第二输送线1120的输入端连接在拣货工作台1500和回库区之间的输送路径上,这样,第一输送线1110将出库口1200的目标料箱输送至拣货工作台1500,工作人员可以在拣货工作台1500处完成拣货工作,而拣货后需要补充货物的料箱或者空料箱可以经第一输送线1110输送至第二输送线1120上,以使完成补货或者新货上架后再通过第二输送线1120输送入库。In addition, in order to facilitate the staff to pick items, a picking workbench 15000 is provided in the picking area, and the input end of the second conveyor line 1120 is connected to the conveyance path between the picking workbench 1500 and the return area. In this way, the A conveyor line 1110 transports the target material boxes from the warehouse outlet 1200 to the picking workbench 1500. The staff can complete the picking work at the picking workbench 1500, and after picking, the material boxes or empty material boxes need to be replenished. It can be transported to the second conveyor line 1120 through the first conveyor line 1110, so that after the replenishment is completed or new goods are put on the shelves, they can be transported to the warehouse through the second conveyor line 1120.
另外,补货区也可以设置有补货工作台1600,补货工作台1600用于完 成目标料箱的补货任务或者新货的上架任务,之后经第二输送线1120将完成补货的目标料箱或者存放有新货物的料箱输送至入库口1400入库。In addition, the replenishment area can also be equipped with a replenishment workbench 1600, which is used to complete After completing the replenishment task of the target bin or the task of putting new goods on the shelf, the replenished target bin or the bin containing new goods will be transported to the storage port 1400 through the second conveyor line 1120 for storage.
可选的,第二输送线1120还可以设置有入库等待区11210,入库等待区11210被配置为收容待入库的料箱。Optionally, the second conveyor line 1120 may also be provided with a storage waiting area 11210, and the storage waiting area 11210 is configured to accommodate the material boxes to be stored.
在具体实现时,拣货后需要补货的目标料箱经第一输送线1110输送至第二输送线1120的补货工作台1600,工作人员对待补货的目标料箱进行补货后,补货后的目标料箱放至入库等待区11210;或者,新的待入库的料箱经补货工作台1600进入入库等待区11210,第二输送线1120将入库等待区11210的料箱依次输送至入库口1400以使其入库。In specific implementation, the target material boxes that need to be replenished after picking are transported to the replenishment workbench 1600 of the second conveyor line 1120 through the first conveyor line 1110. After the staff replenishes the target material boxes to be replenished, the replenishment The target material boxes after the goods are put into the warehousing waiting area 11210; or, the new material boxes to be put into the warehousing enter the warehousing waiting area 11210 through the replenishment workbench 1600, and the second conveyor line 1120 will move the materials into the warehousing waiting area 11210. The boxes are sequentially transported to the storage port 1400 for storage.
仓储货物处理系统1000还包括机器人2000和货架,机器人2000与控制终端信号连接,机器人2000接收到控制终端的订单处理信号,执行相应的任务,例如,机器人2000接收到控制终端的分拣任务的信号,以用于将货架上的目标料箱搬运至出库口1200,或者,将回库口1300、入库口1400的目标料箱搬运至货架对应的库位上。The warehousing goods processing system 1000 also includes a robot 2000 and a shelf. The robot 2000 is connected to the control terminal via signals. The robot 2000 receives the order processing signal from the control terminal and performs corresponding tasks. For example, the robot 2000 receives the signal from the control terminal for the sorting task. , used to transport the target bins on the shelf to the outlet 1200, or to transport the target bins at the return port 1300 and the inlet 1400 to the corresponding storage location on the shelf.
货架可以为一个也可以为多个,货架所在的区域形成货架区,每个货架上设置有多个用于放置料箱的库位。There can be one or more shelves. The area where the shelves are located forms a shelf area. Each shelf is provided with multiple storage locations for placing material boxes.
控制终端可以用于控制机器人2000的运行路线,控制机器人2000取、放料箱以及输送线1100的启动或者停止等,以实现仓储货物处理系统1000的自动化运行。The control terminal can be used to control the operation route of the robot 2000, control the robot 2000 to pick up and place the material boxes, and start or stop the conveyor line 1100, etc., to realize the automated operation of the warehousing cargo processing system 1000.
示例性的,当需要拣货时,机器人2000根据控制终端发送的信号,将货架相应库位上的目标料箱搬运至出库口1200,目标料箱通过第一输送线1110输送至拣货工作台1500,工作人员或者拣货机械手在拣货工作台1500处对第一输送线1110输送的目标料箱完成拣货任务,第一输送线1110继续将拣货完成的不需要补货的目标料箱输送至回库口1300,再通过机器人2000将料箱搬运至货架区的对应库位上;而需要补货的目标料箱可以经第一输送线1110输送至第二输送线1120上,完成补货后的目标料箱通过第二输送线1120输送至入库口1400,机器人2000再将入库口1400处的料箱搬运至货架区对应的库位上。For example, when picking is required, the robot 2000 transports the target material box on the corresponding storage location of the shelf to the outlet 1200 according to the signal sent by the control terminal, and the target material box is transported to the picking work through the first conveyor line 1110 At the station 1500, the staff or the picking robot completes the picking task on the target material boxes transported by the first conveyor line 1110 at the picking workbench 1500. The first conveyor line 1110 continues to pick the target materials that do not need to be replenished. The boxes are transported to the return port 1300, and then the robot 2000 transports the boxes to the corresponding storage location in the shelf area; and the target boxes that need to be replenished can be transported to the second conveyor line 1120 through the first conveyor line 1110, and the completion of The replenished target material box is transported to the storage port 1400 through the second conveyor line 1120, and the robot 2000 then transports the material box at the storage port 1400 to the corresponding storage location in the shelf area.
其中,对目标料箱内进行补货或者新料箱入库可以在拣货完成后的空闲时间完成,也可以在拣货的同时完成补货或者新料箱入库的任务。 Among them, the replenishment of the target material box or the storage of new material boxes can be completed in the free time after the picking is completed, or the task of replenishment or the storage of new material boxes can be completed while picking.
由此可见,在本申请中,通过一次叫出目标料箱的操作,可以完成拣货、补货或者新料箱入库,不用多次执行将目标料箱叫出的操作,减轻了机器人2000的搬运负担和输送线的输送负担,提高了机器人2000和工作人员的工作效率,从而能够提升了仓储货物处理系统的工作效率。It can be seen that in this application, through the operation of calling out the target material box once, the picking, replenishment or the storage of new material boxes can be completed. There is no need to perform the operation of calling out the target material box multiple times, which reduces the need for the robot 2000 The handling burden and the conveying burden of the conveyor line improve the work efficiency of the robot 2000 and the staff, thereby improving the work efficiency of the warehouse cargo handling system.
实施例四Embodiment 4
本申请一个实施例提供一种计算机可读存储介质,其上存储有计算机程序,计算机程序被处理器执行以实现本申请图2至图5所对应的实施例中任一实施例提供的仓储货物处理方法。One embodiment of the present application provides a computer-readable storage medium on which a computer program is stored. The computer program is executed by a processor to implement the warehousing goods provided in any one of the embodiments corresponding to Figures 2 to 5 of this application. Approach.
其中,计算机可读存储介质可以是ROM、随机存取存储器(RAM)、CD-ROM、磁带、软盘和光数据存储设备等。Among them, the computer-readable storage medium can be ROM, random access memory (RAM), CD-ROM, magnetic tape, floppy disk, optical data storage device, etc.
实施例五Embodiment 5
本申请还提供一种程序产品,该程序产品包括可执行指令,该可执行指令存储在可读存储介质中。仓储货物处理系统的至少一个处理器可以从可读存储介质读取该执行指令,至少一个处理器执行该执行指令使得仓储货物处理系统实施本申请图2至图5所对应的实施例中任一实施例提供的仓储货物处理方法。This application also provides a program product, the program product includes executable instructions, and the executable instructions are stored in a readable storage medium. At least one processor of the warehousing goods processing system can read the execution instructions from the readable storage medium, and at least one processor executes the execution instructions so that the warehousing goods processing system implements any of the embodiments corresponding to Figures 2 to 5 of the present application. The embodiment provides a method for handling warehousing goods.
本申请实施例提供的仓储系统包括输送线组件、出库口、回库口和入库口;输送线组件包括相互连通的拣货输送段和补货输送段,出库口设置在拣货输送段的输入端,回库口设置在拣货输送段的输出端,入库口设置在补货输送段的输出端;拣货输送段将出库口的待拣货料箱输送至拣货处,并将拣货完成且不需要补货的料箱输送至回库口以使其回库;拣货输送段将拣货完成后需要补货的料箱输送至补货输送段,补货输送段将补货完成后的料箱或新货物的待入库的料箱输送至入库口以使其入库。这样,料箱从出库口输送出来后,可以一次完成拣货、补货或者新货物入库等操作,从而能够提升仓储系统的工作效率。The warehousing system provided by the embodiment of the present application includes a conveyor line component, a warehouse exit, a warehouse return port, and a warehouse entry port; the conveyor line component includes a picking conveyor section and a replenishment conveyor section that are connected to each other, and the exit port is set in the picking conveyor section. At the input end of the section, the return port is set at the output end of the picking and conveying section, and the inlet is set at the output end of the replenishment conveying section; the picking and conveying section transports the boxes to be picked from the outlet to the picking location. , and transport the material boxes that have been picked and do not need to be replenished to the return port to return them to the warehouse; the picking conveyor section transports the material boxes that need to be replenished after the picking is completed to the replenishment conveyor section, and the replenishment conveyor The section transports the replenished boxes or the boxes of new goods to be put into storage to the storage port to put them into storage. In this way, after the material boxes are transported out of the warehouse, operations such as picking, replenishing or new goods can be completed at one time, thus improving the efficiency of the warehousing system.
同时,本申请提供一种仓储货物处理方法、系统、存储介质及程序产品。本申请提供的仓储货物处理方法包括:控制输送线将目标料箱从出库口输送至拣货区;确定输送线上完成分拣后的目标料箱内的货物数量;根据货物数量控制输送线将目标料箱输送至输送线的至少两个区域中的一个,输送线的至少两个区域包括补货区和回库区,且拣货区、回库区和补 货区沿输送线的输送方向依次排布。通过上述技术方案,通过一次叫出目标料箱的操作,可以完成拣货、补货或者新料箱入库,不用多次执行将目标料箱叫出的操作,从而能够提高仓储货物处理的工作效率。At the same time, this application provides a warehousing cargo processing method, system, storage medium and program product. The warehousing goods processing method provided by this application includes: controlling the conveyor line to transport the target bins from the warehouse outlet to the picking area; determining the quantity of goods in the target bins after sorting on the conveyor line; controlling the conveyor line according to the quantity of goods The target material box is transported to one of at least two areas of the conveyor line. The at least two areas of the conveyor line include a replenishment area and a return area, and the picking area, return area and replenishment area are The cargo areas are arranged sequentially along the conveying direction of the conveyor line. Through the above technical solution, through the operation of calling out the target material box, it is possible to complete the picking, replenishment or the storage of new material boxes without having to perform the operation of calling out the target material box multiple times, thus improving the work of warehousing goods processing. efficiency.
本说明书中各实施例或实施方式采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分相互参见即可。Each embodiment or implementation mode in this specification is described in a progressive manner. Each embodiment focuses on its differences from other embodiments. The same and similar parts between various embodiments can be referred to each other.
在本说明书的描述中,参考术语“一个实施方式”、“一些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合实施方式或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。In the description of this specification, reference to the description of the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" or the like is intended to be in conjunction with the description of the embodiments. or examples describe specific features, structures, materials, or characteristics that are included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present application. scope.

Claims (31)

  1. 一种仓储系统,其特征在于,包括:输送线组件、出库口、回库口和入库口;所述输送线组件包括相互连通的拣货输送段和补货输送段,所述出库口设置在所述拣货输送段的输入端,所述回库口设置在所述拣货输送段的输出端,所述入库口设置在所述补货输送段的输出端;A warehousing system, which is characterized in that it includes: a conveyor line component, a warehouse exit, a warehouse return port, and a warehouse entry port; the conveyor line component includes a picking conveyor section and a replenishment conveyor section that are connected to each other, and the warehouse exit The port is set at the input end of the picking and conveying section, the return port is set at the output end of the picking and conveying section, and the storage port is set at the output end of the replenishment and conveying section;
    所述拣货输送段将所述出库口的待拣货料箱输送至拣货处,并将拣货完成且不需要补货的料箱输送至所述回库口以使其回库;所述拣货输送段将拣货完成后需要补货的料箱输送至所述补货输送段,所述补货输送段将补货完成后的料箱或新的待入库的料箱输送至所述入库口以使其入库。The picking and conveying section transports the boxes to be picked at the outlet to the picking station, and transports the boxes that have been picked and do not need to be replenished to the return port to return them to the warehouse; The picking and conveying section transports the material boxes that need to be replenished after the picking is completed to the replenishing and conveying section, and the replenishing and conveying section transports the replenished material boxes or new material boxes to be put into storage. Go to the storage port to store it.
  2. 根据权利要求1所述的仓储系统,其特征在于,所述输送线组件包括第一输送线和第二输送线,所述第一输送线形成所述拣货输送段,所述第二输送线形成所述补货输送段,所述第二输送线的输入端与所述第一输送线连通。The warehousing system according to claim 1, wherein the conveyor line assembly includes a first conveyor line and a second conveyor line, the first conveyor line forms the picking conveyor section, and the second conveyor line The replenishment conveying section is formed, and the input end of the second conveying line is connected with the first conveying line.
  3. 根据权利要求2所述的仓储系统,其特征在于,所述第一输送线和所述第二输送线相互独立输送或者同步输送。The storage system according to claim 2, characterized in that the first conveying line and the second conveying line convey independently or synchronously with each other.
  4. 根据权利要求2所述的仓储系统,其特征在于,所述第一输送线的输送路径上设置有拣货工作台,所述第二输送线的输入端连接在所述拣货工作台和所述回库口之间。The warehousing system according to claim 2, characterized in that a picking workbench is provided on the conveyance path of the first conveyance line, and the input end of the second conveyance line is connected between the picking workbench and the picking workbench. The story goes back to the mouth of the library.
  5. 根据权利要求4所述的仓储系统,其特征在于,所述第二输送线的输送路径上设置有入库工作台,所述入库工作台用于完成待补货料箱的补货任务。The storage system according to claim 4, characterized in that a warehousing workbench is provided on the conveying path of the second conveyor line, and the warehousing workbench is used to complete the replenishment task of the to-be-replenished material boxes.
  6. 根据权利要求2-5中任一项所述的仓储系统,其特征在于,所述第二输送线具有入库等待区,所述入库等待区被配置为收容待入库的料箱。The warehousing system according to any one of claims 2 to 5, characterized in that the second conveyor line has a storage waiting area, and the storage waiting area is configured to accommodate the material boxes to be stored.
  7. 根据权利要求5所述的仓储系统,其特征在于,所述出库口至所述拣货工作台的输送路径上具有扫码装置,所述扫码装置用于识别所述料箱上的信息码。The warehousing system according to claim 5, characterized in that there is a code scanning device on the conveying path from the warehouse outlet to the picking workbench, and the code scanning device is used to identify information on the material box. code.
  8. 根据权利要求7所述的仓储系统,其特征在于,所述扫码装置包括安装架和设置在安装架上的扫码器,所述安装架设置在所述第一输送线的侧方,所述扫码器可相对所述安装架沿竖直方向移动。The storage system according to claim 7, wherein the code scanning device includes an installation frame and a code scanner arranged on the installation frame, and the installation frame is arranged on the side of the first conveyor line, so The code scanner can move in a vertical direction relative to the mounting frame.
  9. 根据权利要求8所述的仓储系统,其特征在于,所述扫码装置还包括 驱动单元,所述驱动单元与所述扫码器连接,所述驱动单元被配置为驱动所述扫码器相对所述安装架沿竖直方向移动。The warehousing system according to claim 8, characterized in that the code scanning device further includes A driving unit, the driving unit is connected to the code scanner, and the driving unit is configured to drive the code scanner to move in a vertical direction relative to the mounting frame.
  10. 根据权利要求9所述的仓储系统,其特征在于,所述仓储系统还包括控制器,所述驱动单元与所述控制器连接,所述控制器控制所述驱动单元驱动所述扫码器相对所述安装架移动。The warehousing system according to claim 9, characterized in that the warehousing system further includes a controller, the driving unit is connected to the controller, and the controller controls the driving unit to drive the code scanner relative to The mounting bracket moves.
  11. 根据权利要求10所述的仓储系统,其特征在于,所述第一输送线的输送路径上还设置有第一显示装置,所述第一显示装置与所述控制器电连接,所述第一显示装置用于显示各个正在被处理的所述料箱的信息。The warehousing system according to claim 10, characterized in that a first display device is further provided on the conveying path of the first conveying line, the first display device is electrically connected to the controller, and the first display device is electrically connected to the controller. The display device is used to display information on each of the bins being processed.
  12. 根据权利要求11所述的仓储系统,其特征在于,所述第一显示装置设置在所述扫码装置靠近所述拣货工作台的一侧且与所述拣货工作台相对设置。The warehousing system according to claim 11, wherein the first display device is arranged on a side of the code scanning device close to the picking workbench and opposite to the picking workbench.
  13. 根据权利要求12所述的仓储系统,其特征在于,所述第二输送线的输送路径上设置有第二显示装置,所述第二显示装置与所述控制器电连接,所述第二显示装置190用于显示各待入库的所述料箱的信息。The warehousing system according to claim 12, characterized in that a second display device is provided on the conveying path of the second conveying line, the second display device is electrically connected to the controller, and the second display device The device 190 is used to display information about each of the bins to be put into storage.
  14. 根据权利要求13所述的仓储系统,其特征在于,所述第二显示装置设置在所述第二输送线与所述入库工作台相对的一侧。The storage system according to claim 13, characterized in that the second display device is provided on the side of the second conveying line opposite to the warehousing workbench.
  15. 根据权利要求1-5中任一项所述的仓储系统,其特征在于,所述仓储系统还包括货架、机器人和控制终端,所述控制终端与所述机器人通信连接,所述控制终端用于控制所述机器人将所述货架上待处理的料箱搬运至出库口;或者,将回库口或入库口的料箱搬运至所述货架的对应库位上。The warehousing system according to any one of claims 1 to 5, characterized in that the warehousing system also includes shelves, robots and a control terminal, the control terminal is communicatively connected to the robot, and the control terminal is used to The robot is controlled to transport the material boxes to be processed on the shelf to the outlet; or, to transport the boxes from the return port or the storage port to the corresponding storage location of the shelf.
  16. 一种仓储货物处理方法,其特征在于,包括:A method for handling warehousing goods, which is characterized by including:
    控制输送线将目标料箱从出库口输送至拣货区;Control the conveyor line to transport the target material box from the warehouse exit to the picking area;
    确定输送线上完成分拣后的所述目标料箱内的货物数量;Determine the quantity of goods in the target bin after completion of sorting on the conveyor line;
    根据所述货物数量控制所述输送线将所述目标料箱输送至所述输送线的至少两个区域中的一个,所述输送线的至少两个区域包括补货区和回库区,且所述拣货区、所述回库区和所述补货区沿所述输送线的输送方向依次排布。The conveyor line is controlled according to the quantity of goods to convey the target bin to one of at least two areas of the conveyor line, where the at least two areas of the conveyor line include a replenishment area and a return area, and The picking area, the return area and the replenishment area are arranged in sequence along the conveying direction of the conveying line.
  17. 根据权利要求16所述的仓储货物处理方法,其特征在于,所述根据所述货物数量控制所述输送线将所述目标料箱输送至所述输送线的至少两个区域中的一个,具体包括:The warehousing goods processing method according to claim 16, wherein the conveyor line is controlled according to the quantity of goods to convey the target bin to one of at least two areas of the conveyor line, specifically include:
    若所述货物数量小于或等于第一预设阈值时,控制输送线将所述目标料箱输送至所述输送线的补货区; If the quantity of goods is less than or equal to the first preset threshold, control the conveyor line to convey the target bin to the replenishment area of the conveyor line;
    若所述货物数量大于所述第一预设阈值时,控制输送线将所述目标料箱输送至所述输送线的回库区以使所述目标料箱回库。If the quantity of goods is greater than the first preset threshold, the conveyor line is controlled to transport the target material box to the return area of the conveyor line so that the target material box is returned to the warehouse.
  18. 根据权利要求17所述的仓储货物处理方法,其特征在于,所述控制输送线将所述目标料箱输送至所述输送线的补货区之后,还包括:The warehousing goods processing method according to claim 17, characterized in that after the control conveyor line conveys the target material box to the replenishment area of the conveyor line, it further includes:
    控制输送线将补货后的所述目标料箱输送至所述输送线的入库口以使其入库。The conveyor line is controlled to convey the replenished target bin to the storage port of the conveyor line for storage.
  19. 根据权利要求16-18中任一项所述的仓储货物处理方法,其特征在于,所述确定分拣后的所述目标料箱内的货物数量,具体包括:The method for processing warehousing goods according to any one of claims 16 to 18, wherein determining the quantity of goods in the target bin after sorting specifically includes:
    获取所述目标料箱在分拣前的货物数量;Obtain the quantity of goods in the target bin before sorting;
    确定所述目标料箱在分拣过程中被分拣出的货物数量;Determine the quantity of goods sorted out of the target bin during the sorting process;
    根据所述目标料箱在分拣前的货物数量和所述目标料箱被分拣出的货物数量,以确定分拣后的所述目标料箱内的货物数量。The quantity of goods in the target bin after sorting is determined based on the quantity of goods in the target bin before sorting and the quantity of goods sorted out of the target bin.
  20. 根据权利要求16-18中任一项所述的仓储货物处理方法,其特征在于,所述确定分拣后的所述目标料箱内的货物数量,具体包括:The method for processing warehousing goods according to any one of claims 16 to 18, wherein determining the quantity of goods in the target bin after sorting specifically includes:
    采集分拣后的所述目标料箱的货物图像;Collect images of goods in the target bin after sorting;
    根据所述货物图像确定分拣后所述目标料箱内的货物的数量。The quantity of goods in the target bin after sorting is determined based on the goods image.
  21. 根据权利要求16-18中任一项所述的仓储货物处理方法,其特征在于,所述确定分拣后的所述目标料箱内的货物数量,具体包括:The method for processing warehousing goods according to any one of claims 16 to 18, wherein determining the quantity of goods in the target bin after sorting specifically includes:
    获取所述目标料箱在分拣前的重量以及所述目标料箱内单个货物的重量;Obtain the weight of the target bin before sorting and the weight of the individual goods in the target bin;
    确定分拣后的所述目标料箱的重量;Determine the weight of the target bin after sorting;
    根据分拣后的所述目标料箱的重量确定分拣后所述目标料箱内的货物的数量。The quantity of goods in the target bin after sorting is determined according to the weight of the sorted target bin.
  22. 根据权利要求16-18中任一项所述的仓储货物处理方法,其特征在于,所述根据所述货物数量控制输送线将所述目标料箱输送至所述输送线的至少两个区域中的一个之前,还包括:The storage goods processing method according to any one of claims 16 to 18, characterized in that the conveyor line is controlled according to the quantity of goods to convey the target bin to at least two areas of the conveyor line. The one before also includes:
    确定输送线上输送的所述目标料箱的数量;Determine the number of target bins transported on the conveyor line;
    若所述输送线上输送的所述目标料箱的数量大于或等于第二预设阈值时,控制所述输送线的输送速度,以使所述输送线上的相邻两个所述目标料箱之间保持预设间隙。If the number of target bins transported on the conveyor line is greater than or equal to the second preset threshold, the conveyor speed of the conveyor line is controlled so that two adjacent target bins on the conveyor line Maintain a preset gap between boxes.
  23. 根据权利要求17所述的仓储货物处理方法,其特征在于,所述若所述货物数量小于或等于第一预设阈值时,控制输送线将所述目标料箱输送至 所述输送线的补货区,具体包括:The warehousing goods processing method according to claim 17, characterized in that if the quantity of goods is less than or equal to a first preset threshold, the conveyor line is controlled to transport the target material box to The replenishment area of the conveyor line specifically includes:
    若分拣后的所述目标料箱内的货物数量小于或等于2,控制输送线将所述目标料箱输送至所述输送线的补货区。If the number of goods in the sorted target material box is less than or equal to 2, the conveyor line is controlled to transport the target material box to the replenishment area of the conveyor line.
  24. 根据权利要求16-18中任一项所述的仓储货物处理方法,其特征在于,所述控制输送线将所述目标料箱从输送线的出库口输送至拣货区之前,还包括:The warehousing goods processing method according to any one of claims 16 to 18, characterized in that, before the control conveyor line conveys the target bin from the outlet of the conveyor line to the picking area, it also includes:
    接收到拣货输送信号,以使根据所述拣货输送信号控制输送线将目标料箱从货架搬运至所述输送线的出库口。The picking and conveying signal is received, so that the conveying line is controlled according to the picking and conveying signal to convey the target bin from the shelf to the outlet of the conveying line.
  25. 一种仓储货物处理系统,其特征在于,包括:控制终端和输送线,所述输送线和所述控制终端信号连接;所述输送线包括沿输送方向依次设置的出库口、拣货区、回库区和补货区,所述控制终端控制所述输送线将目标料箱从所述出库口输送至所述拣货区,并将分拣后的所述目标料箱可选择性的输送至回库口或补货区;A warehousing goods processing system, characterized in that it includes: a control terminal and a conveyor line, the conveyor line is signal-connected to the control terminal; the conveyor line includes a warehouse outlet, a picking area, and Returning to the warehouse area and the replenishment area, the control terminal controls the conveyor line to transport the target material boxes from the warehouse exit to the picking area, and the sorted target material boxes can be selectively Transported to the return port or replenishment area;
    所述控制终端包括至少一个处理器;以及与所述至少一个处理器通信连接的存储器;其中,所述存储器存储有可被所述至少一个处理器执行的指令,所述指令被所述至少一个处理器执行,以使所述仓储货物处理系统执行权利要求16-24中任一项所述的方法。The control terminal includes at least one processor; and a memory communicatively connected to the at least one processor; wherein the memory stores instructions that can be executed by the at least one processor, and the instructions are executed by the at least one processor. The processor executes, so that the warehousing goods handling system executes the method according to any one of claims 16-24.
  26. 根据权利要求25所述的仓储货物处理系统,其特征在于,所述输送线上设置有检测组件,所述检测组件用于检测分拣后的所述目标料箱内的货物数量。The storage goods processing system according to claim 25, characterized in that a detection component is provided on the conveyor line, and the detection component is used to detect the quantity of goods in the target bin after sorting.
  27. 根据权利要求26所述的仓储货物处理系统,其特征在于,所述检测组件包括图像采集器、重量传感器中的一者。The storage goods processing system according to claim 26, wherein the detection component includes one of an image collector and a weight sensor.
  28. 根据权利要求25所述的仓储货物处理系统,其特征在于,所述输送线包括第一输送线和与所述第一输送线连接的第二输送线,所述第一输送线用于将所述目标料箱从所述出库口输送至所述拣货区,并将所述拣货区的不需要补货的所述目标料箱输送至所述回库区,所述第二输送线用于将所述拣货区的需要补货的所述目标料箱输送至所述补货区。The storage goods handling system according to claim 25, wherein the conveyor line includes a first conveyor line and a second conveyor line connected to the first conveyor line, and the first conveyor line is used to transport the The target material boxes are transported from the outlet to the picking area, and the target material boxes in the picking area that do not need to be replenished are transported to the return area, and the second conveying line Used to transport the target bins in the picking area that need to be replenished to the replenishment area.
  29. 根据权利要求28所述的仓储货物处理系统,其特征在于,还包括机器人和货架;所述机器人与所述控制终端信号连接,所述机器人接收到所述控制终端的信号,以用于将所述货架上的目标料箱搬运至所述输送线的出库口;或者,将所述输送线的回库口或入库口的目标料箱搬运至所述货架上。 The warehousing goods processing system according to claim 28, further comprising a robot and a shelf; the robot is signal-connected to the control terminal, and the robot receives a signal from the control terminal to store the The target material box on the shelf is transported to the outbound port of the conveyor line; or the target material box at the return port or the inlet port of the conveyor line is transported to the shelf.
  30. 一种计算机可读存储介质,其特征在于,所述计算机可读存储介质中存储有计算机执行指令,所述计算机执行指令被控制终端执行时,用于实现如权利要求16-24中任一项所述的方法。A computer-readable storage medium, characterized in that computer-executable instructions are stored in the computer-readable storage medium. When the computer-executable instructions are executed by a control terminal, they are used to implement any one of claims 16-24. the method described.
  31. 一种计算机程序产品,其特征在于,包括计算机程序,所述计算机程序被控制终端执行时,实现权利要求16-24中任一项所述的方法。 A computer program product, characterized in that it includes a computer program that, when executed by a control terminal, implements the method described in any one of claims 16-24.
PCT/CN2023/096966 2022-06-22 2023-05-29 Warehousing system, warehoused goods handling method and system, and storage medium WO2023246435A1 (en)

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CN202221590739.9U CN217497389U (en) 2022-06-22 2022-06-22 Warehousing system
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CN202210713584.1A CN117302833A (en) 2022-06-22 2022-06-22 Warehouse goods processing method, system, storage medium and program product

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