WO2023241560A1 - 输变电电线自适应快速对接装置 - Google Patents

输变电电线自适应快速对接装置 Download PDF

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Publication number
WO2023241560A1
WO2023241560A1 PCT/CN2023/099882 CN2023099882W WO2023241560A1 WO 2023241560 A1 WO2023241560 A1 WO 2023241560A1 CN 2023099882 W CN2023099882 W CN 2023099882W WO 2023241560 A1 WO2023241560 A1 WO 2023241560A1
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Prior art keywords
plate
arc
shaped
plates
fixedly connected
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PCT/CN2023/099882
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English (en)
French (fr)
Inventor
黄匀飞
张育宾
袁桂芬
卢耀辉
汪立
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广东电网有限责任公司东莞供电局
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Publication of WO2023241560A1 publication Critical patent/WO2023241560A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors

Definitions

  • the present application belongs to the field of power transmission and transformation wire docking technology, and particularly relates to an adaptive fast docking device for power transmission and transformation wires.
  • a wire is composed of one or several soft wires, covered with a light and soft sheath.
  • a cable is composed of one or several insulated wires, and then covered with a tough outer layer made of metal or rubber.
  • the cable is Wires generally consist of three components: core wire, insulating sheath and protective sheath. For power transmission and transformation, the diameter of the wires or cables used will be larger.
  • cables or wires In the process of power transmission and transformation, due to the requirements of the wiring direction, cables or wires often need to be wired.
  • the insulation sheath and protective layer of the outer layer of the wires or cables need to be stripped first, and then the The metal sleeve used for connection is sleeved on the exposed core wires of two wires or cables, and finally the core wires are insulated and wrapped with insulating tape and insulating sleeves.
  • the two wires or cables are prone to detachment during docking, which affects the docking efficiency.
  • the length to be stripped needs to be measured first, and finally the stripping is done manually. It is very troublesome to use tools to strip cables.
  • this application provides an adaptive fast docking device for power transmission and transformation wires to solve the problems raised in the above background technology.
  • an adaptive quick docking device for power transmission and transformation wires including a base.
  • the top of the base is symmetrically provided with two movable plates with respect to both sides of the base.
  • the movable plates are slidably installed on the base.
  • the top of the movable plate is inserted with a positioning screw through the thread of the movable plate.
  • the top of the movable plate is provided with a rotating pipe.
  • the bottom of the rotating pipe is provided with a support device.
  • the rotating pipe is provided with a cutting device.
  • the outer sleeve of the rotating pipe is There is an adjustment device for controlling the cutting device, and locking devices are provided at the separated ends of the two rotating tubes.
  • the support device includes two support plates, the two support plates are respectively close to the two ends of the rotating tube, and the support plates are rotationally connected to the bottom of the rotating tube, and a groove is provided on the top of the supporting plate.
  • the groove is equipped with a first gear near the front and rear sides. Both sides of the first gear are rotatably connected to the groove walls on both sides of the groove.
  • the surface of the rotating tube at the corresponding position of the first gear is annularly distributed with a third gear. One tooth, and the first tooth meshes with the two first gears.
  • a first motor is installed on one side of one of the support plates, and the output shaft of the first motor is connected to one of the first gears inside the current support plate. connect.
  • the cutting device includes two arc-shaped plates.
  • the two arc-shaped plates are symmetrically distributed up and down.
  • a cutting knife is installed on the side of the arc-shaped plate away from the locking device.
  • the two arc-shaped plates are separated from each other.
  • a U-shaped plate is fixedly connected to one side of the U-shaped plate.
  • a strip-shaped limit hole is penetrated through the wall of the rotating tube at the corresponding position of the U-shaped plate.
  • the limit hole is parallel to the front side of the base, and the U-shaped plate can Always plugged into the limit hole, a first adjusting screw is inserted through the threads on the U-shaped plate, and the threads of the first adjusting screws on the two U-shaped plates are set in opposite directions, and the first adjusting screw
  • the upper rotating sleeve is connected to a limit ring.
  • the front and rear sides of the limit ring are fixedly connected to the limit plates, and the two limit plates are respectively slidingly connected to the hole walls on the front and rear sides of the limit hole.
  • the first adjusting screw is close to the free
  • a second gear is fixedly connected to the position of the end.
  • a plurality of arc-shaped bars are provided on the opposite sides of the two arc-shaped plates.
  • the same connecting plate is fixedly connected between the plurality of arc-shaped bars, and the inside of the arc-shaped plates
  • On the storage groove the part of the limit rod located outside the arc plate is slidably connected to a fixed plate.
  • the fixed plate is fixedly connected to the inside of the U-shaped plate.
  • the limit rod is located between the fixed plate and the arc plate.
  • the part is sleeved with a spring and a pressure plate.
  • the pressure plate is fixedly connected to the limiting rod, and the pressure plate is further away from the fixed plate than the spring.
  • the adjustment device includes a fixed ring.
  • Two sliding rods are slidably inserted into the side of the fixed ring near the bottom. The two ends of the sliding rod are fixedly connected to the two support plates respectively.
  • the two said A transmission screw is provided between the sliding rods.
  • the transmission screw threads through the fixed ring along the side direction of the fixed ring.
  • One end of the transmission screw is rotationally connected to one of the support plates, and the other end of the transmission screw rotates through the other support plate.
  • this end of the transmission screw is connected to a second motor, and the inside of the fixed ring is rotatably connected to a swivel ring.
  • the swivel ring has second teeth distributed annularly on one side close to the first gear, and the second teeth are connected with both sides. meshing with a second gear, an annular chute is provided on the inside of the swivel, two slide blocks are slidably installed in the chute, and the part of the slide block located outside the chute is fixedly connected to an L-shaped plate, and The two L-shaped plates are rotatably connected to the two first adjusting screws respectively.
  • the locking device includes a fixed tube, which is rotatably connected to the rotating tube.
  • Two arc-shaped clamping plates are symmetrically provided in the fixed tube along the up and down direction.
  • the fixed tube and the two arc-shaped clamping plates are The opposite positions are provided with through holes that match the arc-shaped clamping plates.
  • the front and rear sides of the arc-shaped clamping plates are horizontally fixedly connected with strips, and the free ends of the strips are located outside the fixed tube through the through holes.
  • a second adjusting screw is threaded between the two slats on the front side of the two arc-shaped clamping plates and between the two slats on the rear side, and the threads of the second adjusting screw and the opposite parts of the two slats are
  • the bottom of the second adjustment screw is rotationally connected to the movable plate, and the same belt is connected between the two second adjustment screws near the bottom, and the second adjustment screw is located between the two arc-shaped clamping plates.
  • the position of the rotating sleeve is equipped with a positioning plate, so The positioning plate is fixedly connected to the outer wall of the fixed tube.
  • a plurality of balls are installed on the side of the arc-shaped bar away from the arc-shaped plate, and the plurality of balls are evenly distributed.
  • the shape of the cutting knife is triangular, and the tip of the cutting knife is further away from the center of the rotating tube than the arc-shaped bar in the natural state.
  • the end of the cutting knife away from the center of the rotating tube is horizontally fixedly connected with a fixed bar.
  • the side of the fixed bar away from the cutting knife is vertically fixedly connected to a rotating shaft, and a connecting block is rotatably connected to the main shaft.
  • the connecting block is fixedly connected to the side of the arc plate away from the fixed tube.
  • the opposite sides of the two arc-shaped clamping plates are fixedly connected with anti-slip pads, and the protective pads are provided with anti-skid patterns.
  • an insertion rod is slidably inserted into one end of the first adjusting screw located in the rotating tube, and the insertion rod is vertically fixedly connected to the arc plate.
  • a plurality of levers are fixedly connected to the side of the rotating ring away from the second gear, and the plurality of levers are evenly distributed in an annular shape.
  • the cutting knife can drive the rotating shaft to deflect, so that the cutting edge of the cutting knife can be in the same cutting direction, thereby ensuring that the cutting knife cuts the wires or cables cutting effect.
  • Figure 1 is a three-dimensional schematic diagram of the present application
  • Figure 2 is a first perspective view of the top structure of the movable panel in this application.
  • Figure 3 is a second perspective view of the top structure of the movable panel in this application.
  • Figure 4 is a three-dimensional schematic diagram of the fixed ring, the rotating ring and the first adjusting screw in this application;
  • FIG. 5 is an enlarged view of part A of Figure 4 in this application.
  • Figure 6 is a first perspective view of the cutting device in this application.
  • Figure 7 is a second perspective view of the cutting device in this application.
  • This application provides an adaptive quick docking device for power transmission and transformation wires as shown in Figures 1 to 7, including a base 1.
  • Two movable plates 2 are symmetrically provided on the top of the base 1 with respect to both sides of the base 1.
  • the movable plates 2 is slidably installed on the top of the base 1, and the top thread of the movable plate 2 is inserted with a positioning screw 3.
  • the top of the movable plate 2 is provided with a rotating tube 4, and the bottom of the rotating tube 4 is provided with a supporting device 5.
  • the rotating tube 4 is coated with an adjusting device 7 for controlling the cutting device 6.
  • the two rotating tubes 4 are equipped with locking devices 8 at one end apart from each other.
  • the supporting device 5 includes two support plates 51, the two support plates 51 are respectively close to the two ends of the rotating tube 4, and the supporting plates 51 are rotationally connected to the bottom of the rotating tube 4, and a groove is provided at the top of the supporting plate 51.
  • the groove is provided with first gears 52 near the front and rear sides. Both sides of the first gear 52 are rotatably connected to the groove walls on both sides of the groove.
  • the surface of the rotating tube 4 at the corresponding position of the first gear 52 There are first teeth distributed in an annular shape, and the first teeth mesh with the two first gears 52.
  • a first motor 53 is installed on one side of one of the support plates 51, and the output shaft of the first motor 53 is connected to the current support.
  • One of the first gears 52 on the inside of the plate 51 is connected;
  • the butt ends of the two wires or cables that need to be butted are inserted into the cutting devices 6 in the two rotating tubes 4, and then the two cutting devices 6 are connected through the two adjusting devices 7 respectively. Adjust so that the cutting device 6 can closely fit the surface of the wire or cable, and then fix the two wires or cables through two locking devices 8 respectively, and then first drive the cutting device 6 along the rotating tube through the adjusting device 7 4 pipe direction movement, so that the top and bottom of the cable are cut simultaneously under the action of the two cutting devices 6, and then the first motor 53 is started, so that the first gear 52 drives the rotating pipe 4 and the two rotating pipes through the first teeth.
  • a cutting device 6 rotates 180 degrees with the center of the rotating tube 4 as the axis, thereby completing the circular cutting of the cable or wire, and the cut insulation can fall into the rotating tube 4.
  • the distance between the two rotating tubes 4 is greater than the two wires or cable cores
  • the two wires or cables can be fixed at the center of the rotating tube 4 by the two locking devices 8.
  • the metal sleeve for connection can be The tube is accurately sleeved at the exposed cores of the two wires or cables, and during the subsequent insulation process, the locking device 8 can prevent the two wires or cables from detaching, compared with manual stripping and docking methods. , this application not only improves the speed of stripping wires or cables, but also ensures the stability of the wires or cables when they are connected, and improves the speed of the wires or cables.
  • the cutting device 6 includes two arc-shaped plates 601.
  • the two arc-shaped plates 601 are symmetrically distributed up and down.
  • the arc-shaped plates 601 are installed on the side away from the locking device 8.
  • the wall of the rotating pipe 4 corresponding to the U-shaped plate 603 has a strip-shaped limit hole penetrated through it.
  • the limiting hole is parallel to the front side of the base 1, and the U-shaped plate 603 can always be inserted into the limiting hole.
  • the first adjusting screw 604 is threaded and inserted into the U-shaped plate 603, and the two U-shaped plates 603 are threaded and inserted into the limiting hole.
  • the threads of the first adjusting screw 604 on the shaped plate 603 are set in opposite directions.
  • a limiting ring 605 is rotatably connected to the first adjusting screw 604.
  • the front and rear sides of the limiting ring 605 are fixedly connected to the limiting plate 606, and
  • the two limiting plates 606 are slidingly connected to the hole walls on the front and rear sides of the limiting hole respectively.
  • the first adjusting screw 604 is fixedly connected to a second gear 607 near the free end.
  • the opposite sides of the two arc-shaped plates 601 are both A plurality of arc-shaped bars 608 are provided, and the same connecting plate is fixedly connected between the plurality of arc-shaped bars 608, and a storage slot matching the connecting plate and the plurality of arc-shaped bars 608 is provided on the inside of the arc-shaped plate 601. , there are two limit rods 609 in the fixed link on one side of the connecting plate close to the arc plate 601. The free end of the limit rod 609 slides through and is inserted into the storage groove, and the limit rod 609 is located in the arc.
  • the outer part of the plate 601 is slidably connected to a fixed plate, which is fixedly connected to the inner side of the U-shaped plate 603.
  • the part of the limiting rod 609 between the fixed plate and the arc plate 601 is connected to a spring 610 and a pressure plate. 611.
  • the pressure plate 611 is fixedly connected to the limiting rod 609, and the pressure plate 611 is further away from the fixed plate than the spring 610.
  • Multiple balls are installed on the side of the arc bar 608 away from the arc plate 601, and the multiple balls are in an Evenly distributed, the shape of the cutting knife 602 is triangular, and the tip of the cutting knife 602 is further away from the center of the rotating tube 4 than the arc-shaped bar 608 in the natural state.
  • the end of the cutting knife 602 away from the center of the rotating tube 4 is horizontal.
  • a fixed bar 9 is fixedly connected.
  • the part of the slide block 76 located outside the chute is fixedly connected to an L-shaped plate 77, and the two L-shaped plates 77 are rotated and sleeved respectively.
  • a plurality of levers 12 are fixedly connected to the side of the rotating ring 75 away from the second gear 607, and the multiple levers 12 are evenly distributed in an annular shape;
  • the cutting knife 602 can drive the rotating shaft 10 to deflect, so that the cutting knife 602 The cutting edge of the blade can be in the same cutting direction, thereby ensuring the cutting effect of the cutting knife 602 on the wire or cable.
  • the rotating tube 4 rotates 180 degrees, the two cutting knives 602 just cooperate with each other to complete the circular cutting operation of the wire or cable, thus The stripping speed of wires or cables is increased, thereby increasing the docking speed of wires and cables.
  • a second adjusting screw 84 is inserted through, and the threads of the opposite parts of the second adjusting screw 84 and the two strips 83 are of opposite design.
  • the bottom of the second adjusting screw 84 is rotationally connected to the movable plate 2, and the two The same belt 85 is connected between the two second adjusting screws 84 near the bottom.
  • the second adjusting screw 84 is located between the two arc-shaped clamping plates 82 and is rotatably connected to a positioning plate 86.
  • the positioning plate 86 Fixedly connected to the outer wall of the fixed tube 81, the opposite sides of the two arc-shaped clamping plates 82 are fixedly connected with anti-skid pads, and the protective pads are provided with anti-skid patterns;
  • the wire or cable can be gradually clamped by the two arc-shaped clamping plates 82 at the center of the fixed tube 81, so that the butt ends of the two wires or cables Can be at the same height, which facilitates the smooth connection of the metal connecting tube to the exposed core wires of two wires or cables.
  • the two wires or cables can be connected to the corresponding two arc-shaped clamping plates. It remains fixed under the clamp of 82 to avoid falling off during the docking process.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)

Abstract

本申请属于输变电电线对接技术领域,具体的说是输变电电线自适应快速对接装置,包括底座,所述底座顶部关于其两侧方向对称设有两个活动板,所述活动板滑动安装在底座顶部,且活动板的顶部螺纹贯穿插接有定位螺杆,所述活动板顶部设有转管。在对接电缆时,将需要对接的两个电缆分别插进入到两个转管内,接着通过转环同时对两个切割刀的位置进行调整,随后依次启动第二电机和第一电机,使电线或电缆的绝缘皮在切割刀横向和环形切割的作用下被剥离,从而提高电线或电缆的剥皮效率,并且在剥皮完毕后,能够利用弧形卡板对电线或电缆进行夹紧操作,进而避免在对接过程中两个电线或电缆发生脱离,提高了电线或电缆的对接速度。

Description

输变电电线自适应快速对接装置
本申请要求在2022年06月13日提交中国专利局、申请号为202210659234.1的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。
技术领域
本申请属于输变电电线对接技术领域,特别涉及输变电电线自适应快速对接装置。
背景技术
电线是由一根或几根柔软的导线组成,外面包以轻软的护层,电缆是由一根或几根绝缘包导线组成,外面再包以金属或橡皮制的坚韧外层,电缆与电线一般都由芯线、绝缘包皮和保护外皮三个组成部分组成,对于输变电而言,其用到的电线或者电缆的直径会更大。
在输变电的过程中,由于走线方向的需要,往往需要对电缆或者电线进行接线操作,而接线操作在实施时需要先对电线或电缆外层的绝缘包皮和保护层进行剥离,随后将用于连接的金属套管套接在两个电线或电缆裸露的芯线处,最后利用绝缘胶带和绝缘套对芯线进行绝缘包裹。但是由于缺乏合适的对接装置,因此在对接时,两个电线或电缆容易发生脱离,影响对接效率,此外在对电线和电缆进行剥皮处理时需要先量出需要剥皮的长度,最后由人工手持剥皮工具对电缆进行剥皮操作,十分麻烦。
发明内容
针对上述问题,本申请提供了输变电电线自适应快速对接装置,以解决上述背景技术中提出的问题。
为实现上述目的,本申请提供如下技术方案:输变电电线自适应快速对接装置,包括底座,所述底座顶部关于其两侧方向对称设有两个活动板,所述活动板滑动安装在底座顶部,且活动板的顶部螺纹贯穿插接有定位螺杆,所述活动板顶部设有转管,所述转管底部设有支撑装置,所述转管内设有切割装置,所述转管外套接有用来控制切割装置的调节装置,两个所述转管相离的一端均设有锁紧装置。
进一步的,所述支撑装置包括两个支撑板,两个所述支撑板分别与转管两端的位置靠近,且支撑板转动卡接在转管的底部,所述支撑板顶部开设有凹槽, 所述凹槽靠近前后侧的位置均设有第一齿轮,所述第一齿轮的两侧分别与凹槽两侧槽壁转动连接,第一齿轮对应位置的所述转管表面环形分布有第一齿牙,且第一齿牙与两个第一齿轮啮合,其中一个支撑板的一侧安装有第一电机,且第一电机的输出轴与当前所述支撑板内侧的其中一个第一齿轮连接。
进一步的,所述切割装置包括两个弧形板,两个所述弧形板呈上下对称分布,所述弧形板远离锁紧装置的一侧安装有切割刀,两个弧形板相离的一侧均固定连接有U形板,U形板对应位置的所述转管管壁上贯穿开设有条形的限位孔,所述限位孔与底座前侧平行,且U形板能够始终贯穿插接在限位孔中,所述U形板上螺纹贯穿插接有第一调节螺杆,且两个U形板上的第一调节螺杆的螺纹为相反设置,所述第一调节螺杆上转动套接有限位环,所述限位环的前后侧均固定连接有限位板,且两个限位板分别与限位孔前后侧的孔壁滑动连接,所述第一调节螺杆靠近自由端的位置固定套接有第二齿轮,两个弧形板相对的一侧均设有多个弧形条,多个所述弧形条之间固定连接有同一个连板,且弧形板内侧开设有与连板以及多个弧形条相匹配的收纳槽,所述连板靠近弧形板的一侧固定链接内有两个限位杆,所述限位杆的自由端滑动贯穿插接在收纳槽上,且限位杆位于弧形板外侧的部分滑动套接有固定板,所述固定板与U形板内侧固定连接,所述限位杆位于固定板和弧形板之间的部分套接有弹簧和压板,所述压板与限位杆固定连接,且压板比弹簧更加远离固定板。
进一步的,所述调节装置包括固定环,所述固定环侧面靠近底部的位置滑动贯穿插接有两个滑杆,所述滑杆的两端分别与两个支撑板固定连接,两个所述滑杆之间设有传动螺杆,所述传动螺杆沿固定环侧面方向螺纹贯穿固定环,且传动螺杆的一端与其中一个支撑板转动连接,所述传动螺杆的另一端转动贯穿另个支撑板,且传动螺杆的该端连接有第二电机,所述固定环的内侧转动连接有转环,所述转环靠近第一齿轮的一侧环形分布有第二齿牙,且第二齿牙与两个第二齿轮啮合,所述转环的内侧开设有环形的滑槽,所述滑槽内滑动安装有两个滑块,所述滑块位于滑槽外的部分固定连接有L形板,且两个L形板分别转动套接在两个第一调节螺杆上。
进一步的,所述锁紧装置包括固定管,所述固定管与转管转动连接,所述固定管内沿上下方向对称设有两个弧形卡板,所述固定管与两个弧形卡板相对的位置均贯穿开设有与弧形卡板相匹配的通孔,所述弧形卡板的前后侧均水平固定连接有条板,所述条板的自由端通过通孔位于固定管外,两个弧形卡板前侧的两个条板之间以及后侧的两个条板之间均螺纹贯穿插接有第二调节螺杆,且第二调节螺杆与两个条板相对部分的螺纹为相反设计,所述第二调节螺杆的底部与活动板转动连接,且两个第二调节螺杆靠近底部的位置之间连接有同一皮带,所述第二调节螺杆位于两个弧形卡板之间的位置转动套接有定位板,所 述定位板与固定管的外壁固定连接。
进一步的,所述弧形条远离弧形板的一侧安装有多个滚珠,且多个滚珠呈均匀分布。
进一步的,所述切割刀的形状呈三角形,且切割刀的刀尖比自然状态下的弧形条更加远离转管的圆心,所述切割刀远离转管圆心的一端水平固定连接有固定条,所述固定条远离切割刀的一侧垂直固定连接有转轴,所述主轴上转动套接有连接块,所述连接块与弧形板远离固定管的一侧固定连接。
进一步的,两个所述弧形卡板相对的一侧均固定连接接有防滑垫,且防护垫上设有防滑纹。
进一步的,所述第一调节螺杆位于转管内的一端滑动插接有插杆,且插杆与弧形板垂直固定连接。
进一步的,所述转环远离第二齿轮的一侧固定连接有多个拨杆,且多个拨杆呈环形均匀分布。
本申请的技术效果和优点:
1、在对接电线或电缆时,将需要对接的两个电线或电缆的对接端分别插进入到两个转管内,接着通过转环同时对两个切割刀的位置进行调整,从而使两个切割刀能够同时插入电线或电缆的顶部和底部,随后依次启动第二电机和第一电机,使电线或电缆的绝缘皮在切割刀横向和环形切割的作用下被剥离,从而提高电线或电缆的剥皮效率,并且在剥皮完毕后,能够利用弧形卡板对电线或电缆进行夹紧操作,进而避免在对接过程中两个电线或电缆发生脱离,提高了电线或电缆的对接速度;
2、在对电线或电缆进行剥皮处理时,随着切割刀切割方向的改变,切割刀能够带动转轴进行偏转,从而使切割刀的刀锋能够与其切割方向相同,进而保证了切割刀对电线或电缆的切割效果。
附图说明
图1是本申请的立体示意图;
图2是本申请中活动板顶部结构的第一立体示意图;
图3是本申请中活动板顶部结构的第二立体示意图;
图4是本申请中固定环、转环和第一调节螺杆的立体示意图;
图5是本申请中图4的A部放大图;
图6是本申请中切割装置的第一立体示意图;
图7是本申请中切割装置的第二立体示意图。
图中:1、底座;2、活动板;3、定位螺杆;4、转管;5、支撑装置;51、支撑板;52、第一齿轮;53、第一电机;6、切割装置;601、弧形板;602、切割刀;603、U形板;604、第一调节螺杆;605、限位环;606、限位板;607、第二齿轮;608、弧形条;609、限位杆;610、弹簧;611、压板;7、调节装置;71、固定环;72、滑杆;73、传动螺杆;74、第二电机;75、转环;76、滑块;77、L形板;8、锁紧装置;81、固定管;82、弧形卡板;83、条板;84、第二调节螺杆;85、皮带;86、定位板;9、固定条;10、转轴;11、插杆;12、拨杆。
具体实施方式
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地说明,所描述的实施例是本申请一部分实施例,而不是全部的实施例。
本申请提供了如图1-图7所示的输变电电线自适应快速对接装置,包括底座1,所述底座1顶部关于其两侧方向对称设有两个活动板2,所述活动板2滑动安装在底座1顶部,且活动板2的顶部螺纹贯穿插接有定位螺杆3,所述活动板2顶部设有转管4,所述转管4底部设有支撑装置5,所述转管4内设有切割装置6,所述转管4外套接有用来控制切割装置6的调节装置7,两个所述转管4相离的一端均设有锁紧装置8,所述支撑装置5包括两个支撑板51,两个所述支撑板51分别与转管4两端的位置靠近,且支撑板51转动卡接在转管4的底部,所述支撑板51顶部开设有凹槽,所述凹槽靠近前后侧的位置均设有第一齿轮52,所述第一齿轮52的两侧分别与凹槽两侧槽壁转动连接,第一齿轮52对应位置的所述转管4表面环形分布有第一齿牙,且第一齿牙与两个第一齿轮52啮合,其中一个支撑板51的一侧安装有第一电机53,且第一电机53的输出轴与当前所述支撑板51内侧的其中一个第一齿轮52连接;
当需要对接电线或电缆时,将需要对接的两个电线或电缆的对接端分别插进入到两个转管4内的切割装置6内,接着分别通过两个调节装置7对两个切割装置6进行调整,从而使切割装置6能够与电线或者电缆的表面紧密贴合,随后分别通过两个锁紧装置8对两个电线或者电缆进行固定,接着先通过调节装置7带动切割装置6沿转管4管道方向运动,从而使电缆的顶部和底部分别在两个切割装置6的作用下被同时切割开,然后启动第一电机53,使第一齿轮52通过第一齿牙带动转管4和两个切割装置6以转管4的圆心为轴转动180度,进而完成对电缆或者电线的环形切割,而切割下的绝缘皮则能掉入转管4内,当完成剥皮操作后, 依次拧松定位螺杆3、锁紧装置8以及切割装置6,然后拉动活动板2,使两个转管4向相反的方向运动,当两个转管4间的距离大于两个电线或电缆芯线裸露的部分时,拧紧定位螺杆3和锁紧装置8,此时两个电线或电缆能够被两个锁紧装置8固定在转管4的圆心处,此时即可将连接用的金属套管准确的套接在两个电线或电缆裸露的芯线处,并且在后续的绝缘处理过程中,锁紧装置8能够避免两个电线或电缆发生脱离,相较于人工剥皮和对接方式而言,本申请在提高了对电线或电缆剥皮速度的同时,保证了电线或电缆对接时的稳定性,提高了电线或电缆的对接速度。
如图1-图7所示,所述切割装置6包括两个弧形板601,两个所述弧形板601呈上下对称分布,所述弧形板601远离锁紧装置8的一侧安装有切割刀602,两个弧形板601相离的一侧均固定连接有U形板603,U形板603对应位置的所述转管4管壁上贯穿开设有条形的限位孔,所述限位孔与底座1前侧平行,且U形板603能够始终贯穿插接在限位孔中,所述U形板603上螺纹贯穿插接有第一调节螺杆604,且两个U形板603上的第一调节螺杆604的螺纹为相反设置,所述第一调节螺杆604上转动套接有限位环605,所述限位环605的前后侧均固定连接有限位板606,且两个限位板606分别与限位孔前后侧的孔壁滑动连接,所述第一调节螺杆604靠近自由端的位置固定套接有第二齿轮607,两个弧形板601相对的一侧均设有多个弧形条608,多个所述弧形条608之间固定连接有同一个连板,且弧形板601内侧开设有与连板以及多个弧形条608相匹配的收纳槽,所述连板靠近弧形板601的一侧固定链接内有两个限位杆609,所述限位杆609的自由端滑动贯穿插接在收纳槽上,且限位杆609位于弧形板601外侧的部分滑动套接有固定板,所述固定板与U形板603内侧固定连接,所述限位杆609位于固定板和弧形板601之间的部分套接有弹簧610和压板611,所述压板611与限位杆609固定连接,且压板611比弹簧610更加远离固定板,所述弧形条608远离弧形板601的一侧安装有多个滚珠,且多个滚珠呈均匀分布,所述切割刀602的形状呈三角形,且切割刀602的刀尖比自然状态下的弧形条608更加远离转管4的圆心,所述切割刀602远离转管4圆心的一端水平固定连接有固定条9,所述固定条9远离切割刀602的一侧垂直固定连接有转轴10,所述主轴上转动套接有连接块,所述连接块与弧形板601远离固定管81的一侧固定连接,所述第一调节螺杆604位于转管4内的一端滑动插接有插杆11,且插杆11与弧形板601垂直固定连接,所述调节装置7包括固定环71,所述固定环71侧面靠近底部的位置滑动贯穿插接有两个滑杆72,所述滑杆72的两端分别与两个支撑板51固定连接,两个所述滑杆72之间设有传动螺杆73,所述传动螺杆73沿固定环71侧面方向螺纹贯穿固定环71,且传动螺杆73的一端与其中一个支撑板51转动连接,所述传动螺杆73的另一端转动贯穿另个支撑板51,且传动螺杆73的该端连接有第二电机74,所述固定环71的内侧 转动连接有转环75,所述转环75靠近第一齿轮52的一侧环形分布有第二齿牙,且第二齿牙与两个第二齿轮607啮合,所述转环75的内侧开设有环形的滑槽,所述滑槽内滑动安装有两个滑块76,所述滑块76位于滑槽外的部分固定连接有L形板77,且两个L形板77分别转动套接在两个第一调节螺杆604上,所述转环75远离第二齿轮607的一侧固定连接有多个拨杆12,且多个拨杆12呈环形均匀分布;
当电线或者电缆被插接到两个弧形板601之间的位置时,调整电线或电缆的位置,使其对接端与切割刀602所在位置齐平,拨动拨杆12,使转环75在拨杆12的带动下沿着固定环71的内侧转动,在此过程中,转环75通过第二齿牙带动两个第二齿轮607转动,从而使得两个第一调节螺杆604在对应的第二齿轮607的带动下向相反的方向转动,由于两个第一调节螺杆604上的螺纹为相反设计,因此在两个第一调节螺杆604转动的过程中,两个U形板603能够带动两个弧形板601同时向靠近电线或电缆的方向运动,当弧形条608与电线或电缆接触时,随着U形板603的持续运动,该弧形条608由于电线或电缆的挤压开始向收纳槽内运动,在此过程中,弹簧610逐渐被压缩,而切割刀602则逐渐与电线或电缆的对接端靠近,当弧形条608完全收入收纳槽内后,切割刀602也恰好插入电线或电缆的绝缘皮中,此时电线或电缆能够在两个弧形板601的夹持作用下位于转管4的圆心处,从而便于后续将金属连接管套接在两个电线或电缆的对接端,接着拧紧锁紧装置8,使电线或电缆能够被锁紧装置8夹紧,随后启动第二电机74,使传动螺杆73在第二电机74的作用下拉动固定环71沿着滑杆72运动,而弧形板601和切割刀602则能在L形板77的推动下沿着电线或电缆的表面滑动,从而对电线或电缆上的绝缘皮从顶部和底部进行同时切割,并且在弧形板601滑行的过程中,滚珠能够减下弧形条608与电线或电缆之间的摩擦力,当切割到合适的长度后,启动第一电机53,使转管4在第一齿轮52和第一齿牙的配合作用下以转管4的圆心为轴转动,在此过程中,随着切割刀602切割方向的改变,切割刀602能够带动转轴10进行偏转,从而使切割刀602的刀锋能够与其切割方向相同,进而保证了切割刀602对电线或电缆的切割效果,当转管4转动180度后,两个切割刀602刚好相互配合完成对电线或电缆的环形切割操作,从而提高了对电线或电缆的剥皮速度,进而提高了电线和电缆的对接速度。
如图1-图3所示,所述锁紧装置8包括固定管81,所述固定管81与转管4转动连接,所述固定管81内沿上下方向对称设有两个弧形卡板82,所述固定管81与两个弧形卡板82相对的位置均贯穿开设有与弧形卡板82相匹配的通孔,所述弧形卡板82的前后侧均水平固定连接有条板83,所述条板83的自由端通过通孔位于固定管81外,两个弧形卡板82前侧的两个条板83之间以及后侧的两个条板83之间均螺纹贯穿插接有第二调节螺杆84,且第二调节螺杆84与两个条板83相对部分的螺纹为相反设计,所述第二调节螺杆84的底部与活动板2转动连接,且两 个第二调节螺杆84靠近底部的位置之间连接有同一皮带85,所述第二调节螺杆84位于两个弧形卡板82之间的位置转动套接有定位板86,所述定位板86与固定管81的外壁固定连接,两个所述弧形卡板82相对的一侧均固定连接接有防滑垫,且防护垫上设有防滑纹;
当切割刀602与电线或电缆的表面贴紧后,拧动其中一个第二调节螺杆84,使另一个第二调节螺杆84在皮带85的传动下同步转动,在此过程中,由于第二调节螺杆84与两个条板83相对部分的螺纹为相反设计,因此随着第二调节螺杆84的转动,两个弧形卡板82能够在第二调节螺杆84的带动下同时向固定管81圆心的方向运动,并且随着第二调节螺杆84的持续拧动,电线或电缆能够逐渐被两个弧形卡板82夹紧在固定管81的圆心处,从而使两个电线或电缆的对接端能够处于同一高度,进而方便将金属连接管顺利套接在两个电线或电缆裸露的芯线处,同时在后续的绝缘处理过程中,两个电线或电缆能够在对应的两个弧形卡板82的夹持下保持固定,避免在对接过程中发生脱落。

Claims (10)

  1. 输变电电线自适应快速对接装置,包括底座(1),所述底座(1)顶部关于其两侧方向对称设有两个活动板(2),所述活动板(2)滑动安装在底座(1)顶部,且活动板(2)的顶部螺纹贯穿插接有定位螺杆(3),所述活动板(2)顶部设有转管(4),所述转管(4)底部设有支撑装置(5),所述转管(4)内设有切割装置(6),所述转管(4)外套接有用来控制切割装置(6)的调节装置(7),两个所述转管(4)相离的一端均设有锁紧装置(8)。
  2. 根据权利要求1所述的输变电电线自适应快速对接装置,其中,所述支撑装置(5)包括两个支撑板(51),两个所述支撑板(51)分别与转管(4)两端的位置靠近,且支撑板(51)转动卡接在转管(4)的底部,所述支撑板(51)顶部开设有凹槽,所述凹槽靠近前后侧的位置均设有第一齿轮(52),所述第一齿轮(52)的两侧分别与凹槽两侧槽壁转动连接,第一齿轮(52)对应位置的所述转管(4)表面环形分布有第一齿牙,且第一齿牙与两个第一齿轮(52)啮合,其中一个支撑板(51)的一侧安装有第一电机(53),且第一电机(53)的输出轴与当前所述支撑板(51)内侧的其中一个第一齿轮(52)连接。
  3. 根据权利要求2所述的输变电电线自适应快速对接装置,其中,所述切割装置(6)包括两个弧形板(601),两个所述弧形板(601)呈上下对称分布,所述弧形板(601)远离锁紧装置(8)的一侧安装有切割刀(602),两个弧形板(601)相离的一侧均固定连接有U形板(603),U形板(603)对应位置的所述转管(4)管壁上贯穿开设有条形的限位孔,所述限位孔与底座(1)前侧平行,且U形板(603)能够始终贯穿插接在限位孔中,所述U形板(603)上螺纹贯穿插接有第一调节螺杆(604),且两个U形板(603)上的第一调节螺杆(604)的螺纹为相反设置,所述第一调节螺杆(604)上转动套接有限位环(605),所述限位环(605)的前后侧均固定连接有限位板(606),且两个限位板(606)分别与限位孔前后侧的孔壁滑动连接,所述第一调节螺杆(604)靠近自由端的位置固定套接有第二齿轮(607),两个弧形板(601)相对的一侧均设有多个弧形条(608),多个所述弧形条(608)之间固定连接有同一个连板,且弧形板(601)内侧开设有与连板以及多个弧形条(608)相匹配的收纳槽,所述连板靠近弧形板(601)的一侧固定链接内有两个限位杆(609),所述限位杆(609)的自由端滑动贯穿插接在收纳槽上,且限位杆(609)位于弧形板(601)外侧的部分滑动套接有固定板,所述固定板与U形板(603)内侧固定连接,所述限位杆(609)位于固定板和弧形板(601)之间的部分套接有弹簧(610)和压板(611),所述压板(611)与限位杆(609)固定连接,且压板(611)比弹簧(610)更加远离固定板。
  4. 根据权利要求3所述的输变电电线自适应快速对接装置,其中,所述调 节装置(7)包括固定环(71),所述固定环(71)侧面靠近底部的位置滑动贯穿插接有两个滑杆(72),所述滑杆(72)的两端分别与两个支撑板(51)固定连接,两个所述滑杆(72)之间设有传动螺杆(73),所述传动螺杆(73)沿固定环(71)侧面方向螺纹贯穿固定环(71),且传动螺杆(73)的一端与其中一个支撑板(51)转动连接,所述传动螺杆(73)的另一端转动贯穿另个支撑板(51),且传动螺杆(73)的该端连接有第二电机(74),所述固定环(71)的内侧转动连接有转环(75),所述转环(75)靠近第一齿轮(52)的一侧环形分布有第二齿牙,且第二齿牙与两个第二齿轮(607)啮合,所述转环(75)的内侧开设有环形的滑槽,所述滑槽内滑动安装有两个滑块(76),所述滑块(76)位于滑槽外的部分固定连接有L形板(77),且两个L形板(77)分别转动套接在两个第一调节螺杆(604)上。
  5. 根据权利要求4所述的输变电电线自适应快速对接装置,其中,所述锁紧装置(8)包括固定管(81),所述固定管(81)与转管(4)转动连接,所述固定管(81)内沿上下方向对称设有两个弧形卡板(82),所述固定管(81)与两个弧形卡板(82)相对的位置均贯穿开设有与弧形卡板(82)相匹配的通孔,所述弧形卡板(82)的前后侧均水平固定连接有条板(83),所述条板(83)的自由端通过通孔位于固定管(81)外,两个弧形卡板(82)前侧的两个条板(83)之间以及后侧的两个条板(83)之间均螺纹贯穿插接有第二调节螺杆(84),且第二调节螺杆(84)与两个条板(83)相对部分的螺纹为相反设计,所述第二调节螺杆(84)的底部与活动板(2)转动连接,且两个第二调节螺杆(84)靠近底部的位置之间连接有同一皮带(85),所述第二调节螺杆(84)位于两个弧形卡板(82)之间的位置转动套接有定位板(86),所述定位板(86)与固定管(81)的外壁固定连接。
  6. 根据权利要求3所述的输变电电线自适应快速对接装置,其中,所述弧形条(608)远离弧形板(601)的一侧安装有多个滚珠,且多个滚珠呈均匀分布。
  7. 根据权利要求5所述的输变电电线自适应快速对接装置,其中,所述切割刀(602)的形状呈三角形,且切割刀(602)的刀尖比自然状态下的弧形条(608)更加远离转管(4)的圆心,所述切割刀(602)远离转管(4)圆心的一端水平固定连接有固定条(9),所述固定条(9)远离切割刀(602)的一侧垂直固定连接有转轴(10),所述主轴上转动套接有连接块,所述连接块与弧形板(601)远离固定管(81)的一侧固定连接。
  8. 根据权利要求5所述的输变电电线自适应快速对接装置,其中,两个所述弧形卡板(82)相对的一侧均固定连接接有防滑垫,且防护垫上设有防滑纹。
  9. 根据权利要求7所述的输变电电线自适应快速对接装置,其中,所述第一调节螺杆(604)位于转管(4)内的一端滑动插接有插杆(11),且插杆(11)与弧形板(601)垂直固定连接。
  10. 根据权利要求3所述的输变电电线自适应快速对接装置,其中,所述转环(75)远离第二齿轮(607)的一侧固定连接有多个拨杆(12),且多个拨杆(12)呈环形均匀分布。
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