WO2023213039A1 - 一种用于高层建筑的安全连墙附着装置 - Google Patents

一种用于高层建筑的安全连墙附着装置 Download PDF

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Publication number
WO2023213039A1
WO2023213039A1 PCT/CN2022/120907 CN2022120907W WO2023213039A1 WO 2023213039 A1 WO2023213039 A1 WO 2023213039A1 CN 2022120907 W CN2022120907 W CN 2022120907W WO 2023213039 A1 WO2023213039 A1 WO 2023213039A1
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WIPO (PCT)
Prior art keywords
support
bracket
wall attachment
wall
bracket body
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PCT/CN2022/120907
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English (en)
French (fr)
Inventor
童庆闯
薛冬永
哈金宝
厉诚
陈坤
顾凌峰
Original Assignee
中交第三航务工程局有限公司
中交三航第一工程(上海)有限公司
中交三航第一工程(杭州)有限公司
中交第三航务工程局有限公司上海建设工程分公司
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Publication of WO2023213039A1 publication Critical patent/WO2023213039A1/zh

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G5/00Component parts or accessories for scaffolds
    • E04G5/04Means for fastening, supporting, or bracing scaffolds on or against building constructions
    • E04G5/046Means for fastening, supporting, or bracing scaffolds on or against building constructions for fastening scaffoldings on walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G3/00Scaffolds essentially supported by building constructions, e.g. adjustable in height
    • E04G3/28Mobile scaffolds; Scaffolds with mobile platforms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G3/00Scaffolds essentially supported by building constructions, e.g. adjustable in height
    • E04G3/28Mobile scaffolds; Scaffolds with mobile platforms
    • E04G3/30Mobile scaffolds; Scaffolds with mobile platforms suspended by flexible supporting elements, e.g. cables
    • E04G3/32Hoisting devices; Safety devices
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G3/00Scaffolds essentially supported by building constructions, e.g. adjustable in height
    • E04G3/28Mobile scaffolds; Scaffolds with mobile platforms
    • E04G3/30Mobile scaffolds; Scaffolds with mobile platforms suspended by flexible supporting elements, e.g. cables
    • E04G3/32Hoisting devices; Safety devices
    • E04G3/325Safety devices for stabilising the mobile platform, e.g. to avoid it swinging in the wind
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G5/00Component parts or accessories for scaffolds
    • E04G5/001Safety or protective measures against falling down relating to scaffoldings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G3/00Scaffolds essentially supported by building constructions, e.g. adjustable in height
    • E04G3/28Mobile scaffolds; Scaffolds with mobile platforms
    • E04G2003/286Mobile scaffolds; Scaffolds with mobile platforms mobile vertically
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G5/00Component parts or accessories for scaffolds
    • E04G2005/008Hoisting devices specially adapted as part of a scaffold system

Definitions

  • the invention relates to the field of high-rise building construction, and in particular to a safety wall attachment device for high-rise buildings.
  • attached lifting scaffolds are commonly used in high-rise or super high-rise buildings as safety protection and construction work platforms for building construction.
  • Common attached lifting scaffolds are generally electric hoist traction type, hydraulic lifting type and hand-pulled type.
  • Attached lifting scaffolding is currently widely used due to its many advantages such as fast installation speed, high construction efficiency, good safety and reliability, and is not subject to building height restrictions, and has significant development advantages.
  • multiple wall-attached devices are usually installed on the outer structure of the building to fix the guide rails or the main beams of the external scaffolding and transmit them through wall-attached supports. The function makes the working platform produce a lifting effect.
  • the object of the present invention is to provide a safe wall attachment device for high-rise buildings, including a wall attachment device and a tower crane support device, which is suitable for installation of temporary equipment or materials on both sides of the core tube structure exterior wall or the load-bearing structure exterior wall.
  • the support systems on both sides are connected to the same stress-bearing system through high-strength screws. Without affecting the mechanical properties of the structure itself, it not only meets the installation requirements and use functions of the equipment or materials inside and outside the wall structure, but also can effectively It avoids design changes due to installation collisions in the same plane, resulting in multiple sets of reserved holes in the main structure that affect the structural characteristics; it is especially suitable for edge or high-altitude working areas.
  • This system uses the double-tie effect of high-strength screws to make this Compared with two sets of different support systems, one combined system can reduce the frequency of use of screws and the number of installation and disassembly times, and reduce the safety risks of installers.
  • a wall-attached device for an external climbing frame including a triangular main bracket, a wall-attached bracket, an anti-fall pendulum block, and a two-way adjusting support device;
  • the triangular main bracket is installed on the concrete component of a high-rise or super-high-rise building through a wall-attached bracket;
  • the anti-fall pendulum block is connected to the triangular bracket through a support seat block, and the anti-fall pendulum block is located below the triangular bracket;
  • the two-way adjusting support device is connected to the triangular bracket through a support seat block, and the two-way adjusting supporting device is located above the triangular bracket;
  • the anti-falling pendulum block and the two-way adjusting supporting device are both connected to the outer climbing frame.
  • the triangular main bracket includes a first bracket body, a second bracket body and a connecting frame.
  • the first bracket body and the second bracket body are arranged in parallel. There is a gap between;
  • the connecting frame is located at one end of the first bracket body and the second bracket body close to the concrete member, and the connecting frame is fixedly connected to both the first bracket body and the second bracket body;
  • the connecting frame is fixedly connected to the wall-attached bracket
  • the support seat block is fixedly connected to the other end of the first bracket body and the second bracket body away from the concrete component, the two-way adjustment support device is located above the first bracket body and the second bracket body, and the anti-falling pendulum block is located Below the first bracket body and the second bracket body.
  • the two-way adjustment support device and the anti-fall pendulum block are located in the gap between the first bracket body and the second bracket body;
  • the two-way adjusting support device and the anti-falling pendulum block are installed facing the connecting frame.
  • both the triangular main bracket and the wall-attached bracket are fixed to the concrete components of a high-rise or super-high-rise building through at least one set of tension screws.
  • the wall-attached bracket is welded with square steel
  • the wall-attached bracket includes at least one attached bracket body, and a plurality of attached bracket bodies are stacked to form the wall-attached bracket;
  • the attached wall bracket is arranged between the concrete component and the triangular main bracket and is connected through a tension screw.
  • the support seat block is a special-shaped structure made of welded steel plates and used to support the hydraulic jack, the two-way adjustment support and the anti-fall pendulum block;
  • the upper surface of the support seat block extends to both sides through steel plates, and two mounting holes are reserved;
  • the steel plate is connected to the channel steel beam of the triangular main bracket through the mounting holes, and front and rear supports are added to the left and right sides of the steel plate;
  • the front support is connected to the two-way adjusting support device, and the rear support is connected to the hydraulic jack and bears the downward force transmitted from the hydraulic jack and the two-way adjusting support device;
  • a mounting hole is reserved below the support seat block, and the reserved mounting hole connects the anti-fall pendulum block to the inside of the support seat block.
  • the two-way adjusting support device produces a distance adjustment function by rotating the adjusting rod to move the threaded rods on the upper and lower sides in opposite directions;
  • the lower side of the two-way adjustment support is connected to the support support of the support block, and the upper end of the two-way adjustment support is clamped to the cross bar of the guide rail through a U-shaped plate.
  • the two-way adjustment The support device uses a weight rod to ensure that the two-way adjustment support device is always close to one side of the guide rail.
  • the anti-fall pendulum blocks are connected together through four top-heavy steel plates, and an anti-fall bar is installed in the middle of the four top-heavy steel plates;
  • the anti-fall bar can only swing upward but not downward.
  • one end of the counter-tension screw is fixedly connected to a wall-attached device, and the wall-attached device is used to link the outer climbing frame to prevent the outer climbing frame from tilting or falling or generating force when jacking up;
  • the other end of the counter-tension screw is One end is fixedly connected to the tower crane support device;
  • Both sides of the counter-tension screw bear the force from the wall-attached device and the tower crane support device respectively, and the force of the counter-tension screw located at the tower crane support device is greater than the force from the wall-attached device.
  • the counter-tension screws include at least two groups arranged in parallel, and the length of the counter-tension screws on one side of the wall attachment device is longer than the length of one side of the tower crane support device.
  • the tower crane support device includes a corbel connected to the tension screw, and a main beam I-beam connected to the corbel.
  • the upper part of the main beam steel is connected to an L-shaped member, so The L-shaped component, the main beam I-beam and the corbels form a support system, and the main beam artificial steel is used to undertake the tower crane.
  • the tension screw adopts a high-strength screw, specifically an 8.8 grade M39 high-strength screw, which is used for the fixation of the wall, as well as the stress of the wall-attached device and the tower crane support device);
  • the upper screw (the component connecting the upper end of the tower crane support device to the wall) uses 8.8 grade M30 high-strength screw for fixing and pulling.
  • the wall-attached device of the present invention is installed on-site after the triangular main bracket, wall-attached bracket, support support, guide wheel set, support seat block, anti-fall pendulum block, pull screw, etc. are assembled together.
  • the guide wheel set, jack support and anti-fall rod of the wall-attached support are always connected to the guide rail of the outer climbing frame.
  • the jack is installed on the rear support of the tripod and generates upward thrust
  • the guide rail moves upward under the constraints of the guide wheel set.
  • the support device is always close to the position of the cross bar in the guide rail.
  • the stability of the lifting of the external climbing frame is effectively increased, which to a certain extent reflects the greater bearing capacity of the device.
  • the structure of the utility model is simple and can be installed directly after the site assembly is completed. The installation time is short, the safety is high, and the installation efficiency of the external climbing frame is significantly improved.
  • Figure 1 is a schematic diagram 1 of a wall-attached device for an external climbing frame disclosed in the present invention
  • Figure 2 is a second schematic diagram of a wall-attached device for an external climbing frame disclosed in the present invention
  • Figure 3 is a schematic diagram 1 of the triangular main bracket disclosed by the present invention.
  • Figure 4 is a schematic diagram two of the triangular main bracket disclosed by the present invention.
  • FIG. 5 is a schematic diagram 1 of the wall-attached bracket disclosed by the present invention.
  • Figure 6 is a schematic diagram two of the wall-attached bracket disclosed by the present invention.
  • Figure 7 is a schematic structural diagram of the bidirectional adjustment support device disclosed in the present invention.
  • Figure 8 is a schematic diagram 1 of the anti-falling pendulum block disclosed in the present invention.
  • Figure 9 is a second schematic view of the anti-falling pendulum block disclosed in the present invention.
  • Figure 10 is a schematic diagram 1 of the guide wheel frame disclosed by the present invention.
  • Figure 11 is a schematic diagram two of the guide wheel frame disclosed by the present invention.
  • Figure 12 is a schematic diagram of the practical application of the wall-attached device disclosed in the present invention.
  • Figure 13 is a second schematic diagram of the practical application of the wall-attached device disclosed in the present invention.
  • Figure 14 is a schematic diagram 1 of the support seat block disclosed by the present invention.
  • Figure 15 is a second schematic diagram of the support seat block disclosed in the present invention.
  • Figure 16 is a schematic diagram of the connection between the wall-attached device and the tower crane support foundation disclosed in the present invention.
  • Figure 17 is a front view of the tower crane support foundation disclosed in the present invention.
  • Figure 18 is a top view of the tower crane support foundation disclosed in the present invention.
  • 1-triangular main bracket 11-first bracket body; 12-second bracket body; 13-connecting frame; 2-wall attached bracket; 21-attached bracket body; 3-anti-fall pendulum block; 31- Anti-sway bar; 32-swing block; 4-two-way adjustment support; 41-shaped plate; 42-pressure rod; 43-forward threaded rod; 44-adjusting rod; 45-reverse threaded rod; 46-support Plate; 47-bolt hole; 5-concrete component; 6-guide wheel set; 61-guide wheel; 62-guide rail; 63-guide rail frame; 64-guide wheel frame; 7-support block; 71-bearing; 711 - Front support; 712-rear support; 72-backing plate; 73-mounting hole; 8-hydraulic top support; 9-pull screw; 10-outer climbing frame.
  • connection should be understood in a broad sense.
  • it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection.
  • Connected it can also be connected indirectly through an intermediary, or it can be an internal connection between two components.
  • the specific meanings of the above terms in the creation of the present invention can be understood through specific situations.
  • an embodiment of the present invention provides a wall-attached device for an external climbing frame 10, which includes a triangular main bracket 1, a wall-attached bracket 2, an anti-fall pendulum block 3, and a two-way adjustment support device.
  • the triangular main bracket 1 is installed on the concrete component 5 of a high-rise or super-high-rise building through the wall-attached bracket 2;
  • the anti-fall pendulum block 3 is connected to the triangular bracket through the support seat block 7, and the anti-fall pendulum block 3 is located below the triangular bracket;
  • the two-way adjusting support device 4 is connected to the triangular bracket through the support seat block 7 , and the two-way adjusting supporting device 4 is located above the triangular bracket;
  • the anti-fall pendulum block 3 and the two-way adjusting supporting device 4 are both connected to the outer climbing frame 10 .
  • the wall-attaching device of the present invention is suitable for the new segmented lifting hydraulic lifting external climbing frame 10 for construction, and can effectively prevent the external climbing frame 10 from tilting or falling.
  • the wall-attached device of the embodiment of the present invention is specifically a wall-attached device adapted to the new segmented lifting type hydraulic lifting external climbing frame 10 for construction.
  • the wall-attaching device can effectively prevent the external climbing frame 10 from tilting or falling. More specifically, please refer to Figures 1 to 15.
  • the wall-attached device according to the embodiment of the present invention includes a triangular main bracket 1, a wall-attached bracket 2, a two-way adjustment support 4, a guide wheel set 6, a support seat block 7, and an anti-tightening device.
  • the above-mentioned triangular main bracket 1 is welded by square steel, channel steel and steel plates.
  • the cross beams and longitudinal beams are channel steel structures.
  • the diagonal support beams are welded with square steel and channel steel at both ends.
  • a steel plate is welded on the back end of the triangular main bracket.
  • Two waist holes are added, and the pull screw rod 9 is connected to the attached bracket or the main structure of the building through the waist holes.
  • Four bolt holes 47 are opened in each channel steel upper beam of the triangular main support 1. The bolt holes 47 at both ends are used to connect the guide wheel frame, and the two bolt holes 47 in the middle are used to connect the support block.
  • the triangular main bracket 1 includes a first bracket body 11, a second bracket body 12 and a connecting frame 13.
  • the first bracket body 11 and the second bracket body 12 are arranged in parallel, There is a gap between the first bracket body 11 and the second bracket body 12; the connecting frame 13 is located at one end of the first bracket body 11 and the second bracket body 12 close to the concrete member 5, and the connecting frame 13 is connected with the first bracket body 11 and the second bracket
  • the main body 12 is all fixedly connected;
  • the connecting frame 13 is fixedly connected to the wall-attached bracket 2;
  • the support seat block 7 is fixedly connected to the other end of the first bracket body 11 and the second bracket body 12 away from the concrete member 5, and the two-way adjustment support 4 Located above the first bracket body 11 and the second bracket body 12 , the anti-falling pendulum block 3 is located below the first bracket body 11 and the second bracket body 12 .
  • both the triangular main bracket 1 and the wall-attached bracket 2 are fixed to the concrete component 5 of a high-rise or super-high-rise building through at least one set of tension screws 9 .
  • the above-mentioned wall-mounted bracket 2 is mainly made of welded square steel.
  • an additional bracket can be added between the building structure and the main bracket by pulling it.
  • the screw rods 9 are connected, and the problem of inconsistent distance between the main bracket and some structural surfaces can be solved by superimposing the attached brackets or other forms of superimposing the attached brackets.
  • the wall-attached bracket 2 is welded with square steel; the wall-attached bracket 2 includes at least one attached bracket body 21, and multiple attached bracket bodies 21 are stacked to form a connecting wall.
  • the wall-attached bracket 2; the wall-attached bracket 2 is arranged between the concrete component 5 and the triangular main bracket 1 and is connected through the tension screw 9.
  • the above-mentioned support seat block is a special-shaped structure made of welded steel plates and used to support the hydraulic jack, support device, and anti-fall pendulum block 3. Its upper surface extends to both sides through the steel plate, and two bolt holes 47 are reserved.
  • the steel plate is connected to the triangular main bracket 1 channel steel beam through the bolt holes 47.
  • Two additional supports 71 are added on the left and right sides of the steel plate.
  • the front support 711 is In order to connect the support device, the rear support 712 is used to connect the hydraulic jack and bear the downward force transmitted from the two.
  • a bolt hole 47 is reserved under the support seat block for connecting the anti-fall pendulum block 3 to the seat block. On the inside, it forms an anti-skid and anti-fall support system.
  • the support seat block 7 is a special-shaped structure made of welded steel plates and used to support the hydraulic jack, the two-way adjustment support 4 and the anti-fall pendulum block 3; the support seat The upper surface of the block 7 extends to both sides through the steel plate, and two mounting holes 73 are reserved; the steel plate is connected to the channel steel beam of the triangular main bracket 1 through the mounting holes 73, and a front support 711 and a rear support are added to the left and right sides of the steel plate.
  • the front support 711 is connected to the two-way adjusting support device 4, and the rear support 712 is connected to the hydraulic jack and bears the downward force transmitted from the hydraulic jack and the two-way adjusting support device 4; a mounting hole is reserved below the support block 73, the reserved installation hole 73 connects the anti-fall pendulum block 3 to the inside of the support seat block 7.
  • the above-mentioned two-way adjusting support device 4 mainly rotates the adjusting rod 44 to move the threaded rods on the upper and lower sides in opposite directions to adjust the distance.
  • the lower side of the support device is supported by the bolts and the support seat block.
  • the ejector support 71 is connected, and the upper end is clamped to the cross bar of the guide rail 62 through the U-shaped plate 41.
  • the ejector is always close to the side of the guide rail 62 through the weight rod 42 to ensure that the guide rail 62 will not appear during the lifting process. declining situation.
  • the two-way adjusting support device 4 adjusts the distance by rotating the adjusting rod 44 to move the threaded rods on the upper and lower sides in opposite directions; the two-way adjusting support device 4
  • the lower side is connected to the ejector support 71 that supports the seat block.
  • the upper end of the two-way adjustment ejector 4 is clamped to the cross bar of the guide rail 62 through the U-shaped plate 41.
  • the two-way adjustment ejector 4 is pressed by the pressure rod 42.
  • the two-way adjusting support device 4 is always close to one side of the guide rail 62 .
  • the above-mentioned anti-fall pendulum block 3 is connected together through four top-heavy steel plates.
  • An anti-fall bar is installed in the middle position.
  • the anti-fall bar can only swing upward and not downward due to the action of the internal spring.
  • the anti-falling block always swings in one direction due to the gravity of the pendulum block 32.
  • the lighter part of the head of the pendulum block 32 will move to the inside of the guide rail 62 and block the guide rail 62 lever. To prevent the guide rail 62 from sliding down or falling.
  • the anti-fall pendulum block 3 is connected together through four top-heavy steel plates, and an anti-fall rod is installed in the middle of the four top-heavy steel plates; through the action of the internal spring, The anti-fall bar can only swing upward and not downward.
  • the above-mentioned guide wheel frame is connected by square steel, rollers and steel plates.
  • An ear plate is provided on each front and rear side of the square steel.
  • the ear plates are connected to the triangular main bracket 1 through two high-strength bolts.
  • the cross beams are connected, and a roller is installed on one side of the square steel end.
  • the wall-attached device of the present invention is installed by combining the triangular main bracket 1, the wall-attached bracket 2, the support device, the guide wheel set 6, the support seat block 7, the anti-fall pendulum block 3, the pull screw 9, etc. Installed on site.
  • the guide wheel set 6, jacking device and anti-falling rod of the wall-attached support 71 are always connected to the guide rail 62 of the outer climbing frame 10.
  • the tripod rear support 712 is installed with a jack and generates upward thrust, the guide rail 62 is in the guide wheel set. 6, and at the same time, the support device is always close to the position of the cross bar in the guide rail 62.
  • the support device will be constrained to the next cross bar; in addition, the anti-fall pendulum block below The anti-fall bar 3 will swing to the next cross bar as the cross bar of the guide rail 62 is lifted accordingly.
  • This process is irreversible; when downward sliding occurs, both the top support and the anti-fall pendulum block 3 will move upward.
  • the thrust prevents the guide rail 62 of the outer climbing frame 10 from continuing to move downward, ensuring the safety and reliability of the lifting of the outer climbing frame 10.
  • the lifting stability of the external climbing frame 10 is effectively increased, which to a certain extent reflects the greater bearing capacity of the device.
  • the utility model has a simple structure and can be installed and installed directly after the site assembly is completed. The time is short, the safety is high, and the installation efficiency of the external climbing frame 10 is significantly improved.
  • one end of the pull screw 100 is fixedly connected to the wall attachment device 200.
  • the wall attachment device is used to link the outer climbing frame to prevent the outer climbing frame from tilting or falling; the other end of the pull screw is fixedly connected to the tower crane support.
  • Device 300 Both sides of the counter-tension screw bear the force from the wall-attached device and the tower crane support device respectively.
  • the force of the counter-tension screw 100 when located on the tower crane support device is greater than the force when located on the wall-attached device.
  • the counter-tension screws 100 include at least two groups arranged in parallel, and the length of the counter-tension screws on the side of the wall attachment device is longer than the length of the side of the tower crane support device.
  • This system is suitable for the same part where temporary equipment or materials need to be installed on both sides of the exterior wall of a core tube structure or an exterior wall of a load-bearing structure.
  • the support systems on both sides are connected to the same stress-bearing system through high-strength screws without affecting the mechanical properties of the structure itself.
  • this system uses the double-tie effect of high-strength screws, so that compared with two different support systems, this combined system can reduce the frequency of use of screws and the number of installation and disassembly times, and reduce the number of installation personnel. security risks;
  • this system is installed using British standard (BS EN 14399) screws.
  • One end of the screw bears the support frame part of the internal climbing equipment, and the other end connection part is the wall-attached support of the segmented lifting external climbing frame.
  • Support frame connection end :
  • This system uses two sets of screws, two in each set, and the forces on each screw are:
  • the design tensile strength of the screw is 429KN and the design shear strength is 358KN, then:
  • the load on the wall-attached support is simplified to a single vertical load under the ultimate limit state.
  • the value of this load is:
  • This system uses two sets of screws, one in each set.
  • the maximum shear force endured by the single-ended screw is:
  • the tower crane support device includes a corbel 310 connected to the tension screw, and a main beam I-beam 320 connected to the corbel.
  • the upper part of the main beam steel is connected to L-shaped member 330.
  • the L-shaped member, the main beam I-beam and the corbels form a support system.
  • the main beam artificial steel is used to bear the tower crane.
  • the upper I-beam L-shaped member includes the upper I-beam L-shaped member and the lower corbel support.
  • the upper L-shaped wall member is fixed to the concrete wall by 2 M30 screws 340 (upper screws) through the reserved holes in the wall.
  • the nuts are connected to the outer concrete surface.
  • a 16mm thick backing plate is added to the position to fix the main beam; in order to ensure that the reserved holes are offset due to structural deviation during the construction of the connecting wall part, the resulting insufficient concentricity accuracy of the pin affects the main beam screw and L-shaped connection
  • waist-shaped holes are optimized at the wall-connecting end of the L-shaped component, and the horizontally adjustable deviation ensures precise and firm hole positioning and uniform stress transmission.
  • the lower end of the L-shaped component is also connected and fixed with the 356 ⁇ 406 I-beam using two M30 screws.
  • the hole is designed to use standard circular hole size.
  • the L-shaped component is connected to the I-beam of the main beam.
  • the I-beam of the main beam is supported on the lower corbel.
  • the lower corbel is fixed on the concrete wall through the reserved holes in the wall using 4 M39 grade 8.8 screws.
  • the main body is completed by welding 610 ⁇ 305 I-beam and 30mm thick steel plate, and is equipped with transverse stiffeners. It is connected to the upper 356 ⁇ 406 I-beam main beam through four M30 grade 8.8 screws with a double nut design to form a connection. Support system for wall end sections.
  • the corbels and upper I-beams used in this device are connected through screw rods instead of wall-attached welding processes.
  • the effect of stress transmission is considered, and on the other hand, the displacement deviation during the wall pouring phase is taken into consideration. Therefore, this device will be A longitudinal waist-shaped hole is made at the connection between the upper part of the corbel and the I-beam to eliminate structural and installation deviations.
  • the tower crane support device has a simple structure, is easy to disassemble and assemble, can be produced in a standardized manner, can be recycled, and is easy to transfer.
  • This device is not only different from the traditional pre-embedded wall-attached connection device in terms of complex process, large amount of pre-embedding work, unadjustable connection errors, changes in the wall structure of the permanent structure itself caused by pre-embedding, non-detachable, and many subsequent finishing processes, etc.
  • process innovation it can reduce material consumption, improve steel utilization, reduce costs and increase efficiency for the project, and has outstanding results in terms of work efficiency and economic benefits.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Jib Cranes (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

一种用于高层建筑的安全连墙附着装置,包括附墙装置以及塔吊支撑基础,其中附墙装置包括三角形主支架(1)、连墙附支架(2)、防坠摆块(3)、双向调节支顶器(4);所述三角形主支架(1)通过连墙附支架(2)安装于高层或超高层建筑的混凝土构件(5);所述防坠摆块(3)通过支撑座块(7)与所述三角形主支架(1)连接,所述防坠摆块(3)位于所述三角形主支架(1)的下方;所述双向调节支顶器(4)通过支撑座块(7)与所述三角形主支架(1)连接,所述双向调节支顶器(4)位于所述三角形主支架(1)的上方;所述防坠摆块(3)和所述双向调节支顶器(4)均与外爬架(10)连接。连墙附着装置通过高强螺杆的双拉结作用,使得这一组合体系相较于两组不同支撑体系,能够减少螺杆的使用频率和安拆次数,降低安装人员的安全风险。

Description

一种用于高层建筑的安全连墙附着装置 技术领域
本发明涉及高层建筑施工领域,尤其涉及一种用于高层建筑的安全连墙附着装置。
背景技术
目前,高层或超高层建筑常用附着式升降脚手架作为建筑施工的安全防护和施工作业平台、常见的附着式升降脚手架一般为电动葫芦牵引式、液压提升式和手拉式等几种。
附着式升降脚手架由于安装速度快、施工效率高、安全可靠性好且不受建筑高度限制等诸多优势目前被广泛采用,具有显著的发展优势。在现有脚手架施工技术中,为配合可升降安全防护平台及导轨的安装,通常在建筑物外侧结构需安装多道附墙装置,将导轨或外脚手架主梁固定住并通过附墙支座传递的作用使作业平台产生升降的效果。
然而,脚手架防护平台在相对于附墙支座提升时,很容易出现因附墙支座设计或安装问题导致的提升不良现象,不仅影响外爬架的施工同时也危及到作业人员的安全。
另外在高层建筑施工过程中,还有其他安全使用的场景,在实际使用过程中,占用较大空间,不利于管理等。
发明内容
本发明的目的在于提供一种用于高层建筑的安全连墙附着装置,包括附墙装置以及塔吊支撑装置,适应于核心筒结构外墙或承重结构外墙两侧均需安装临时设备或材料的同一部位,通过高强螺杆将两侧支撑体系连接至同一受力系统内,在不影响结构本身力学特性的前提下,既满足墙体结构内外 侧设备或材料的安装要求和使用功能,又能有效避免同一平面内因安装碰撞而产生设计变更,导致主体结构存在多组预留孔洞影响结构特性的情况;特别适应于在临边或高空作业区域,该体系通过高强螺杆的双拉结作用,使得这一组合体系相较于两组不同支撑体系,能够减少螺杆的使用频率和安拆次数,降低安装人员的安全风险。
实现本发明目的的技术方案如下:
一种外爬架的附墙装置,包括三角形主支架、连墙附支架、防坠摆块、双向调节支顶器;
所述三角形主支架通过连墙附支架安装于高层或超高层建筑的混凝土构件;
所述防坠摆块通过支撑座块与所述三角形支架连接,所述防坠摆块位于所述三角形支架的下方;
所述双向调节支顶器通过支撑座块与所述三角形支架连接,所述双向调节支顶器位于所述三角形支架的上方;
所述防坠摆块和所述双向调节支顶器均与外爬架连接。
在一种可能的实现方式中,所述三角形主支架包括第一支架本体、第二支架本体和连接架,第一支架本体和第二支架本体平行设置,第一支架本体和第二支架本体之间存在空隙;
连接架位于第一支架本体和第二支架本体靠近混凝土构件一端,连接架与第一支架本体和第二支架本体均固定连接;
连接架与连墙附支架固定连接;
所述支撑座块与第一支架本体和第二支架本体远离混凝土构件的另一端固定连接,所述双向调节支顶器位于第一支架本体和第二支架本体上方,所述防坠摆块位于第一支架本体和第二支架本体下方。
在一种可能的实现方式中,所述双向调节支顶器和所述防坠摆块均位于第一支架本体和第二支架本体之间的空隙处;
所述双向调节支顶器和所述防坠摆块正对连接架安装。
在一种可能的实现方式中,所述三角形主支架和所述连墙附支架均通过至少一组对拉螺杆固定于高层或超高层建筑的混凝土构件。
在一种可能的实现方式中,所述连墙附支架采用方钢焊接而成;
所述连墙附支架包括至少一个附支架本体,多个附支架本体叠加形成所述连墙附支架;
所述连墙附支架设置于混凝土构件和所述三角形主支架之间通过对拉螺杆相连。
在一种可能的实现方式中,所述支撑座块为钢板焊接而成的用于支承液压千斤顶、所述双向调节支顶器和所述防坠摆块的异形结构;
所述支撑座块的上表面通过钢板延伸至两边、并预留两个安装孔;
钢板通过安装孔与所述三角形主支架的槽钢横梁相连,钢板左右两侧各增设前支座和后支座;
前支座连接所述双向调节支顶器,后支座连接液压千斤顶、并承受来自液压千斤顶和所述双向调节支顶器向下传递的作用力;
支承座块下方预留一个安装孔,预留的安装孔将所述防坠摆块连接至所述支撑座块内侧。
在一种可能的实现方式中,所述双向调节支顶器通过转动调节杆使上下两侧的螺纹杆向相反的方向移动而产生调距的作用;
所述双向调节支顶器的下侧与所述支承座块的支顶器支座相连,所述双向调节支顶器的上端通过U型板卡位至导轨的横杆上,所述双向调节支顶器通过压重杆使所述双向调节支顶器始终靠向导轨一侧。
在一种可能的实现方式中,所述防坠摆块通过四片头重脚轻的钢板连接到一起,四片头重脚轻钢板的中间位置安装一个防坠杆;
通过内部弹簧的作用使得防坠杆只能向上摆动不能向下摆动。
进一步地,所述对拉螺杆一端固定连接附墙装置,所述附墙装置用于联动外爬架,防止外爬架产生倾斜或下坠或在顶升时候产生作用力;所述对拉螺杆另一端固定连接塔吊支撑装置;
所述对拉螺杆两侧分别承受来自附墙装置以及塔吊支撑装置作用力,所述对拉螺杆位于所述塔吊支撑装置的作用力大于位于所述附墙装置的作用力。
为了更好装配,所述对拉螺杆至少包括平行设置的两组,所述对拉螺杆位于附墙装置一侧的长度长于所述塔吊支撑装置的一侧的长度。
更进一步地,所述塔吊支撑装置包括与所述对拉螺杆连接的牛腿,还包括与所述牛腿连接的主梁工字钢,所述主梁工资钢上部连接有L形构件,所述L形构件、主梁工字钢以及牛腿构成支承体系,所述主梁工资钢用于承接塔吊。
本方案中,所述对拉螺杆采用高强度螺杆,具体采用8.8等级M39高强度螺杆,用于墙体的固定,以及附墙装置以及塔吊支撑装置的受力);
其中上螺杆(塔吊支撑装置上端与墙体连接的部件)采用8.8等级M30高强度螺杆,用于固定和拉结。
与现有技术相比,本发明的有益效果是:
1、适用于建筑用新型分片提升式液压升降外爬架,能够有效防止外爬架产生倾斜或下坠的不利因素。
2、本发明的附墙装置通过将三角形主支架、连墙附支架、支顶器、导轮组、支撑座块、防坠摆块、对拉螺杆等组合安装完成后,进行现场安装。附墙支座的导轮组、支顶器和防坠杆始终保持与外爬架导轨相连,当三脚架后支座安装千斤顶并产生向上的推力时,导轨在导轮组的约束下向上行走,同时,支顶器始终靠向导轨内横杆的位置,随着横杆的向上行走,支顶器会约束至下一个横杆;另外,下方的防坠摆块的防坠杆会随着导轨横杆的提升相应的摆至下一道横杆上,该过程不可逆;当出现向下的滑移时,支顶器和防坠摆块均会产生向上的推力阻止外爬架导轨继续下移,保证外爬架提升的安全可靠性。
3、本发明的附墙装置安装完成后,有效增加了外爬架提升的稳定性,在一定程度上体现出了装置较大的承受能力,本实用新型结构简单,场地 拼装完成后直接安装、安装时间短、安全性高、明显提高了提升了外爬架安装效率。
附图说明
图1为本发明公开的一种外爬架的附墙装置示意图一;
图2为本发明公开的一种外爬架的附墙装置示意图二;
图3为本发明公开的三角形主支架的示意图一;
图4为本发明公开的三角形主支架的示意图二;
图5为本发明公开的连墙附支架的示意图一;
图6为本发明公开的连墙附支架的示意图二;
图7为本发明公开的双向调节支顶器的结构示意图;
图8为本发明公开的防坠摆块的示意图一;
图9为本发明公开的防坠摆块的示意图二;
图10为本发明公开的导轮框的示意图一;
图11为本发明公开的导轮框的示意图二;
图12为本发明公开的附墙装置实际应用示意图一;
图13为本发明公开的附墙装置实际应用示意图二;
图14为本发明公开的支撑座块示意图一;
图15为本发明公开的支撑座块示意图二;
图16为本发明公开的附墙装置与塔吊支撑基础的连接示意图;
图17为本发明公开的塔吊支撑基础的主视图;
图18为本发明公开的塔吊支撑基础的俯视图;
图中,1-三角形主支架;11-第一支架本体;12-第二支架本体;13-连接架;2-连墙附支架;21-附支架本体;3-防坠摆块;31-防摆杆;32-摆块;4-双向调节支顶器;41-型板;42-压重杆;43-正向螺纹杆;44-调节杆;45-反向螺纹杆;46-支承板;47-螺栓孔;5-混凝土构件;6-导轮组;61-导轮;62-导轨;63-导轨框;64-导轮框;7-支撑座块;71-支座;711- 前支座;712-后支座;72-垫板;73-安装孔;8-液压顶支座;9-对拉螺杆;10-外爬架。
具体实施方式
下面结合附图所示的各实施方式对本发明进行详细说明,但应当说明的是,这些实施方式并非对本发明的限制,本领域普通技术人员根据这些实施方式所作的功能、方法、或者结构上的等效变换或替代,均属于本发明的保护范围之内。
在本实施例的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明创造和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明创造的限制。
此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明创造的描述中,除非另有说明,“多个”的含义是两个或两个以上。
术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明创造中的具体含义。
请参阅图1、图12和图13,本发明实施例提供一种外爬架10的附墙装置,包括三角形主支架1、连墙附支架2、防坠摆块3、双向调节支顶器4;三角形主支架1通过连墙附支架2安装于高层或超高层建筑的混凝土构件5; 防坠摆块3通过支撑座块7与三角形支架连接,防坠摆块3位于三角形支架的下方;双向调节支顶器4通过支撑座块7与三角形支架连接,双向调节支顶器4位于三角形支架的上方;防坠摆块3和双向调节支顶器4均与外爬架10连接。
本发明的附墙装置适用于建筑用新型分片提升式液压升降外爬架10,能够有效防止外爬架10产生倾斜或下坠的不利因素。
本发明实施例的附墙装置,具体为适应于建筑用新型分片提升式液压升降外爬架10的附墙装置,附墙装置能够有效防止外爬架10产生倾斜或下坠的不利因素。更具体的,请参阅图1至图15,本发明实施例的附墙装置包括三角形主支架1、连墙附支架2、双向调节支顶器4、导轮组6、支撑座块7、防坠摆块3、对拉螺杆9。上述三角形主支架1采用方钢、槽钢和钢板焊接而成,横梁和纵梁为槽钢结构,斜撑梁采用方钢与两端槽钢焊接,三角主支架背端焊接一块钢板,钢板上增设两道腰孔,对拉螺杆9通过腰孔与附支架或建筑主体结构连接。三角形主支架1槽钢上横梁每支开四个螺栓孔47,两端的螺栓孔47用于连接导轮框、中间的两个螺栓孔47用于连接支承块。
在一些实施例中,请参阅图3和图4,优选三角形主支架1包括第一支架本体11、第二支架本体12和连接架13,第一支架本体11和第二支架本体12平行设置,第一支架本体11和第二支架本体12之间存在空隙;连接架13位于第一支架本体11和第二支架本体12靠近混凝土构件5一端,连接架13与第一支架本体11和第二支架本体12均固定连接;连接架13与连墙附支架2固定连接;支撑座块7与第一支架本体11和第二支架本体12远离混凝土构件5的另一端固定连接,双向调节支顶器4位于第一支架本体11和第二支架本体12上方,防坠摆块3位于第一支架本体11和第二支架本体12下方。
在一些实施例中,请参阅图1、图3、图4和图7,优选双向调节支顶器4和防坠摆块3均位于第一支架本体11和第二支架本体12之间的空隙处;双向调节支顶器4和防坠摆块3正对连接架13安装。
在一些实施例中,优选三角形主支架1和连墙附支架2均通过至少一组对拉螺杆9固定于高层或超高层建筑的混凝土构件5。
请参阅图5和图6,上述连墙附支架2主要采用方钢焊接而成,当三角形主支架1距离建筑结构相对较远时,可增设附支架于建筑结构和主支架之间通过对拉螺杆9相连,通过附支架叠合或其他形式的附支架叠加以解决主支架与部分结构面距离不一致的问题。
在一些实施例中,请继续参阅图5和图6,优选连墙附支架2采用方钢焊接而成;连墙附支架2包括至少一个附支架本体21,多个附支架本体21叠加形成连墙附支架2;连墙附支架2设置于混凝土构件5和三角形主支架1之间通过对拉螺杆9相连。
请参阅图14和图15,上述支承座块为钢板焊接而成的用于支承液压千斤顶、支顶器、防坠摆块3的异形结构。其上表面通过钢板延伸至两边,并预留两个螺栓孔47,钢板通过螺栓孔47与三角形主支架1槽钢横梁相连,钢板左右两侧各增设两个支座71,前支座711用于连接支顶器,后支座712用于连接液压千斤顶,并承受来自二者向下传递的力,支承座块下方预留一个螺栓孔47,用于将防坠摆块3连接至座块内侧,构成防滑防坠支承体系。
在一些实施例中,请继续参阅图14和图15,优选支撑座块7为钢板焊接而成的用于支承液压千斤顶、双向调节支顶器4和防坠摆块3的异形结构;支撑座块7的上表面通过钢板延伸至两边、并预留两个安装孔73;钢板通过安装孔73与三角形主支架1的槽钢横梁相连,钢板左右两侧各增设前支座711和后支座712;前支座711连接双向调节支顶器4,后支座712连接液压千斤顶、并承受来自液压千斤顶和双向调节支顶器4向下传递的作用力;支承座块下方预留一个安装孔73,预留的安装孔73将防坠摆块3连接至支撑座块7内侧。
请参阅图7,上述双向调节支顶器4主要通过转动调节杆44使上下两侧的螺纹杆向相反的方向移动而产生调距的作用,支顶器下侧通过螺栓与支承座块的支顶器支座71相连,上端通过U型板41卡位至导轨62的横杆上, 通过压重杆42使支顶器始终靠向导轨62一侧,以保证提升过程中导轨62不会出现下滑的情况。
在一些实施例中,请继续参阅图7,优选双向调节支顶器4通过转动调节杆44使上下两侧的螺纹杆向相反的方向移动而产生调距的作用;双向调节支顶器4的下侧与支承座块的支顶器支座71相连,双向调节支顶器4的上端通过U型板41卡位至导轨62的横杆上,双向调节支顶器4通过压重杆42使双向调节支顶器4始终靠向导轨62一侧。
请参阅图8和图9,上述防坠摆块3通过四片头重脚轻的钢板连接到一起,中间位置安装一个防坠杆,防坠杆通过内部弹簧的作用只能向上摆动不能向下摆动,由于摆块32重力的作用防坠块始终摆向一个方向,当防坠杆受到重力作用向下时,摆块32头部较轻的部位会跟着移动至导轨62内侧,卡住导轨62档杆,以防止导轨62下滑或出现坠落的情况发生。
在一些实施例中,请继续参阅图8和图9,优选防坠摆块3通过四片头重脚轻的钢板连接到一起,四片头重脚轻钢板的中间位置安装一个防坠杆;通过内部弹簧的作用使得防坠杆只能向上摆动不能向下摆动。
本发明实施例的附墙装置,上述导轮框由方钢、滚轮和钢板连接而成,在方钢的前后两侧各设置一个耳板,通过两个高强螺栓将耳板与三角形主支架1的横梁相连,方钢端头一侧安装一个滚轮,通过将两个导轮框的滚轮嵌入外爬架10导轨62中起到固定导轨62以及使导轨62产生向上滑动的效果。
本发明的附墙装置通过将三角形主支架1、连墙附支架2、支顶器、导轮组6、支撑座块7、防坠摆块3、对拉螺杆9等组合安装完成后,进行现场安装。附墙支座71的导轮组6、支顶器和防坠杆始终保持与外爬架10导轨62相连,当三脚架后支座712安装千斤顶并产生向上的推力时,导轨62在导轮组6的约束下向上行走,同时,支顶器始终靠向导轨62内横杆的位置,随着横杆的向上行走,支顶器会约束至下一个横杆;另外,下方的防坠摆块3的防坠杆会随着导轨62横杆的提升相应的摆至下一道横杆上,该过程不可逆;当出现向下的滑移时,支顶器和防坠摆块3均会产生向上的推力阻止外 爬架10导轨62继续下移,保证外爬架10提升的安全可靠性。
本发明的附墙装置安装完成后,有效增加了外爬架10提升的稳定性,在一定程度上体现出了装置较大的承受能力,本实用新型结构简单,场地拼装完成后直接安装、安装时间短、安全性高、明显提高了提升了外爬架10安装效率。
参照图16所示,对拉螺杆100一端固定连接附墙装置200,所述附墙装置用于联动外爬架,防止外爬架产生倾斜或下坠;所述对拉螺杆另一端固定连接塔吊支撑装置300;所述对拉螺杆两侧分别承受来自附墙装置以及塔吊支撑装置作用力,所述对拉螺杆100位于所述塔吊支撑装置的作用力大于位于所述附墙装置的作用力。对拉螺杆100至少包括平行设置的两组,所述对拉螺杆位于附墙装置一侧的长度长于所述塔吊支撑装置的一侧的长度。
本系统适应于核心筒结构外墙或承重结构外墙两侧均需安装临时设备或材料的同一部位,通过高强螺杆将两侧支撑体系连接至同一受力系统内,在不影响结构本身力学特性的前提下,既满足墙体结构内外侧设备或材料的安装要求和使用功能,又能有效避免同一平面内因安装碰撞而产生设计变更,导致主体结构存在多组预留孔洞影响结构特性的情况;特别适应于在临边或高空作业区域,该体系通过高强螺杆的双拉结作用,使得这一组合体系相较于两组不同支撑体系,能够减少螺杆的使用频率和安拆次数,降低安装人员的安全风险;
实施例:
本安装系统基于该体系的螺杆力学特性验算过程如下:
根据设计说明,本系统安装采用英标(BS EN 14399)螺杆,螺杆一端承受内爬式设备的支撑架部分,另一端连接部分为分片提升式外爬架的附墙支座。
1、支撑架连接端:
通过设计计算已知,在极限状态下,该支撑架体系螺杆承受极限荷载(含可变荷载作用分项系数1.6)分别为:
在竖向力作用下,螺杆承受最大荷载为:Fv=339KN×[1.6]=543KN
在水平力作用下,螺杆承受最大荷载为:Fh=89KN×[1.6]=143KN
支撑体系合力点力臂=200mm;
在竖向力作用下产生的弯矩为:Mv=543KN×0.2m=108.6KN·m
在水平力作用下产生的弯矩为:Mh=143KN×0.2m=28.6KN·m
该体系采用两组螺杆,每组两个,则每个螺杆受力分别为:
Pv=108.6KN·m/(2nos×0.4m)=136KN
Ph=28.6KN·m/(2nos×0.3m)=48KN
承受的总荷载为:136KN+48KN=184KN
上述可知,单端螺杆承受的最大剪力为:S=Fv/4=543KN/4=136KN
根据英标等级为8.8的M39螺杆设计要求,该螺杆设计抗拉强度为429KN,设计抗剪强度为358KN,则:
单端螺杆抗拉性能:429KN>184KN(OK)
单端螺杆抗剪性能:358KN>136KN(OK)
拉剪荷载组合系数=184/429+136/358=0.81<1.4(OK)
2、支附墙支座连接端:
根据设计说明,该附墙支座承受荷载在极限状态下,简化为单一竖向荷载,该荷载取值为:
Fv=32KN×[1.6]=51.2KN
支撑体系合力点力臂=500mm;
在该荷载作用下产生的弯矩为:Mv=51.2KN×0.5m=25.6KN·m
该体系采用两组螺杆,每组一个,单端螺杆承受的最大剪力为:
Pv=25.6KN·m/(1nos×0.4m)=64KN
单端螺杆抗剪性能:358KN>32KN(OK)
3、该体系在螺杆双拉结状态下:
螺杆抗拉性能:429KN>184KN(OK)
螺杆抗剪性能:358KN>136+64KN=200KN(OK)
拉剪荷载组合系数=184/429+(136+64)/358=0.99<1.4(OK)
综上所述,螺杆两端受力特性均满足螺杆设计的安全性、可靠性设计要求。
如图17、图18所示,塔吊支撑装置包括与所述对拉螺杆连接的牛腿310,还包括与所述牛腿连接的主梁工字钢320,所述主梁工资钢上部连接有L形构件330,所述L形构件、主梁工字钢以及牛腿构成支承体系,所述主梁工资钢用于承接塔吊。
具体包括上端工字钢L形构件和下端牛腿支撑,上部L形连墙件由2根M30螺杆340(上螺杆)通过墙体预留孔固定在混凝土墙体上,螺母与外侧混凝土面交接位置增设16mm厚垫板,起到固定主梁的作用;为保证该连墙部分施工时因结构偏差导致预留孔洞出现偏位,造成的销轴同心度精度不够影响主梁螺杆与L型连接板连接,L形构件连墙端做了腰型孔优化,横向可调偏差保证孔位对接精准牢固,应力传递均匀。L形构件下端同样采用两根M30螺杆与356×406工字钢梁连接固定,该孔设计采用标准圆形孔尺寸。
L形构件与主梁工字钢相连,主梁工字钢支撑于下端牛腿上,下端牛腿部分则采用4根M39等级8.8螺杆通过墙体预留孔固定在混凝土墙体上,牛腿主体则采用610×305工字钢与30mm厚钢板焊接加工完成,并设置横向加劲肋,并通过4根M30等级8.8的螺杆配合双螺母设计与上方356×406工字钢主梁连接,形成连墙端部分的支承体系。
本装置采用的牛腿和上部工字钢通过螺杆连接并非附墙焊接工艺,一方面考虑应力传递的效果,另一方面则考虑到墙体浇筑阶段的位移偏差,因此,本装置在设计阶段将牛腿的上部与工字钢连接处做成纵向腰型孔以消除结构及安装偏差。
塔吊支撑装置结构简单,易于拆装,可标准化生产,可循环利用,且便于转移。该装置不仅区别于传统预埋式附墙连接装置的工艺复杂、预埋工作量大、连接误差不可调、预埋引发永久结构本身墙体构造变化、不可拆卸、后续收尾工作工序较多等相应弊端,能够在工艺创新的基础上减少物料用 量,提升钢材利用率,为项目降本增效,在工作效率和经济效益方面都有较为突出的成果。
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。

Claims (12)

  1. 一种用于高层建筑的安全连墙附着装置,其特征在于,包括附墙装置:
    所述附墙装置包括三角形主支架、连墙附支架、防坠摆块、双向调节支顶器;
    所述三角形主支架通过连墙附支架安装于高层或超高层建筑的混凝土构件;
    所述防坠摆块通过支撑座块与所述三角形支架连接,所述防坠摆块位于所述三角形支架的下方;
    所述双向调节支顶器通过支撑座块与所述三角形支架连接,所述双向调节支顶器位于所述三角形支架的上方;
    所述防坠摆块和所述双向调节支顶器均与外爬架连接。
  2. 根据权利要求1所述的一种用于高层建筑的安全连墙附着装置,其特征在于,所述三角形主支架包括第一支架本体、第二支架本体和连接架,第一支架本体和第二支架本体平行设置,第一支架本体和第二支架本体之间存在空隙;
    连接架位于第一支架本体和第二支架本体靠近混凝土构件一端,连接架与第一支架本体和第二支架本体均固定连接;
    连接架与连墙附支架固定连接;
    所述支撑座块与第一支架本体和第二支架本体远离混凝土构件的另一端固定连接,所述双向调节支顶器位于第一支架本体和第二支架本体上方,所述防坠摆块位于第一支架本体和第二支架本体下方。
  3. 根据权利要求2所述的一种用于高层建筑的安全连墙附着装置,其特征在于,所述双向调节支顶器和所述防坠摆块均位于第一支架本体和第二支架本体之间的空隙处;
    所述双向调节支顶器和所述防坠摆块正对连接架安装。
  4. 根据权利要求1所述的一种用于高层建筑的安全连墙附着装置,其特征在于,所述三角形主支架和所述连墙附支架均通过至少一组对拉螺杆固定于高层或超高层建筑的混凝土构件。
  5. 根据权利要求1或4所述的一种用于高层建筑的安全连墙附着装置,其特征在于,所述连墙附支架采用方钢焊接而成;
    所述连墙附支架包括至少一个附支架本体,多个附支架本体叠加形成所述连墙附支架;
    所述连墙附支架设置于混凝土构件和所述三角形主支架之间通过对拉螺杆相连。
  6. 根据权利要求1所述的一种用于高层建筑的安全连墙附着装置,其特征在于,所述支撑座块为钢板焊接而成的用于支承液压千斤顶、所述双向调节支顶器和所述防坠摆块的异形结构;
    所述支撑座块的上表面通过钢板延伸至两边、并预留两个安装孔;
    钢板通过安装孔与所述三角形主支架的槽钢横梁相连,钢板左右两侧各增设前支座和后支座;
    前支座连接所述双向调节支顶器,后支座连接液压千斤顶、并承受来自液压千斤顶和所述双向调节支顶器向下传递的作用力;
    支承座块下方预留一个安装孔,预留的安装孔将所述防坠摆块连接至所述支撑座块内侧。
  7. 根据权利要求1所述的一种用于高层建筑的安全连墙附着装置,其特征在于,所述双向调节支顶器通过转动调节杆使上下两侧的螺纹杆向相反的方向移动而产生调距的作用;
    所述双向调节支顶器的下侧与所述支承座块的支顶器支座相连,所述双向调节支顶器的上端通过U型板卡位至导轨的横杆上,所述双向调节支顶器通过压重杆使所述双向调节支顶器始终靠向导轨一侧。
  8. 根据权利要求1所述的一种用于高层建筑的安全连墙附着装置,其特征在于,所述防坠摆块通过四片头重脚轻的钢板连接到一起,四片头重脚轻 钢板的中间位置安装一个防坠杆;
    通过内部弹簧的作用使得防坠杆只能向上摆动不能向下摆动。
  9. 根据权利要求4所述的一种用于高层建筑的安全连墙附着装置,其特征在于,其特征在于,所述对拉螺杆一端固定连接附墙装置,所述附墙装置用于联动外爬架,所述对拉螺杆另一端固定连接塔吊支撑装置;
    所述对拉螺杆两侧分别承受来自附墙装置以及塔吊支撑装置作用力,所述对拉螺杆位于所述塔吊支撑装置的作用力大于位于所述附墙装置的作用力。
  10. 根据权利要求9所述的一种用于高层建筑的安全连墙附着装置,其特征在于,所述对拉螺杆至少包括平行设置的两组,所述对拉螺杆位于附墙装置一侧的长度长于所述塔吊支撑装置的一侧的长度。
  11. 根据权利要求9所述的一种用于高层建筑的安全连墙附着装置,其特征在于,所述塔吊支撑装置包括与所述对拉螺杆连接的牛腿,还包括与所述牛腿连接的主梁工字钢,所述主梁工资钢上部连接有L形构件,所述L形构件、主梁工字钢以及牛腿构成支承体系,所述主梁工资钢用于承接塔吊。
  12. 根据权利要求1所述的一种用于高层建筑的安全连墙附着装置,其特征在于,所述对拉螺杆采用高强度螺杆,用于固定以及受力)。
PCT/CN2022/120907 2022-05-05 2022-09-23 一种用于高层建筑的安全连墙附着装置 WO2023213039A1 (zh)

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