WO2023207537A1 - 一种平板焊接装置及其使用方法 - Google Patents

一种平板焊接装置及其使用方法 Download PDF

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Publication number
WO2023207537A1
WO2023207537A1 PCT/CN2023/086318 CN2023086318W WO2023207537A1 WO 2023207537 A1 WO2023207537 A1 WO 2023207537A1 CN 2023086318 W CN2023086318 W CN 2023086318W WO 2023207537 A1 WO2023207537 A1 WO 2023207537A1
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Prior art keywords
workbench
flat plate
welding
rod
plate
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PCT/CN2023/086318
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English (en)
French (fr)
Inventor
曾小福
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上海华美电梯装饰有限公司
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Publication of WO2023207537A1 publication Critical patent/WO2023207537A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/003—Cooling means
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention belongs to the technical field of flat plate welding, and specifically refers to a flat plate welding device and a method of using the same.
  • Welding also known as welding and welding, is a manufacturing process and technology that uses heat, high temperature or high pressure to join metal or other thermoplastic materials such as plastics.
  • energy sources for modern welding including gas flames, arcs, lasers, electron beams, friction and ultrasonic waves.
  • welding can be performed in a variety of environments, such as in the field, underwater, and in space. Wherever welding occurs, it can pose dangers to the operator, so appropriate protective measures must be taken when performing welding. Possible injuries to the human body caused by welding include burns, electric shock, visual impairment, inhalation of toxic gases, excessive ultraviolet exposure, etc.
  • the welding device specially used for flat panel docking generates heat when used, causing the temperature of the flat panel after welding to be too high, and the natural heat dissipation efficiency is too low. It is easy to get burned when disassembling the flat panel, affecting the health of the staff and affecting work efficiency.
  • the present invention provides a flat plate welding device and a method of using the same.
  • a flat plate welding device including a support rod, a workbench, a support frame, a moving mechanism, a connecting rod, a connecting plate, a hydraulic press, a welding structure, a clamping component and a cooling device.
  • the support rod is symmetrically located under the workbench
  • the cooling device is located under the center of the workbench
  • the support is erected on the workbench
  • the clamping component is located on one end of the support frame close to the workbench.
  • the moving mechanism is located on the top of the support frame, the connecting rod is located under the moving mechanism, the connecting plate is located under the connecting rod, the hydraulic press is located under the connecting plate, the welding structure is located under the hydraulic press;
  • the cooling device It includes an air outlet chamber, an air inlet, a casing, a drive motor, a fixed sleeve rod, a rotating rod, a connecting pipe and a cooling fan blade.
  • the air outlet chamber is connected to the center of the workbench, and the outer casing is located under the workbench.
  • the connecting pipe is connected to the casing and the air outlet chamber, the air inlet holes are evenly distributed through the side wall of the casing, the driving motor is located in the middle of the side of the inner wall of the casing, the rotating rod is located on the side of the driving motor, and the cooling fan
  • the leaves are arranged on the side of the rotating rod, and the fixed collar is arranged in the shell and is rotatably sleeved on the rotating rod.
  • the clamping assembly includes a screw, a fixing frame, a load-bearing plate and a clamping plate.
  • the fixing frame is symmetrically located at the lower end of the inner wall side of the support frame.
  • the fixing frame is a U-shaped structure, and the screw rotates through the fixing frame.
  • the clamping plate is rotatably arranged on the side of the screw rod away from the support frame, and the bearing plate is symmetrically arranged on the top of the workbench and close to the air outlet bin.
  • a pad is provided under the support rod, a rib is provided at the upper end of the side of the support rod, and the rib is provided under the workbench.
  • an extension sleeve is provided on the side of the fixing frame, and the extension sleeve is sleeved on the screw.
  • load-bearing rods are symmetrically provided on the inner upper wall of the support frame, and moving sleeves are symmetrically provided on both sides of the connecting plate.
  • the moving sleeves are movable and sleeved on the load-bearing rods.
  • a flat plate welding device and its use method characterized by: including the following steps:
  • the clamping plate contacts the side of the flat plate, and controls the two flat plates to contact each other. Then adjust the movement of the clamping plate to ensure that the gap between the flat plates is located at the welding structure. Just below the welding head;
  • the hydraulic press controls the welding structure to descend, and the welding structure starts to perform flat plate welding.
  • the moving mechanism drives the welding structure to move to complete the flat plate welding, and then the hydraulic press controls the welding structure to rise;
  • the drive motor is started, and the drive motor drives the cooling fan blades to rotate through the rotating rod.
  • the rotation of the cooling fan blades drives the air into the air outlet chamber, and finally blows to the flat plate weld seam to reduce the temperature of the flat plate weld seam.
  • the present invention adopts the above structure to achieve the following beneficial effects: the flat plate welding device and its usage method provided by the present invention are simple to operate, compact in mechanism and reasonable in design.
  • Figure 1 is an overall structural diagram of a flat plate welding device and its usage method proposed by the present invention
  • Figure 2 is an enlarged view of part A in Figure 1.
  • Support rod 2. Workbench, 3. Support frame, 4. Moving mechanism, 5. Connecting rod, 6. Adapter plate, 7. Hydraulic press, 8. Welding structure, 9. Clamping component, 10. Cooling Device, 11. Air outlet chamber, 12. Air inlet, 13. Shell, 14. Driving motor, 15. Fixed sleeve rod, 16. Rotating rod, 17. Connecting pipe, 18. Cooling fan blade, 19. Screw, 20 , fixed frame, 21. load-bearing plate, 22. clamping plate, 23. cushion block, 24. rib plate, 25. extension sleeve, 26. load-bearing rod, 27. mobile sleeve.
  • the invention proposes a flat plate welding device and its use method, including a support rod 1, a workbench 2, a support frame 3, a moving mechanism 4, a connecting rod 5, an adapter plate 6, and a hydraulic press 7 , welding structure 8, clamping component 9 and cooling device 10,
  • the support rod 1 is symmetrically located under the workbench 2
  • the cooling device 10 is located under the center of the workbench 2
  • the support frame 3 is located on the workbench 2
  • the clamping component 9 is located on one end of the support frame 3 close to the workbench 2
  • the moving mechanism 4 is located on the top of the support frame 3
  • the connecting rod 5 is located under the moving mechanism 4
  • the connecting class is located under the connecting rod 5
  • the hydraulic press 7 is located on the connecting plate 6
  • the welding structure 8 is located under the hydraulic press 7
  • the cooling device 10 includes an air outlet chamber 11, an air inlet 12, a housing 13, a driving motor 14, a fixed sleeve rod 15, a rotating rod 16, a connecting pipe 17 and a
  • the air outlet bin 11 is connected under the center of the workbench 2, the shell 13 is located under the workbench 2, the connecting pipe 17 is connected to the shell 13 and the air outlet bin 11, the air inlet holes 12 are evenly distributed through the side wall of the shell 13, and the driving motor 14
  • the rotating rod 16 is installed on the side of the driving motor 14
  • the cooling fan blade 18 is installed on the side of the rotating rod 16
  • the fixed collar is installed in the housing 13 and is rotatably connected to the rotating rod 16 .
  • the clamping assembly 9 includes a screw 19, a fixing frame 20, a bearing plate 21 and a clamping plate 22.
  • the fixing frame 20 is symmetrically located at the lower end of the inner wall side of the support frame 3.
  • the fixing frame 20 has a U-shaped structure, and the screw 19
  • the clamping plate 22 is rotatably provided on the side of the screw rod 19 away from the support frame 3
  • the bearing plate 21 is symmetrically provided on the top of the workbench 2 and close to the air outlet chamber 11 .
  • a pad 23 is provided under the support rod 1
  • a rib 24 is provided at the upper end of the side of the support rod 1
  • the rib 24 is provided under the workbench 2.
  • an extension sleeve 25 is provided on the side of the fixing frame 20 , and the extension sleeve 25 is sleeved on the screw 19 .
  • load-bearing rods 26 are symmetrically provided on the inner upper wall of the support frame 3
  • movable sleeves 27 are symmetrically provided on both sides of the connecting plate 6 .
  • the movable sleeves 27 are movable and sleeved on the load-bearing rods 26 .
  • a flat plate welding device and its use method are characterized by: including the following steps:
  • the screw 19 rotates and simultaneously pushes the clamping plate 22 to move.
  • the clamping plate 22 contacts the side of the flat plate, and controls the two flat plates to contact each other. Then adjust the movement of the clamping plate 22 to ensure the stability between the flat plates.
  • the gap is located directly below the welding head of the welding structure 8;
  • the hydraulic press 7 controls the welding structure 8 to descend, and the welding structure 8 starts to perform flat plate welding.
  • the moving mechanism 4 drives the welding structure 8 to move to complete the flat plate welding, and then the hydraulic press 7 controls the welding structure 8 to rise;
  • the drive motor 14 is started, and the drive motor 14 drives the cooling fan blade 18 to rotate through the rotating rod 16.
  • the rotation of the cooling fan blade 18 drives the air into the air outlet chamber 11, and finally blows to the flat plate weld, reducing the temperature of the flat plate weld.

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

一种平板焊接装置，支撑杆（1）对称设于工作台（2）下，降温装置（10）设于工作台中心处下，支撑架（3）设于工作台上，夹持组件（9）设于支撑架靠近工作台的一端上，移动机构（4）设于支撑架顶部，连接杆（5）设于移动机构下，衔接板（6）设于连接杆下，液压机（7）设于衔接板下，焊接结构（8）设于液压机下；降温装置中，出风仓（11）连接于工作台中心处下，外壳（13）设于工作台下，连接管（17）连接于外壳和出风仓，进气孔（12）均匀分布贯穿外壳侧壁，驱动电机（14）设于外壳内壁侧面中部，旋转杆（16）设于驱动电机侧面上，降温扇叶（18）设于旋转杆侧面上，固定套环（15）设于外壳内且旋转套接于旋转杆上。该焊接装置结构紧凑，设计合理，使用方法操作简单。还涉及一种平板焊接方法。

Description

一种平板焊接装置及其使用方法 技术领域
本发明属于平板焊接技术领域，具体是指一种平板焊接装置及其使用方法。
 背景技术
焊接，也称作熔接、镕接，是一种以加热、高温或者高压的方式接合金属或其他热塑性材料如塑料的制造工艺及技术。现代焊接的能量来源有很多种，包括气体焰、电弧、激光、电子束、摩擦和超声波等。除了在工厂中使用外，焊接还可以在多种环境下进行，如野外、水下和太空。无论在何处，焊接都可能给操作者带来危险，所以在进行焊接时必须采取适当的防护措施。焊接给人体可能造成的伤害包括烧伤、触电、视力损害、吸入有毒气体、紫外线照射过度等。专用于平板对接的焊接装置在使用的时候产生热量，导致焊接之后的平板温度过高，自然散热效率太低，拆卸平板容易被烫伤，影响工作人员身体健康，同时影响工作效率。
 发明内容
为了解决上述难题，本发明提供了一种平板焊接装置及其使用方法。
为了实现上述功能，本发明采取的技术方案如下：一种平板焊接装置，包括支撑杆、工作台、支撑架、移动机构、连接杆、衔接板、液压机、焊接结构、夹持组件和降温装置，所述支撑杆对称设于工作台下，所述降温装置设于工作台中心处下，所述支撑架设于工作台上，所述夹持组件设于支撑架靠近工作台的一端上，所述移动机构设于支撑架顶部，所述连接杆设于移动机构下，所述衔接班设于连接杆下，所述液压机设于衔接板下，所述焊接结构设于液压机下；所述降温装置包括出风仓、进气孔、外壳、驱动电机、固定套杆、旋转杆、连接管和降温扇叶，所述出风仓连接于工作台中心处下，所述外壳设于工作台下，所述连接管连接于外壳和出风仓，所述进气孔均匀分布贯穿外壳侧壁，所述驱动电机设于外壳内壁侧面中部，所述旋转杆设于驱动电机侧面上，所述降温扇叶设于旋转杆侧面上，所述固定套环设于外壳内且旋转套接于旋转杆上。
进一步地，所述夹持组件包括螺杆、固定架、承载板和夹持板，所述固定架对称设于支撑架内壁侧面下端，所述固定架为U型结构，所述螺杆旋转贯穿固定架和支撑架设置，所述夹持板旋转设于螺杆远离支撑架的侧面上，所述承载板对称设于工作台顶部且靠近出风仓设置。
优选地，所述支撑杆下设有垫块，所述支撑杆侧面上端设有肋板，所述肋板设于工作台下。
为了提高螺杆稳定性，所述固定架侧面上设有延伸套管，所述延伸套管套接于螺杆上。
优选地，所述支撑架内上壁下对称设有承重杆，所述衔接板两侧对称设有移动套管，所述移动套管移动套接于承重杆上。
一种平板焊接装置及其使用方法，其特征在于：包括如下步骤：
 首先将需要焊接的平板放置在承载板上；
之后控制两侧的螺杆旋转，螺杆旋转同时推动夹持板移动，夹持板与平板侧面接触，控制两块平板相互接触，之后调整夹持板的移动，确保平板之间的缝隙位于焊接结构的焊接头正下方；
之后液压机控制焊接结构下降，焊接结构启动进行平板焊接，同时移动机构带动焊接结构移动，完成平板焊接，之后液压机控制焊接结构上升；
最后启动驱动电机，驱动电机通过旋转杆带动降温扇叶旋转，降温扇叶旋转带动空气进入出风仓内，最后吹向平板焊缝，降低平板焊缝的温度。
本发明采取上述结构取得有益效果如下：本发明提供的一种平板焊接装置及其使用方法操作简单，机构紧凑，设计合理。
 附图说明
图1为本发明提出的一种平板焊接装置及其使用方法的整体结构图；
图2为图1中A处局部放大图。
其中，1、支撑杆，2、工作台，3、支撑架，4、移动机构，5、连接杆，6、衔接板，7、液压机，8、焊接结构，9、夹持组件，10、降温装置，11、出风仓，12、进气孔，13、外壳，14、驱动电机，15、固定套杆，16、旋转杆，17、连接管，18、降温扇叶，19、螺杆，20、固定架，21、承载板，22、夹持板，23、垫块，24、肋板，25、延伸套管，26、承重杆，27、移动套管。
 实施方式
下面将结合附图对本发明的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
在本发明的描述中，需要说明的是，术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”、“第三”仅用于描述目的，而不能理解为指示或暗示相对重要性。以下结合附图，对本发明做进一步详细说明。
如图1和图2所示，本发明提出的一种平板焊接装置及其使用方法，包括支撑杆1、工作台2、支撑架3、移动机构4、连接杆5、衔接板6、液压机7、焊接结构8、夹持组件9和降温装置10，支撑杆1对称设于工作台2下，降温装置10设于工作台2中心处下，支撑架3设于工作台2上，夹持组件9设于支撑架3靠近工作台2的一端上，移动机构4设于支撑架3顶部，连接杆5设于移动机构4下，衔接班设于连接杆5下，液压机7设于衔接板6下，焊接结构8设于液压机7下；降温装置10包括出风仓11、进气孔12、外壳13、驱动电机14、固定套杆15、旋转杆16、连接管17和降温扇叶18，出风仓11连接于工作台2中心处下，外壳13设于工作台2下，连接管17连接于外壳13和出风仓11，进气孔12均匀分布贯穿外壳13侧壁，驱动电机14设于外壳13内壁侧面中部，旋转杆16设于驱动电机14侧面上，降温扇叶18设于旋转杆16侧面上，固定套环设于外壳13内且旋转套接于旋转杆16上。
如图1所示，夹持组件9包括螺杆19、固定架20、承载板21和夹持板22，固定架20对称设于支撑架3内壁侧面下端，固定架20为U型结构，螺杆19旋转贯穿固定架20和支撑架3设置，夹持板22旋转设于螺杆19远离支撑架3的侧面上，承载板21对称设于工作台2顶部且靠近出风仓11设置。
如图1所示，支撑杆1下设有垫块23，支撑杆1侧面上端设有肋板24，肋板24设于工作台2下。
如图1所示，为了提高螺杆19稳定性，固定架20侧面上设有延伸套管25，延伸套管25套接于螺杆19上。
如图1所示，支撑架3内上壁下对称设有承重杆26，衔接板6两侧对称设有移动套管27，移动套管27移动套接于承重杆26上。
如图1和图2所示，一种平板焊接装置及其使用方法，其特征在于：包括如下步骤：
  首先将需要焊接的平板放置在承载板21上；
 之后控制两侧的螺杆19旋转，螺杆19旋转同时推动夹持板22移动，夹持板22与平板侧面接触，控制两块平板相互接触，之后调整夹持板22的移动，确保平板之间的缝隙位于焊接结构8的焊接头正下方；
  之后液压机7控制焊接结构8下降，焊接结构8启动进行平板焊接，同时移动机构4带动焊接结构8移动，完成平板焊接，之后液压机7控制焊接结构8上升；
  最后启动驱动电机14，驱动电机14通过旋转杆16带动降温扇叶18旋转，降温扇叶18旋转带动空气进入出风仓11内，最后吹向平板焊缝，降低平板焊缝的温度。
以上对本发明及其实施方式进行了描述，这种描述没有限制性，附图中所示的也只是本发明的实施方式之一，实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示，在不脱离本发明创造宗旨的情况下，不经创造性的设计出与该技术方案相似的结构方式及实施例，均应属于本发明的保护范围。

Claims (6)

  1. 一种平板焊接装置，其特征在于：包括支撑杆、工作台、支撑架、移动机构、连接杆、衔接板、液压机、焊接结构、夹持组件和降温装置，所述支撑杆对称设于工作台下，所述降温装置设于工作台中心处下，所述支撑架设于工作台上，所述夹持组件设于支撑架靠近工作台的一端上，所述移动机构设于支撑架顶部，所述连接杆设于移动机构下，所述衔接班设于连接杆下，所述液压机设于衔接板下，所述焊接结构设于液压机下；所述降温装置包括出风仓、进气孔、外壳、驱动电机、固定套杆、旋转杆、连接管和降温扇叶，所述出风仓连接于工作台中心处下，所述外壳设于工作台下，所述连接管连接于外壳和出风仓，所述进气孔均匀分布贯穿外壳侧壁，所述驱动电机设于外壳内壁侧面中部，所述旋转杆设于驱动电机侧面上，所述降温扇叶设于旋转杆侧面上，所述固定套环设于外壳内且旋转套接于旋转杆上。
  2. 根据权利要求1所述的一种平板焊接装置，其特征在于：所述夹持组件包括螺杆、固定架、承载板和夹持板，所述固定架对称设于支撑架内壁侧面下端，所述固定架为U型结构，所述螺杆旋转贯穿固定架和支撑架设置，所述夹持板旋转设于螺杆远离支撑架的侧面上，所述承载板对称设于工作台顶部且靠近出风仓设置。
  3. 根据权利要求2所述的一种平板焊接装置，其特征在于：所述支撑杆下设有垫块，所述支撑杆侧面上端设有肋板，所述肋板设于工作台下。
  4. 根据权利要求3所述的一种平板焊接装置，其特征在于：所述固定架侧面上设有延伸套管，所述延伸套管套接于螺杆上。
  5. 根据权利要求4所述的一种平板焊接装置，其特征在于：所述支撑架内上壁下对称设有承重杆，所述衔接板两侧对称设有移动套管，所述移动套管移动套接于承重杆上。
  6. 一种平板焊接装置及其使用方法，其特征在于：包括如下步骤：
    1）首先将需要焊接的平板放置在承载板上；
    2）之后控制两侧的螺杆旋转，螺杆旋转同时推动夹持板移动，夹持板与平板侧面接触，控制两块平板相互接触，之后调整夹持板的移动，确保平板之间的缝隙位于焊接结构的焊接头正下方；
    3）之后液压机控制焊接结构下降，焊接结构启动进行平板焊接，同时移动机构带动焊接结构移动，完成平板焊接，之后液压机控制焊接结构上升；
    4）最后启动驱动电机，驱动电机通过旋转杆带动降温扇叶旋转，降温扇叶旋转带动空气进入出风仓内，最后吹向平板焊缝，降低平板焊缝的温度。
PCT/CN2023/086318 2022-04-30 2023-04-04 一种平板焊接装置及其使用方法 WO2023207537A1 (zh)

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