WO2023151259A1 - 一种可调直径的桩基钢筋笼骨架加工胎架 - Google Patents

一种可调直径的桩基钢筋笼骨架加工胎架 Download PDF

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WO2023151259A1
WO2023151259A1 PCT/CN2022/114383 CN2022114383W WO2023151259A1 WO 2023151259 A1 WO2023151259 A1 WO 2023151259A1 CN 2022114383 W CN2022114383 W CN 2022114383W WO 2023151259 A1 WO2023151259 A1 WO 2023151259A1
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arc
plate
shaped steel
jig frame
tire frame
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PCT/CN2022/114383
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English (en)
French (fr)
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唐璜
舒航
栾光浩
周洪光
李向阳
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中铁上海工程局集团有限公司
中铁上海工程局集团第六工程有限公司
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Publication of WO2023151259A1 publication Critical patent/WO2023151259A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F27/00—Making wire network, i.e. wire nets
    • B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00—Foundations as substructures
    • E02D27/10—Deep foundations
    • E02D27/12—Pile foundations

Definitions

  • the utility model belongs to the technical field of processing tools for pile foundation steel bars, in particular to an adjustable-diameter pile foundation steel bar cage skeleton processing tire frame.
  • the existing steel cage frame processing tire frame is fixed, such as the pile foundation steel cage frame processing tire frame disclosed in CN204645024, which includes at least two linearly distributed tire frame units.
  • the frame unit includes a base, and a positioning cavity with an arc-shaped cross section is arranged in the base. There are multiple positioning steel bars, and the positioning steel bars are distributed and fixed along the circumference of the arc-shaped section of the positioning cavity, and then the workers directly weld the main bars and reinforcing stirrups to form a steel cage skeleton.
  • this structure is relatively simple, that is, the size is fixed, and when the size of the reinforcement cage changes, the reinforcement cage skeleton needs to be remade. Therefore, it is of great significance to develop a diameter-adjustable pile foundation reinforcement cage frame processing tire frame device.
  • the utility model provides a tire frame for processing a steel cage frame of a pile foundation, which can realize the adjustability of the diameter of the steel cage frame.
  • an adjustable-diameter pile foundation steel cage frame processing tire frame including a support plate, the support plate is vertically fixed on the bottom plate, and holes are respectively provided on both sides of the support plate surface for installing fixing bolts;
  • It also includes arc-shaped reinforced tire frame boards, holes corresponding to the support plates are set on both sides of the curved steel reinforced tire frame boards, and arc-shaped reinforced steel tire frame boards are hung on the support boards through fixing bolts, and steel bars are processed on the tire frame boards to fix them. groove.
  • the arc-shaped steel tire frame plate and the support plate are connected by fixing bolts, which facilitates the disassembly and assembly of the arc-shaped steel bar tire frame plate, and can realize the replacement of arc-shaped steel bar tire frame plates with different diameters.
  • the lower end of the arc-shaped steel tire frame plate is fixedly arranged with several cut steel pipes at intervals; the bottom plate corresponding to the lower end of the arc-shaped steel bar tire frame plate is vertically arranged with several L-shaped steel bar shafts at intervals, and the steel pipes at the lower end of the arc-shaped steel bar tire frame plate can be inserted into the On the vertically arranged L-shaped steel bar shaft (the vertically arranged L-shaped steel bar shaft refers to the vertical setting with the bottom plate, that is, one end of the L-shaped steel bar shaft is fixedly connected with the bottom plate, and the other end of the L-shaped steel bar shaft is arranged in parallel with the bottom plate).
  • the frame plate is erected, and the connection of the fixing bolts is carried out), which is convenient for the installation of the arc-shaped steel tire frame plate, and can bear the weight of a part of the arc-shaped steel bar frame plate.
  • the structure is relatively stable and the device has a long service life.
  • the general arc-shaped steel tire frame plate is made of steel plate, which is relatively heavy and difficult to move.
  • bottom plate is fixed on the ground through anchor rods.
  • the support plate is a rectangular plate or an arc plate, and the diameter of the arc plate is larger than the diameter of the arc-shaped steel frame plate (that is, the lowest point in the middle of the arc-shaped plate is shorter than the lowest point in the middle of the arc-shaped steel frame plate).
  • the height of the rectangular support plate is less than the height of the lower part of the curved reinforced tire frame plate. This design is mainly to prevent the middle part of the support plate from interfering with the lowest point in the middle part of the arc-shaped steel tire frame plate.
  • the stability of the arc-shaped plate is slightly better than that of the rectangular plate.
  • the two sides of the arc-shaped plate protrude upwards, and more bolts can be installed to achieve better stability.
  • the utility model is provided with a plurality of arc-shaped steel tire frame plates with different diameters to be processed. Steel bar fixing grooves are processed on the tire frame plate.
  • the support plate is welded and fixed on the bottom plate. Connected to the bottom plate through pin shafts. When in use, it can adapt to the processing of steel cages of different diameters by replacing the arc-shaped steel tire frame plate.
  • the device adopts the arrangement and replacement of arc-shaped steel bar frame plates with different diameters to adapt to the processing of steel bar cages with different diameters, greatly improves the work efficiency, and reduces the cost of the steel bar frame processing tire frame device.
  • Fig. 1 is a front view of the utility model in which the support plate is a rectangular plate;
  • Fig. 2 is a right view of the utility model in which the support plate is a rectangular plate;
  • Fig. 3 is a front view of the utility model in which the supporting plate is an arc-shaped plate;
  • Fig. 4 is the right side view of the utility model in which the support plate is a curved plate
  • Fig. 5 is a schematic diagram of the assembly of the utility model in which the support plate is a curved plate
  • 1 support plate 1 support plate; 2 bottom plate; 3 arc-shaped steel tire frame plate; 4 steel pipe; 5L-shaped steel bar shaft.
  • an adjustable-diameter pile foundation steel cage frame processing tire frame includes a support plate 1, which is vertically fixed on the bottom plate 2, and the two sides of the support plate 1 are respectively provided with holes. It is used to install fixing bolts; it also includes an arc-shaped steel tire frame plate 3, holes corresponding to the support plate 1 are arranged on both sides of the arc-shaped steel bar frame plate, and an arc-shaped steel tire frame plate is arranged on the support plate 1 through the fixing bolts 3. Steel bar fixing grooves are processed on the tire frame plate.
  • the arc-shaped steel tire frame plate 3 and the support plate 1 are connected by fixing bolts, which facilitates the disassembly and assembly of the arc-shaped steel bar tire frame plate, and can realize the replacement of arc-shaped steel bar tire frame plates of different diameters, and the bottom plate 2 is fixed by anchor rods on the ground.
  • the bottom plate 2 is fixed on the ground by anchor rods.
  • the lower end of the arc-shaped steel tire frame plate 3 is fixedly arranged with a number of cut steel pipes 4 at intervals; several L-shaped steel bar shafts 5 are vertically arranged at intervals on the bottom plate corresponding to the lower end of the arc-shaped steel bar tire frame plate 3, and the steel pipes at the lower end of the arc-shaped steel bar tire frame plate 3 4 can be inserted on the vertically arranged L-shaped steel bar shaft 5.
  • the support plate 1 is a rectangular plate, and the height of the rectangular support plate is smaller than the height of the lower part of the arc-shaped steel tire frame plate.
  • an adjustable-diameter pile foundation reinforcement cage frame processing tire frame includes a support plate 1, which is vertically fixed on the bottom plate 2, and the two sides of the support plate 1 are respectively provided with holes. It is used to install fixing bolts; it also includes an arc-shaped steel tire frame plate 3, holes corresponding to the support plate 1 are arranged on both sides of the arc-shaped steel bar frame plate, and an arc-shaped steel tire frame plate is arranged on the support plate 1 through the fixing bolts 3. Steel bar fixing grooves are processed on the tire frame plate.
  • the arc-shaped steel tire frame plate 3 and the support plate 1 are connected by fixing bolts, which facilitates the disassembly and assembly of the arc-shaped steel bar tire frame plate, and can realize the replacement of arc-shaped steel bar tire frame plates of different diameters, and the bottom plate 2 is fixed by anchor rods on the ground.
  • the bottom plate 2 is fixed on the ground by anchor rods.
  • the lower end of the arc-shaped steel tire frame plate 3 is fixedly arranged with a number of cut steel pipes 4 at intervals; several L-shaped steel bar shafts 5 are vertically arranged at intervals on the bottom plate corresponding to the lower end of the arc-shaped steel bar tire frame plate 3, and the steel pipes at the lower end of the arc-shaped steel bar tire frame plate 3 4 can be inserted on the vertically arranged L-shaped steel bar shaft 5.
  • the support plate 1 is an arc plate, and the diameter of the arc plate support plate is larger than the diameter of the arc-shaped steel tire frame plate.
  • This device has been successfully applied to the pile foundation construction of the Menglu Expressway project.
  • By adopting the replacement of arc-shaped steel frame plates with different diameters it is suitable for the processing of steel cages with different diameters, which greatly improves the binding efficiency of the steel cages and reduces the working efficiency. It reduces the cost of steel cage frame processing tire frame device, improves work efficiency and reduces cost at the same time.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

一种可调直径的桩基钢筋笼骨架加工胎架，包括支撑板(1)，支撑板垂直固定设置在底板(2)上，支撑板面两侧分别设置有孔，用于安装固定螺栓；还包括弧形钢筋胎架板(3)，弧形钢筋胎架板面两侧设置与支撑板对应的孔，支撑板上通过固定螺栓悬挂设置有弧形钢筋胎架板，弧形钢筋胎架板上设置有钢筋固定槽；弧形钢筋胎架板下端间隔固定设置有若干截钢管(4)；弧形钢筋胎架板下端对应的底板上间隔垂直设置若干个L型钢筋轴(5)，弧形钢筋胎架板下端的钢管能够套入垂直设置的L型钢筋轴上。该装置采用设置更换不同直径的弧形钢筋胎架板，适应不同直径的钢筋笼加工，能够提高工作效率，降低钢筋笼骨架加工胎架生产成本。

Description

一种可调直径的桩基钢筋笼骨架加工胎架 技术领域
本实用新型属于桩基钢筋加工工具技术领域，具体涉及一种可调直径的桩基钢筋笼骨架加工胎架。
背景技术
现有桩基钢筋笼常见为手工绑扎，钢筋笼骨架圆环为现场根据钢筋笼直径，弯曲后焊接。已有的钢筋笼骨架加工胎架为固定式，如CN204645024公开的桩基钢筋笼骨架加工胎架,其包括至少两个成直线分布的胎架单元。胎架单元包括基座，基座内设有一个横截面为弧形的定位腔，相邻的两个胎架单元中的定位腔的轴心在同一条轴线上，定位腔的内弧面设有多根定位钢筋，定位钢筋沿定位腔的弧形截面的圆周分布固定，然后由工人直接将主筋与加强箍筋焊接形成钢筋笼骨架。但是这种结构比较单一化，即尺寸是固定的，当钢筋笼的尺寸发生变化时需要重新制作钢筋笼骨架。因此开发一种可调直径的桩基钢筋笼骨架加工胎架装置具有很重要的意义。
实用新型内容
为了解决上述技术问题，本实用新型提供一种桩基钢筋笼骨架加工胎架，能够实现钢筋笼骨架直径的可调性。
具体技术方案为：一种可调直径的桩基钢筋笼骨架加工胎架，包括支撑板， 支撑板垂直固定设置在底板上，支撑板面两侧分别设置有孔，用于安装固定螺栓；
还包括弧形钢筋胎架板，弧形钢筋胎架板面两侧设置与支撑板对应的孔，支撑板上通过固定螺栓悬挂设置有弧形钢筋胎架板，胎架板上加工有钢筋固定槽。弧形钢筋胎架板和支撑板通过固定螺栓连接，这样便于实现弧形钢筋胎架板拆卸和组装，能够实现不同直径的弧形钢筋胎架板更换。进一步，弧形钢筋胎架板下端间隔固定设置有若干截钢管；弧形钢筋胎架板下端对应的底板上间隔垂直设置若干个L型钢筋轴，弧形钢筋胎架板下端的钢管能够套入垂直设置的L型钢筋轴上(垂直设置的L型钢筋轴，是指垂直与底板设置，也就是L型钢筋轴一端与底板固定连接，L型钢筋轴另一端与底板间隔平行设置)。通过弧形钢筋胎架板下端的钢管与垂直设置的L型钢筋轴的套接(首先将弧形钢筋胎架板平放，将钢管套接在L型钢筋轴上，然后将弧形钢筋胎架板竖起，进行固定螺栓的连接)，便于弧形钢筋胎架板的安装，以及能够承受一部分弧形钢筋胎架板的重量，结构比较稳定性，装置使用寿命较长。一般的弧形钢筋胎架板由钢板制成，比较重，移动较困难，在更换安装过程中螺栓孔对准时操作不太方便；通过垂直设置的L型钢筋轴与钢管的连接方式，可以在地面先进行初步定位，然后将弧形钢筋胎架板立起；此时垂直设置的L型钢筋轴与钢管套接，通过推动弧形钢筋胎架板使其沿着垂直设置的L型钢筋轴移动，从而对螺栓安装孔进行进一步移动矫正，这样操作比较省力，效率比较高。
进一步，所述底板通过锚杆固定在地面。
进一步，所述支撑板为矩形板或弧形板，弧形板的直径大于弧形钢筋胎架板直径(也就是弧形板的中部最低点矮于弧形钢筋胎架板中部最低点)。矩形支 撑板高度小于弧形钢筋胎架板下部高度。这样设计主要是为了避免支撑板中部对弧形钢筋胎架板中部最低点造成干扰。弧形板的稳定性略好于矩形板，弧形板两侧向上凸起，可以设置更多的螺栓，达到更好的稳定效果。
本实用新型设置多片加工不同直径的弧形钢筋胎架板，胎架板上加工有钢筋固定槽，支撑板焊接固定在底板上，弧形钢筋胎架板上端通过螺栓与支撑板连接，下端通过销轴与底板连接。使用时通过更换弧形钢筋胎架板来适应不同直径的钢筋笼加工。该装置采用设置更换不同直径的直径弧形钢筋胎架板，适应不同直径的钢筋笼加工，大大提高了工作效率，降低了钢筋笼骨架加工胎架装置费用。
附图说明
图1为支撑板为矩形板的本实用新型主视图；
图2为支撑板为矩形板的本实用新型右视图；
图3为支撑板为弧形板的本实用新型主视图；
图4为支撑板为弧形板的本实用新型右视图；
图5为支撑板为弧形板的本实用新型组装示意图；
其中，1支撑板；2底板；3弧形钢筋胎架板；4钢管；5L型钢筋轴。
具体实施方式
实施例1
如图1和2所示的一种可调直径的桩基钢筋笼骨架加工胎架，包括支撑板1，支撑板1垂直固定设置在底板2上，支撑板1面两侧分别设置有孔，用于安装固定螺栓；还包括弧形钢筋胎架板3，弧形钢筋胎架板面两侧设置与支撑板1对应的孔，支撑板1上通过固定螺栓悬挂设置有弧形钢筋胎架板3，胎架板上加工有钢筋固定槽。弧形钢筋胎架板3和支撑板1通过固定螺栓连接，这样便于实现弧形钢筋胎架板拆卸和组装，能够实现不同直径的弧形钢筋胎架板更换，所述底板2通过锚杆固定在地面。所述底板2通过锚杆固定在地面。
弧形钢筋胎架板3下端间隔固定设置有若干截钢管4；弧形钢筋胎架板3下端对应的底板上间隔垂直设置若干个L型钢筋轴5，弧形钢筋胎架板3下端的钢管4能够套入垂直设置的L型钢筋轴5上。通过弧形钢筋胎架板3下端的钢管4与垂直设置的L型钢筋轴5的套接(首先将弧形钢筋胎架板3平放，将钢管4套接在L型钢筋轴5上，然后将弧形钢筋胎架板3竖起，进行固定螺栓的连接)，便于弧形钢筋胎架板3的安装，以及钢管4与垂直设置的L型钢筋轴5的套接组合结构能够承受一部分弧形钢筋胎架板3的重量，结构比较稳定性，装置使用寿命较长。图中的螺栓仅为安装示意，实际中根据尺寸不同，螺栓安装的数量和部位会有调整。
进一步，所述支撑板1为矩形板，矩形支撑板高度小于弧形钢筋胎架板下部高度。
实施例2
如图3和4所示的一种可调直径的桩基钢筋笼骨架加工胎架，包括支撑板1，支撑板1垂直固定设置在底板2上，支撑板1面两侧分别设置有孔，用于安装 固定螺栓；还包括弧形钢筋胎架板3，弧形钢筋胎架板面两侧设置与支撑板1对应的孔，支撑板1上通过固定螺栓悬挂设置有弧形钢筋胎架板3，胎架板上加工有钢筋固定槽。弧形钢筋胎架板3和支撑板1通过固定螺栓连接，这样便于实现弧形钢筋胎架板拆卸和组装，能够实现不同直径的弧形钢筋胎架板更换，所述底板2通过锚杆固定在地面。所述底板2通过锚杆固定在地面。
弧形钢筋胎架板3下端间隔固定设置有若干截钢管4；弧形钢筋胎架板3下端对应的底板上间隔垂直设置若干个L型钢筋轴5，弧形钢筋胎架板3下端的钢管4能够套入垂直设置的L型钢筋轴5上。通过弧形钢筋胎架板3下端的钢管4与垂直设置的L型钢筋轴5的套接(首先将弧形钢筋胎架板3平放，将钢管4套接在L型钢筋轴5上，然后将弧形钢筋胎架板3竖起，进行固定螺栓的连接)，便于弧形钢筋胎架板3的安装，以及钢管4与垂直设置的L型钢筋轴5的套接组合结构能够承受一部分弧形钢筋胎架板3的重量，结构比较稳定性，装置使用寿命较长。图中的螺栓仅为安装示意，实际中根据尺寸不同，螺栓安装的数量和部位会有调整。
进一步，所述支撑板1为弧形板，弧形板支撑板的直径大于弧形钢筋胎架板直径。
本装置成功应用于勐绿高速公路项目桩基施工，通过采用设置更换不同直径的直径弧形钢筋胎架板，适应不同直径的钢筋笼加工，大大提高了提高了钢筋笼捆扎效率工作效率，降低了钢筋笼骨架加工胎架装置费用，同时提高了工效，降低了成本。

Claims (4)

  1. 一种可调直径的桩基钢筋笼骨架加工胎架，其特征在于，包括支撑板，支撑板垂直固定设置在底板上，支撑板面两侧分别设置有孔，用于安装固定螺栓；
    还包括弧形钢筋胎架板，弧形钢筋胎架板面两侧设置与支撑板对应的孔，支撑板上通过固定螺栓悬挂设置有弧形钢筋胎架板，弧形钢筋胎架板上设置有钢筋固定槽；
    弧形钢筋胎架板下端间隔固定设置有若干截钢管；弧形钢筋胎架板下端对应的底板上间隔垂直设置若干个L型钢筋轴，弧形钢筋胎架板下端的钢管能够套入垂直设置的L型钢筋轴上。
  2. 如权利要求1所述的一种可调直径的桩基钢筋笼骨架加工胎架，其特征在于，所述底板通过锚杆固定在地面。
  3. 如权利要求2所述的一种可调直径的桩基钢筋笼骨架加工胎架，其特征在于，所述支撑板为弧形板，弧形板的直径大于弧形钢筋胎架板直径。
  4. 如权利要求2所述的一种可调直径的桩基钢筋笼骨架加工胎架，其特征在于，所述支撑板为矩形板，矩形支撑板高度小于弧形钢筋胎架板下部高度。
PCT/CN2022/114383 2022-02-09 2022-08-24 一种可调直径的桩基钢筋笼骨架加工胎架 WO2023151259A1 (zh)

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