WO2023137788A1 - Material tray transfer mechanism - Google Patents

Material tray transfer mechanism Download PDF

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Publication number
WO2023137788A1
WO2023137788A1 PCT/CN2022/074341 CN2022074341W WO2023137788A1 WO 2023137788 A1 WO2023137788 A1 WO 2023137788A1 CN 2022074341 W CN2022074341 W CN 2022074341W WO 2023137788 A1 WO2023137788 A1 WO 2023137788A1
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WO
WIPO (PCT)
Prior art keywords
tray
bearing
turnover mechanism
guide
lifting
Prior art date
Application number
PCT/CN2022/074341
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French (fr)
Chinese (zh)
Inventor
林群
林高宏
Original Assignee
琦星智能科技股份有限公司
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Publication of WO2023137788A1 publication Critical patent/WO2023137788A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/0258Trays, totes or bins

Definitions

  • This application proposes a material tray turnover mechanism, which specifically relates to the technical field of material transportation.
  • the relevant materials to be processed are first put into the trays, and then the trays are stacked together and transported to the processing equipment in the relevant production line for production and processing.
  • the trays are used for turnover, it is often necessary to separate the trays individually, and then replace the processed trays one by one, and the replacement needs to be performed at a specific position. Therefore, it is necessary to improve the corresponding tray turnover method on the production equipment.
  • the present application provides a tray turnover mechanism, which is characterized in that it includes the tray clamping mechanical arm and a table, the table is provided with a lifting tray and a translation tray, the table is provided with a power device and a guiding mechanism, the power device drives the lifting tray and the translation tray to move horizontally along the length direction of the table support, and the guiding mechanism is used to drive the lifting tray to move vertically.
  • the power device includes a driver arranged on the table, the output end of the driver is connected to an output wheel, the output wheel is provided with a synchronous belt, and the synchronous belt is provided with a first connecting piece and a second connecting piece, the first connecting piece is connected with the lifting tray, and the second connecting piece is connected with the translation tray.
  • the guide mechanism includes:
  • a guide plate is arranged on the table, and the guide plate is provided with a guide chute;
  • a load-bearing movable plate which is movably arranged on the table, and the load-bearing movable plate is connected to the first connecting piece;
  • a guide rod is threaded on the bearing movable plate and can move on the bearing movable plate;
  • a bearing support frame one end of the bearing support frame is fixedly connected with the lifting tray, and the other end of the bearing support frame is slidably arranged in the guide chute.
  • the lower ends of the translation tray on both sides of the width of the table are provided with movable supports, and linear guide rails are provided on the table, and the movable supports can slide along the linear guides.
  • a linear guide rail is provided on the table, and the carrying movable plate can slide along the linear guide rail.
  • a bearing is provided on a side of the bearing supporting frame close to the guide chute, and the bearing is arranged in the guide chute.
  • the guide chute is U-shaped with two ends high and a middle bottom.
  • the tray clamping mechanical arm includes:
  • the X-axis mounting frame is arranged in parallel along the length direction of the table;
  • a Z-axis mounting frame one end of which is arranged on the X-axis mounting frame and can slide along the X-axis mounting frame;
  • a rotary joint arm one end of the rotary joint arm is connected to the Z-axis mounting frame and can slide along the length direction of the Z-axis mounting frame, and at the same time, the rotary joint arm can rotate around the fulcrum of the Z-axis mounting frame, and the other end of the rotary joint arm is provided with a gripper.
  • the jaws are composed of the first jaw, the second jaw and a swivel joint, and the first jaw and the second jaw are installed on the swivel joint.
  • a swivel joint is provided on the swivel arm.
  • the beneficial effect of the present application is that: the material tray of the lifting tray is connected and fixed with two bearing support frames, the lifting tray is supported by the load-bearing movable support, a linear guide rail is arranged between the load-bearing movable support and the table plate, bearings are arranged at the ends of the two bearing support frames, and the bearing is arranged on the guide chute of the guide plate.
  • the tray moves to the upper material level; the material tray clamping mechanical arm can clamp the material on the lifting tray at the material level position, and the translational tray moves to the upper material level.
  • the use of the material tray turnover mechanism effectively improves the efficiency of material delivery by the tray clamping mechanical arm.
  • Fig. 1 is an external structural diagram of a tray turnover mechanism of the present application
  • Fig. 2 is a schematic structural diagram of a tray turnover mechanism of the present application
  • Fig. 3 is a structural schematic diagram of the rotary joint of the tray clamping mechanical arm of a tray turnover mechanism of the present application
  • Fig. 4 is a structure diagram of a tray turnover mechanism tray 1 and tray 2 of the present application.
  • Fig. 5 is a structure diagram of a tray turnover mechanism of the present application after tray 1 and tray 2 are moved;
  • Fig. 6 is a schematic diagram of a tray turnover mechanism driver and its connecting parts in the present application.
  • Fig. 7 is a schematic diagram of a guide plate of a tray turnover mechanism of the present application.
  • Tray turnaround mechanism 20 material loading level 201, material taking level 202, material tray one 21, material tray two 22, lifting tray 23, bearing support frame 231, load movable plate 232, guide rod 233, bearing 234, translation tray 24, load movable bracket 241, guide plate 25, guide chute 251, table plate 26, linear guide rail 27, table plate support 28, driver 29, synchronous wheel 30, output wheel 301 , timing belt 31, first connector 32, second connector 33;
  • a tray turnover mechanism of the present application is composed of a tray clamping mechanical arm 10 for transporting materials, a tray turnover mechanism 20 for turnover materials, and processing equipment 40 .
  • the tray turnover mechanism 20 is installed on the table support 28 , and the tray clamping mechanical arm 10 is located between the tray turnover mechanism 20 and the processing equipment 40 .
  • the tray turnover mechanism 20 has a translation tray 24 and a lifting tray 23 , the initial state is that the translation tray 24 is located at the material fetching level 202 , and the lifting tray 23 is located at the loading level 201 .
  • the material of the translation tray 24 of the tray turnover mechanism 20 is clamped one by one by the tray clamping mechanical arm 10 to the processing equipment 40 for processing.
  • the tray turnover mechanism 20 will move the lifting tray 23 full of materials to be processed to the pick-up position 202, and the translation tray 24 is also moved to the loading position 201.
  • the translation tray 24 is manually loaded into the material on the table support 28.
  • the lifting tray 23 is returned to the upper material position 201 for loading and unloading.
  • the above-mentioned tray turnover mechanism 20 has a table board 26, a table board support 28, a feeding level 201, and a feeding level 202, and the table board 26 is provided with a power device and a guiding mechanism.
  • the table 26 is fixed on the table support 28, the table 26 is provided with an upper material level 201 and a material fetching position 202, the material fetching position 202 is relatively located at one side of the swivel joint arm 13, the X-axis installation frame 12 is installed and fixed on the table support 28, and the lifting tray 23 has a material tray one 21, a bearing support frame 231, a bearing movable plate 232, a guide rod 233 and a bearing 234 installed on the guide rod 233; the translation tray 24 has a feed tray two 222 And carrying movable support 241.
  • the first tray 21 on the loading level 201 is filled with materials to be processed, while the second tray 22 on the taking-up level 202 can be filled with no materials to be processed.
  • the lifting tray 23 moves to the upper material level 201; It can effectively improve the efficiency of transporting materials by the tray clamping mechanical arm 10; the lifting tray 23 and the translation tray 24 of the tray turnover mechanism 20 have a flexible turnover mode, which effectively improves the safety of material loading and unloading personnel during loading and unloading.
  • the tray clamping robot 10 has a Z-axis mounting frame 11 , an X-axis mounting frame 12 , a rotary joint arm 13 and the like.
  • the X-axis mounting frame 12 is installed and fixed on the material tray turnover mechanism 20, and the Z-axis mounting frame 11 is arranged on the X-axis mounting frame 12 in a vertical state.
  • the swivel joint arm 13 has a swivel arm 130 , a lift bracket 131 , and a swivel joint 132 , and the end of the swivel arm 130 is connected to and fixed with a gripper 14 .
  • a swivel joint 132 is arranged between the swivel arm 130 and the lifting bracket 131.
  • the swivel joint 132 enables the swivel arm 130 to rotate.
  • the lifting bracket 131 is set on the Z-axis mounting frame 11.
  • a lifting device for moving the swivel arm 130 up and down is arranged between the lifting bracket 131 and the Z-axis mounting frame 11.
  • Jaw 14 is made up of jaw one 141, jaw two 142 and swivel joint 143, and jaw one 141 and jaw two 142 are installed on the swivel joint 143, and the rotation of swivel joint 143 is used for changing the use of jaw one 141 or jaw two 142.
  • Elevating pallet 23 has two bearing support frames 231, several guide rods 233 and bearing movable plate 232, and lifting pallet 23 is connected and fixed with two bearing support frames 231 and several guide rods 233, and two bearing support frames 231 and several guide rods 233 are all vertical states.
  • Two bearing support frames 231 and several guide rods 233 pass through the relief grooves provided on the table board 26, and several guide rods 233 clearance fit on the bearing movable plate 232 and pass through the bearing movable plate 232 for the use of several guide rods 233 lifting.
  • Bearings 234 are arranged at the ends of the two bearing support frames 231 , and the bearings 234 are arranged on the guide chute 251 of the guide plate 25 , and the guide plate 25 is vertically fixed under the table board 26 .
  • the guide chute 251 on the guide plate 25 is higher at both ends and equal in height, and the middle is lower.
  • Described guide mechanism comprises guide plate 25, bearing movable plate 241, guide rod 233 and bearing support frame 231, and linear guide rail 27 is provided between the bearing movable plate 232 of described lifting tray 23 and table plate 26, translation tray 24 is supported by bearing movable support 241, and linear guide rail 27 is provided between bearing movable support 241 and table plate 26.
  • power unit comprises the driver 29 that is arranged on the table board 26, and driver 23 is connected with an output wheel 301, and described output wheel 301 outputs power to synchronous wheel 30, drives synchronous belt 31 by synchronous wheel 30, is provided with first connector 32 and second connector 33 on synchronous belt 31, and first connector 32 and second connector 33 are centrally symmetrically arranged on described synchronous belt 31, and bearing movable plate 232 and bearing movable support 241 are respectively
  • the first connecting piece 32 and the second connecting piece 33 are connected, the second connecting piece 32 is connected with the fixed bearing movable plate 232, the first connecting piece 32 is connected with the bearing movable bracket 241, the first connecting piece 32 is connected with the synchronous belt 31 and the bearing movable plate 232, the first connecting piece 32 is connected with the synchronous belt 31 and the bearing movable bracket 241, the second connecting piece 32 is connected with the synchronous belt 32 and the bearing movable plate 232, the width of the lifting tray 23 can carry the movable bracket 241, the lower shape in the middle of
  • the first connector 32 is driven by the synchronous wheel 30 and the synchronous belt 31 to move, thereby realizing that the material tray 1 21 moves from the upper material position 201 to the material retrieval position 202 along the guide chute 251, and simultaneously the translation tray 24 is moved from the material retrieval position 202 to the upper material position 201, so that the material tray clamping mechanical arm 10 is always positioned on the material retrieval position 202 for the material retrieval on the table support 28, and the material tray clamping mechanical arm 10 is improved. delivery efficiency.

Abstract

The present application particularly relates to the technical field of material transfer mechanisms, and provides a material tray transfer mechanism. Two bearing support frames are connected and fixed to a first material tray of a lifting/lowering platform; linear guide rails are arranged between a bearing movable plate of the lifting/lowering platform and a table plate; a bearing is arranged at the tail ends of the two bearing support frames; the bearing is configured on a guide sliding groove comprised in a guide plate; the guide sliding groove has two higher ends having the same height, and a lower middle on the guide plate; linear guide rails are arranged between a bearing movable support of a translation platform and the table plate, so that a material tray clamping robotic arm clamps materials on the translation platform at a discharging position, and the lifting/lowering platform moves to a feeding position; the material tray clamping robotic arm clamps materials on the lifting/lowering platform at the discharging position, and the translation platform moves to the feeding position. The material tray transfer mechanism effectively improves the material conveying efficiency of the material tray clamping robotic arm, is ingenious in design and has high popularization and use value.

Description

一种料盘周转机构A tray turnover mechanism 技术领域technical field
本申请提出一种料盘周转机构,具体涉及物料运送的技术领域。This application proposes a material tray turnover mechanism, which specifically relates to the technical field of material transportation.
背景技术Background technique
在含有合金物料加工生产过程中,先将相关待加工的物料放入料盘中,然后将料盘堆叠在一起输送至相关生产线中的加工设备上进行生产加工。在料盘周转使用时,往往需要将料盘独自分离出来,然后一盘一盘地更换加工完成的料盘,并且需要在特定位置上进行更换,因此,需要在生产设备上改进相应的料盘周转方式。In the processing and production process of materials containing alloys, the relevant materials to be processed are first put into the trays, and then the trays are stacked together and transported to the processing equipment in the relevant production line for production and processing. When the trays are used for turnover, it is often necessary to separate the trays individually, and then replace the processed trays one by one, and the replacement needs to be performed at a specific position. Therefore, it is necessary to improve the corresponding tray turnover method on the production equipment.
发明内容Contents of the invention
针对现有料盘周转技术中的不足,本申请提供了一种料盘周转机构,其特征在于,包括所述料盘夹持机械臂和桌板,所述桌板上设置有升降托盘和平移托盘,所述桌板上设置有动力装置和导向机构,所述动力装置带动所述升降托盘和平移托盘沿所述桌板支架长度方向水平运动,所述导向机构用于带动所述升降托盘垂直运动。Aiming at the deficiencies in the existing tray turnover technology, the present application provides a tray turnover mechanism, which is characterized in that it includes the tray clamping mechanical arm and a table, the table is provided with a lifting tray and a translation tray, the table is provided with a power device and a guiding mechanism, the power device drives the lifting tray and the translation tray to move horizontally along the length direction of the table support, and the guiding mechanism is used to drive the lifting tray to move vertically.
优选地,所述动力装置包括设置在所述桌板上驱动器,所述驱动器的输出端连接有一输出轮,所述输出轮上设置有一同步带,所述同步带上设置有第一连接件和第二连接件,所述第一连接件与所述升降托盘连接,所述第二连接件与所述平移托盘连接。Preferably, the power device includes a driver arranged on the table, the output end of the driver is connected to an output wheel, the output wheel is provided with a synchronous belt, and the synchronous belt is provided with a first connecting piece and a second connecting piece, the first connecting piece is connected with the lifting tray, and the second connecting piece is connected with the translation tray.
优选地,所述导向机构包括:Preferably, the guide mechanism includes:
导向板,设置在所述桌板上,所述导向板上设置有导向滑槽;A guide plate is arranged on the table, and the guide plate is provided with a guide chute;
承载活动板,可移动的设置在所述桌板上,所述承载活动板与所述第一连接件连接;a load-bearing movable plate, which is movably arranged on the table, and the load-bearing movable plate is connected to the first connecting piece;
导向杆,穿设在所述承载活动板上且可在所述承载活动板上运动;A guide rod is threaded on the bearing movable plate and can move on the bearing movable plate;
轴承支撑架,所述轴承支撑架的一端与所述升降托盘固定连接,所述轴承支撑架的另一端可滑动的设置在所述导向滑槽内。A bearing support frame, one end of the bearing support frame is fixedly connected with the lifting tray, and the other end of the bearing support frame is slidably arranged in the guide chute.
优选地,所述平移托盘在所述桌板宽度的两侧的下端设置有承载活动支架,所述桌板上设置有直线导轨,所述承载活动支架可沿所述直线导轨滑动。Preferably, the lower ends of the translation tray on both sides of the width of the table are provided with movable supports, and linear guide rails are provided on the table, and the movable supports can slide along the linear guides.
优选地,所述桌板上设置有直线导轨,所述承载活动板可沿所述直线导轨滑动。Preferably, a linear guide rail is provided on the table, and the carrying movable plate can slide along the linear guide rail.
优选地,所述轴承支撑架靠近所述导向滑槽的一侧设置有轴承,所述轴承设置在所述导向滑槽内。Preferably, a bearing is provided on a side of the bearing supporting frame close to the guide chute, and the bearing is arranged in the guide chute.
优选地,所述导向滑槽为两端高,中间底的U字形。Preferably, the guide chute is U-shaped with two ends high and a middle bottom.
优选地,所述料盘夹持机械臂包括:Preferably, the tray clamping mechanical arm includes:
X轴安装架,沿所述桌板长度方向平行设置;The X-axis mounting frame is arranged in parallel along the length direction of the table;
Z轴安装架,一端设置在所述X轴安装架上且可沿所述X轴安装架进行滑动;A Z-axis mounting frame, one end of which is arranged on the X-axis mounting frame and can slide along the X-axis mounting frame;
旋转关节臂,所述旋转关节臂的一端与所述Z轴安装架连接且可沿所述Z轴安装架长度方向进行滑动,同时所述旋转关节臂可绕与所述Z轴安装架支点进行转动,所述旋转关节臂的另一端设置有夹爪。A rotary joint arm, one end of the rotary joint arm is connected to the Z-axis mounting frame and can slide along the length direction of the Z-axis mounting frame, and at the same time, the rotary joint arm can rotate around the fulcrum of the Z-axis mounting frame, and the other end of the rotary joint arm is provided with a gripper.
优选地,所述夹爪由夹爪一、夹爪二和旋转节组成,夹爪一和夹爪二安装在旋转节上。Preferably, the jaws are composed of the first jaw, the second jaw and a swivel joint, and the first jaw and the second jaw are installed on the swivel joint.
优选地,所述旋转臂上设置有一旋转关节。Preferably, a swivel joint is provided on the swivel arm.
本申请的有益效果在于:升降托盘的料盘一连接固定有两条轴承支撑架,升降托盘由承载活动支架支撑,承载活动支架与桌板之间设置有直线导轨,在两条轴承支撑架末端设置有轴承,轴承配置在导向板具有的导向滑槽上,导向滑槽在导向板上呈两端较高并等高、中间较低的形状,平移托盘的承载活动支架与桌板之间设置有直线导轨,使得料盘夹持机械臂夹取取料位位置上的平移托盘上的物料,升降托盘移动上料位上;使得料盘夹持机械臂夹取取料位位置上的升降托盘上的物料,平移托盘移动上料位上,运用料盘周转机构有效提高了料盘夹持机械臂运送物料的效率,本料盘周转机构设计巧妙,具有较高的推广使用价值。The beneficial effect of the present application is that: the material tray of the lifting tray is connected and fixed with two bearing support frames, the lifting tray is supported by the load-bearing movable support, a linear guide rail is arranged between the load-bearing movable support and the table plate, bearings are arranged at the ends of the two bearing support frames, and the bearing is arranged on the guide chute of the guide plate. The tray moves to the upper material level; the material tray clamping mechanical arm can clamp the material on the lifting tray at the material level position, and the translational tray moves to the upper material level. The use of the material tray turnover mechanism effectively improves the efficiency of material delivery by the tray clamping mechanical arm.
附图说明Description of drawings
图1是本申请一种料盘周转机构外部结构图;Fig. 1 is an external structural diagram of a tray turnover mechanism of the present application;
图2是本申请一种料盘周转机构结构示意图;Fig. 2 is a schematic structural diagram of a tray turnover mechanism of the present application;
图3是本申请一种料盘周转机构的料盘夹持机械臂旋转节结构示意图;Fig. 3 is a structural schematic diagram of the rotary joint of the tray clamping mechanical arm of a tray turnover mechanism of the present application;
图4是本申请一种料盘周转机构料盘一和料盘二构造图;Fig. 4 is a structure diagram of a tray turnover mechanism tray 1 and tray 2 of the present application;
图5是本申请一种料盘周转机构的料盘一和料盘二移动后结构图;Fig. 5 is a structure diagram of a tray turnover mechanism of the present application after tray 1 and tray 2 are moved;
图6是本申请一种料盘周转机构驱动器及其连接部件示意图;Fig. 6 is a schematic diagram of a tray turnover mechanism driver and its connecting parts in the present application;
图7是本申请一种料盘周转机构的导向板示意图。Fig. 7 is a schematic diagram of a guide plate of a tray turnover mechanism of the present application.
附图标记:Reference signs:
料盘夹持机械臂10,Z轴安装架11,X轴安装架12,旋转关节臂13,旋转臂130,升降支架131,旋转关节132,夹爪14,夹爪一141,夹爪二142,旋转节143;Tray clamping mechanical arm 10, Z-axis mounting frame 11, X-axis mounting frame 12, rotating joint arm 13, rotating arm 130, lifting bracket 131, rotating joint 132, gripper 14, gripper one 141, gripper two 142, swivel joint 143;
料盘周转机构20,上料位201,取料位202,料盘一21,料盘二22,升降托盘23,轴承支撑架231,承载活动板232,导向杆233,轴承234,平移托盘24,承载活动支架241,导向板25,导向滑槽251,桌板26,直线导轨27,桌板支架28,驱动器29,同步轮30,输出轮301,同步带31,第一连接件32,第二连接件33;Tray turnaround mechanism 20, material loading level 201, material taking level 202, material tray one 21, material tray two 22, lifting tray 23, bearing support frame 231, load movable plate 232, guide rod 233, bearing 234, translation tray 24, load movable bracket 241, guide plate 25, guide chute 251, table plate 26, linear guide rail 27, table plate support 28, driver 29, synchronous wheel 30, output wheel 301 , timing belt 31, first connector 32, second connector 33;
加工设备40。 Processing equipment 40.
具体实施方式Detailed ways
下面结合附图1-7对本申请的优选实施例进行详细阐述,以使本申请的优点和特征能更易于被本领域技术人员理解,从而对本申请的保护范围做出更为清楚明确的界定,这些实施方式仅用于说明本发明,而并非对本发明的限制。The preferred embodiments of the present application are described in detail below in conjunction with accompanying drawings 1-7, so that the advantages and features of the present application can be more easily understood by those skilled in the art, thereby making a clearer definition of the protection scope of the present application. These embodiments are only used to illustrate the present invention, rather than limit the present invention.
本申请的一种料盘周转机构由运送物料的料盘夹持机械臂10、周转物料的料盘周转机构20和加工设备40组成。料盘周转机构20安装在桌板支架28上,料盘夹持机械臂10位于料盘周转机构20与加工设备40之间。料盘周转机构20具有平移托盘24和升降托盘23,初始状态是平移托盘24位于取料位202,升降托盘23位于上料位201。料盘周转机构20的平移托盘24的物料由料盘夹持机械臂10逐个夹取到加工设备40进行加工,待到加工设备40加工完成物料后,料盘周转机构20将装满待加工物料的升降托盘23移到到取料位202,平移托盘24也被移到上料位201。平移托盘24在桌板支架28由人工装进物料,升降托盘23上的物料加工完成后,让升降托盘23回到上料位201进行装卸料,此时,装满待加工物料的平移托盘24回到取料位202,料盘夹持机械臂10在取料位202夹取平移托盘24的待加工物料进行加工,周而复始。A tray turnover mechanism of the present application is composed of a tray clamping mechanical arm 10 for transporting materials, a tray turnover mechanism 20 for turnover materials, and processing equipment 40 . The tray turnover mechanism 20 is installed on the table support 28 , and the tray clamping mechanical arm 10 is located between the tray turnover mechanism 20 and the processing equipment 40 . The tray turnover mechanism 20 has a translation tray 24 and a lifting tray 23 , the initial state is that the translation tray 24 is located at the material fetching level 202 , and the lifting tray 23 is located at the loading level 201 . The material of the translation tray 24 of the tray turnover mechanism 20 is clamped one by one by the tray clamping mechanical arm 10 to the processing equipment 40 for processing. After the processing equipment 40 finishes processing the materials, the tray turnover mechanism 20 will move the lifting tray 23 full of materials to be processed to the pick-up position 202, and the translation tray 24 is also moved to the loading position 201. The translation tray 24 is manually loaded into the material on the table support 28. After the material processing on the lifting tray 23 is completed, the lifting tray 23 is returned to the upper material position 201 for loading and unloading.
上述的料盘周转机构20具有桌板26、桌板支架28和上料位201、取料位202,所述桌板26上设置有动力装置和导向机构。桌板26固定在桌板支架28上,桌板26上设置有上料位201和取料位202,取料位202相对位于旋转关节臂13一侧,X轴安装架12安装固定在桌板支架28上,升降托盘23具有料盘一21、轴承支撑架231、承载活动板232、导向杆233以及安装在导向杆233上的轴承234;平移托盘24具有料盘二22和承载活动支架241。在开始工作时,上料位201上的料盘一21装满待加工物料,而取料位202上的料盘二22可为无待加工物料放入。The above-mentioned tray turnover mechanism 20 has a table board 26, a table board support 28, a feeding level 201, and a feeding level 202, and the table board 26 is provided with a power device and a guiding mechanism. The table 26 is fixed on the table support 28, the table 26 is provided with an upper material level 201 and a material fetching position 202, the material fetching position 202 is relatively located at one side of the swivel joint arm 13, the X-axis installation frame 12 is installed and fixed on the table support 28, and the lifting tray 23 has a material tray one 21, a bearing support frame 231, a bearing movable plate 232, a guide rod 233 and a bearing 234 installed on the guide rod 233; the translation tray 24 has a feed tray two 222 And carrying movable support 241. When starting to work, the first tray 21 on the loading level 201 is filled with materials to be processed, while the second tray 22 on the taking-up level 202 can be filled with no materials to be processed.
当料盘夹持机械臂10夹取取料位202位置上的平移托盘24上的物料,升降托盘23移到位于上料位201上;当料盘夹持机械臂10夹取取料位202位置上的升降托盘23上的物料,平移托盘24移到位于上料位上,本方案的料盘夹持机械臂10以定点定向方式将料盘周转机构20上的物料运送到加工设备40上进行加工,可以有效提高料盘夹持机械臂10运送物料的效率;料盘周转机构20的升降托盘23和平移托盘24具有灵活的周转方式,有效提高了物料装卸人员在装卸时的安全性,同时,料盘周转机构20为有效提高了料盘夹持机械臂10运送物料的效率设备上的支持。When the material tray clamping mechanical arm 10 clamps the material on the translational tray 24 at the position of the material taking level 202, the lifting tray 23 moves to the upper material level 201; It can effectively improve the efficiency of transporting materials by the tray clamping mechanical arm 10; the lifting tray 23 and the translation tray 24 of the tray turnover mechanism 20 have a flexible turnover mode, which effectively improves the safety of material loading and unloading personnel during loading and unloading.
料盘夹持机械臂10具有Z轴安装架11、X轴安装架12和旋转关节臂13等。X轴安装架12安装固定在料盘周转机构20上,Z轴安装架11竖直状态配置在X轴安装架12上,Z轴安装架11与X轴安装架12之间设置有可以使Z轴安装架11在X轴安装架12平移的驱 动装置。旋转关节臂13具有旋转臂130、升降支架131和旋转关节132,以及旋转臂130末端连接固定有的夹爪14。旋转臂130与升降支架131之间设置有旋转关节132,旋转关节132使旋转臂130实现旋转运行,升降支架131套在Z轴安装架11上,升降支架131与Z轴安装架11之间设置有使旋转臂130上下移动的升降装置。夹爪14由夹爪一141、夹爪二142和旋转节143组成,夹爪一141和夹爪二142安装在旋转节143上,旋转节143的旋转用来更换夹爪一141或夹爪二142的使用。The tray clamping robot 10 has a Z-axis mounting frame 11 , an X-axis mounting frame 12 , a rotary joint arm 13 and the like. The X-axis mounting frame 12 is installed and fixed on the material tray turnover mechanism 20, and the Z-axis mounting frame 11 is arranged on the X-axis mounting frame 12 in a vertical state. The swivel joint arm 13 has a swivel arm 130 , a lift bracket 131 , and a swivel joint 132 , and the end of the swivel arm 130 is connected to and fixed with a gripper 14 . A swivel joint 132 is arranged between the swivel arm 130 and the lifting bracket 131. The swivel joint 132 enables the swivel arm 130 to rotate. The lifting bracket 131 is set on the Z-axis mounting frame 11. A lifting device for moving the swivel arm 130 up and down is arranged between the lifting bracket 131 and the Z-axis mounting frame 11. Jaw 14 is made up of jaw one 141, jaw two 142 and swivel joint 143, and jaw one 141 and jaw two 142 are installed on the swivel joint 143, and the rotation of swivel joint 143 is used for changing the use of jaw one 141 or jaw two 142.
装满待加工物料的料盘一21放置在升降托盘23上,料盘二22位于平移托盘24的上部。升降托盘23具有两条轴承支撑架231、数条导向杆233和承载活动板232,升降托盘23连接固定有两条轴承支撑架231和数条导向杆233,两条轴承支撑架231和数条导向杆233都为竖直状态。两条轴承支撑架231和数条导向杆233穿过桌板26上设置的让位槽,数条导向杆233间隙配合在承载活动板232上并穿过承载活动板232,用以数条导向杆233升降之用。在两条轴承支撑架231末端设置有轴承234,轴承234配置在导向板25具有的导向滑槽251上,导向板25垂直固定在桌板26之下。导向滑槽251在导向板25上呈两端较高并等高、中间较低的形状,导向滑槽251贯穿上料位201位置一直到取料位202,使得导向滑槽251的长度完全满足升降托盘23运动要求。The first tray 21 full of materials to be processed is placed on the lifting tray 23 , and the second tray 22 is located on the top of the translation tray 24 . Elevating pallet 23 has two bearing support frames 231, several guide rods 233 and bearing movable plate 232, and lifting pallet 23 is connected and fixed with two bearing support frames 231 and several guide rods 233, and two bearing support frames 231 and several guide rods 233 are all vertical states. Two bearing support frames 231 and several guide rods 233 pass through the relief grooves provided on the table board 26, and several guide rods 233 clearance fit on the bearing movable plate 232 and pass through the bearing movable plate 232 for the use of several guide rods 233 lifting. Bearings 234 are arranged at the ends of the two bearing support frames 231 , and the bearings 234 are arranged on the guide chute 251 of the guide plate 25 , and the guide plate 25 is vertically fixed under the table board 26 . The guide chute 251 on the guide plate 25 is higher at both ends and equal in height, and the middle is lower.
所述导向机构包括导向板25、承载活动板241、导向杆233和轴承支撑架231,所述升降托盘23的承载活动板232与桌板26之间设置有直线导轨27,平移托盘24由承载活动支架241支撑,承载活动支架241与桌板26之间设置有直线导轨27。在桌板26上还设置有动力装置,动力装置包括设置在桌板26上的驱动器29,驱动器23连接有一输出轮301,所述输出轮301输出动力到同步轮30,通过同步轮30带动同步带31,同步带31上设置有第一连接件32和第二连接件33,第一连接件32和第二连接件33呈中心对称式设置在所述同步带31上,承载活动板232和承载活动支架241分别连接有第一连接件32和第二连接件33,第二连接件32连接固定承载活动板232,第一连接件32连接承载活动支架241,第一连接件32将同步带31与承载活动板232连接,第一连接件32连接同步带31与承载活动支架241,第二连接件32连接同步带32和承载活动板232,升降托盘23的宽度可以承载活动支架241,上面提到的导向滑槽251中间较低的形状使得升降托盘23可以整体下降,使得升降托盘23可以从承载活动支架241穿过。在驱动器29的驱动下,通过同步轮30和同步带31带动第一连接件32移动,从而实现料盘一21沿导向滑槽251从上料位201移到取料位202,同时使得平移托盘24从取料位202移到上料位201,使得料盘夹持机械臂10针对桌板支架28上的取料始终定点定向在取料位202上,提高了料盘夹持机械臂10的运送效率。Described guide mechanism comprises guide plate 25, bearing movable plate 241, guide rod 233 and bearing support frame 231, and linear guide rail 27 is provided between the bearing movable plate 232 of described lifting tray 23 and table plate 26, translation tray 24 is supported by bearing movable support 241, and linear guide rail 27 is provided between bearing movable support 241 and table plate 26. Also be provided with power unit on table board 26, power unit comprises the driver 29 that is arranged on the table board 26, and driver 23 is connected with an output wheel 301, and described output wheel 301 outputs power to synchronous wheel 30, drives synchronous belt 31 by synchronous wheel 30, is provided with first connector 32 and second connector 33 on synchronous belt 31, and first connector 32 and second connector 33 are centrally symmetrically arranged on described synchronous belt 31, and bearing movable plate 232 and bearing movable support 241 are respectively The first connecting piece 32 and the second connecting piece 33 are connected, the second connecting piece 32 is connected with the fixed bearing movable plate 232, the first connecting piece 32 is connected with the bearing movable bracket 241, the first connecting piece 32 is connected with the synchronous belt 31 and the bearing movable plate 232, the first connecting piece 32 is connected with the synchronous belt 31 and the bearing movable bracket 241, the second connecting piece 32 is connected with the synchronous belt 32 and the bearing movable plate 232, the width of the lifting tray 23 can carry the movable bracket 241, the lower shape in the middle of the guide chute 251 mentioned above The lifting tray 23 can be lowered as a whole, so that the lifting tray 23 can pass through the carrying movable support 241 . Driven by the driver 29, the first connector 32 is driven by the synchronous wheel 30 and the synchronous belt 31 to move, thereby realizing that the material tray 1 21 moves from the upper material position 201 to the material retrieval position 202 along the guide chute 251, and simultaneously the translation tray 24 is moved from the material retrieval position 202 to the upper material position 201, so that the material tray clamping mechanical arm 10 is always positioned on the material retrieval position 202 for the material retrieval on the table support 28, and the material tray clamping mechanical arm 10 is improved. delivery efficiency.
以上所述仅为本申请的优选实施较佳方式之一,并不用以限制本发明,并非因此限制本申请的专利实施范围,凡是利用本申请说明书及附图内容的形状、结构、原理所作等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域;凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均涵盖包括在本申请的专利保护范围之内。The above description is only one of the preferred implementation modes of the present application, and it is not intended to limit the present invention, nor therefore limit the scope of patent application of the present application. Any equivalent structure or equivalent process transformation made by using the shape, structure and principle of the description of the application and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields; within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., are covered within the scope of patent protection of the present application.

Claims (10)

  1. 一种料盘周转机构,其特征在于,包括所述料盘夹持机械臂(10)和桌板(26),所述桌板(26)上设置有升降托盘(23)和平移托盘(24),所述桌板(26)上设置有动力装置和导向机构,所述动力装置带动所述升降托盘(23)和平移托盘(24)沿所述桌板支架长度方向(28)水平运动,所述导向机构用于带动所述升降托盘(23)垂直运动。A tray turnover mechanism, characterized in that it comprises the tray clamping mechanical arm (10) and a table (26), the table (26) is provided with a lifting tray (23) and a translation tray (24), the table (26) is provided with a power device and a guide mechanism, the power device drives the lift tray (23) and translation tray (24) to move horizontally along the length direction (28) of the table support, and the guide mechanism is used to drive the lift tray (23) to move vertically.
  2. 根据权利要求1所述的料盘周转机构,其特征在于,所述动力装置包括设置在所述桌板(26)上驱动器(29),所述驱动器(29)的输出端连接有一输出轮(301),所述输出轮(301)上设置有一同步带(31),所述同步带(31)上设置有第一连接件(32)和第二连接件(33),所述第一连接件(32)与所述升降托盘(23)连接,所述第二连接件(33)与所述平移托盘(23)连接。The tray turnover mechanism according to claim 1, wherein the power device includes a driver (29) arranged on the table (26), the output end of the driver (29) is connected to an output wheel (301), the output wheel (301) is provided with a timing belt (31), the timing belt (31) is provided with a first connecting piece (32) and a second connecting piece (33), the first connecting piece (32) is connected with the lifting tray (23), the second connecting piece A piece (33) is connected with the translation pallet (23).
  3. 根据权利要求2所述的料盘周转机构,其特征在于,所述导向机构包括:The tray turnover mechanism according to claim 2, wherein the guide mechanism comprises:
    导向板(25),设置在所述桌板(26)上,所述导向板(25)上设置有导向滑槽(251);The guide plate (25) is arranged on the table board (26), and the guide plate (25) is provided with a guide chute (251);
    承载活动板(241),可移动的设置在所述桌板(26)上,所述承载活动板(241)与所述第一连接件(32)连接;a load-bearing movable plate (241), which is movably arranged on the table (26), and the load-bearing movable plate (241) is connected to the first connecting member (32);
    导向杆(233),穿设在所述承载活动板(241)上且可在所述承载活动板(241)上运动;A guide rod (233), which is threaded on the load-bearing movable plate (241) and can move on the load-bearing movable plate (241);
    轴承支撑架(231),所述轴承支撑架(231)的一端与所述升降托盘(23)固定连接,所述轴承支撑架(231)的另一端可滑动的设置在所述导向滑槽(251)内。A bearing support frame (231), one end of the bearing support frame (231) is fixedly connected with the lifting tray (23), and the other end of the bearing support frame (231) is slidably arranged in the guide chute (251).
  4. 根据权利要求1或2或3所述的料盘周转机构,其特征在于,所述平移托盘(24)在所述桌板(26)宽度的两侧的下端设置有承载活动支架(241),所述桌板(26)上设置有直线导轨(27),所述承载活动支架(241)可沿所述直线导轨(27)滑动。The tray turnover mechanism according to claim 1, 2 or 3, wherein the translational tray (24) is provided with a load-bearing movable support (241) at the lower ends of both sides of the width of the table (26), the table (26) is provided with a linear guide rail (27), and the load-bearing movable support (241) can slide along the linear guide (27).
  5. 根据权利要求3所述的料盘周转机构,其特征在于,所述桌板(26)上设置有直线导轨(27),所述承载活动板(232)可沿所述直线导轨(27)滑动。The tray turnover mechanism according to claim 3, characterized in that, the table (26) is provided with a linear guide rail (27), and the carrying movable plate (232) can slide along the linear guide rail (27).
  6. 根据权利要求3所述的料盘周转机构,其特征在于,所述轴承支撑架(231)靠近所述导向滑槽(251)的一侧设置有轴承(234),所述轴承(234)设置在所述导向滑槽(251)内。The tray turnover mechanism according to claim 3, characterized in that, a bearing (234) is provided on a side of the bearing support frame (231) close to the guide chute (251), and the bearing (234) is arranged in the guide chute (251).
  7. 根据权利要求3所述的料盘周转机构,其特征在于,所述导向滑槽(251)为两端高,中间底的U字形。The tray turnover mechanism according to claim 3, characterized in that, the guide chute (251) is U-shaped with two ends high and a middle bottom.
  8. 根据权利要求1所述的料盘周转机构,特征在于,所述料盘夹持机械臂包括:The tray turnover mechanism according to claim 1, characterized in that, the tray clamping mechanical arm comprises:
    X轴安装架(12),沿所述桌板(26)长度方向平行设置;The X-axis mounting bracket (12) is arranged in parallel along the length direction of the table board (26);
    Z轴安装架(11),一端设置在所述X轴安装架(12)上且可沿所述X轴安装架(12)进行滑动;a Z-axis mounting frame (11), one end of which is arranged on the X-axis mounting frame (12) and can slide along the X-axis mounting frame (12);
    旋转关节臂(13),所述旋转关节臂(13)的一端与所述Z轴安装架(11)连接且可沿所 述Z轴安装架(11)长度方向进行滑动,同时所述旋转关节臂(13)可绕与所述Z轴安装架(11)支点进行转动,所述旋转关节臂(13)的另一端设置有夹爪(14)。A rotary articulated arm (13), one end of the rotary articulated arm (13) is connected to the Z-axis mounting frame (11) and can slide along the length direction of the Z-axis mounting frame (11), while the rotary articulated arm (13) can rotate around the fulcrum of the Z-axis mounting frame (11), and the other end of the rotary articulated arm (13) is provided with a gripper (14).
  9. 根据权利要求8所述的料盘周转机构,其特征在于,所述夹爪(14)由夹爪一(141)、夹爪二(142)和旋转节(143)组成,夹爪一(141)和夹爪二(142)安装在旋转节(143)上。The tray turnover mechanism according to claim 8, characterized in that the jaws (14) are composed of jaw one (141), jaw two (142) and a swivel joint (143), and the first jaw (141) and the second jaw (142) are installed on the swivel joint (143).
  10. 根据权利要求8所述的料盘周转机构,其特征在于,所述旋转臂(130)上设置有一旋转关节(132)。The tray turnover mechanism according to claim 8, characterized in that a rotary joint (132) is arranged on the rotary arm (130).
PCT/CN2022/074341 2022-01-21 2022-01-27 Material tray transfer mechanism WO2023137788A1 (en)

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CN114348646A (en) * 2022-01-21 2022-04-15 琦星智能科技股份有限公司 Charging tray turnover mechanism
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