WO2023133863A1 - 一种应用于凉果产品质量检测的一体化装置 - Google Patents
一种应用于凉果产品质量检测的一体化装置 Download PDFInfo
- Publication number
- WO2023133863A1 WO2023133863A1 PCT/CN2022/072191 CN2022072191W WO2023133863A1 WO 2023133863 A1 WO2023133863 A1 WO 2023133863A1 CN 2022072191 W CN2022072191 W CN 2022072191W WO 2023133863 A1 WO2023133863 A1 WO 2023133863A1
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- WO
- WIPO (PCT)
- Prior art keywords
- ring
- wall
- frame
- preserved fruit
- outer cylinder
- Prior art date
Links
- 235000013569 fruit product Nutrition 0.000 title claims abstract description 37
- 238000007689 inspection Methods 0.000 title claims abstract description 14
- 238000001514 detection method Methods 0.000 claims description 11
- 238000005303 weighing Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000012372 quality testing Methods 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 abstract 1
- 235000013399 edible fruits Nutrition 0.000 description 17
- 238000010586 diagram Methods 0.000 description 13
- 238000009434 installation Methods 0.000 description 11
- 230000002950 deficient Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000021018 plums Nutrition 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 235000004936 Bromus mango Nutrition 0.000 description 1
- 240000007228 Mangifera indica Species 0.000 description 1
- 235000014826 Mangifera indica Nutrition 0.000 description 1
- 235000009827 Prunus armeniaca Nutrition 0.000 description 1
- 244000018633 Prunus armeniaca Species 0.000 description 1
- 235000009184 Spondias indica Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 235000011869 dried fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N5/00—Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid
- G01N5/04—Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid by removing a component, e.g. by evaporation, and weighing the remainder
Definitions
- the invention relates to the technical field of preserved fruit production, in particular to an integrated device for quality detection of preserved fruit products.
- Preserved fruit products include preserved plums, dried mangoes, and preserved apricots. During the production process of preserved plums, it is necessary to use a quality inspection device to detect the content of defective products in the product. However, there are still some problems in the existing preserved fruit product inspection devices:
- the preserved fruit product testing devices on the market have a low degree of automation. During the test, the user needs to manually take out the defective products in the preserved fruit product, thereby reducing work efficiency and increasing labor intensity, and the functionality of the device is single.
- the object of the present invention is to provide a kind of integrated device that is applied to the quality detection of preserved fruit products, to solve the above-mentioned background technology, propose the existing preserved fruit product detection device, its degree of automation is low, during detection, needs the user to manually put the preserved fruit products Incomplete products in fruit products are taken out, thereby reducing work efficiency, increasing labor intensity, and the problem of single functionality of the device.
- an integrated device for quality detection of preserved fruit products comprising:
- the outer cylinder frame has an inner column fixedly installed on the top inner wall, and the two are arranged coaxially.
- the top edge of the inner column is fixedly embedded with a feeding cylinder for feeding, and the bottom of the inner column is coaxially sleeved with a sleeve.
- the cylinder forms a sliding lifting structure
- the first sieve ring is coaxially connected with the sleeve on its inner bottom surface, and the first sieve ring is coaxially attached between the inner wall of the outer cylinder frame and the outer wall of the inner column, and the first sieve ring is A ring plate is coaxially installed at the edge of the bottom, and the outer wall of the ring plate is in contact with the inner wall of the outer cylinder frame, and the inner side of the ring plate is provided with equiangularly distributed tie rods, and the top ends of the tie rods are vertically connected to the first screen ring and the bottom of the pull rod is slidably inserted inside the positioning cylinder, and the first spring that plays a reset role is fixedly connected between the bottom end of the pull rod and the inner wall of the positioning cylinder, and the bottom surface of the positioning cylinder is connected vertically on the inner ring frame, and the outer wall of the inner ring frame is coaxially attached to the inner wall of the outer tube frame to play a position-limiting role, and the side wall of
- the bearing cylinder is arranged to slide through the outer support plate of the outer cylinder frame.
- Pressure sensors are symmetrically distributed on both sides of the bearing cylinder, and the pressure sensors are fixedly embedded on the support plate of the outer cylinder frame.
- a power gear is provided on the side of the gear ring to form a meshing transmission structure, and the power gear rotates through the outer cylinder frame, and the power gear is fixedly installed on the end of the output shaft of the first motor, and the first The motor is fixedly connected to the outer wall of the outer barrel frame, so that the first motor can drive the gear ring to rotate through the power gear.
- a force block is fixedly installed at the center of the bottom of the sleeve, and the force block is in contact with the side wall of the cam
- the cam is fixedly installed on the output shaft of the second motor
- the second motor is fixedly connected to the inner ring frame
- the bottom surface of the inner ring frame is coaxially connected with a discharge hopper, so that the second motor can exert force on the stressed block through the cam. thrust.
- a box body is fixedly installed on the side wall of the inner column, and a guide plate is attached to the inner side of the box body, and the side wall of the guide plate is in contact with the outer wall of the inner column, so that the guide plate can Up and down movement in the body.
- second springs distributed at equal intervals are fixedly connected between the top of the guide plate and the inner wall of the box, and the brushes provided at the bottom of the guide plate contact the first screen ring to form a cleaning structure, and the guide plate
- the inclined setting is used to guide the product on the first screen ring, so that the second spring can exert a thrust on the guide plate.
- the side wall of the box body is fixedly connected in the outlet of the outer cylinder frame, and a grooved pipe is arranged below the box body, and one end of the grooved pipe is fixedly connected to the outer wall of the outer cylinder frame, and the grooved pipe The other end is located directly above the carrying cylinder, so that the products in the grooved tube can fall into the carrying cylinder.
- the bottom surface of the inner wall of the grooved tube is inclined at an angle of 40° to the horizontal plane so that the preserved fruit product rolls off, and the groove width of the grooved tube is greater than the width of the discharge opening of the outer cylinder frame to prevent the preserved fruit product from falling out of the groove. Accidentally dropped inside the tube.
- a guide plate is provided above the side of the grooved tube close to the outer cylinder frame, and the axis of the guide plate is perpendicular to the plane where the first screen ring is located, so that the guide plate can guide the preserved fruit products to move.
- the lower port of the bearing cylinder is fitted with a baffle plate for sealing
- the baffle plate has a fan-shaped structure
- the output shaft of the third motor is fixedly connected to the center of the baffle plate, and the third motor It is fixedly installed on the side wall of the bearing cylinder, so that the third motor can drive the baffle to rotate.
- the upper part of the side wall of the bearing cylinder is coaxially provided with a convex ring, and the bottom surface of the convex ring is attached to the top of the pressure sensor to form a weighing structure, and the bearing cylinder has a funnel-shaped structure, which is monitored in real time by the pressure sensor Carrying the overall weight of the cylinder.
- the beneficial effect of the present invention is: the integrated device applied to the quality detection of preserved fruit products has a higher degree of automation, and can automatically sort out defective products in preserved fruit products during detection, thereby The work efficiency is improved, the labor intensity is reduced, and the device also has the ability of quantitative discharge, and the functions are more abundant.
- the specific contents are as follows:
- a sleeve is coaxially connected to the inner bottom surface of the first screen ring.
- the top end of the tie rod is vertically connected to the bottom surface of the first screen ring.
- the bottom of the tie rod is slid and inserted inside the positioning cylinder.
- the first spring that plays a reset role is fixedly connected between them, and the elastic installation structure of the first screen ring is formed through the above-mentioned components.
- a force-bearing block is fixedly installed at the center of the bottom of the sleeve, and the force-bearing block contacts the side wall of the cam.
- the cam is fixedly installed on the output shaft of the second motor. When the second motor drives the cam to rotate, the cam can push the force block, so that the force block drives the first screen ring to vibrate, so as to improve the vibration of the first screen ring. Sorting efficiency of Shanghua Meiliangguo;
- the outlet of the grooved tube is located directly above the bearing cylinder.
- the bearing cylinder slides through the support plate outside the outer cylinder frame.
- Pressure sensors are symmetrically distributed on both sides of the bearing cylinder, and the pressure sensors are fixed embedded in the support plate of the outer cylinder frame.
- the convex ring on the upper part of the side wall of the carrying cylinder contacts with the pressure sensor to form a weighing structure.
- Fig. 1 is a schematic diagram of the overall external structure of the present invention
- Fig. 2 is a schematic diagram of the installation structure of the feeding cylinder of the present invention.
- Fig. 3 is a schematic diagram of the power gear transmission structure of the present invention.
- Fig. 4 is a schematic diagram of the installation structure of the first screen ring of the present invention.
- Fig. 4a is a schematic diagram of the first structure of the second sieve ring of the present invention.
- Fig. 4b is a schematic diagram of the second structure of the second sieve ring of the present invention.
- Fig. 5 is a schematic diagram of the installation structure of the sleeve of the present invention.
- Fig. 6 is a schematic diagram of the cam installation structure of the present invention.
- Fig. 7 is a schematic diagram of the installation structure of the guide plate of the present invention.
- Fig. 7a is another schematic structural view of the guide plate of the present invention.
- Fig. 8 is a schematic diagram of the installation structure of the grooved pipe of the present invention.
- Fig. 9 is a schematic diagram of the installation structure of the baffle of the present invention.
- Fig. 10 is a schematic diagram of the installation structure of the discharge hopper of the present invention.
- Fig. 11 is a schematic diagram of the installation structure of the inner column of the present invention.
- an integrated device for quality testing of preserved fruit products including:
- the outer tube frame 1 has an inner column 2 fixedly installed on the inner wall of its top, and the two are arranged coaxially.
- the top edge of the inner column 2 is fixedly embedded with a feeding cylinder 3 for feeding, and the bottom of the inner column 2 is coaxial
- a sleeve 4 is provided to form a sliding lifting structure
- the first sieve ring 5 has a sleeve 4 coaxially connected to its inner bottom surface, and the first sieve ring 5 is coaxially attached between the inner wall of the outer cylinder frame 1 and the outer wall of the inner column 2, and the bottom of the first sieve ring 5
- a ring plate 6 is coaxially installed at the edge, and the outer wall of the ring plate 6 is in contact with the inner wall of the outer cylinder frame 1, and the inner side of the ring plate 6 is provided with equiangularly distributed tie rods 7, and the top of the tie rods 7 is vertically connected to the first screen
- the bottom of the pull rod 7 is slidably inserted inside the positioning cylinder 8, and the bottom end of the pull rod 7 and the inner wall of the positioning cylinder 8 are fixedly connected with the first spring 9 which plays a reset role, and the positioning cylinder 8
- the bottom surface of the inner ring frame 10 is vertically connected to the inner ring frame 10, and the outer wall of the inner ring frame 10 is coaxially
- the bearing cylinder 22 is set slidingly through the outer support plate of the outer cylinder frame 1 , and pressure sensors 23 are symmetrically distributed on both sides of the bearing cylinder 22 , and the pressure sensors 23 are fixedly embedded on the support plate of the outer cylinder frame 1 .
- the side of the ring gear 11 is provided with a power gear 12 to form a meshing transmission structure, and the power gear 12 is rotated through the outer cylinder frame 1 and is fixedly installed on the output shaft end of the first motor 13, and the first motor 13 is fixedly connected on the outer wall of the outer cylinder frame 1, the first motor 13 drives the gear ring 11 which is meshed and connected through the power gear 12 to rotate, the gear ring 11 will drive the inner ring frame 10 to rotate, and the positioning cylinder installed at an equal angle on the inner ring frame 10 8 rotate synchronously, and the positioning cylinder 8 will drive the vibrating first screen ring 5 through the pull rod 7 to rotate synchronously.
- the underside of the first sieve ring 5 is connected with a second sieve ring 53, preferably, the second sieve ring 53 is slidably arranged relative to the inner column 2, and the top end of the tie rod 7 is vertically connected to the
- the second sieve ring 53 includes a ring body 531, a ring seat 532 and a ring post 533; the bottom side of the ring body is connected to the top of the pull rod 7; the ring seat is connected to the ring body The upper side of the ring seat is set through the first screen hole; the ring post is connected to the upper side of the ring seat, and every four ring posts surround a second screen hole 52, and the diameter of the ring post is smaller than the first screen hole.
- the diameter of the sieve hole is set, that is, the diameter of the second sieve hole is smaller than the diameter of the first sieve hole; as above, the second sieve ring 53 is operated so that the second sieve ring slides relative to the inner column, when the upper side of the second sieve ring When abutting against the lower side of the first sieve ring, the second sieve ring is clamped on the inner column. At this time, every four ring columns surround and form a second sieve hole.
- the diameter of the first sieve hole and the second sieve hole Different, so that the present invention can set different specification parameters to realize the quality inspection of preserved fruit products, so that the usage scenarios are diversified.
- the second motor 15 Installed on the output shaft of the second motor 15, and the second motor 15 is fixedly connected on the inner ring frame 10, and the bottom surface of the inner ring frame 10 is coaxially connected with a discharge hopper 14, and the second motor 15 can drive the cam 16 to rotate , when the protruding part of the cam 16 is close to the attached force block 17, the cam 16 will exert an upward thrust on the force block 17, so that the force block 17 drives the sleeve 4 to move upward synchronously along the inner column 2, upward The moving sleeve 4 can drive the first screen ring 5 to move synchronously.
- the side wall of the inner column 2 is fixedly equipped with a box body 18, and the inside of the box body 18 is fitted with a guide plate 20, and the side wall of the guide plate 20 is in contact with the outer wall of the inner column 2, and the top of the guide plate 20 is in contact with the box.
- the inner walls of the body 18 are fixedly connected with second springs 19 distributed at equal intervals, and the brushes provided at the bottom of the guide plate 20 contact the first screen ring 5 to form a cleaning structure, and the guide plate 20 is inclined to guide the first screen products on the ring 5, the second spring 19 exerts pressure on the guide plate 20 through the reset action, so that the bottom of the guide plate 20 can be close to the first screen ring 5, when the first screen ring 5 rotates, the first screen ring 5 The preserved fruit on top will slide along the side wall of guide plate 20.
- the inner side of the guide plate 20 forms a guide cavity 201, and the side of the guide plate 20 is slidingly provided with a scraper 202. It is also possible to push preserved fruit products into the groove pipe by sliding the scraper, and a brush assembly is slidably arranged in the guide cavity, and the brush assembly includes a brush seat 204, an L-shaped handle 203 and a hair brush 205; One end is slidably arranged on the inner wall of the guide plate, the other end of the L-shaped handle is connected to the brush seat, and a plurality of brushes are connected to the brush seat; as set above, the operation of the L-shaped handle can make the brush assembly downward Sliding, thereby improving the cleaning action of the brush.
- the side wall of the box body 18 is fixedly connected in the discharge opening of the outer cylinder frame 1, and a grooved pipe 21 is arranged below the box body 18, and one end of the grooved pipe 21 is fixedly connected on the outer wall of the outer cylinder frame 1, and the grooved pipe 21 The other end is located directly above the bearing cylinder 22, and the bottom surface of the inner wall of the grooved tube 21 is inclined at an angle of 40° to the horizontal plane so that the preserved fruit product rolls off.
- a guide plate 20 is arranged above the side of the grooved pipe 21 close to the outer cylinder frame 1, and the axis of the guide plate 20 is perpendicular to the plane where the first screen ring 5 is located.
- the baffle plate 24, and the baffle plate 24 has a fan-shaped structure, and the output shaft of the third motor 25 is fixedly connected to the center of the baffle plate 24, and the third motor 25 is fixedly installed on the side wall of the bearing cylinder 22, and the bearing cylinder 22
- the upper part of the side wall is coaxially provided with a convex ring, and the bottom surface of the convex ring is attached to the top of the pressure sensor 23 to form a weighing structure
- the carrying cylinder 22 has a funnel-shaped structure, and the preserved fruit rolls into the carrying cylinder 22 through the grooved tube 21 , the preserved fruit will be piled up in the bearing tube 22, so that the overall weight of the bearing tube 22 will increase, and the pressure sensor 23 will sense the pressure change of the bearing tube 22, thereby measuring and calculating the weight of the preserved fruit in the bearing tube 22, when the weight of the preserved fruit When the weight reaches the set value, the pressure sensor 23 starts the third motor 25 through the control system, and the third motor 25 will drive the baffle 24 to rotate a
- the second spring 19 connected between the guide plate 20 and the box body 18 is compressed, and when the first screen ring 5 moves downward, the second spring 19 exerts a reverse thrust on the guide plate 20 through the reset action , so that the guide plate 20 is close to the top of the first screen ring 5;
- the first motor 13 is started synchronously, and the power gear 12 installed on the output shaft of the first motor 13 is set to rotate, so that the power gear 12 can drive the gear ring 11 that is meshed and connected to rotate, because the positioning cylinder
- the bottom surface of 8 is vertically connected to the inner ring frame 10, and the outer wall of the inner ring frame 10 is coaxially attached to the inner wall of the outer tube frame 1 to play a position-limiting role, and the side wall of the inner ring frame 10 is fixedly connected with a coaxial
- the gear ring 11 is set, and the gear ring 11 is rotated and embedded in the ring groove inside the outer cylinder frame 1.
- the gear ring 11 will drive the inner ring frame 10 to rotate, and the positioning cylinder 8 installed at an equal angle on the inner ring frame 10 rotates synchronously.
- the positioning cylinder 8 will drive the vibrating first sieve ring 5 to rotate synchronously through the pull rod 7, and the qualified preserved fruits on the first sieve ring 5 will follow the movement.
- the guide plate The brush at the bottom of 20 will clean the holes on the first sieve ring 5.
- the preserved fruit will move along the side wall of the guide plate 20, thereby leaving The first sieve ring 5 and the outer tube frame 1 make the preserved fruit fall into the grooved tube 21, and then the dried fruit rolls into the bearing cylinder 22 through the grooved tube 21, because the bearing cylinder 22 slides through the support plate outside the outer cylinder frame 1 set, and the convex ring provided on the upper part of the side wall of the bearing cylinder 22 is in contact with the pressure sensor 23 to form a weighing structure, and the pressure sensor 23 is fixedly embedded on the support plate of the outer cylinder frame 1, and the lower port of the bearing cylinder 22 is covered by the baffle plate 24 Blocking, preserved fruit will be piled up in the bearing cylinder 22, so that the overall weight of the bearing cylinder 22 will increase.
- the pressure exerted by the bearing cylinder 22 on the pressure sensor 23 will increase synchronously, and the pressure change sensed by the pressure sensor 23 will be calculated.
- the control system controls the third motor 25 is reversely rotated by the same angle, so that the baffle plate 24 blocks the lower port of the carrying cylinder 22 again, and then the first motor 13 and the second motor 15 are started again for the next cycle.
- the meaning of “plurality” is two or more; the terms “upper”, “lower”, “left”, “right”, “inner”, “outer” , “front end”, “rear end”, “head”, “tail”, etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than None indicating or implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should therefore not be construed as limiting the invention.
- the terms “first”, “second”, “third”, etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
- connection and “connected” should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral Ground connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary.
- connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral Ground connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary.
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Abstract
一种应用于凉果产品质量检测的一体化装置,包括:外筒架(1),其顶部内壁上固定安装有内柱(2),两者同轴设置,内柱(2)的顶部边缘处固定嵌设有用于加料的进料筒(3),且内柱(2)的底部同轴套设有套筒(4)形成滑动升降结构;还包括:第一筛环(5),其内侧底面上同轴连接有套筒(4),且第一筛环(5)同轴贴合在外筒架(1)的内壁和内柱(2)的外壁之间,第一筛环(5)的底部边缘处同轴安装有环板(6),且环板(6)的外壁与外筒架(1)的内壁接触,并且环板(6)的内侧设置有等角度分布的拉杆(7)。该应用于凉果产品质量检测的一体化装置,其自动化程度更高,检测时,能够自动分选出凉果产品中的残缺品,从而提高了工作效率,降低了劳动强度,且该装置还具备定量排料的能力,功能性更丰富。
Description
本发明涉及凉果生产技术领域,具体为一种应用于凉果产品质量检测的一体化装置。
凉果产品包括话梅、芒果干和杏脯等,话梅产品生产过程中,需要通过质量检测装置检测产品中残缺品的含量,然而现有的凉果产品检测装置还存在一些问题:
市面上的凉果产品检测装置,自动化程度较低,检测时,需要使用者手动将凉果产品中的残缺品取出,从而降低了工作效率,提高了劳动强度,且装置的功能性单一。
针对上述问题,急需在原有凉果产品检测装置的基础上进行创新设计。
发明内容
本发明的目的在于提供一种应用于凉果产品质量检测的一体化装置,以解决上述背景技术提出现有的凉果产品检测装置,其自动化程度较低,检测时,需要使用者手动将凉果产品中的残缺品取出,从而降低了工作效率,提高了劳动强度,且装置功能性单一的问题。
为实现上述目的,本发明提供如下技术方案:一种应用于凉果产品质量检测的一体化装置,包括:
外筒架,其顶部内壁上固定安装有内柱,两者同轴设置,所述内柱的顶部边缘处固定嵌设有用于加料的进料筒,且内柱的底部同轴套 设有套筒形成滑动升降结构;
还包括:
第一筛环,其内侧底面上同轴连接有所述套筒,且第一筛环同轴贴合在所述外筒架的内壁和内柱的外壁之间,所述第一筛环的底部边缘处同轴安装有环板,且环板的外壁与所述外筒架的内壁接触,并且环板的内侧设置有等角度分布的拉杆,所述拉杆的顶端垂直连接在第一筛环的底面上,且拉杆的底部滑动插设在定位筒内侧,并且拉杆的底端与所述定位筒的内壁之间固定连接有起到复位作用的第一弹簧,所述定位筒的底面垂直连接在内环架上,且内环架的外壁同轴贴合在所述外筒架的内壁上起到限位作用,并且内环架的侧壁上固定连接有同轴设置的齿环,而且齿环转动嵌设在所述外筒架内壁上开设的环状凹槽内;
承载筒,其滑动贯穿于所述外筒架外侧支撑板设置,所述承载筒的两侧对称分布有压力传感器,且压力传感器固定嵌设在所述外筒架的支撑板上。
优选的,所述齿环的边侧设置有动力齿轮形成啮合传动结构,且动力齿轮转动贯穿于所述外筒架设置,并且动力齿轮固定安装在第一电机的输出轴端部,而且第一电机固定连接在外筒架的外壁上,使得第一电机能够通过动力齿轮带动齿环转动。
优选的,所述套筒的内壁底面与所述内柱的底部之间留有空隙,且套筒的底部中心处固定安装有受力块,并且受力块和凸轮的侧壁接触,所述凸轮固定安装在第二电机的输出轴上,且第二电机固定连接 在内环架上,并且内环架的底面上同轴连接有排料斗,使得第二电机能够通过凸轮对受力块施加推力。
优选的,所述内柱的侧壁上固定安装有箱体,且箱体的内侧贴合设置有导向板,并且导向板的侧壁与所述内柱的外壁接触,使得导向板能够在箱体内升降移动。
优选的,所述导向板的顶部和所述箱体的内壁之间固定连接有等间距分布的第二弹簧,且导向板底部设置的毛刷与第一筛环接触形成清理结构,并且导向板倾斜设置用于引导第一筛环上的产品,使得第二弹簧能够对导向板施加推力。
优选的,所述箱体的侧壁固定连接在外筒架的出料口内,且箱体的下方设置有槽管,并且槽管的一端固定连接所述外筒架的外壁上,而且槽管的另一端位于所述承载筒的正上方,使得槽管中的产品能够落入承载筒内。
优选的,所述槽管的内壁底面与水平面呈40°角倾斜设置以便于凉果产品滚落,且槽管的槽宽大于所述外筒架的出料口宽度,防止凉果产品从槽管内意外掉落。
优选的,所述槽管靠近外筒架一侧的上方设置有导向板,且导向板的轴线垂直于第一筛环所在的平面,使得导向板能够引导凉果产品移动。
优选的,所述承载筒的下端口处贴合设置有起到密封作用的挡板,且挡板呈扇形结构,并且挡板的圆心处固定连接有第三电机的输出轴,而且第三电机固定安装在所述承载筒的侧壁上,使得第三电机能够带 动挡板转动。
优选的,所述承载筒侧壁上部同轴设置有凸环,且凸环的底面贴合设置在所述压力传感器的顶部形成称量结构,并且承载筒呈漏斗状结构,通过压力传感器实时监控承载筒整体重量。
与现有技术相比,本发明的有益效果是:该应用于凉果产品质量检测的一体化装置,其自动化程度更高,检测时,能够自动分选出凉果产品中的残缺品,从而提高了工作效率,降低了劳动强度,且装置还具备定量排料的能力,功能性更丰富,其具体内容如下:
1、第一筛环内侧底面上同轴连接有套筒,拉杆的顶端垂直连接在第一筛环的底面上,拉杆的底部滑动插设在定位筒内侧,拉杆的底端与定位筒的内壁之间固定连接有起到复位作用的第一弹簧,通过上述部件形成第一筛环的弹性安装结构,套筒的底部中心处固定安装有受力块,受力块和凸轮的侧壁接触,凸轮固定安装在第二电机的输出轴上,当第二电机带动凸轮转动时,凸轮能够对受力块施加推动,从而使得受力块带动第一筛环产生震动,以提高对第一筛环上话梅凉果的分选效率;
2、槽管出料口位于承载筒的正上方,承载筒滑动贯穿于外筒架外侧的支撑板设置,承载筒的两侧对称分布有压力传感器,压力传感器固定嵌设在外筒架的支撑板上,承载筒侧壁上部设置的凸环和压力传感器接触形成称量结构,当话梅凉果通过槽管落入承载筒内时,承载筒对压力传感器的压力增大,使得压力传感器能够计算出凉果产品的重量。
图1为本发明整体外部结构示意图;
图2为本发明进料筒安装结构示意图;
图3为本发明动力齿轮传动结构示意图;
图4为本发明第一筛环安装结构示意图;
图4a为本发明第二筛环的第一结构示意图;
图4b为本发明第二筛环的第二结构示意图;
图5为本发明套筒安装结构示意图;
图6为本发明凸轮安装结构示意图;
图7为本发明导向板安装结构示意图;
图7a为本发明导向板的另一结构示意图;
图8为本发明槽管安装结构示意图;
图9为本发明挡板安装结构示意图;
图10为本发明排料斗安装结构示意图;
图11为本发明内柱安装结构示意图。
图中:1、外筒架;2、内柱;3、进料筒;4、套筒;5、第一筛环;51、第一筛孔;52、第二筛孔;53、第二筛环;531、环体;532、环座;533、环柱;6、环板;7、拉杆;8、定位筒;9、第一弹簧;10、内环架;11、齿环;12、动力齿轮;13、第一电机;14、排料斗;15、第二电机;16、凸轮;17、受力块;18、箱体;19、第二弹簧;20、导向板;201、导向腔;202、刮板;203、L型把手;204、毛刷座;205、毛刷;21、槽管;22、承载筒;23、压力 传感器;24、挡板;25、第三电机。
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1-11,本发明提供一种技术方案:一种应用于凉果产品质量检测的一体化装置,包括:
外筒架1,其顶部内壁上固定安装有内柱2,两者同轴设置,内柱2的顶部边缘处固定嵌设有用于加料的进料筒3,且内柱2的底部同轴套设有套筒4形成滑动升降结构;
还包括:
第一筛环5,其内侧底面上同轴连接有套筒4,且第一筛环5同轴贴合在外筒架1的内壁和内柱2的外壁之间,第一筛环5的底部边缘处同轴安装有环板6,且环板6的外壁与外筒架1的内壁接触,并且环板6的内侧设置有等角度分布的拉杆7,拉杆7的顶端垂直连接在第一筛环5的底面上,且拉杆7的底部滑动插设在定位筒8内侧,并且拉杆7的底端与定位筒8的内壁之间固定连接有起到复位作用的第一弹簧9,定位筒8的底面垂直连接在内环架10上,且内环架10的外壁同轴贴合在外筒架1的内壁上起到限位作用,并且内环架10的侧壁上固定连接有同轴设置的齿环11,而且齿环11转动嵌设在外 筒架1内壁上开设的环状凹槽内;
承载筒22,其滑动贯穿于外筒架1外侧支撑板设置,承载筒22的两侧对称分布有压力传感器23,且压力传感器23固定嵌设在外筒架1的支撑板上。
齿环11的边侧设置有动力齿轮12形成啮合传动结构,且动力齿轮12转动贯穿于外筒架1设置,并且动力齿轮12固定安装在第一电机13的输出轴端部,而且第一电机13固定连接在外筒架1的外壁上,第一电机13通过动力齿轮12带动啮合连接的齿环11转动,齿环11将带动内环架10转动,内环架10上等角度安装的定位筒8同步转动,定位筒8将通过拉杆7带动震动的第一筛环5同步转动。
参见图4a和图4b,该第一筛环5的下侧连接有第二筛环53,优先地,该第二筛环53相对于该内柱2滑动设置,拉杆7的顶端垂直连接在该第二筛环53的底面上,该第二筛环53包括环体531、环座532和环柱533;该环体的底侧连接在拉杆7的顶端处;该环座连接于该环体的上侧,该环座穿过第一筛孔设置;该环柱连接于该环座的上侧,每四个环柱围绕形成一个第二筛孔52,该环柱的直径小于该第一筛孔的直径设置,即第二筛孔的直径小于第一筛孔的直径;如上设置,操作第二筛环53,使得第二筛环相对于内柱滑动,当第二筛环的上侧抵接于第一筛环的下侧时,第二筛环卡接于内柱上,此时,每四个环柱围绕形成一个第二筛孔,第一筛孔和第二筛孔的直径不同,使得本发明可设置不同的规格参数,来实现对凉果产品质量检测,使得使用场景的多样化。
套筒4的内壁底面与内柱2的底部之间留有空隙,且套筒4的底部中心处固定安装有受力块17,并且受力块17和凸轮16的侧壁接触,凸轮16固定安装在第二电机15的输出轴上,且第二电机15固定连接在内环架10上,并且内环架10的底面上同轴连接有排料斗14,第二电机15能够带动凸轮16转动,当凸轮16的突出部分向贴合的受力块17靠近时,凸轮16会对受力块17施加向上的推力,使得受力块17带动套筒4沿着内柱2同步向上移动,向上移动的套筒4能够带动第一筛环5同步移动。
内柱2的侧壁上固定安装有箱体18,且箱体18的内侧贴合设置有导向板20,并且导向板20的侧壁与内柱2的外壁接触,导向板20的顶部和箱体18的内壁之间固定连接有等间距分布的第二弹簧19,且导向板20底部设置的毛刷与第一筛环5接触形成清理结构,并且导向板20倾斜设置用于引导第一筛环5上的产品,第二弹簧19通过复位作用对导向板20施加压力,使得导向板20底部能够紧贴在第一筛环5上,当第一筛环5转动时,第一筛环5上留存的凉果将沿着导向板20的侧壁滑动。
参见图7a所示,该导向板20的内侧形成导向腔201,该导向板20的侧面出滑动设置有刮板202,当筛选完凉果产品质量后,除了通过导向板导向滑入槽管,也可以通过滑动刮板来推动凉果产品进入槽管,该导向腔内滑动设置有毛刷组件,该毛刷组件包括毛刷座204、L型把手203和毛刷205;该L型把手的一端滑动设置于导向板的内壁上,该L型把手的另一端连接于毛刷座上,该毛刷座上连接有多个 毛刷;如上设置,操作L型把手可使得毛刷组件向下滑动,进而提高毛刷的清理作用。
箱体18的侧壁固定连接在外筒架1的出料口内,且箱体18的下方设置有槽管21,并且槽管21的一端固定连接外筒架1的外壁上,而且槽管21的另一端位于承载筒22的正上方,槽管21的内壁底面与水平面呈40°角倾斜设置以便于凉果产品滚落,且槽管21的槽宽大于外筒架1的出料口宽度,槽管21靠近外筒架1一侧的上方设置有导向板20,且导向板20的轴线垂直于第一筛环5所在的平面,承载筒22的下端口处贴合设置有起到密封作用的挡板24,且挡板24呈扇形结构,并且挡板24的圆心处固定连接有第三电机25的输出轴,而且第三电机25固定安装在承载筒22的侧壁上,承载筒22侧壁上部同轴设置有凸环,且凸环的底面贴合设置在压力传感器23的顶部形成称量结构,并且承载筒22呈漏斗状结构,凉果通过槽管21滚入承载筒22内,凉果将堆积在承载筒22内,使得承载筒22整体的重量升高,压力传感器23感应到的承载筒22的压力变化,从而测算出承载筒22内凉果的重量,当凉果的重量达到设定值时,压力传感器23通过控制系统将第三电机25启动,第三电机25将带动挡板24转动一定的角度,使得挡板24不再将承载筒22的下端口封堵。
工作原理:在使用该应用于凉果产品质量检测的一体化装置时,首先参阅图1-11,使用者将话梅凉果产品倒入进料筒3内,话梅凉果将通过进料筒3落在第一筛环5上,话梅凉果中的残次品将通过第一筛环5上的孔洞落入排料斗14内,残次品通过排料斗14集中排出, 接着启动第二电机15,安装在第二电机15输出轴上的凸轮16同步转动,当凸轮16的突出部分向贴合的受力块17靠近时,凸轮16会对受力块17施加向上的推力,使得受力块17带动套筒4沿着内柱2同步向上移动,由于第一筛环5内侧底面上同轴连接有套筒4,且拉杆7的顶端垂直连接在第一筛环5的底面上,并且拉杆7的底部滑动插设在定位筒8内侧,而且拉杆7的底端与定位筒8的内壁之间固定连接有起到复位作用的第一弹簧9,通过上述部件形成第一筛环5的弹性安装结构,使得向上移动的套筒4能够带动第一筛环5同步移动,第一筛环5底部安装的拉杆7将第一弹簧9拉伸,当凸轮16的突出部分远离受力块17时,受力块17不再受到凸轮16的压力,此时第一弹簧9将通过复位作用带动拉杆7向下移动,拉杆7带动第一筛环5同步向下移动,由此可知,不断转动的凸轮16将带动第一筛环5震动,以提高对话梅凉果的筛分效率,在上述过程中,向上移动的第一筛环5会对导向板20施加推力,使得导向板20向箱体18内移动,导向板20和箱体18之间连接的第二弹簧19被压缩,第一筛环5向下移动时,第二弹簧19通过复位作用对导向板20施加反向推力,使得导向板20紧贴在第一筛环5顶部;
参阅图1-11,紧接上述步骤,第一电机13同步启动,安装在第一电机13输出轴的动力齿轮12开设转动,使得动力齿轮12能够带动啮合连接的齿环11转动,由于定位筒8的底面垂直连接在内环架10上,且内环架10的外壁同轴贴合在外筒架1的内壁上起到限位作用,并且内环架10的侧壁上固定连接有同轴设置的齿环11,而且齿 环11转动嵌设在外筒架1内侧的环槽中,此时齿环11将带动内环架10转动,内环架10上等角度安装的定位筒8同步转动,由上述步骤可知,定位筒8将通过拉杆7带动震动的第一筛环5同步转动,第一筛环5上留存的合格品凉果将跟随移动,第一筛环5转动时,导向板20底部的毛刷会清理第一筛环5上的孔洞,当第一筛环5带动合格凉果和倾斜的导向板20接触时,凉果会沿着导向板20的侧壁移动,从而离开第一筛环5和外筒架1,使得凉果落入槽管21中,接着凉果通过槽管21滚入承载筒22内,由于承载筒22滑动贯穿于外筒架1外侧的支撑板设置,且承载筒22侧壁上部设置的凸环和压力传感器23接触形成称量结构,并且压力传感器23固定嵌设在外筒架1的支撑板上,而且承载筒22的下端口被挡板24封堵,凉果将堆积在承载筒22内,使得承载筒22整体的重量升高,此时承载筒22对压力传感器23施加的压力同步升高,通过压力传感器23感应到的压力变化测算出承载筒22内凉果的重量,当凉果的重量达到设定值时,压力传感器23通过控制系统向第一电机13和第二电机15发送关闭指令,同时第三电机25启动,第三电机25将带动挡板24转动一定的角度,使得挡板24不再将承载筒22的下端口封堵,承载筒22内的凉果将通过下端口排出,一段时间后,控制系统控制第三电机25反向旋转相同角度,使得挡板24再次将承载筒22的下端口封堵,之后第一电机13和第二电机15再次启动进行下一个循环。
在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后 端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (10)
- 一种应用于凉果产品质量检测的一体化装置,包括:外筒架(1),其顶部内壁上固定安装有内柱(2),两者同轴设置,所述内柱(2)的顶部边缘处固定嵌设有用于加料的进料筒(3),且内柱(2)的底部同轴套设有套筒(4)形成滑动升降结构;其特征在于,还包括:第一筛环(5),其内侧底面上同轴连接有所述套筒(4),且第一筛环(5)同轴贴合在所述外筒架(1)的内壁和内柱(2)的外壁之间,所述第一筛环(5)的底部边缘处同轴安装有环板(6),且环板(6)的外壁与所述外筒架(1)的内壁接触,并且环板(6)的内侧设置有等角度分布的拉杆(7),所述拉杆(7)的顶端垂直连接在第一筛环(5)的底面上,且拉杆(7)的底部滑动插设在定位筒(8)内侧,并且拉杆(7)的底端与所述定位筒(8)的内壁之间固定连接有起到复位作用的第一弹簧(9),所述定位筒(8)的底面垂直连接在内环架(10)上,且内环架(10)的外壁同轴贴合在所述外筒架(1)的内壁上起到限位作用,并且内环架(10)的侧壁上固定连接有同轴设置的齿环(11),而且齿环(11)转动嵌设在所述外筒架(1)内壁上开设的环状凹槽内;承载筒(22),其滑动贯穿于所述外筒架(1)外侧支撑板设置,所述承载筒(22)的两侧对称分布有压力传感器(23),且压力传感器(23)固定嵌设在所述外筒架(1)的支撑板上。
- 根据权利要求1所述的一种应用于凉果产品质量检测的一体化装置,其特征在于:所述齿环(11)的边侧设置有动力齿轮(12) 形成啮合传动结构,且动力齿轮(12)转动贯穿于所述外筒架(1)设置,并且动力齿轮(12)固定安装在第一电机(13)的输出轴端部,而且第一电机(13)固定连接在外筒架(1)的外壁上。
- 根据权利要求1所述的一种应用于凉果产品质量检测的一体化装置,其特征在于:所述套筒(4)的内壁底面与所述内柱(2)的底部之间留有空隙,且套筒(4)的底部中心处固定安装有受力块(17),并且受力块(17)和凸轮(16)的侧壁接触,所述凸轮(16)固定安装在第二电机(15)的输出轴上,且第二电机(15)固定连接在内环架(10)上,并且内环架(10)的底面上同轴连接有排料斗(14)。
- 根据权利要求1所述的一种应用于凉果产品质量检测的一体化装置,其特征在于:所述内柱(2)的侧壁上固定安装有箱体(18),且箱体(18)的内侧贴合设置有导向板(20),并且导向板(20)的侧壁与所述内柱(2)的外壁接触。
- 根据权利要求4所述的一种应用于凉果产品质量检测的一体化装置,其特征在于:所述导向板(20)的顶部和所述箱体(18)的内壁之间固定连接有等间距分布的第二弹簧(19),且导向板(20)底部设置的毛刷与第一筛环(5)接触形成清理结构,并且导向板(20)倾斜设置用于引导第一筛环(5)上的产品。
- 根据权利要求5所述的一种应用于凉果产品质量检测的一体化装置,其特征在于:所述箱体(18)的侧壁固定连接在外筒架(1)的出料口内,且箱体(18)的下方设置有槽管(21),并且槽管(21)的一端固定连接所述外筒架(1)的外壁上,而且槽管(21)的另一 端位于所述承载筒(22)的正上方。
- 根据权利要求6所述的一种应用于凉果产品质量检测的一体化装置,其特征在于:所述槽管(21)的内壁底面与水平面呈40°角倾斜设置以便于凉果产品滚落,且槽管(21)的槽宽大于所述外筒架(1)的出料口宽度。
- 根据权利要求6所述的一种应用于凉果产品质量检测的一体化装置,其特征在于:所述槽管(21)靠近外筒架(1)一侧的上方设置有导向板(20),且导向板(20)的轴线垂直于第一筛环(5)所在的平面。
- 根据权利要求6所述的一种应用于凉果产品质量检测的一体化装置,其特征在于:所述承载筒(22)的下端口处贴合设置有起到密封作用的挡板(24),且挡板(24)呈扇形结构,并且挡板(24)的圆心处固定连接有第三电机(25)的输出轴,而且第三电机(25)固定安装在所述承载筒(22)的侧壁上。
- 根据权利要求1所述的一种应用于凉果产品质量检测的一体化装置,其特征在于:所述承载筒(22)侧壁上部同轴设置有凸环,且凸环的底面贴合设置在所述压力传感器(23)的顶部形成称量结构,并且承载筒(22)呈漏斗状结构。
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