WO2023097673A1 - 电池极片的剔废控制方法、装置及设备 - Google Patents

电池极片的剔废控制方法、装置及设备 Download PDF

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Publication number
WO2023097673A1
WO2023097673A1 PCT/CN2021/135411 CN2021135411W WO2023097673A1 WO 2023097673 A1 WO2023097673 A1 WO 2023097673A1 CN 2021135411 W CN2021135411 W CN 2021135411W WO 2023097673 A1 WO2023097673 A1 WO 2023097673A1
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WIPO (PCT)
Prior art keywords
pole piece
distance
defective
rejecting
battery
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PCT/CN2021/135411
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English (en)
French (fr)
Inventor
常文
胡军
冯仕平
陈灿斌
吴卿
郑秋辉
卢浩冉
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Priority to EP21966099.0A priority Critical patent/EP4287340A1/en
Priority to PCT/CN2021/135411 priority patent/WO2023097673A1/zh
Priority to KR1020237029130A priority patent/KR20230137971A/ko
Priority to JP2023551990A priority patent/JP2024507396A/ja
Priority to CN202180096870.1A priority patent/CN117136454A/zh
Publication of WO2023097673A1 publication Critical patent/WO2023097673A1/zh
Priority to US18/461,510 priority patent/US20230411583A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/02Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
    • B65H35/06Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H43/00Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
    • B65H43/04Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable detecting, or responding to, presence of faulty articles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0585Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/4285Testing apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00Sensing or detecting means
    • B65H2553/40Sensing or detecting means using optical, e.g. photographic, elements
    • B65H2553/42Cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00Sensing or detecting means
    • B65H2553/80Arangement of the sensing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00Application field
    • B65H2801/72Fuel cell manufacture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present application relates to the technical field of batteries, in particular to a method, device and equipment for controlling the rejection of battery pole pieces.
  • the battery pole piece is one of the basic components of the battery.
  • the positive and negative pole pieces will be further bonded to the two-layer separator.
  • Composite to form laminated cells due to possible defects in the battery pole pieces before recombination, the laminated cells after recombination are unusable, resulting in waste of separators.
  • the present application provides a waste control method, device and equipment for battery pole pieces, which can prevent defective battery pole pieces from being combined with separators to avoid wasting the separators.
  • a method for controlling waste of battery pole pieces which is applied to waste rejection equipment, and the waste rejection equipment includes a driving mechanism, a pole piece defect detection mechanism and a waste rejection mechanism, including:
  • the pole piece defect detection mechanism detects that the battery pole piece is a defective pole piece, record the first distance of the defective pole piece, and the first The distance is the distance from the defective pole piece to the rejecting mechanism;
  • the rejecting mechanism is controlled to reject the defective pole piece.
  • the first time the defective pole piece is sent to the rejecting mechanism can be recorded.
  • a distance in the process of transferring the defective pole piece from the pole piece defect detection mechanism to the rejecting mechanism, obtain the second distance that the driving mechanism drives the defective pole piece to move, and update the above-mentioned first distance in real time based on the second distance , so that when the updated first distance satisfies a preset condition, the rejecting mechanism is controlled to remove defective pole pieces.
  • the rejecting mechanism can be controlled to accurately remove defective pole pieces, so as to avoid recombination of defective pole pieces with the diaphragm, thereby avoiding waste of the diaphragm.
  • recording the first distance of the defective pole piece includes:
  • pole piece defect detection mechanism detects that the battery pole piece is a defective pole piece, an element associated with the defective pole piece is added to the stack of the rejecting equipment, and the first distance of the defective pole piece is set to , is saved to the stack as the element value of the element associated with the defective pole piece.
  • the updating the first distance of the defective pole piece based on the second distance may include:
  • the first distance of each element in the stack is updated based on the second distance.
  • the detected first distance of the defective pole piece is saved in the stack as the element value of the element associated with the defective pole piece, and when updating, each element in the stack is simultaneously updated based on the second distance The first distance of is updated. Since the stack follows the first-in-first-out principle, and the element values of multiple elements can be recorded at the same time, it can avoid errors in the first distance of multiple defective pole pieces recorded, and the first distance of multiple defective pole pieces can be updated at the same time Simultaneously updated to save computing resources.
  • the length of the battery pole piece string passing through the rejecting mechanism is a preset cell length, controlling the rejecting mechanism to cut the battery pole piece string, wherein, the battery pole piece string is used for compounding with the diaphragm.
  • the rejecting mechanism when the elements in the stack are less than or equal to zero, and the length of the battery pole piece string passing through the rejecting mechanism is the preset cell length, the rejecting mechanism can also cut the battery pole piece string,
  • the cut battery electrode strings can be combined with the diaphragm, so that not only the cutting of the defective electrode sheet can be realized, but also the cutting of the normal electrode sheet can be realized.
  • the obtaining the second distance that the driving mechanism drives the defective pole piece to move includes:
  • the first feedback value of the driving mechanism in the Nth scanning period is obtained, wherein the N is an integer greater than 1, and the first feedback value is the same as the The driving mechanism drives the distance correlation of the movement of the battery pole pieces;
  • the difference between the first feedback value and the second feedback value is determined as a second distance, and the second feedback value is a feedback value of the driving mechanism in the N-1th scanning period.
  • the processor acquires the first feedback value of the drive mechanism in the current scan cycle (ie, the Nth scan cycle) and the second feedback value of the previous scan cycle (ie, the N-1th scan cycle), and The difference between the first feedback value and the second feedback value is determined as the second distance, so that the acquisition of the second distance is more accurate and the manner is more flexible.
  • recording the first distance of the defective pole piece includes:
  • the pole piece defect detection mechanism detects that a defect mark is set on the battery pole piece, it is determined that the battery pole piece is a defective pole piece, and the defect mark is a mark attached on the battery pole piece of the battery pole piece roll , and the battery pole piece roll is set on the rejecting equipment;
  • a defect mark can be pasted on the battery pole piece of the battery pole piece roll set on the rejecting equipment, so that when the rejecting equipment detects the defect mark, the battery pole piece with the defect mark can be attached Reject as defective pole pieces, so that the battery pole pieces in the battery pole piece roll can be removed according to the needs of users.
  • the rejecting device further includes a knife-cutting position detection mechanism, and the knife-cutting position detection mechanism is arranged between the pole piece defect detection mechanism and the rejecting mechanism.
  • the updated first distance of the defective pole piece satisfies the preset condition, before controlling the rejecting mechanism to reject the defective pole piece, it may further include:
  • the updated first distance of the defective pole piece is updated to a third distance, wherein the cutter position signal is the first distance based on the updated defective pole piece by the cutter position detection mechanism , a signal generated when the position of the cutter of the defective pole piece is detected; the third distance is the distance between the cutter position detection mechanism and the rejection mechanism.
  • the controlling the rejecting mechanism to remove the defective pole piece may include:
  • the rejecting mechanism is controlled to cut off the defective pole piece at the position of the cutter, so as to reject the defective pole piece.
  • the updated first distance of the defective pole piece is updated to the third distance based on the cutter position signal generated by the cutter position detection mechanism when the cutter position is detected, thereby avoiding the The delay causes an error in the updated first distance, which improves the accuracy of battery pole piece cutting.
  • the driving mechanism is coupled with the rejecting mechanism when the driving mechanism drives the battery pole pieces to be transported to the rejecting mechanism.
  • the controlling the rejecting mechanism to remove the defective pole piece at the position of the cutter to remove the defective pole piece may include:
  • the decoupling of the driving mechanism and the rejecting mechanism is controlled in time , to realize that the driving mechanism stops driving the transmission of defective pole pieces, and controls the cutting equipment to cut and remove the defective pole pieces at the position of the cutter, so that the controllable shutdown of the rejecting equipment can be realized, and the composite production of battery pole pieces can be ensured. Continuity, improve production efficiency.
  • a waste control device for battery pole pieces which is applied to waste rejection equipment, and the waste rejection equipment includes a driving mechanism, a pole piece defect detection mechanism and a waste rejection mechanism, including:
  • the first distance recording module is used to record the defective pole piece if the pole piece defect detection mechanism detects that the battery pole piece is a defective pole piece during the process of driving the battery pole piece to be transported to the rejecting mechanism by the driving mechanism a first distance, the first distance being the distance from the defective pole piece to the rejecting mechanism;
  • a second distance acquiring module configured to acquire a second distance for the drive mechanism to drive the defective pole piece to move during the process of the defective pole piece being transported from the pole piece defect detection mechanism to the rejecting mechanism;
  • a first distance updating module configured to update the first distance of the defective pole piece based on the second distance
  • the first control module is configured to control the rejecting mechanism to reject the defective pole piece when the updated first distance of the defective pole piece satisfies a preset condition.
  • the first time the defective pole piece is sent to the rejecting mechanism can be recorded.
  • a distance in the process of transferring the defective pole piece from the pole piece defect detection mechanism to the rejecting mechanism, obtain the second distance that the driving mechanism drives the defective pole piece to move, and update the above-mentioned first distance in real time based on the second distance , so that when the updated first distance satisfies a preset condition, the rejecting mechanism is controlled to remove defective pole pieces.
  • the rejecting mechanism can be controlled to accurately remove defective pole pieces, so as to avoid recombination of defective pole pieces with the diaphragm, thereby avoiding waste of the diaphragm.
  • the first distance recording module is specifically used for:
  • pole piece defect detection mechanism detects that the battery pole piece is a defective pole piece, an element associated with the defective pole piece is added to the stack of the rejecting equipment, and the first distance of the defective pole piece is set to , is saved to the stack as the element value of the element associated with the defective pole piece.
  • the first distance update module can be specifically used for:
  • the first distance of each element in the stack is updated based on the second distance.
  • the detected first distance of the defective pole piece is saved in the stack as the element value of the element associated with the defective pole piece, and when updating, each element in the stack is simultaneously updated based on the second distance The first distance of is updated. Since the stack follows the first-in-first-out principle, and the element values of multiple elements can be recorded at the same time, it can avoid errors in the first distance of multiple defective pole pieces recorded, and the first distance of multiple defective pole pieces can be updated at the same time Simultaneously updated to save computing resources.
  • the device also includes:
  • the second control module is used to control the scrapping mechanism to cut when the elements in the stack are less than or equal to zero and the length of the battery pole piece string passing through the rejecting mechanism is a preset cell length
  • the rejecting mechanism when the elements in the stack are less than or equal to zero, and the length of the battery pole piece string passing through the rejecting mechanism is the preset cell length, the rejecting mechanism can also cut the battery pole piece string,
  • the cut battery electrode strings can be combined with the diaphragm, so that not only the cutting of the defective electrode sheet can be realized, but also the cutting of the normal electrode sheet can be realized.
  • the second distance acquisition module includes:
  • a feedback value acquisition unit configured to acquire the first feedback value of the driving mechanism in the Nth scanning period when the Nth scanning period arrives, wherein the N is an integer greater than 1, and the The first feedback value is associated with the distance that the driving mechanism drives the battery pole piece to move;
  • a second distance determining unit configured to determine the difference between the first feedback value and the second feedback value as a second distance, the second feedback value being the driving mechanism in the N-1th scanning cycle Feedback value below.
  • the processor acquires the first feedback value of the drive mechanism in the current scan cycle (ie, the Nth scan cycle) and the second feedback value of the previous scan cycle (ie, the N-1th scan cycle), and The difference between the first feedback value and the second feedback value is determined as the second distance, so that the acquisition of the second distance is more accurate and the manner is more flexible.
  • the first distance recording module includes:
  • a defective pole piece determining unit configured to determine that the battery pole piece is a defective pole piece if the pole piece defect detection mechanism detects that a defect mark is set on the battery pole piece, and the defect mark is The logo affixed on the battery pole piece, and the battery pole piece roll is set on the waste rejecting equipment;
  • the first distance recording unit is used to record the first distance of the defective pole piece.
  • a defect mark can be pasted on the battery pole piece of the battery pole piece roll set on the rejecting equipment, so that when the rejecting equipment detects the defect mark, the battery pole piece with the defect mark can be attached Reject as defective pole pieces, so that the battery pole pieces in the battery pole piece roll can be removed according to the needs of users.
  • the rejecting device further includes a knife-cutting position detection mechanism, and the knife-cutting position detection mechanism is arranged between the pole piece defect detection mechanism and the rejecting mechanism.
  • the device may also include:
  • the second distance updating module is used to update the first distance of the defective pole piece after updating to the third distance based on the cutter position signal, wherein the cutter position signal is based on the updated distance of the cutter position detection mechanism.
  • the first distance of the defective pole piece is the signal generated when the cutter position of the defective pole piece is detected; the third distance is the distance between the knife position detection mechanism and the rejecting mechanism.
  • the first control module can specifically be used for:
  • the rejecting mechanism is controlled to cut off the defective pole piece at the position of the cutter, so as to reject the defective pole piece.
  • the updated first distance of the defective pole piece is updated to the third distance based on the cutter position signal generated by the cutter position detection mechanism when the cutter position is detected, thereby avoiding the The delay causes an error in the updated first distance, which improves the accuracy of battery pole piece cutting.
  • the driving mechanism is coupled with the rejecting mechanism when the driving mechanism drives the battery pole pieces to be transported to the rejecting mechanism.
  • the first control module can specifically be used for:
  • the decoupling of the driving mechanism and the rejecting mechanism is controlled in time , to realize that the driving mechanism stops driving the transmission of defective pole pieces, and controls the cutting equipment to cut and remove the defective pole pieces at the position of the cutter, so that the controllable shutdown of the rejecting equipment can be realized, and the composite production of battery pole pieces can be ensured. Continuity, improve production efficiency.
  • a rejecting device including a processor, a memory, and a program or instruction stored on the memory and operable on the processor, when the program or instruction is executed by the processor.
  • a readable storage medium on which a program or instruction is stored, and when the program or instruction is executed by a processor, the battery pole piece described in any one of the first aspect is realized. Steps in the reject control method.
  • Fig. 1 is a schematic structural view of a rejecting device disclosed in an embodiment of the present application
  • Fig. 2 is a schematic flowchart of a method for controlling waste of battery pole pieces disclosed in an embodiment of the present application
  • Fig. 3 is a schematic structural view of a battery pole piece rejection control device disclosed in an embodiment of the present application.
  • Fig. 4 is a schematic structural diagram of another rejecting device disclosed in an embodiment of the present application.
  • the embodiment of the present application provides a schematic structural diagram of a waste rejecting device.
  • the rejecting equipment may include an unwinding shaft 100 , a pole piece defect detection mechanism 101 , a cutter position detection mechanism 104 , a driving mechanism 105 and a rejecting mechanism 106 .
  • the unwinding shaft 100 can be used to place the battery pole piece roll, and release the battery pole piece of the battery pole piece roll during the rejecting process, so that the battery pole piece can be transported in the waste rejecting equipment, and the battery pole piece roll can be a positive pole piece rolls or negative electrode rolls.
  • the pole piece defect detection mechanism 101 can be used to detect whether there is a defect in the passing battery pole piece, for example, whether there is a crease or missing.
  • the pole piece defect detection mechanism 101 may be any device capable of detecting a battery pole piece defect, for example, the pole piece defect detection mechanism 101 may be an image detection device or the like.
  • the cutter position detection mechanism 104 can be used to detect tabs or crease cut holes on the passing battery pole piece, and generate a cutting signal.
  • the cutter position detection mechanism may be an optical fiber sensor or the like.
  • the driving mechanism 105 can be used to drive the movement of the battery pole piece during the transmission process of the battery pole piece on the rejecting equipment.
  • the rejecting mechanism 106 can include a cutting device 1061 and a rejecting device 1062.
  • the cutting device 1061 can be used to cut off the transmitted battery pole pieces according to the cutting signal; the rejecting device 1062 can be used to cut off the cutting device 1061. Defective battery pole piece winding.
  • the above-mentioned rejecting equipment may further include a tension mechanism 102 and a deviation correction mechanism 103 .
  • the above-mentioned rejecting equipment also includes a processor (not shown in the figure), which can be used to generate control signals during the transmission of battery pole pieces on the rejecting equipment, so as to respectively control the driving mechanism 105, the cutting mechanism 106 and reject mechanism 107.
  • the processor may be a programmable logic controller (Programmable Logic Controller, PLC), and so on.
  • the tension mechanism 102 can be used to provide tension to the transported battery pole pieces during the transmission process of the battery pole pieces on the rejecting equipment, so that the battery pole pieces are in a tensioned state.
  • the deviation correction mechanism 103 can be used for correcting the battery pole piece that deviates from the transmission path during the transmission process of the battery pole piece on the rejecting equipment, so that the battery pole piece returns to the transmission path.
  • an embodiment of the present application further provides a method for controlling the rejecting of battery pole pieces, and the method for rejecting battery pole pieces is described here.
  • FIG. 2 is a schematic flow chart of the method for controlling the rejection of battery pole pieces provided by the embodiment of the present application.
  • the rejecting control method for battery pole pieces is applied to the above-mentioned rejecting equipment.
  • the rejecting control method for battery pole pieces includes at least the following steps 201 to 204 .
  • Step 201 During the process of the driving mechanism driving the battery pole piece to the rejecting mechanism, if the pole piece defect detection mechanism detects that the battery pole piece is a defective pole piece, record the first distance of the defective pole piece, the first distance is the distance from the defective pole piece to the reject mechanism.
  • Step 202 during the process of transporting the defective pole piece from the pole piece defect detection mechanism to the rejecting mechanism, obtain a second distance for the drive mechanism to drive the defective pole piece to move.
  • Step 203 updating the first distance of the defective pole piece based on the second distance.
  • Step 204 when the updated first distance of the defective pole piece satisfies a preset condition, control the rejection mechanism to reject the defective pole piece.
  • the first time the defective pole piece is sent to the rejecting mechanism can be recorded.
  • a distance in the process of transferring the defective pole piece from the pole piece defect detection mechanism to the rejecting mechanism, obtain the second distance for the drive mechanism to drive the defective pole piece to move, and update the above-mentioned first distance in real time based on the second distance, so that when updating When the last first distance satisfies the preset condition, the rejecting mechanism is controlled to remove defective pole pieces.
  • the rejecting mechanism can be controlled to accurately remove defective pole pieces, so as to avoid recombination of defective pole pieces with the diaphragm, thereby avoiding waste of the diaphragm.
  • the pole piece defect detection mechanism can detect whether there is a defect in the passing battery pole piece. In the case of a defect, the processor can determine that the battery pole piece passing through the pole piece defect detection mechanism is a defective pole piece, and at this time, the processor records the distance from the defective pole piece to the rejecting mechanism.
  • the transmission distance between the pole piece defect detection mechanism and the reject mechanism can be recorded as the above-mentioned first distance, and the transmission distance is the battery pole piece The distance from the movement of the pole piece defect detection mechanism to the rejection mechanism.
  • the transmission distance L0 between the pole piece defect detection mechanism and the cutting device is preset in the processor.
  • the processor records L0 as the defective pole piece to cut The distance of the waste mechanism (that is, the above-mentioned first distance).
  • the above-mentioned pole piece defect detection mechanism can detect whether there is a defect in the passing battery pole piece, it can detect whether there are creases or missing on the battery pole piece, etc., and the pole piece defect detection mechanism detects that the battery pole piece has creases or missing , then the processor determines that the battery pole piece is a defective pole piece.
  • the recording of the first distance of the defective pole piece by the above-mentioned processor may be buffering the first distance of the defective pole piece into the memory.
  • a cache list may be set in the cache area of the processor, and the processor caches the first distance of the defective pole piece in the cache list, and so on.
  • step 202 after the processor records the first distance of the above-mentioned defective pole piece, during the process of the drive mechanism driving the defective pole piece to be transported from the pole piece defect detection mechanism to the rejecting mechanism, the processor can obtain the drive mechanism driving defect Second distance of pole piece movement.
  • the processor obtains the second distance that the driving mechanism drives the defective pole piece to move
  • the processor may obtain the driving speed and timing duration of the driving mechanism, and determine the product of the driving speed and the timing duration as the second distance.
  • the above-mentioned driving speed is the speed at which the driving mechanism drives the pole pieces to move, which can be based on the rotation speed of the main shaft of the driving mechanism and the transmission parameters (such as gears, etc.) of the transmission components (such as transmission gears) between the main shaft and the pole pieces Diameter, etc.) etc. are determined, but the parameters of the transmission assembly are usually fixed, and the idle device only needs to obtain the rotation speed of the main shaft of the drive mechanism to calculate the above-mentioned drive speed.
  • the timing duration acquired by the above-mentioned processor may be that a timer is preset in the processor, and the timer starts to count when the pole piece defect detection mechanism detects a defective pole piece.
  • the processor may update the first distance of the defective pole piece based on the acquired second distance.
  • the updating of the first distance of the defective pole piece based on the second distance may be the difference between the first distance and the second distance as the updated first distance.
  • the above-mentioned processor can judge whether the updated first distance satisfies the preset condition, and determine whether the updated first distance satisfies the preset condition Next, control the rejecting mechanism to remove defective pole pieces.
  • the above-mentioned judging whether the updated first distance satisfies the preset condition may be judging whether the updated first distance is less than or equal to zero, and if the updated first distance is less than or equal to zero, determine the updated first distance. The distance satisfies the preset condition; otherwise, it does not.
  • control rejecting mechanism rejects defective pole pieces
  • the processor determines that the updated first distance satisfies the above-mentioned preset condition
  • the processor generates a cutting signal and sends it to the cutting device, and the cutting device responds Based on the cutting signal, cutting is performed at the cutter position of the defective pole piece to realize the cutting of the defective pole piece, and then the rejecting device winds up the cut defective pole piece.
  • the above-mentioned cutter position is before the above-mentioned defective pole piece enters the position of the cutting device, the knife position detection mechanism passes through the tab of the battery pole piece or is between two adjacent battery pole pieces. Hole cut is OK.
  • recording the first distance of the defective pole piece includes:
  • the pole piece defect detection mechanism detects that there is a defect mark on the battery pole piece, it is determined that the battery pole piece is a defective pole piece, and the defect mark is the mark set on the first battery pole piece of the battery pole piece roll on the scrapping equipment;
  • a defect mark can be pasted on the battery pole piece of the battery pole piece roll set on the rejecting equipment, so that when the rejecting equipment detects the defect mark, the battery pole piece with the defect mark can be attached Reject as defective pole pieces, so that the battery pole pieces in the battery pole piece roll can be removed according to the needs of users.
  • the above-mentioned battery pole piece pasted with the above-mentioned defect mark may be any battery pole piece in the battery pole piece roll.
  • a defect mark can be pasted on the battery pole piece between the pole piece defect detection mechanism and the battery pole piece roll.
  • the above-mentioned defective pole piece may be used to indicate that the battery pole piece to be attached is removed; or, the defect mark may also be used to indicate that the battery pole piece to be attached and the battery located before the attached battery pole piece Pole piece removal.
  • the quality of the battery pole pieces located between the pole piece defect detection mechanism and the cutting device after threading is unknown, in order to ensure that the recombined battery
  • the quality of the pole piece can be affixed with a defect mark on the first battery pole piece between the pole piece defect detection mechanism and the battery pole piece roll.
  • the processor records the first distance of the pole piece of the first battery, and updates the first distance during the transmission of the pole piece of the first battery to the cutting device, until When the first distance of the first battery pole piece is less than or equal to zero, the cutting device cuts the first battery pole piece at the cutter position of the first battery pole piece, and the rejecting device takes the cut first battery pole piece The pole piece and the battery pole piece located before the first battery pole piece are wound.
  • recording the first distance of the defective pole piece includes:
  • the pole piece defect detection mechanism detects that the battery pole piece is a defective pole piece, the element associated with the defective pole piece will be added to the stack of the rejecting equipment, and the first distance between the defective pole piece will be used as the first distance from the defective pole piece. The element value of the associated element is saved to the stack.
  • the above-mentioned updating of the first distance of the defective pole piece based on the second distance may include:
  • the first distance of each element in the stack is updated.
  • the detected first distance of the defective pole piece is saved in the stack as the element value of the element associated with the defective pole piece, and when updating, each element in the stack is simultaneously updated based on the second distance The first distance of is updated. Since the stack follows the first-in-first-out principle, and the element values of multiple elements can be recorded at the same time, it can avoid errors in the first distance of multiple defective pole pieces recorded, and the first distance of multiple defective pole pieces can be updated at the same time Simultaneously updated to save computing resources.
  • obtaining the second distance that the driving mechanism drives the defective pole piece to move may include:
  • the first feedback value of the driving mechanism in the Nth scanning period is obtained, where N is an integer greater than 1, and the first feedback value is associated with the distance that the driving mechanism drives the battery pole pieces to move ;
  • the difference between the first feedback value and the second feedback value is determined as the second distance, and the second feedback value is the feedback value of the driving mechanism in the N-1 scanning period.
  • the processor acquires the first feedback value of the drive mechanism in the current scan cycle (ie, the Nth scan cycle) and the second feedback value of the previous scan cycle (ie, the N-1th scan cycle), and The difference between the first feedback value and the second feedback value is determined as the second distance, so that the acquisition of the second distance is more accurate and the manner is more flexible.
  • the above-mentioned first feedback value and the second feedback value are related to the distance that the driving mechanism drives the pole piece of the battery to move.
  • the first feedback value is the transmission distance of the drive mechanism when the Nth scan period arrives
  • the second feedback value is the transmission distance of the drive mechanism when the N-1 scan period arrives.
  • IncEncoder is the difference between the feedback value of the main drive encoder (that is, the first feedback value) recorded in the current scan cycle of the PLC and the feedback value of the main drive encoder (that is, the second feedback value) recorded in the previous scan cycle value.
  • each scanning period may be set according to actual needs.
  • the duration of each scanning cycle can be set according to the shaft speed of the driving mechanism, so that at the current shaft speed of the driving mechanism, the transmission distance of the driving mechanism in the scanning cycle is less than or equal to the width of a battery pole piece, and so on.
  • the processor in the case where the above-mentioned processor can record and update the first distance of each defective pole piece through the stack, when the updated first distance of the bottom element of the stack satisfies the preset condition, the processor The cutting device is controlled to cut off the defective pole piece corresponding to the element.
  • the processor determines that the pole piece of the first battery with a defect mark has reached the cutting device, and the cutting device is on the first piece. The cutter position of the battery pole piece cuts off the first battery pole piece.
  • the method may also include:
  • the rejecting mechanism can also cut the battery pole piece string to The cut battery pole piece string is used for compounding with the diaphragm, so that not only the cutting of the defective pole piece can be realized, but also the normal pole piece can be cut.
  • the aforementioned preset cell length can be set according to actual needs.
  • the length of the above-mentioned preset cell can be set to be the width of one negative pole piece; Let the length of the cell be the width of a plurality of positive pole pieces.
  • the driving mechanism drives the battery pole piece to go through a cell length (that is, the preset battery length), and the value of the number of elements BadMark_Num saved in the above stack BadMark_DistanceArr[] is less than or equal to 0, it means that the pole piece defect detection mechanism
  • the defective pole piece arriving at the cutting device has been driven out of the cutter position and taken up by the rejecting device.
  • the battery pole piece from the pole piece defect detection mechanism to the cutting device is free of defects, and the processor can control the cutting device to cut Cut the battery pole piece string of the length of one battery cell.
  • the waste rejecting device above further includes a knife-cutting position detection mechanism, and the knife-cutting position detection mechanism is arranged between the pole piece defect detection mechanism and the waste rejecting mechanism.
  • the rejecting mechanism may also include:
  • the updated first distance of the defective pole piece is updated to the third distance, wherein the cutter position signal is based on the first distance of the updated defective pole piece detected by the cutter position detection mechanism
  • the signal generated at the position of the pole piece cutter; the third distance is the distance between the cutter position detection mechanism and the rejecting mechanism.
  • the above-mentioned waste control mechanism removes defective pole pieces, which may include:
  • Control the rejecting mechanism to cut off the defective pole piece at the position of the cutter, so as to remove the defective pole piece.
  • the updated first distance of the defective pole piece is updated to the third distance based on the cutter position signal generated by the cutter position detection mechanism when the cutter position is detected, thereby avoiding the The delay causes an error in the updated first distance, which improves the accuracy of battery pole piece cutting.
  • the above-mentioned third distance is the distance between the cutter position detection mechanism and the rejecting mechanism, and may be the distance between the cutter position detection mechanism and the above-mentioned cutting device.
  • the above-mentioned processor controls the cutting device to cut off the defective pole piece.
  • the transmission of defective pole pieces is stopped, and the cutting device cuts off the defective pole piece when the main drive mechanism is stopped, and the rejecting device completes the winding of the defective pole piece, and after the winding is completed, the cutting device and the rejecting Return waste devices.
  • the driving mechanism when the driving mechanism drives the battery pole pieces to be transported to the rejecting mechanism, the driving mechanism is coupled with the rejecting mechanism.
  • Control the rejecting mechanism to cut off the defective pole piece at the position of the cutter to remove the defective pole piece which may include:
  • the decoupling of the driving mechanism and the rejecting mechanism is controlled in time to realize
  • the driving mechanism stops the transmission of defective pole pieces, and controls the cutting equipment to cut and remove defective pole pieces at the position of the cutter, so that the controllable shutdown of the rejecting equipment can be realized, ensuring the continuity of composite production of battery pole pieces and improving production efficiency .
  • the driving mechanism and the rejecting mechanism can be re-coupled to ensure the transmission of the battery pole pieces.
  • FIG. 3 is a schematic structural diagram of a battery pole piece rejection control device provided in an embodiment of the present application.
  • the waste control device for the battery pole piece includes:
  • the first distance recording module 301 is used to record the first distance of the defective pole piece if the pole piece defect detection mechanism detects that the battery pole piece is a defective pole piece when the driving mechanism drives the battery pole piece to be transported to the rejecting mechanism.
  • the first distance is the distance from the defective pole piece to the rejecting mechanism;
  • the second distance acquisition module 302 is used to obtain the second distance for the drive mechanism to drive the defective pole piece to move during the process of the defective pole piece being transported from the pole piece defect detection mechanism to the rejecting mechanism;
  • a first distance updating module 303 configured to update the first distance of the defective pole piece based on the second distance
  • the first control module 304 is configured to control the rejection mechanism to reject the defective pole piece when the updated first distance of the defective pole piece satisfies a preset condition.
  • the first time the defective pole piece is sent to the rejecting mechanism can be recorded.
  • a distance in the process of transferring the defective pole piece from the pole piece defect detection mechanism to the rejecting mechanism, obtain the second distance for the drive mechanism to drive the defective pole piece to move, and update the above-mentioned first distance in real time based on the second distance, so that when updating When the last first distance satisfies the preset condition, the rejecting mechanism is controlled to remove defective pole pieces.
  • the rejecting mechanism can be controlled to accurately remove defective pole pieces, so as to avoid recombination of defective pole pieces with the diaphragm, thereby avoiding waste of the diaphragm.
  • the first distance recording module 301 is specifically used for:
  • the pole piece defect detection mechanism detects that the battery pole piece is a defective pole piece, the element associated with the defective pole piece will be added to the stack of the rejecting equipment, and the first distance between the defective pole piece will be used as the first distance from the defective pole piece. The element value of the associated element is saved to the stack.
  • the first distance update module 303 can be specifically used for:
  • the first distance of each element in the stack is updated.
  • the detected first distance of the defective pole piece is saved in the stack as the element value of the element associated with the defective pole piece, and when updating, each element in the stack is simultaneously updated based on the second distance The first distance of is updated. Since the stack follows the first-in-first-out principle, and the element values of multiple elements can be recorded at the same time, it can avoid errors in the first distance of multiple defective pole pieces recorded, and the first distance of multiple defective pole pieces can be updated at the same time Simultaneously updated to save computing resources.
  • the device also includes:
  • the second control module is used to control the scrapping mechanism to cut the battery pole piece string when the elements in the stack are less than or equal to zero and the length of the battery pole piece string passing through the rejecting mechanism is the preset battery cell length, wherein , the battery pole piece string is used for compounding with the diaphragm.
  • the rejecting mechanism can also cut the battery pole piece string to The cut battery pole piece string is used for compounding with the diaphragm, so that not only the cutting of the defective pole piece can be realized, but also the normal pole piece can be cut.
  • the second distance acquisition module includes:
  • the feedback value acquisition unit is used to obtain the first feedback value of the driving mechanism in the N scanning cycle when the N scanning cycle arrives, wherein, N is an integer greater than 1, and the first feedback value is the same as that of the driving mechanism driving Distance correlation of battery pole piece movement;
  • the second distance determining unit is configured to determine the difference between the first feedback value and the second feedback value as the second distance, and the second feedback value is the feedback value of the driving mechanism in the N-1 scanning period.
  • the processor acquires the first feedback value of the drive mechanism in the current scan cycle (ie, the Nth scan cycle) and the second feedback value of the previous scan cycle (ie, the N-1th scan cycle), and The difference between the first feedback value and the second feedback value is determined as the second distance, so that the acquisition of the second distance is more accurate and the manner is more flexible.
  • the first distance recording module 301 includes:
  • the defective pole piece determination unit is used to determine that the battery pole piece is a defective pole piece if the pole piece defect detection mechanism detects that there is a defect mark on the battery pole piece, and the defect mark is pasted on the battery pole piece of the battery pole piece roll The logo, and the battery pole roll is set on the scrapping equipment;
  • the first distance recording unit is used to record the first distance of the defective pole piece.
  • a defect mark can be pasted on the battery pole piece of the battery pole piece roll set on the rejecting equipment, so that when the rejecting equipment detects the defect mark, the battery pole piece with the defect mark can be attached Reject as defective pole pieces, so that the battery pole pieces in the battery pole piece roll can be removed according to the needs of users.
  • the rejecting device further includes a knife-cutting position detection mechanism, and the knife-cutting position detection mechanism is arranged between the pole piece defect detection mechanism and the rejecting mechanism.
  • devices which may also include:
  • the second distance updating module is used to update the first distance of the updated defective pole piece to the third distance based on the cutter position signal, wherein the cutter position signal is based on the updated defective pole piece by the cutter position detection mechanism
  • the first distance is the signal generated when the cutter position of the defective pole piece is detected;
  • the third distance is the distance between the cutter position detection mechanism and the rejecting mechanism.
  • the first control module can be used specifically for:
  • Control the rejecting mechanism to cut off the defective pole piece at the position of the cutter, so as to remove the defective pole piece.
  • the updated first distance of the defective pole piece is updated to the third distance based on the cutter position signal generated by the cutter position detection mechanism when the cutter position is detected, thereby avoiding the The delay causes an error in the updated first distance, which improves the accuracy of battery pole piece cutting.
  • the driving mechanism when the driving mechanism drives the battery pole pieces to be transported to the rejecting mechanism, the driving mechanism is coupled with the rejecting mechanism.
  • the first control module can be used specifically for:
  • the decoupling of the driving mechanism and the rejecting mechanism is controlled in time to realize
  • the driving mechanism stops the transmission of defective pole pieces, and controls the cutting equipment to cut and remove defective pole pieces at the position of the cutter, so that the controllable shutdown of the rejecting equipment can be realized, ensuring the continuity of composite production of battery pole pieces and improving production efficiency .
  • Fig. 4 shows a schematic diagram of the hardware structure of the rejecting device provided by the embodiment of the present application.
  • the reject device may include a processor 401 and a memory 402 storing computer program instructions.
  • the above-mentioned processor 401 may include a central processing unit (Central Processing Unit, CPU), or a specific integrated circuit (Application Specific Integrated Circuit, ASIC), or may be configured to implement one or more integrated circuits of the embodiments of the present application .
  • CPU Central Processing Unit
  • ASIC Application Specific Integrated Circuit
  • Memory 402 may include mass storage for data or instructions.
  • memory 402 may include a hard disk drive (Hard Disk Drive, HDD), a floppy disk drive, a flash memory, an optical disk, a magneto-optical disk, a magnetic tape, or a Universal Serial Bus (Universal Serial Bus, USB) drive or two or more Combinations of multiple of the above.
  • memory 402 may include removable or non-removable (or fixed) media, or memory 402 may be a non-volatile solid-state memory.
  • memory 402 may be internal or external to the battery device.
  • the memory 402 may be a read only memory (Read Only Memory, ROM).
  • ROM Read Only Memory
  • the ROM can be mask programmed ROM, programmable ROM (PROM), erasable PROM (EPROM), electrically erasable PROM (EEPROM), electrically rewritable ROM (EAROM), or flash memory or both. A combination of one or more of the above.
  • Memory 402 may include read only memory (ROM), random access memory (RAM), magnetic disk storage media devices, optical storage media devices, flash memory devices, electrical, optical, or other physical/tangible memory storage devices.
  • ROM read only memory
  • RAM random access memory
  • magnetic disk storage media devices magnetic disk storage media devices
  • optical storage media devices flash memory devices
  • electrical, optical, or other physical/tangible memory storage devices include one or more tangible (non-transitory) computer-readable storage media (e.g., memory devices) encoded with software comprising computer-executable instructions, and when the software is executed (e.g., by one or multiple processors) operable to perform the operations described with reference to the method according to an aspect of the present disclosure.
  • the processor 401 reads and executes the computer program instructions stored in the memory 402 to implement the method in the embodiment shown in Figures 2 and 3, and achieve the corresponding technical effects achieved by executing the method/step in the example shown in Figures 2 and 3 , which will not be repeated here for brevity.
  • the reject device may further include a communication interface 403 and a bus 404 .
  • the processor 401 , the memory 402 , and the communication interface 403 are connected through a bus 404 and complete mutual communication.
  • the communication interface 403 is mainly used to implement communication between modules, devices, units and/or devices in the embodiments of the present application.
  • the bus 404 includes hardware, software or both, and couples the components of the online data traffic charging device to each other.
  • a bus may include an Accelerated Graphics Port (AGP) or other graphics bus, an Enhanced Industry Standard Architecture (EISA) bus, a Front Side Bus (FSB), a Super Transmission (Hyper Transport, HT) interconnect, Industry Standard Architecture (Industry Standard Architecture, ISA) bus, InfiniBand interconnect, Low Pin Count (LPC) bus, memory bus, Micro Channel Architecture (MCA) bus, peripheral component interconnect PCI bus, PCI-Express (PCI-X) bus, Serial Advanced Technology Attachment (SATA) bus, Video Electronics Standards Association Local (VLB) bus, or other suitable bus or a combination of two or more of these combination.
  • Bus 404 may comprise one or more buses, where appropriate. Although the embodiments of this application describe and illustrate a particular bus, this application contemplates any suitable bus or interconnect.
  • the rejecting device can implement the rejecting control method of the battery pole piece in the embodiment of the present application, thereby realizing the rejecting control method and device of the battery pole piece described in conjunction with FIGS. 2 and 3 .
  • the embodiments of the present application may provide a computer storage medium for implementation.
  • Computer program instructions are stored on the computer storage medium; when the computer program instructions are executed by a processor, any battery and control method thereof in the above-mentioned embodiments can be implemented.
  • the functional blocks shown in the above structural block diagrams may be implemented as hardware, software, firmware or a combination thereof.
  • hardware When implemented in hardware, it may be, for example, an electronic circuit, an Application Specific Integrated Circuit (ASIC), appropriate firmware, a plug-in, a function card, and the like.
  • ASIC Application Specific Integrated Circuit
  • the elements of the present application are the programs or code segments employed to perform the required tasks.
  • Programs or code segments can be stored in machine-readable media, or transmitted over transmission media or communication links by data signals carried in carrier waves.
  • "Machine-readable medium” may include any medium that can store or transmit information.
  • machine-readable media examples include electronic circuits, semiconductor memory devices, ROM, flash memory, erasable ROM (EROM), floppy disks, CD-ROMs, optical disks, hard disks, fiber optic media, Radio Frequency (RF) links, etc. wait.
  • Code segments may be downloaded via a computer network such as the Internet, an Intranet, or the like.
  • processors may be, but are not limited to, general purpose processors, special purpose processors, application specific processors, or field programmable logic circuits. It can also be understood that each block in the block diagrams and/or flowcharts and combinations of blocks in the block diagrams and/or flowcharts can also be realized by dedicated hardware for performing specified functions or actions, or can be implemented by dedicated hardware and Combination of computer instructions to achieve.

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Abstract

本申请实施例提供一种一种电池极片的剔废控制方法、装置及设备,涉及电池技术领域。方法包括:在驱动机构驱动电池极片向剔废机构传输的过程中,若极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录所述缺陷极片的第一距离,所述第一距离为由所述缺陷极片至所述剔废机构的距离;在所述缺陷极片由所述极片缺陷检测机构向所述剔废机构传输的过程中,获取所述驱动机构驱动所述缺陷极片运动的第二距离;基于所述第二距离更新所述缺陷极片的第一距离;在更新后的缺陷极片的第一距离满足预设条件的情况下,控制所述剔废机构将所述缺陷极片剔除。

Description

电池极片的剔废控制方法、装置及设备 技术领域
本申请涉及电池技术领域,特别是涉及一种电池极片的剔废控制方法、装置及设备。
背景技术
随着电池技术的飞速发展,电池(如锂电池等)的应用越来越普及,例如,可以是将电池应用于汽车制造中以生产电动汽车等。其中,电池极片是电池的基础组件之一,在电池生产过程中,通过对正负极片进行涂布、分切以及焊接极耳等工序后,会进一步将正负极片与两层隔膜复合形成叠片电芯。但是,由于复合前的电池极片可能存在缺陷,导致复合后的叠片电芯不可用,进而造成隔膜的浪费。
发明内容
本申请提供一种电池极片的剔废控制方法、装置及设备,能够避免将存在缺陷的电池极片与隔膜复合,以避免浪费隔膜。
第一方面,提供一种电池极片的剔废控制方法,应用于剔废设备,所述剔废设备包括驱动机构、极片缺陷检测机构和剔废机构,包括:
在驱动机构驱动电池极片向剔废机构传输的过程中,若极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录所述缺陷极片的第一距离,所述第一距离为由所述缺陷极片至所述剔废机构的距离;
在所述缺陷极片由所述极片缺陷检测机构向所述剔废机构传输的过程中,获取所述驱动机构驱动所述缺陷极片运动的第二距离;
基于所述第二距离更新所述缺陷极片的第一距离;
在更新后的缺陷极片的第一距离满足预设条件的情况下,控制所述剔废机构将所述缺陷极片剔除。
本申请实施例中,在驱动机构驱动电池极片向剔废机构传输的过程中,在极片缺陷检测机构检测到的缺陷极片的情况下,可以记录该缺陷极片至剔废机构的第一距离,在缺陷极片由所述极片缺陷检测机构向所述剔废机构传输的过程中,获取驱动机构驱动缺陷极片运动的第二距离,并基于第二距离实时更新上述第一距离,使得在更新后的第一距离满足预设条件的情况下,控制剔废机构将缺陷极片剔除。如此,在电池极片在剔废设备中传输的过程中,可以控制剔废机构准确地剔除缺陷极片,从而避免将缺陷极片与隔膜进行复合,进而避免隔膜的浪费。
在一些实施方式中,所述若所述极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录所述缺陷极片的第一距离,包括:
若极片缺陷检测机构检测到所述电池极片为缺陷极片,则在所述剔废设备的堆栈中增加与所述缺陷极片关联的元素,并将所述缺陷极片的第一距离,作为与所述缺陷极片关联的元素的元素值保存至所述堆栈中。
所述基于所述第二距离更新所述缺陷极片的第一距离,可包括:
基于所述第二距离,对所述堆栈中每一元素的第一距离进行更新。
本实施方式中,通过将检测到的缺陷极片的第一距离,作为与缺陷极片关联的元素的元素值保存至堆栈中,且在更新时,基于第二距离同时对堆栈中每一元素的第一距离进行更新。由于堆栈遵循先进先出原则,且可以同时记录多个元素的元素值,使得可以避免记录的多个缺陷极片的第一距离出错,且更新时可以同时对多个缺陷极片的第一距离同时更新,节省计算资源。
在一些实施方式中,还包括:
在所述堆栈中的元素小于或者等于零,且经过所述剔废机构的电池极片串的长度为预设电芯长度的情况下,控制所述剔废机构裁切所述电池极片串,其中,所述电池极片串用于与隔膜进行复合。
本实施方式中,在堆栈中的元素小于或者等于零,且经过所述剔废机构的电池极片串的长度为预设电芯长度的情况下,剔废机构还可以裁切电池极片串,以将裁切的电池极片串用于与隔膜复合,从而不仅可以实现对缺陷极片的裁切,还可以实现对正常极片的裁切。
在一些实施方式中,所述获取所述驱动机构驱动所述缺陷极片运动的第二距离,包括:
在第N个扫描周期到达的情况下,获取所述驱动机构在所述第N个扫描周期的第一反馈值,其中,所述N为大于1的整数,所述第一反馈值与所述驱动机构驱动电池极片运动的距离关联;
将所述第一反馈值与第二反馈值的差值确定为第二距离,所述第二反馈值为所述驱动机构在所述第N-1个扫描周期下的反馈值。
本实施方式中,通过处理器获取驱动机构在当前扫描周期(即第N个扫描周期)的第一反馈值和上一扫描周期(即第N-1个扫描周期)的第二反馈值,并将第一反馈值和第二反馈值的差值确定为第二距离,从而使得获取第二距离更准确,且方式更灵活。
在一些实施方式中,所述若所述极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录所述缺陷极片的第一距离,包括:
若所述极片缺陷检测机构检测到所述电池极片上设置有缺陷标识,则确定所述电池极片为缺陷极片,所述缺陷标识为在电池极片卷的电池极片上贴设的标识,且所述电池极片卷设置于所述剔废设备上;
记录所述缺陷极片的第一距离。
本实施方式中,可以通过在设置于剔废设备上电池极片卷电池极片上贴设缺陷标识,使得在剔废设备检测到该缺陷标识时,能够将被贴设有缺陷标识的电池极片作为缺陷极片进行剔除,从而可以根据用户的需要对电池极片卷中的电池极片进行剔除。
在一些实施方式中,所述剔废设备还包括切刀位检测机构,所述切刀位检测机构设置于所述极片缺陷检测机构和所述剔废机构之间。
所述在更新后的缺陷极片的第一距离满足预设条件的情况下,控制所述剔废机构将所述缺陷极片剔除之前,还可包括:
基于切刀位信号,将更新后的缺陷极片的第一距离更新为第三距离,其中,所述切刀位信号为所述切刀位检测机构基于更新后的缺陷极片的第一距离,检测到所述缺陷极片的切刀位置时生成的信号;所述第三距离为所述切刀位检测机构与所述剔废机构之间的距离。
所述控制所述剔废机构将所述缺陷极片剔除,可包括:
控制所述剔废机构在所述切刀位置切除所述缺陷极片,以剔除所述缺陷极片。
本实施方式中,通过在基于切刀位检测机构在检测到切刀位置时生成的切刀位信号,将更新后的缺陷极片的第一距离更新为第三距离,从而可以避免因扫描周期延迟造成更新后的第一距离存在误差的影响,提高电池极片裁切的精度。
在一些实施方式中,在所述驱动机构驱动电池极片向所述剔废机构传输过程中,所述驱动机构与所述剔废机构耦合。
所述控制所述剔废机构在所述切刀位置切除所述缺陷极片,以剔除所述缺陷极片,可包括:
在确定所述缺陷极片的切刀位置到达所述剔废机构的情况下,将所述驱动机构与所述剔废机构解耦,并控制所述驱动机构停止驱动所述缺陷极片传输,以及控制所述剔废机构在所述切刀位置切除所述缺陷极片,以剔除所述缺陷极片。
本实施方式中,在驱动机构与所述剔废机构耦合且传输电池极片的过程中,在缺陷极片的切刀位置达到裁切设备的情况下,及时控制驱动机构与剔废机构解耦,实现驱动机构停止驱动缺陷极片传输,并控制裁切设备在所述切刀位置切除所述缺陷极片并剔除,从而可以实现对剔废设备的可控停机,保证电池极片复合生产的连续性,提升生产效率。
第二方面,还提供一种电池极片的剔废控制装置,应用于剔废设备,所述剔废设备包括驱动机构、极片缺陷检测机构和剔废机构,包括:
第一距离记录模块,用于在驱动机构驱动电池极片向剔废机构传输的过程中,若极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录所述缺陷极片的第一距离,所述第一距离为由所述缺陷极片至所述剔废机构的距离;
第二距离获取模块,用于在所述缺陷极片由所述极片缺陷检测机构向所述剔废机构传输的过程中,获取所述驱动机构驱动所述缺陷极片运动的第二距离;
第一距离更新模块,用于基于所述第二距离更新所述缺陷极片的第一距离;
第一控制模块,用于在更新后的缺陷极片的第一距离满足预设条件的情况下,控制所述剔废机构将所述缺陷极片剔除。
本申请实施例中,在驱动机构驱动电池极片向剔废机构传输的过程中,在极片缺陷检测机构检测到的缺陷极片的情况下,可以记录该缺陷极片至剔废机构的第一距离,在缺陷极片由所述极片缺陷检测机构向所述剔废机构传输的过程中,获取驱动机构驱动缺陷极片运动的第二距离,并基于第二距离实时更新上述第一距离,使得在更新后的第一距离满足预设条件的情况下,控制剔废机构将缺陷极片剔除。如此,在电池极片在剔废设备中传输的过程中,可以控制剔废机构准确地剔除缺陷极片,从而避免将缺陷极片与隔膜进行复合,进而避免隔膜的浪费。
在一些实施方式中,所述第一距离记录模块,具体用于:
若极片缺陷检测机构检测到所述电池极片为缺陷极片,则在所述剔废设备的堆栈中增加与所述缺陷极片关联的元素,并将所述缺陷极片的第一距离,作为与所述缺陷极片关联的元素的元素值保存至所述堆栈中。
所述第一距离更新模块,具体可用于:
基于所述第二距离,对所述堆栈中每一元素的第一距离进行更新。
本实施方式中,通过将检测到的缺陷极片的第一距离,作为与缺陷极片关联的元素的元素值保存至堆栈中,且在更新时,基于第二距离同时对堆栈中每一元素的第一距离进行更新。由于堆栈遵循先进先出原则,且可以同时记录多个元素的元素值,使得可以避免记录的多个缺陷极片的第一距离出错,且更新时可以同时对多个缺陷极片的第一距离同时更新,节省计算资源。
在一些实施方式中,装置还包括:
第二控制模块,用于在所述堆栈中的元素小于或者等于零,且经过所述剔废机构的电池极片串的长度为预设电芯长度的情况下,控制所述剔废机构裁切所述电池极片串,其中,所述电池极片串用于与隔膜进行复合。
本实施方式中,在堆栈中的元素小于或者等于零,且经过所述剔废机构的电池极片串的长度为预设电芯长度的情况下,剔废机构还可以裁切电池极片串,以将裁切的电池极片串用于与隔膜复合,从而不仅可以实现对缺陷极片的裁切,还可以实现对正常极片的裁切。
在一些实施方式中,所述第二距离获取模块,包括:
反馈值获取单元,用于在第N个扫描周期到达的情况下,获取所述驱动机构在所述第N个扫描周期的第一反馈值,其中,所述N为大于1的整数,所述第一反馈值与所述驱动机构驱动电池极片运动的距离关联;
第二距离确定单元,用于将所述第一反馈值与第二反馈值的差值确定为第二距离,所述第二反馈值为所述驱动机构在所述第N-1个扫描周期下的反馈值。
本实施方式中,通过处理器获取驱动机构在当前扫描周期(即第N个扫描周期)的第一反馈值和上一扫描周期(即第N-1个扫描周期)的第二反馈值,并将第一反馈值和第二反馈值的差值确定为第二距离,从而使得获取第二距离更准确,且方式更灵活。
在一些实施方式中,所述第一距离记录模块,包括:
缺陷极片确定单元,用于若所述极片缺陷检测机构检测到所述电池极片上设置有缺陷标识,则确定所述电池极片为缺陷极片,所述缺陷标识为在电池极片卷的电池极片上贴设的标识,且所述电池极片卷设置于所述剔废设备上;
第一距离记录单元,用于记录所述缺陷极片的第一距离。
本实施方式中,可以通过在设置于剔废设备上电池极片卷电池极片上贴设缺陷标识,使得在剔废设备检测到该缺陷标识时,能够将被贴设有缺陷标识的电池极片作为缺陷极片进行剔除,从而可以根据用户的需要对电池极片卷中的电池极片进行剔除。
在一些实施方式中,所述剔废设备还包括切刀位检测机构,所述切刀位检测机构设置于所述极片缺陷检测机构和所述剔废机构之间。
所述装置,还可包括:
第二距离更新模块,用于基于切刀位信号,将更新后的缺陷极片的 第一距离更新为第三距离,其中,所述切刀位信号为所述切刀位检测机构基于更新后的缺陷极片的第一距离,检测到所述缺陷极片的切刀位置时生成的信号;所述第三距离为所述切刀位检测机构与所述剔废机构之间的距离。
所述第一控制模块,具体可用于:
控制所述剔废机构在所述切刀位置切除所述缺陷极片,以剔除所述缺陷极片。
本实施方式中,通过在基于切刀位检测机构在检测到切刀位置时生成的切刀位信号,将更新后的缺陷极片的第一距离更新为第三距离,从而可以避免因扫描周期延迟造成更新后的第一距离存在误差的影响,提高电池极片裁切的精度。
在一些实施方式中,在所述驱动机构驱动电池极片向所述剔废机构传输过程中,所述驱动机构与所述剔废机构耦合。
所述第一控制模块,具体可用于:
在确定所述缺陷极片的切刀位置到达所述剔废机构的情况下,将所述驱动机构与所述剔废机构解耦,并控制所述驱动机构停止驱动所述缺陷极片传输,以及控制所述剔废机构在所述切刀位置切除所述缺陷极片,以剔除所述缺陷极片。
本实施方式中,在驱动机构与所述剔废机构耦合且传输电池极片的过程中,在缺陷极片的切刀位置达到裁切设备的情况下,及时控制驱动机构与剔废机构解耦,实现驱动机构停止驱动缺陷极片传输,并控制裁切设备在所述切刀位置切除所述缺陷极片并剔除,从而可以实现对剔废设备的可控停机,保证电池极片复合生产的连续性,提升生产效率。
第三方面,还提供一种剔废设备,包括处理器,存储器及存储在所述存储器上并可在所述处理器上运行的程序或指令,所述程序或指令被所述处理器执行时实现如第一方面任一项所述的电池极片的剔废控制方法的步骤。
第四方面,还提供一种可读存储介质,所述可读存储介质上存储程序或指令,所述程序或指令被处理器执行时实现如第一方面任一项所述的 电池极片的剔废控制方法的步骤。
附图说明
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据附图获得其他的附图。
图1是本申请一实施例公开的一种剔废设备的结构示意图;
图2是本申请一实施例公开的一种电池极片的剔废控制方法的流程示意图;
图3是本申请一实施例公开的一种电池极片的剔废控制装置的结构示意图;
图4是本申请一实施例公开的另一种剔废设备的结构示意图。
具体实施方式
下面结合附图和实施例对本申请的实施方式作进一步详细描述。以下实施例的详细描述和附图用于示例性地说明本申请的原理,但不能用来限制本申请的范围,即本申请不限于所描述的实施例。
在本申请的描述中,需要说明的是,除非另有说明,“多个”的含义是两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。“垂直”并不是严格意义上的垂直,而是在误差允许范围之内。“平行”并不是严格意义上的平行,而是在误差允许范围之内。
下述描述中出现的方位词均为图中示出的方向,并不是对本申请的具体结构进行限定。在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例 如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本申请中的具体含义。
请参见图1,本申请实施例提供一种剔废设备的结构示意图。如图1所示,该剔废设备可以包括放卷轴100、极片缺陷检测机构101、切刀位检测机构104、驱动机构105和剔废机构106。
放卷轴100可以用于放置电池极片卷,并在剔废过程中放开电池极片卷的电池极片,使电池极片在剔废设备中传输,该电池极片卷可以是正极极片卷或者负极极片卷。
极片缺陷检测机构101可以用于检测经过的电池极片是否存在缺陷,例如,是否存在折痕或者缺失等。另外,该极片缺陷检测机构101可以是任意能够实现电池极片的缺陷检测的装置,例如,该极片缺陷检测机构101可以是图像检测装置等。
切刀位检测机构104可以用于检测经过的电池极片上的极耳或者折痕切孔,并生成裁切信号。该切刀位检测机构可以是光纤传感器等。
驱动机构105可以用于电池极片在剔废设备上传输的过程中,驱动电池极片的运动。
剔废机构106可以包括裁切装置1061和剔废装置1062,裁切装置1061可以用于根据裁切信号,将传输的电池极片切除;剔废装置1062可以用于将裁切装置1061切除的存在缺陷的电池极片收卷。
另外,上述剔废设备还可以包括张力机构102和纠偏机构103。
当然,上述剔废设备还包括处理器(图未示),该处理器可以用于在电池极片在剔废设备上传输的过程中,生成控制信号,以分别控制驱动机构105、裁切机构106和剔废机构107。其中,该处理器可以是可编程逻辑控制器(Programmable Logic Controller,PLC),等等。
张力机构102可以用于电池极片在剔废设备上传输的过程中,对传输的电池极片提供张力,以使电池极片处于张紧状态。
纠偏机构103可以用于电池极片在剔废设备上传输的过程中,对发生偏离传输路径的电池极片进行纠正,使该电池极片回到传输路径上。
基于上述剔废设备,本申请实施例还提供一种电池极片的剔废控制方法,在此对电池极片的剔废控制方法进行说明。
请参见图2,是本申请实施例提供的电池极片的剔废控制方法的流程示意图。该电池极片的剔废控制方法应用于上述剔废设备,如图2所示,该电池极片的剔废控制方法包括至少包括如下步骤201至步骤204。
步骤201、在驱动机构驱动电池极片向剔废机构传输的过程中,若极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录缺陷极片的第一距离,第一距离为由缺陷极片至剔废机构的距离。
步骤202、在缺陷极片由极片缺陷检测机构向剔废机构传输的过程中,获取驱动机构驱动缺陷极片运动的第二距离。
步骤203、基于第二距离更新缺陷极片的第一距离。
步骤204、在更新后的缺陷极片的第一距离满足预设条件的情况下,控制剔废机构将缺陷极片剔除。
本申请实施例中,在驱动机构驱动电池极片向剔废机构传输的过程中,在极片缺陷检测机构检测到的缺陷极片的情况下,可以记录该缺陷极片至剔废机构的第一距离,在缺陷极片由极片缺陷检测机构向剔废机构传输的过程中,获取驱动机构驱动缺陷极片运动的第二距离,并基于第二距离实时更新上述第一距离,使得在更新后的第一距离满足预设条件的情况下,控制剔废机构将缺陷极片剔除。如此,在电池极片在剔废设备中传输的过程中,可以控制剔废机构准确地剔除缺陷极片,从而避免将缺陷极片与隔膜进行复合,进而避免隔膜的浪费。
在上述步骤101中,在驱动机构驱动电池极片向剔废机构传输的过程中,极片缺陷检测机构可以检测经过的电池极片是否存在缺陷,在极片缺陷检测机构检测到电池极片存在缺陷的情况下,处理器可以确定经过极片缺陷检测机构的电池极片为缺陷极片,此时,处理器记录该缺陷极片至剔废机构的距离。
其中,由于上述极片缺陷检测机构与剔废机构的位置是固定不变,可以将极片缺陷检测机构与剔废机构之间的传输距离记录为上述第一距离,该传输距离为电池极片从极片缺陷检测机构运动至剔废机构的距离。
例如,处理器中预先设置有极片缺陷检测机构与裁切装置之间的传输距离L0,在极片缺陷检测机构检测到缺陷极片的情况下,处理器将L0记录为缺陷极片至剔废机构的距离(即上述第一距离)。
另外,上述极片缺陷检测机构可以检测经过的电池极片是否存在缺陷,可以是检测电池极片上是否出现折痕或者缺失等,在极片缺陷检测机构检测到电池极片存在折痕或者缺失等,那么处理器确定该电池极片为缺陷极片。
需要说明的是,上述处理器记录缺陷极片的第一距离,可以是将该缺陷极片的第一距离缓存至存储器中。例如,可以是处理器的缓存区中设置有用于缓存列表,且该处理器将缺陷极片的第一距离缓存于该缓存列表中,等等。
在上述步骤202中,在处理器记录上述缺陷极片的第一距离之后,在驱动机构驱动缺陷极片由极片缺陷检测机构向剔废机构传输的过程中,处理器可以获取驱动机构驱动缺陷极片运动的第二距离。
其中,上述处理器获取驱动机构驱动缺陷极片运动的第二距离,可以是处理器获取驱动机构的驱动速度以及计时时长,并将驱动速度与计时时长的乘积确定为上述第二距离。
需要说明的是,上述驱动速度为驱动机构驱动极片运动的速度,其可以根据驱动机构的主轴的转动速度以及主轴与极片之间的传动组件(如传动齿轮等)的传动参数(如齿轮直径等)等确定,而传动组件的参数通常是固定不变的,空置装置仅需获取驱动机构的主轴的转动速度即可计算得到上述驱动速度。
另外,上述处理器获取计时时长,可以是处理器中预设有计时器,在极片缺陷检测机构检测到缺陷极片时计时器开启计时。
在上述步骤203中,在处理器获取到上述第二距离之后,处理器可以基于获取到的第二距离,对上述缺陷极片的第一距离进行更新。
需要说明的是,上述基于第二距离对缺陷极片的第一距离进行更新,可以是将第一距离与第二距离的差值,作为更新后的第一距离。
在上述步骤204中,在上述处理器对上述第一距离更新后,上述 处理器可以判断更新后的第一距离是否满足预设条件,并在确定更新后的第一距离满足预设条件的情况下,控制剔废机构将缺陷极片剔除。
其中,上述判断更新后的第一距离是否满足预设条件,可以是判断更新后的第一距离是否小于或者等于零,在更新后的第一距离小于或者等于零的情况下,确定更新后的第一距离满足预设条件;反之,则不满足。
另外,上述控制剔废机构将缺陷极片剔除,可以是处理器确定更新后的第一距离满足上述预设条件的情况下,处理器生成裁切信号并发送至裁切装置,裁切装置响应于该裁切信号,在缺陷极片的切刀位裁切,实现将缺陷极片的切除,然后剔废装置将切除的缺陷极片收卷。
需要说明的是,上述切刀位为在上述缺陷极片进入至裁切装置所在位置之前,由切刀位检测机构通过检测电池极片的极耳或者处于相邻两个电池极片之间的切孔确定。
在一些实施方式中,上述若极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录缺陷极片的第一距离,包括:
若极片缺陷检测机构检测到所述电池极片上设置有缺陷标识,则确定电池极片为缺陷极片,缺陷标识为设置于剔废设备上电池极片卷的首片电池极片上的标识;
记录缺陷极片的第一距离。
本实施方式中,可以通过在设置于剔废设备上电池极片卷电池极片上贴设缺陷标识,使得在剔废设备检测到该缺陷标识时,能够将被贴设有缺陷标识的电池极片作为缺陷极片进行剔除,从而可以根据用户的需要对电池极片卷中的电池极片进行剔除。
其中,上述贴设有上述缺陷标识的电池极片,可以是电池极片卷中的任意电池极片。具体地,可以是在将电池极片卷设置至剔废设备上时,在处于极片缺陷检测机构和电池极片卷之间的电池极片上贴设缺陷标识。
另外,上述缺陷极片可以是用于指示将贴设的电池极片进行剔除;或者,该缺陷标识也可以是用于指示将贴设的电池极片以及位于贴设 的电池极片之前的电池极片剔除。
示例性地,在将电池极片卷在剔废设备进行穿带的过程中,由于穿带后位于极片缺陷检测机构和裁切装置之间的电池极片的质量未知,为保证复合后的电池极片的质量,可以在处于极片缺陷检测机构和电池极片卷之间的首片电池极片上贴设缺陷标识。在极片缺陷检测机构检测到缺陷标识的情况下,处理器记录该首片电池极片的第一距离,并在该首片电池极片向裁切装置传输的过程中更新第一距离,直至该首片电池极片的第一距离小于或者等于零时,裁切装置在该首片电池极片的切刀位裁切该首片电池极片,且剔废装置将该裁切的首片电池极片以及位于该首片电池极片之前的电池极片收卷。
在一些实施方式中,上述若极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录缺陷极片的第一距离,包括:
若极片缺陷检测机构检测到所述电池极片为缺陷极片,则在剔废设备的堆栈中增加与缺陷极片关联的元素,并将缺陷极片的第一距离,作为与缺陷极片关联的元素的元素值保存至堆栈中。
上述基于第二距离更新缺陷极片的第一距离,可以包括:
基于第二距离,对堆栈中每一元素的第一距离进行更新。
本实施方式中,通过将检测到的缺陷极片的第一距离,作为与缺陷极片关联的元素的元素值保存至堆栈中,且在更新时,基于第二距离同时对堆栈中每一元素的第一距离进行更新。由于堆栈遵循先进先出原则,且可以同时记录多个元素的元素值,使得可以避免记录的多个缺陷极片的第一距离出错,且更新时可以同时对多个缺陷极片的第一距离同时更新,节省计算资源。
示例性地,在剔废设备传输电池极片卷的电池极片的过程中,若极片缺陷检测机构检测到上述缺陷标识或者缺陷,处理器确定缺陷极片,并将该缺陷极片的第一距离L0保存到堆栈BadMark_DistanceArr[]栈顶,且堆栈保存的元素数BadMark_Num值加1;在上述驱动机构驱动电池极片传输的过程中,处理器获取驱动机构的驱动缺陷极片运动的第二距离,并对堆栈BadMark_DistanceArr[]中每个堆栈元素的元素值(即第一距离) BadMark_DistanceArr[Num]进行更新,其中,Num=1,……,BadMark_Num。
在一些实施方式中,获取驱动机构驱动缺陷极片运动的第二距离,可以包括:
在第N个扫描周期到达的情况下,获取驱动机构在第N个扫描周期的第一反馈值,其中,N为大于1的整数,第一反馈值与驱动机构驱动电池极片运动的距离关联;
将第一反馈值与第二反馈值的差值确定为第二距离,第二反馈值为驱动机构在第N-1个扫描周期下的反馈值。
本实施方式中,通过处理器获取驱动机构在当前扫描周期(即第N个扫描周期)的第一反馈值和上一扫描周期(即第N-1个扫描周期)的第二反馈值,并将第一反馈值和第二反馈值的差值确定为第二距离,从而使得获取第二距离更准确,且方式更灵活。
其中,上述第一反馈值、第二反馈值与驱动机构驱动电池极片运动的距离关联。具体地,第一反馈值为在上述第N个扫描周期到达时驱动机构的传输距离,第二反馈值为上述第N-1个扫描周期到达时驱动机构的传输距离。
示例性地,上述对BadMark_DistanceArr[Num]进行更新,可以是通过如下公式(1)实现:
BadMark_DistanceArr[Num]=BadMark_DistanceArr[Num]-IncEncoder  (1)
在公式(1)中,IncEncoder为PLC当前扫描周期记录的主驱编码器反馈值(即第一反馈值)与上个扫描周期记录的主驱编码器反馈值(即第二反馈值)的差值。
需要说明的是,上述各扫描周期的时长可以根据实际需要进行设定。例如,各扫描周期的时长可以是根据驱动机构的转轴速度设定,以在驱动机构当前的转轴速度下,在扫描周期内驱动机构的传输距离小于或者等于一个电池极片的宽度,等等。
本申请实施例中,在上述处理器可以通过堆栈记录各缺陷极片的第一距离并进行更新的情况下,当堆栈栈底元素更新后的第一距离满足预 设条件的情况下,处理器控制裁切装置将该元素对应的缺陷极片切除。
示例性地,在上述堆栈中记录有贴设有缺陷标识的首片电池极片的第一距离BadMark_DistanceArr[1]的情况下,在电池极片传输过程中,由于BadMark_DistanceArr[Num]的值不断更新即逐渐减小,当堆栈栈底元素的元素值BadMark_DistanceArr[1]小于或者等于0时,处理器确定贴设有缺陷标识的首片电池极片已到达裁切装置,裁切装置在该首片电池极片的切刀位切除该首片电池极片。
在一些实施方式中,方法还可以包括:
在堆栈中的元素小于或者等于零,且经过剔废机构的电池极片串的长度为预设电芯长度的情况下,控制剔废机构裁切电池极片串,其中,电池极片串用于与隔膜进行复合。
本实施方式中,在堆栈中的元素小于或者等于零,且经过剔废机构的电池极片串的长度为预设电芯长度的情况下,剔废机构还可以裁切电池极片串,以将裁切的电池极片串用于与隔膜复合,从而不仅可以实现对缺陷极片的裁切,还可以实现对正常极片的裁切。
其中,上述预设电芯长度可以根据实际需要进行设定。例如,在上述电池极片为负极极片的情况下,可以是设置上述预设电芯长度为一个负极极片的宽度;而在上述电池极片为正极极片的情况下,可以设置上述预设电芯长度为多个正极极片的宽度。
示例性地,若驱动机构驱动电池极片走过一个电芯长度(即预设电芯长度),且上述堆栈BadMark_DistanceArr[]保存的元素数BadMark_Num值小于或者等于0,表示从极片缺陷检测机构到裁切装置的缺陷极片已驱出切刀位且被剔废装置收卷,此时从极片缺陷检测机构到裁切装置的电池极片无缺陷,则处理器可以控制裁切装置裁切该一个电芯长度的电池极片串。
在一些实施方式中,上述剔废设备还包括切刀位检测机构,切刀位检测机构设置于极片缺陷检测机构和剔废机构之间。
在更新后的缺陷极片的第一距离满足预设条件的情况下,控制剔废机构将缺陷极片剔除之前,还可以包括:
基于切刀位信号,将更新后的缺陷极片的第一距离更新为第三距离,其中,切刀位信号为切刀位检测机构基于更新后的缺陷极片的第一距离,检测到缺陷极片的切刀位置时生成的信号;第三距离为切刀位检测机构与剔废机构之间的距离。
上述控制剔废机构将缺陷极片剔除,可以包括:
控制剔废机构在切刀位置切除缺陷极片,以剔除缺陷极片。
本实施方式中,通过在基于切刀位检测机构在检测到切刀位置时生成的切刀位信号,将更新后的缺陷极片的第一距离更新为第三距离,从而可以避免因扫描周期延迟造成更新后的第一距离存在误差的影响,提高电池极片裁切的精度。
需要说明的是,上述第三距离为切刀位检测机构与剔废机构之间的距离,可以是切刀位检测机构与上述裁切装置之间的距离。
本申请实施例中,在上述缺陷极片的切刀位置到达裁切装置时,上述处理器控制裁切装置切除缺陷极片,可以是处理器控制主驱机构停机,使得切刀位置到达裁切装置时停止传输缺陷极片,且裁切装置在主驱机构停机的情况下切除缺陷极片,且剔废装置完成对缺陷极片的收卷,并在完成收卷后,裁切装置和剔废装置归位。
在一些实施方式中,在驱动机构驱动电池极片向剔废机构传输过程中,驱动机构与剔废机构耦合。
控制剔废机构在切刀位置切除缺陷极片,以剔除缺陷极片,可以包括:
在确定缺陷极片的切刀位置到达剔废机构的情况下,将驱动机构与剔废机构解耦,并控制驱动机构停止驱动缺陷极片传输,以及控制剔废机构在切刀位置切除缺陷极片,以剔除缺陷极片。
本实施方式中,在驱动机构与剔废机构耦合且传输电池极片的过程中,在缺陷极片的切刀位置达到裁切设备的情况下,及时控制驱动机构与剔废机构解耦,实现驱动机构停止驱动缺陷极片传输,并控制裁切设备在切刀位置切除缺陷极片并剔除,从而可以实现对剔废设备的可控停机,保证电池极片复合生产的连续性,提升生产效率。
需要说明的是,在上述剔废机构完成对缺陷极片的剔除后,驱动机构与剔废机构可以重新进行耦合,以保证电池极片的传输。
下面结合附图,详细介绍根据本申请实施例的电池极片的剔废控制装置的结构示意图。
请参见图3,是本申请实施例提供的电池极片的剔废控制装置的结构示意图。如图3所示,该电池极片的剔废控制装置包括:
第一距离记录模块301,用于在驱动机构驱动电池极片向剔废机构传输的过程中,若极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录缺陷极片的第一距离,第一距离为由缺陷极片至剔废机构的距离;
第二距离获取模块302,用于在缺陷极片由极片缺陷检测机构向剔废机构传输的过程中,获取驱动机构驱动缺陷极片运动的第二距离;
第一距离更新模块303,用于基于第二距离更新缺陷极片的第一距离;
第一控制模块304,用于在更新后的缺陷极片的第一距离满足预设条件的情况下,控制剔废机构将缺陷极片剔除。
本申请实施例中,在驱动机构驱动电池极片向剔废机构传输的过程中,在极片缺陷检测机构检测到的缺陷极片的情况下,可以记录该缺陷极片至剔废机构的第一距离,在缺陷极片由极片缺陷检测机构向剔废机构传输的过程中,获取驱动机构驱动缺陷极片运动的第二距离,并基于第二距离实时更新上述第一距离,使得在更新后的第一距离满足预设条件的情况下,控制剔废机构将缺陷极片剔除。如此,在电池极片在剔废设备中传输的过程中,可以控制剔废机构准确地剔除缺陷极片,从而避免将缺陷极片与隔膜进行复合,进而避免隔膜的浪费。
在一些实施方式中,第一距离记录模块301,具体用于:
若极片缺陷检测机构检测到所述电池极片为缺陷极片,则在剔废设备的堆栈中增加与缺陷极片关联的元素,并将缺陷极片的第一距离,作为与缺陷极片关联的元素的元素值保存至堆栈中。
第一距离更新模块303,具体可用于:
基于第二距离,对堆栈中每一元素的第一距离进行更新。
本实施方式中,通过将检测到的缺陷极片的第一距离,作为与缺陷极片关联的元素的元素值保存至堆栈中,且在更新时,基于第二距离同时对堆栈中每一元素的第一距离进行更新。由于堆栈遵循先进先出原则,且可以同时记录多个元素的元素值,使得可以避免记录的多个缺陷极片的第一距离出错,且更新时可以同时对多个缺陷极片的第一距离同时更新,节省计算资源。
在一些实施方式中,装置还包括:
第二控制模块,用于在堆栈中的元素小于或者等于零,且经过剔废机构的电池极片串的长度为预设电芯长度的情况下,控制剔废机构裁切电池极片串,其中,电池极片串用于与隔膜进行复合。
本实施方式中,在堆栈中的元素小于或者等于零,且经过剔废机构的电池极片串的长度为预设电芯长度的情况下,剔废机构还可以裁切电池极片串,以将裁切的电池极片串用于与隔膜复合,从而不仅可以实现对缺陷极片的裁切,还可以实现对正常极片的裁切。
在一些实施方式中,第二距离获取模块,包括:
反馈值获取单元,用于在第N个扫描周期到达的情况下,获取驱动机构在第N个扫描周期的第一反馈值,其中,N为大于1的整数,第一反馈值与驱动机构驱动电池极片运动的距离关联;
第二距离确定单元,用于将第一反馈值与第二反馈值的差值确定为第二距离,第二反馈值为驱动机构在第N-1个扫描周期下的反馈值。
本实施方式中,通过处理器获取驱动机构在当前扫描周期(即第N个扫描周期)的第一反馈值和上一扫描周期(即第N-1个扫描周期)的第二反馈值,并将第一反馈值和第二反馈值的差值确定为第二距离,从而使得获取第二距离更准确,且方式更灵活。
在一些实施方式中,第一距离记录模块301,包括:
缺陷极片确定单元,用于若极片缺陷检测机构检测到所述电池极片上设置有缺陷标识,则确定电池极片为缺陷极片,缺陷标识为在电池极片卷的电池极片上贴设的标识,且电池极片卷设置于剔废设备上;
第一距离记录单元,用于记录缺陷极片的第一距离。
本实施方式中,可以通过在设置于剔废设备上电池极片卷电池极片上贴设缺陷标识,使得在剔废设备检测到该缺陷标识时,能够将被贴设有缺陷标识的电池极片作为缺陷极片进行剔除,从而可以根据用户的需要对电池极片卷中的电池极片进行剔除。
在一些实施方式中,剔废设备还包括切刀位检测机构,切刀位检测机构设置于极片缺陷检测机构和剔废机构之间。
装置,还可包括:
第二距离更新模块,用于基于切刀位信号,将更新后的缺陷极片的第一距离更新为第三距离,其中,切刀位信号为切刀位检测机构基于更新后的缺陷极片的第一距离,检测到缺陷极片的切刀位置时生成的信号;第三距离为切刀位检测机构与剔废机构之间的距离。
第一控制模块,具体可用于:
控制剔废机构在切刀位置切除缺陷极片,以剔除缺陷极片。
本实施方式中,通过在基于切刀位检测机构在检测到切刀位置时生成的切刀位信号,将更新后的缺陷极片的第一距离更新为第三距离,从而可以避免因扫描周期延迟造成更新后的第一距离存在误差的影响,提高电池极片裁切的精度。
在一些实施方式中,在驱动机构驱动电池极片向剔废机构传输过程中,驱动机构与剔废机构耦合。
第一控制模块,具体可用于:
在确定缺陷极片的切刀位置到达剔废机构的情况下,将驱动机构与剔废机构解耦,并控制驱动机构停止驱动缺陷极片传输,以及控制剔废机构在切刀位置切除缺陷极片,以剔除缺陷极片。
本实施方式中,在驱动机构与剔废机构耦合且传输电池极片的过程中,在缺陷极片的切刀位置达到裁切设备的情况下,及时控制驱动机构与剔废机构解耦,实现驱动机构停止驱动缺陷极片传输,并控制裁切设备在切刀位置切除缺陷极片并剔除,从而可以实现对剔废设备的可控停机,保证电池极片复合生产的连续性,提升生产效率。
根据本申请实施例的电池极片的剔废控制装置的其他细节,与以 上结合图2和3所示实例描述的电池极片的剔废控制方法类似,并能达到其相应的技术效果,为简洁描述,在此不再赘述。
图4示出了本申请实施例提供的剔废设备的硬件结构示意图。
剔废设备可以包括处理器401以及存储有计算机程序指令的存储器402。
具体地,上述处理器401可以包括中央处理器(Central Processing Unit,CPU),或者特定集成电路(Application Specific Integrated Circuit,ASIC),或者可以被配置成实施本申请实施例的一个或多个集成电路。
存储器402可以包括用于数据或指令的大容量存储器。举例来说而非限制,存储器402可包括硬盘驱动器(Hard Disk Drive,HDD)、软盘驱动器、闪存、光盘、磁光盘、磁带或通用串行总线(Universal Serial Bus,USB)驱动器或者两个或更多个以上这些的组合。在一些实例中,存储器402可以包括可移除或不可移除(或固定)的介质,或者存储器402是非易失性固态存储器。在一些实施例中,存储器402可在电池装置的内部或外部。
在一些实例中,存储器402可以是只读存储器(Read Only Memory,ROM)。在一个实例中,该ROM可以是掩模编程的ROM、可编程ROM(PROM)、可擦除PROM(EPROM)、电可擦除PROM(EEPROM)、电可改写ROM(EAROM)或闪存或者两个或更多个以上这些的组合。
存储器402可以包括只读存储器(ROM),随机存取存储器(RAM),磁盘存储介质设备,光存储介质设备,闪存设备,电气、光学或其他物理/有形的存储器存储设备。因此,通常,存储器包括一个或多个编码有包括计算机可执行指令的软件的有形(非暂态)计算机可读存储介质(例如,存储器设备),并且当该软件被执行(例如,由一个或多个处理器)时,其可操作来执行参考根据本公开的一方面的方法所描述的操作。
处理器401通过读取并执行存储器402中存储的计算机程序指令,以实现图2和3所示实施例中的方法,并达到图2和3所示实例执行 其方法/步骤达到的相应技术效果,为简洁描述在此不再赘述。
在一个示例中,剔废设备还可包括通信接口403和总线404。其中,如图6所示,处理器401、存储器402、通信接口403通过总线404连接并完成相互间的通信。
通信接口403,主要用于实现本申请实施例中各模块、装置、单元和/或设备之间的通信。
总线404包括硬件、软件或两者,将在线数据流量计费设备的部件彼此耦接在一起。举例来说而非限制,总线可包括加速图形端口(Accelerated Graphics Port,AGP)或其他图形总线、增强工业标准架构(Extended Industry Standard Architecture,EISA)总线、前端总线(Front Side Bus,FSB)、超传输(Hyper Transport,HT)互连、工业标准架构(Industry Standard Architecture,ISA)总线、无限带宽互连、低引脚数(LPC)总线、存储器总线、微信道架构(MCA)总线、外围组件互连(PCI)总线、PCI-Express(PCI-X)总线、串行高级技术附件(SATA)总线、视频电子标准协会局部(VLB)总线或其他合适的总线或者两个或更多个以上这些的组合。在合适的情况下,总线404可包括一个或多个总线。尽管本申请实施例描述和示出了特定的总线,但本申请考虑任何合适的总线或互连。
该剔废设备可以执行本申请实施例中的电池极片的剔废控制方法,从而实现结合图2和3描述的电池极片的剔废控制方法及其装置。
另外,结合上述实施例中的电池极片的剔废控制方法及其装置,本申请实施例可提供一种计算机存储介质来实现。该计算机存储介质上存储有计算机程序指令;该计算机程序指令被处理器执行时实现上述实施例中的任意一种电池及其控制方法。
需要明确的是,本申请并不局限于上文所描述并在图中示出的特定配置和处理。为了简明起见,这里省略了对已知方法的详细描述。在上述实施例中,描述和示出了若干具体的步骤作为示例。但是,本申请的方法过程并不限于所描述和示出的具体步骤,本领域的技术人员可以在领会本申请的精神后,作出各种改变、修改和添加,或者改变步骤之间的顺 序。
以上的结构框图中所示的功能块可以实现为硬件、软件、固件或者它们的组合。当以硬件方式实现时,其可以例如是电子电路、专用集成电路(Application Specific Integrated Circuit,ASIC)、适当的固件、插件、功能卡等等。当以软件方式实现时,本申请的元素是被用于执行所需任务的程序或者代码段。程序或者代码段可以存储在机器可读介质中,或者通过载波中携带的数据信号在传输介质或者通信链路上传送。“机器可读介质”可以包括能够存储或传输信息的任何介质。机器可读介质的例子包括电子电路、半导体存储器设备、ROM、闪存、可擦除ROM(EROM)、软盘、CD-ROM、光盘、硬盘、光纤介质、射频(Radio Frequency,RF)链路,等等。代码段可以经由诸如因特网、内联网等的计算机网络被下载。
还需要说明的是,本申请中提及的示例性实施例,基于一系列的步骤或者装置描述一些方法或系统。但是,本申请不局限于上述步骤的顺序,也就是说,可以按照实施例中提及的顺序执行步骤,也可以不同于实施例中的顺序,或者若干步骤同时执行。
上面参考根据本公开的实施例的方法、装置、设备及和计算机程序产品的流程图和/或框图描述了本公开的各方面。应当理解,流程图和/或框图中的每个方框以及流程图和/或框图中各方框的组合可以由计算机程序指令实现。这些计算机程序指令可被提供给通用计算机、专用计算机、或其它可编程数据处理装置的处理器,以产生一种机器,使得经由计算机或其它可编程数据处理装置的处理器执行的这些指令使能对流程图和/或框图的一个或多个方框中指定的功能/动作的实现。这种处理器可以是但不限于是通用处理器、专用处理器、特殊应用处理器或者现场可编程逻辑电路。还可理解,框图和/或流程图中的每个方框以及框图和/或流程图中的方框的组合,也可以由执行指定的功能或动作的专用硬件来实现,或可由专用硬件和计算机指令的组合来实现。
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领 域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。

Claims (16)

  1. 一种电池极片的剔废控制方法,应用于剔废设备,所述剔废设备包括驱动机构、极片缺陷检测机构和剔废机构,包括:
    在所述驱动机构驱动所述电池极片向剔废机构传输的过程中,若所述极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录所述缺陷极片的第一距离,所述第一距离为由所述缺陷极片至所述剔废机构的距离;
    在所述缺陷极片由所述极片缺陷检测机构向所述剔废机构传输的过程中,获取所述驱动机构驱动所述缺陷极片运动的第二距离;
    基于所述第二距离更新所述缺陷极片的第一距离;
    在更新后的缺陷极片的第一距离满足预设条件的情况下,控制所述剔废机构将所述缺陷极片剔除。
  2. 根据权利要求1所述的方法,所述若所述极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录所述缺陷极片的第一距离,包括:
    若极片缺陷检测机构检测到所述电池极片为缺陷极片,则在所述剔废设备的堆栈中增加与所述缺陷极片关联的元素,并将所述缺陷极片的第一距离,作为与所述缺陷极片关联的元素的元素值保存至所述堆栈中;
    所述基于所述第二距离更新所述缺陷极片的第一距离,包括:
    基于所述第二距离,对所述堆栈中每一元素的第一距离进行更新。
  3. 根据权利要求2所述的方法,还包括:
    在所述堆栈中的元素小于或者等于零,且经过所述剔废机构的电池极片串的长度为预设电芯长度的情况下,控制所述剔废机构裁切所述电池极片串,其中,所述电池极片串用于与隔膜进行复合。
  4. 根据权利要求1所述的方法,所述获取所述驱动机构驱动所述缺陷极片运动的第二距离,包括:
    在第N个扫描周期到达的情况下,获取所述驱动机构在所述第N个扫描周期的第一反馈值,其中,所述N为大于1的整数,所述第一反馈值与所述驱动机构驱动电池极片运动的距离关联;
    将所述第一反馈值与第二反馈值的差值确定为第二距离,所述第二反 馈值为所述驱动机构在所述第N-1个扫描周期下的反馈值。
  5. 根据权利要求1所述的方法,所述若所述极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录所述缺陷极片的第一距离,包括:
    若所述极片缺陷检测机构检测到所述电池极片上设置有缺陷标识,则确定所述电池极片为缺陷极片,所述缺陷标识为在电池极片卷的电池极片上贴设的标识,且所述电池极片卷设置于所述剔废设备上;
    记录所述缺陷极片的第一距离。
  6. 根据权利要求1所述的方法,所述剔废设备还包括切刀位检测机构,所述切刀位检测机构设置于所述极片缺陷检测机构和所述剔废机构之间;
    所述在更新后的缺陷极片的第一距离满足预设条件的情况下,控制所述剔废机构将所述缺陷极片剔除之前,还包括:
    基于切刀位信号,将更新后的缺陷极片的第一距离更新为第三距离,其中,所述切刀位信号为所述切刀位检测机构基于更新后的缺陷极片的第一距离,检测到所述缺陷极片的切刀位置时生成的信号;所述第三距离为所述切刀位检测机构与所述剔废机构之间的距离;
    所述控制所述剔废机构将所述缺陷极片剔除,包括:
    控制所述剔废机构在所述切刀位置切除所述缺陷极片,以剔除所述缺陷极片。
  7. 根据权利要求6所述的方法,其特征在于,在所述驱动机构驱动电池极片向所述剔废机构传输过程中,所述驱动机构与所述剔废机构耦合;
    所述控制所述剔废机构在所述切刀位置切除所述缺陷极片,以剔除所述缺陷极片,包括:
    在确定所述缺陷极片的切刀位置到达所述剔废机构的情况下,将所述驱动机构与所述剔废机构解耦,并控制所述驱动机构停止驱动所述缺陷极片传输,以及控制所述剔废机构在所述切刀位置切除所述缺陷极片,以剔除所述缺陷极片。
  8. 一种电池极片的剔废控制装置,应用于剔废设备,所述剔废设备包括驱动机构、极片缺陷检测机构和剔废机构,包括:
    第一距离记录模块,用于在驱动机构驱动电池极片向剔废机构传输的过程中,若极片缺陷检测机构检测到所述电池极片为缺陷极片,则记录所述缺陷极片的第一距离,所述第一距离为由所述缺陷极片至所述剔废机构的距离;
    第二距离获取模块,用于在所述缺陷极片由所述极片缺陷检测机构向所述剔废机构传输的过程中,获取所述驱动机构驱动所述缺陷极片运动的第二距离;
    第一距离更新模块,用于基于所述第二距离更新所述缺陷极片的第一距离;
    第一控制模块,用于在更新后的缺陷极片的第一距离满足预设条件的情况下,控制所述剔废机构将所述缺陷极片剔除。
  9. 根据权利要求8所述的装置,所述第一距离记录模块,具体用于:
    若极片缺陷检测机构检测到所述电池极片为缺陷极片,则在所述剔废设备的堆栈中增加与所述缺陷极片关联的元素,并将所述缺陷极片的第一距离,作为与所述缺陷极片关联的元素的元素值保存至所述堆栈中;
    所述第一距离更新模块,具体用于:
    基于所述第二距离,对所述堆栈中每一元素的第一距离进行更新。
  10. 根据权利要求9所述的装置,还包括:
    第二控制模块,用于在所述堆栈中的元素小于或者等于零,且经过所述剔废机构的电池极片串的长度为预设电芯长度的情况下,控制所述剔废机构裁切所述电池极片串,其中,所述电池极片串用于与隔膜进行复合。
  11. 根据权利要求8所述的装置,所述第二距离获取模块,包括:
    反馈值获取单元,用于在第N个扫描周期到达的情况下,获取所述驱动机构在所述第N个扫描周期的第一反馈值,其中,所述N为大于1的整数,所述第一反馈值与所述驱动机构驱动电池极片运动的距离关联;
    第二距离确定单元,用于将所述第一反馈值与第二反馈值的差值确定为第二距离,所述第二反馈值为所述驱动机构在所述第N-1个扫描周期下的反馈值。
  12. 根据权利要求8所述的装置,所述第一距离记录模块,包括:
    缺陷极片确定单元,用于若所述极片缺陷检测机构检测到所述电池极片上设置有缺陷标识,则确定所述电池极片为缺陷极片,所述缺陷标识为在电池极片卷的电池极片上贴设的标识,且所述电池极片卷设置于所述剔废设备上;
    第一距离记录单元,用于记录所述缺陷极片的第一距离。
  13. 根据权利要求8所述的装置,所述剔废设备还包括切刀位检测机构,所述切刀位检测机构设置于所述极片缺陷检测机构和所述剔废机构之间;
    所述装置,还包括:
    第二距离更新模块,用于基于切刀位信号,将更新后的缺陷极片的第一距离更新为第三距离,其中,所述切刀位信号为所述切刀位检测机构基于更新后的缺陷极片的第一距离,检测到所述缺陷极片的切刀位置时生成的信号;所述第三距离为所述切刀位检测机构与所述剔废机构之间的距离;
    所述第一控制模块,具体用于:
    控制所述剔废机构在所述切刀位置切除所述缺陷极片,以剔除所述缺陷极片。
  14. 根据权利要求13所述的装置,其特征在于,在所述驱动机构驱动电池极片向所述剔废机构传输过程中,所述驱动机构与所述剔废机构耦合;
    所述第一控制模块,具体用于:
    在确定所述缺陷极片的切刀位置到达所述剔废机构的情况下,将所述驱动机构与所述剔废机构解耦,并控制所述驱动机构停止驱动所述缺陷极片传输,以及控制所述剔废机构在所述切刀位置切除所述缺陷极片,以剔除所述缺陷极片。
  15. 一种剔废设备,其特征在于,包括处理器,存储器及存储在所述存储器上并可在所述处理器上运行的程序或指令,所述程序或指令被所述处理器执行时实现如权利要求1-7任一项所述的电池极片的剔废控制方法的步骤。
  16. 一种可读存储介质,其特征在于,所述可读存储介质上存储程序或指令,所述程序或指令被处理器执行时实现如权利要求1-7任一项所述的电池极片的剔废控制方法的步骤。
PCT/CN2021/135411 2021-12-03 2021-12-03 电池极片的剔废控制方法、装置及设备 WO2023097673A1 (zh)

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