WO2023082322A1 - 一种可固化树脂组合物、复合材料及其制备方法 - Google Patents
一种可固化树脂组合物、复合材料及其制备方法 Download PDFInfo
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- WO2023082322A1 WO2023082322A1 PCT/CN2021/132257 CN2021132257W WO2023082322A1 WO 2023082322 A1 WO2023082322 A1 WO 2023082322A1 CN 2021132257 W CN2021132257 W CN 2021132257W WO 2023082322 A1 WO2023082322 A1 WO 2023082322A1
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- resin composition
- curable resin
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- epoxy resin
- composite material
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- 239000011342 resin composition Substances 0.000 title claims abstract description 22
- 239000002131 composite material Substances 0.000 title claims abstract description 17
- 238000002360 preparation method Methods 0.000 title claims abstract description 7
- 238000006243 chemical reaction Methods 0.000 claims abstract description 29
- 125000000524 functional group Chemical group 0.000 claims abstract description 14
- 239000004593 Epoxy Substances 0.000 claims abstract description 13
- 239000003822 epoxy resin Substances 0.000 claims description 31
- 229920000647 polyepoxide Polymers 0.000 claims description 31
- 239000000203 mixture Substances 0.000 claims description 19
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 16
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 12
- 239000000306 component Substances 0.000 claims description 9
- 229920005989 resin Polymers 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 7
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 claims description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 6
- -1 amine compound Chemical class 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 5
- XYFCBTPGUUZFHI-UHFFFAOYSA-N phosphine group Chemical group P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 claims description 4
- 230000008719 thickening Effects 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 150000002431 hydrogen Chemical class 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 229920003986 novolac Polymers 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 150000003512 tertiary amines Chemical class 0.000 claims description 3
- 239000012752 auxiliary agent Substances 0.000 claims description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 2
- 239000000945 filler Substances 0.000 claims description 2
- 239000012467 final product Substances 0.000 claims description 2
- 229910052736 halogen Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical class 0.000 claims description 2
- 125000001434 methanylylidene group Chemical group [H]C#[*] 0.000 claims description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 2
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 claims description 2
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 claims description 2
- 150000004714 phosphonium salts Chemical group 0.000 claims description 2
- 229910000073 phosphorus hydride Inorganic materials 0.000 claims description 2
- 229920001228 polyisocyanate Polymers 0.000 claims description 2
- 239000005056 polyisocyanate Substances 0.000 claims description 2
- 150000008442 polyphenolic compounds Chemical class 0.000 claims description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 2
- 150000003384 small molecules Chemical class 0.000 claims description 2
- 150000001735 carboxylic acids Chemical class 0.000 claims 1
- 239000003292 glue Substances 0.000 claims 1
- 235000013824 polyphenols Nutrition 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 abstract description 8
- 238000003541 multi-stage reaction Methods 0.000 abstract description 2
- 239000012205 single-component adhesive Substances 0.000 abstract 1
- 239000000835 fiber Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 239000012634 fragment Substances 0.000 description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000036632 reaction speed Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- 229920002748 Basalt fiber Polymers 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical group NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004841 bisphenol A epoxy resin Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003733 fiber-reinforced composite Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 125000001261 isocyanato group Chemical group *N=C=O 0.000 description 1
- LSEFCHWGJNHZNT-UHFFFAOYSA-M methyl(triphenyl)phosphanium;bromide Chemical compound [Br-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(C)C1=CC=CC=C1 LSEFCHWGJNHZNT-UHFFFAOYSA-M 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/4007—Curing agents not provided for by the groups C08G59/42 - C08G59/66
- C08G59/4014—Nitrogen containing compounds
- C08G59/4057—Carbamates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/14—Polycondensates modified by chemical after-treatment
- C08G59/1433—Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds
- C08G59/1438—Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds containing oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2363/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2463/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
- C08J2463/04—Epoxynovolacs
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/06—Elements
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
Definitions
- the invention relates to a curable resin composition, a composite material and a preparation method thereof, belonging to the field of polymer composite materials.
- epoxy resin For the curing of epoxy resin, various types of curing agents can generally be added, and the epoxy resin can be cross-linked and cured through the reaction of the curing agent with the epoxy functional group.
- the latent curing agents of epoxy resin mainly include dicyandiamide and its modified products, modified imidazole, modified tertiary amine, etc., which mainly react with the epoxy functional group of epoxy resin to cure the resin.
- conventional latent curing agents for epoxy resins often have a contradiction between latency and reactivity, that is, the better the latency, the worse the reactivity, and the better the reactivity, the worse the latency. Therefore, the conventional latent curing system of epoxy resin needs low-temperature freezing storage.
- composite prepregs require a resin with a low viscosity when impregnating the fibers, and a high viscosity resin after the impregnation is completed.
- the conventional method is to use a solvent to dissolve the high-viscosity epoxy resin and then impregnate the fiber, and then dry the solvent after impregnation; or heat the high-viscosity epoxy resin to reduce the viscosity and then impregnate the fiber. Viscosity is increased by lowering the temperature.
- the traditional method has poor environmental friendliness, high energy consumption, and poor economic and social benefits.
- the curing reaction between the common epoxy curing agent and epoxy resin is usually a single reaction, so the requirements for its process conditions and reaction ratio will be relatively strict.
- a more relaxed and free compound reaction curable resin composition can be developed to obtain a more relaxed process window.
- the object of the present invention is to provide a curable resin composition, a composite material and a preparation method thereof.
- the curing reaction of the curable resin composition is not only a reaction between a curing agent and an epoxy functional group, but a composite reaction of multiple reactions.
- this curable resin composition also has latent properties and can be used to prepare composite material prepregs and one-component adhesives.
- the invention provides a curable resin composition, comprising the following components:
- the first component epoxy resin and oligomers containing both epoxy functional groups and hydroxyl functional groups in the molecular structure;
- the second component small molecules and/or oligomers containing one or more structural units shown in structural formula 1 in the molecular structure;
- R 1 , R 2 , R 3 , R 4 , and R 5 are independently any of hydrogen, carbon, methyl, methylene, methine, ethyl, propyl, butyl, and halogen. A sort of;
- the molar ratio of the hydroxyl functional group contained in the first component to the functional group represented by structural formula 1 is 0.3:1-3:1.
- the oligomers containing both epoxy functional groups and hydroxyl functional groups include but are not limited to low molecular weight epoxy resins through amine compounds (in terms of active hydrogen, functionality is greater than or equal to 2, including ethanolamine), polyphenolic compounds , polycarboxylic acid, polyisocyanate in one or more chain extension reactions of oligomers and mixtures thereof.
- the epoxy resin is one or more of (hydrogenated) bisphenol A/F type epoxy resin, novolak type epoxy resin, glycidylamine type epoxy resin, glycidyl ester type epoxy resin mixture.
- representative structures of the second component include, but are not limited to:
- a small amount or no accelerator can be added to the composition (that is, the added amount is 0%), and generally the added amount (mass percentage) is 0.5-3%.
- the accelerator includes one or more of tertiary phosphine, quaternary phosphonium salt, blocked tertiary amine and blocked imidazole.
- the curing reaction is a complex reaction, and the main reactions include:
- the second component is decomposed to produce fragments containing isocyanate functional groups and fragments containing phenolic functional groups;
- the fragment containing the isocyanate functional group produced by the decomposition of the second component reacts with the hydroxyl functional group contained in the first component itself and the hydroxyl functional group generated by the above reaction to form a carbamate structure; in addition, the isocyanate functional group It is also possible to react with epoxy groups, but this reaction is much slower than the reaction between isocyanato functional groups and hydroxyl groups, so it is not dominant.
- the present invention also provides a composite material, comprising the above-mentioned curable resin composition.
- reinforcing components fillers and auxiliary agents are also included.
- the reinforcing component includes carbon fiber, glass fiber, quartz fiber, basalt fiber, aramid fiber and other fibers that can be used for composite material reinforcement.
- the present invention also provides a preparation method for the above-mentioned composite material, which includes: firstly preparing a prepreg, then heating and curing to prepare the final product.
- the prepolymer can be prepared first and then dipped, or the first prepreg can be used during the dipping.
- a chain extension reaction of one component performs chemical thickening.
- the beneficial effect of the invention is that: the curing reaction mode of the epoxy resin is expanded, and the compound curing reaction is adopted, which not only has excellent latency, but also can be quickly cured.
- the reaction between the isocyanate group and the hydroxyl group blocks the hydroxyl group, the hydrophilicity of the cured resin can be reduced, and the insulation of the cured product can be improved.
- the curable resin composition of the present invention can be used to prepare prepregs through chemical thickening, the difficulty of the production process of prepregs can be reduced, and the production cost can be reduced.
- the chemical reaction speed is very slow; when the temperature is higher than 100°C, the chemical reaction speed is very fast, that is, it has latent properties, and can be used to prepare composite materials. Dipping materials and one-component adhesives.
- composition 1 Mix the first component and the second component at a ratio of 80:20 at 80°C, cool down to 25°C for later use, and form composition 1.
- the above composition 1 After being stored at room temperature for 30 days, the above composition 1 has not yet been cross-linked and solidified.
- composition 1 was put into an oven at 120° C. for 2 hours and then taken out, and it was found that it had been cross-linked and solidified.
- the small molecular compounds shown in structural formula 2 and structural formula 3 are mixed at a ratio of 1:1 to form the second component.
- composition 2 Mix the first component and the second component at a ratio of 70:30 at 60°C to obtain composition 2.
- composition 2 was put into an oven at 120° C. for 2 hours and then taken out, and it was found that it had been cross-linked and cured.
- composition 2 prepared in Example 2 was taken and impregnated with carbon fiber cloth at 60° C. to make a prepreg.
- the viscosity of the resin increases and the fluidity becomes poor.
- composition 3 Take 80 parts of low-molecular-weight bisphenol A type epoxy resin with an epoxy equivalent of 180-190, and add 20 parts of bisphenol F type epoxy resin, small molecular compounds and oligomers shown in structural formula 2 and structural formula 4 successively at room temperature 40 parts of the mixture, 5 parts of monoethanolamine, and stir evenly to form composition 3.
- the chopped glass fiber is quickly impregnated at room temperature to make a prepreg. Thickening at room temperature for 24 hours, the viscosity of the resin increases and the fluidity becomes poor.
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Emergency Medicine (AREA)
- Manufacturing & Machinery (AREA)
- Reinforced Plastic Materials (AREA)
- Epoxy Resins (AREA)
Abstract
一种可固化树脂组合物、复合材料及其制备方法,该可固化树脂组合物的固化反应不仅是固化剂与环氧官能团的反应,而是多个反应的复合反应。同时,这种可固化树脂组合物还具有潜伏性,能用于制备复合材料预浸料和单组分胶粘剂。
Description
本发明涉及一种可固化树脂组合物、复合材料及其制备方法,属于高分子复合材料领域。
环氧树脂的固化,一般可添加各种不同类型的固化剂,通过固化剂与环氧官能团反应,使环氧树脂发生交联固化。
复合材料预浸料、单组分胶粘剂等应用领域,希望环氧树脂和固化剂混合后,在低温下反应较慢,有较长的储存期;而加热到高温后,又能快速反应,即所谓的潜伏性。环氧树脂的潜伏性固化剂主要有双氰胺及其改性产物、改性咪唑、改性叔胺等,其主要也是与环氧树脂的环氧官能团发生反应使树脂固化。但是,常规的环氧树脂潜伏性固化剂往往在潜伏性和反应性上存在矛盾,即潜伏性越好反应性越差,反应性越好潜伏性又越差。所以常规的环氧树脂潜伏性固化体系,需要低温冷冻存储。
另外,复合材料预浸料在浸渍纤维时希望树脂具有较低粘度,在浸渍完成后又希望树脂具有较高粘度。常规的做法是采用溶剂对高粘度的环氧树脂进行溶解后对纤维浸渍,浸渍完成后再烘干溶剂;或者对高粘度的环氧树脂加热使其粘度降低后对纤维浸渍,浸渍完成后再通过降温使粘度升高。传统方式环境友好性差,能耗高,经济效益和社会效益不好。
常见的环氧固化剂与环氧树脂的固化反应通常为单一反应,因此其工艺条件和反应配比的要求会比较苛刻。开发一种更加宽松自由的复合反应的可固化树脂组合物,可以获得更宽松的工艺窗口。
发明内容
本发明的目的在于提供一种可固化树脂组合物、复合材料及其制备方法,该可固化树脂组合物的固化反应不仅是固化剂与环氧官能团的反应,而是多个反应的复合反应。同时,这种可固化树脂组合物还具有潜伏性,能用于制备复合材 料预浸料和单组分胶粘剂。
为了实现上述目的,本发明采用的技术方案为:
本发明提供了一种可固化树脂组合物,包含以下组分:
第一组分:环氧树脂与分子结构中同时含有环氧官能团和羟基官能团的低聚物;
第二组分:分子结构中含有一个或多个结构式1所示结构单元的小分子和/或低聚物;
结构式1中,R
1、R
2、R
3、R
4、R
5各自独立的为氢、碳、甲基、亚甲基、次甲基、乙基、丙基、丁基、卤素中的任意一种;
第一组分所含有的羟基官能团和结构式1所示的官能团的摩尔比为0.3:1-3:1。
优选地,所述同时含有环氧官能团和羟基官能团的低聚物包括但不限于低分子量环氧树脂通过胺类化合物(以活泼氢计,官能度大于等于2,包括乙醇胺)、多酚基化合物、多元羧酸、多异氰酸酯中的一种或多种扩链反应生成的低聚物及其混合物。
更优选地,所述环氧树脂为(氢化)双酚A/F型环氧树脂、酚醛型环氧树脂、缩水甘油胺型环氧树脂、缩水甘油酯型环氧树脂的一种或几种的混合物。
优选地,第二组分的代表性结构包括但不限于:
优选地,组合物中还可以添加少量促进剂或不添加(即添加量为0%),一般添加量(质量百分数)为0.5-3%。
更优选地,所述促进剂包括叔膦、季鏻盐、封闭型叔胺及封闭型咪唑中的一种或多种。
将上述可固化树脂组合物加热固化时,固化反应为复合反应,主要反应包括:
a.第二组分分解产生含有异氰酸基官能团的片段和含有酚基官能团的片段;
b.第二组分分解产生的含有酚基官能团的片段与第一组分的环氧基官能团反应,同时生成羟基官能团;
c.第二组分分解产生的含有异氰酸基官能团的片段与第一组份本身含有的羟基官能团及上述反应生成的羟基官能团反应,生成氨基甲酸酯结构;另外,异氰酸基官能团还有可能和环氧基团反应,但是这个反应比异氰酸基官能团和羟基的反应慢得多,所以不占主导地位。
d.上述3个反应互相协同,使树脂组合物交联固化。
本发明还提供了一种复合材料,包括上述可固化树脂组合物。
优选地,还包括增强组分、填料、助剂。
更优选地,所述增强组分包括碳纤维、玻璃纤维、石英纤维、玄武岩纤维、芳纶纤维及其它可用于复合材料增强体的纤维。
本发明另提供了上述复合材料的制备方法,包括:先制备预浸料,再加热固化制备最终制品,制备预浸料时可以先制备预聚体再浸胶,也可以在浸胶同时利用第一组分的扩链反应进行化学增稠。
本发明的有益效果在于:拓展了环氧树脂的固化反应方式,采用复合固化反应,不仅具有优异的潜伏性,而且可以快速固化。另外,由于异氰酸酯基团和羟基的反应对羟基进行了封闭,可以降低树脂固化物的亲水性,提高固化物的绝缘性。同时,由于本发明的可固化树脂组合物可以利用化学增稠来制备预浸料, 可以降低预浸料的生产工艺难度,降低生产成本。
本发明的可固化树脂组合物在温度低于40℃时,化学反应速度很慢;在温度高于100℃以上时,化学反应速度很快,也就是具有潜伏性,能用于制备复合材料预浸料和单组分胶粘剂。
为了更清楚地说明本发明,下面结合实施例对本发明作进一步详细说明。本领域技术人员应当理解,下面所具体描述的内容是说明性的而非限制性的,不应以此限制本发明的保护范围。
实施例1
取环氧当量为180-190的低分子量双酚A型环氧树脂100份,投入反应釜,添加30份双酚A,加热到80℃,搅拌使双酚A溶解。然后加入1份甲基三苯基溴化膦,搅拌均匀后,将温度升高到120℃,双酚A开始与环氧树脂放热反应。待放热结束后,再将温度升高到160℃,保温反应3小时,得到第一组分。
取结构式2所示的小分子化合物,为第二组分。
将第一组分和第二组分,按80:20的配比,在80℃下混合均匀,降温到25℃备用,为组合物1。
常温下存储30天后,上述组合物1还未交联固化。
将上述组合物1,放入120℃的烘箱2小时后取出,发现已交联固化。
实施例2
取环氧当量为180-190的低分子量双酚A型环氧树脂90份和酚醛型环氧树脂10份(NPPN-638S,购至南亚环氧树脂(昆山)有限公司),投入反应釜,添加30份双酚A,加热到80℃,搅拌使双酚A溶解。冷却降温到40℃以内后加入1份三苯基膦,搅拌均匀,得到第一组分。
取结构式2、结构式3所示的小分子化合物按1:1混合,为第二组分。
将第一组分和第二组分,按70:30的配比,在60℃下混合均匀,为组合物2。
常温下存储30天后,上述组合物2,粘度升高,但是未交联固化。
将上述组合物2,放入120℃的烘箱2小时后取出,发现已交联固化。
实施例3
取实施例2制备的组合物2,在60℃下浸渍碳纤维布,制成预浸料。将上述预浸料,在40-45℃下增稠24小时,树脂的粘度增高,流动性变差。
将上述预浸料铺贴在金属模具上,用液压机压合,150℃下保温5分钟。脱模,得到碳纤维增强的复合材料板一块。
实施例4
取环氧当量为180-190的低分子量双酚A型环氧树脂80份,常温下依次加入双酚F型环氧树脂20份、结构式2、结构式4所示的小分子化合物和低聚物的混合物40份,一乙醇胺5份,搅拌均匀为组合物3。
组合物3配制好后,在常温下,迅速浸渍短切玻璃纤维,制成预浸料。常温下增稠24小时,树脂的粘度增高,流动性变差。
将上述预浸料铺贴在金属模具上,用液压机压合,140℃下保温10分钟。脱模,得到玻璃纤维增强的复合材料板一块。
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。
Claims (10)
- 根据权利要求1所述的一种可固化树脂组合物,其特征在于,所述同时含有环氧官能团和羟基官能团的低聚物包括低分子量环氧树脂通过胺类化合物、多酚基化合物、多元羧酸、多异氰酸酯中的一种或多种扩链反应生成的低聚物及其混合物。
- 根据权利要求1所述的一种可固化树脂组合物,其特征在于,所述环氧树脂为(氢化)双酚A/F型环氧树脂、酚醛型环氧树脂、缩水甘油胺型环氧树脂、缩水甘油酯型环氧树脂的一种或几种的混合物。
- 根据权利要求1所述的一种可固化树脂组合物,其特征在于,组合物中还添加有促进剂,所述促进剂的添加量为0-3%。
- 根据权利要求5所述的一种可固化树脂组合物,其特征在于,所述促进剂包括叔膦、季鏻盐、封闭型叔胺及封闭型咪唑中的一种或多种。
- 一种复合材料,其特征在于,包括权利要求1-6任意一项所述的一种可固化树脂组合物。
- 根据权利要求7所述的一种复合材料,其特征在于,还包括增强组分、填料和助剂。
- 权利要求7所述的复合材料的制备方法,包括:先制备预浸料,再加热固化制备最终制品,制备预浸料时先制备预聚体再浸胶。
- 根据权利要求9所述的制备方法,其特征在于,制备预浸料时,在浸胶的同时利用第一组分的扩链反应进行化学增稠。
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