WO2023010598A1 - Pvc滴塑机和pvc点胶工艺 - Google Patents

Pvc滴塑机和pvc点胶工艺 Download PDF

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Publication number
WO2023010598A1
WO2023010598A1 PCT/CN2021/111862 CN2021111862W WO2023010598A1 WO 2023010598 A1 WO2023010598 A1 WO 2023010598A1 CN 2021111862 W CN2021111862 W CN 2021111862W WO 2023010598 A1 WO2023010598 A1 WO 2023010598A1
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machine
molding machine
pvc
led light
drop
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PCT/CN2021/111862
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English (en)
French (fr)
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高华文
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高华文
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065—After-treatment
    • B05D3/067—Curing or cross-linking the coating

Definitions

  • the invention relates to the field of dispensing technology, in particular to a novel PVC plastic dropping machine and a PVC dispensing process.
  • Drop plastic is currently one of the few products that still uses manual production for most of the craftsmanship. Its main raw material is to dissolve PVC paste resin in DOP and other fats, and add color paste to form a paste resin mixture of different colors. Drop the paste resin mixture of different colors into the aluminum mold, brass mold, electroforming or silicone mold. After heating to 170°C, the PVC paste resin and DOP and other lipids undergo a chemical reaction and become solid and rich in color. , A product with a strong three-dimensional effect.
  • the drop molding machine mainly relies on the numerical control processing technology, and the link of manual dispensing is replaced by machine automatic dispensing, which greatly improves the production efficiency.
  • the purpose of the present invention is to provide a new type of PVC drip molding machine and PVC dispensing process for the defects and deficiencies of the prior art, which has the advantage of greatly reducing the production time of PVC handicrafts.
  • the technical solution adopted by the present invention is: a new type of PVC drop molding machine, including: a drop molding machine for dispensing glue and an LED light curing machine for curing the product after glue dispensing.
  • the present invention further provides that the LED light curing machine is set on the dropping plastic machine.
  • the present invention further provides that a workbench is provided on the dropping plastic machine, and the LED light curing machine is arranged on the upper side of the workbench.
  • the present invention further provides that the dropping plastic machine is provided with a lifting device for driving the LED light curing machine to lift.
  • the present invention further provides that the dropping plastic machine is provided with a moving device for driving the workbench to move.
  • the present invention further provides that an installation shaft is provided on the dropping plastic machine, and the LED light curing machine is slidably assembled on the installation shaft.
  • the present invention further provides that the LED light curing machine is set separately from the dropping plastic machine.
  • the present invention also provides a PVC dispensing process, comprising the following steps:
  • Step 1 Draw according to the shape of the handicraft
  • Step 2 Open the mold according to the shape of the handicraft.
  • the abrasive tools for making the handicraft include the mold panel and the mold bottom plate that are closed together;
  • Step 3 coloring ingredients
  • Step 4 Divide the configured ingredients into fabric and base material
  • Step 5 Adjust the drop plastic machine
  • Step 6 Start the drop molding machine and point the fabric to the corresponding position on the mold panel;
  • Step 7 Apply curing agent on the fabric
  • Step 8 Send the mold panel with the fabric to the LED light curing machine for curing for 1-5s;
  • Step 9 Send the mold panel with the cured fabric back to the drop molding machine
  • Step 10 Close the mold bottom plate on the mold panel, and inject the bottom material into the mold bottom plate through the perforation of the mold bottom plate;
  • Step 11 Bake the injection-molded integral mold for 30-60 seconds to form a finished product.
  • the present invention further includes the following step between step 1 and step 5: sandblasting the mold.
  • the present invention further provides that in step eight, if the drop molding machine itself has an LED curing device, then directly start the LED curing device.
  • the beneficial effect of the present invention is: by providing an LED light curing machine, the product after dispensing only needs to be sent to the LED light curing machine for curing for 1-5 seconds, and then the next process can be carried out, which greatly reduces the The time of the whole process, while the traditional process needs to bake the mold for 30-60s.
  • Fig. 1 is a schematic structural view of Embodiment 1 of the present invention.
  • Fig. 2 is a schematic structural diagram of Embodiment 2 of the present invention.
  • Figure 3 is an enlarged view of A in Figure 2;
  • Fig. 4 is a schematic structural diagram of Embodiment 3 of the present invention.
  • This embodiment relates to a new type of PVC drop molding machine, including: a drop molding machine 1 for dispensing and an LED light curing machine 2 for curing the product after dispensing.
  • Embodiment 1 As shown in FIG. 1 , the LED light curing machine 2 is installed on the drop molding machine 1 .
  • the drop plastic machine 1 is provided with a workbench 4, and the LED light curing machine 2 is arranged on the upper side of the workbench 4. Therefore, it is only necessary to send the product after dispensing to the LED light curing machine 2 for curing for 1-5 seconds, and then proceed to the next process, which greatly reduces the time of the entire process, while the traditional process requires baking molds for 30-60 seconds.
  • the drop molding machine 1 is provided with a lifting device 5 for driving the LED light curing machine 2 to lift.
  • the LED light curing machine 2 is raised without hindering the progress of other processes, and when LED curing is required, the LED light curing machine 2 is lowered.
  • the drop molding machine 1 is provided with a moving device (not shown) for driving the workbench 4 to move.
  • a moving device for driving the workbench 4 to move.
  • the workbench 4 can be driven to move, so that the position setting of the LED light curing machine 2 is more flexible.
  • the product after dispensing can be sent to the lower side of the LED light curing machine 2 through the mobile device.
  • Embodiment 2 As shown in FIG. 2 and FIG. 3 , the LED light curing machine 2 is set on the drop molding machine 1 .
  • the drop molding machine 1 is provided with an installation shaft 6, and the LED light curing machine 2 is slidably assembled on the installation shaft 6.
  • the LED light curing machine 2 slides to a proper position on the installation shaft 6 and starts to work.
  • the dispensing head 7 is also slidably fitted on the installation shaft 6 . After dispensing the product, the LED light curing machine 2 slides to the top of the product to cure the product for 1-5 seconds before proceeding to the next process, which greatly reduces the time of the entire process.
  • Embodiment 3 This embodiment relates to a new type of PVC dropping machine, as shown in FIG. 4 , including: dropping machine 1 , LED light curing machine 2 and transmission device 3 .
  • dropping machine 1 With the LED light curing machine 2, it is only necessary to send the mold panel with the fabric to the LED light curing machine 2 for curing for 1-5 seconds, and then the next process can be carried out, which greatly reduces the time of the entire process; the transmission device 3 It is located between the drop molding machine 1 and the LED light curing machine 2, without manual handling and operation, further improving efficiency.
  • the conveying device 3 is a conveyor belt capable of two-way transportation, which can transport the handicrafts dispensed by the plastic dropping machine 1 to the LED light curing machine 2, or transport the cured handicrafts back to the plastic dropping machine. On the main body of machine 1.
  • the conveying device 3 can also be an endless conveyer belt, and the handicrafts can be conveyed back and forth without switching directions.
  • a first grasping device (not shown) is provided between the drop molding machine 1 and the conveying device 3 ; a second grasping device (not shown) is provided between the LED light curing machine 2 and the conveying device 3 .
  • the PVC handicraft can be clamped onto the conveying device 3 and can be clamped off from the conveying device 3 .
  • Embodiment 4 provides a PVC dispensing process, comprising the following steps:
  • Step 1 Draw according to the shape of the handicraft
  • Step 2 Open the mold according to the shape of the handicraft.
  • the abrasive tools for making the handicraft include the mold panel and the mold bottom plate that are closed together;
  • Step 3 coloring ingredients
  • Step 4 Divide the configured ingredients into fabric and base material
  • Step 5 Adjust plastic dropping machine 1;
  • Step 6 Start the drop molding machine 1. Point the fabric to the corresponding position on the mold panel;
  • Step 7 Apply curing agent on the fabric
  • Step 8 Send the mold panel with the fabric to the LED light curing machine 2 for curing for 1-5s;
  • Step 9 Return the mold panel with the cured fabric to the drop molding machine 1;
  • Step 10 Close the mold bottom plate on the mold panel, and inject the bottom material into the mold bottom plate through the perforation of the mold bottom plate;
  • Step 11 Bake the injection-molded integral mold for 30-60 seconds to form a finished product.
  • the following steps are also included between the first step and the fifth step: performing sandblasting on the mould.
  • step 8 if the drop molding machine 1 itself has an LED curing device, then directly start the LED curing device.
  • the working principle of the present invention is roughly as follows: use the LED light curing machine 2 to perform LED curing on the products after dispensing, which greatly shortens the time of the entire process flow.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

一种PVC滴塑机和PVC点胶工艺，涉及点胶技术领域。它包括：用于点胶的滴塑机和用于对点胶后的产品进行固化的LED光固化机。所述滴塑机上设有工作台，所述LED光固化机设于所述工作台上侧。所述滴塑机上设有用于带动所述LED光固化机进行升降的升降装置和带动工作台移动的移动装置。采用上述技术方案具有大幅减少PVC工艺品的制作时间的优势。

Description

[根据细则37.2由ISA制定的发明名称]　PVC滴塑机和PVC点胶工艺 技术领域
本发明涉及点胶技术领域，具体涉及一种新型PVC滴塑机和PVC点胶工艺。
背景技术
滴塑是目前少有大部分工艺依然使用手工生产的产品。其主要原材料是将PVC糊树脂溶解于DOP等脂内，加上色膏，成为不同颜色的糊树脂混合物。将不同颜色的糊树脂混合物滴到由铝模，黄铜模，电铸或硅胶模具，通过加热到170以上，PVC糊树脂和DOP等脂类发生化学反应，而变成固体，变成色彩丰富，立体感强的产品。
滴塑机主要是依托于数控加工技术，将人工点胶的环节改用机器自动点胶，大大提高了生产的效率。
但现有的滴塑机或者说现有的点胶工艺，需要较长的时间来烘烤PVC工艺品，急需改进
发明内容
本发明的目的在于针对现有技术的缺陷和不足，提供一种新型PVC滴塑机和PVC点胶工艺，具有大幅减少PVC工艺品的制作时间的优势。
为实现上述目的，本发明采用的技术方案是：一种新型PVC滴塑机，包括：用于点胶的滴塑机和用于对点胶后的产品进行固化的LED光固化机。
本发明进一步设置，所述LED光固化机设于所述滴塑机上。
本发明进一步设置，所述滴塑机上设有工作台，所述LED光固化机设于 所述工作台上侧。
本发明进一步设置，所述滴塑机上设有用于带动所述LED光固化机进行升降的升降装置。
本发明进一步设置，所述滴塑机上设有用于带动工作台移动的移动装置。
本发明进一步设置，所述滴塑机上设有安装轴，所述LED光固化机滑动装配于所述安装轴上。
本发明进一步设置，所述LED光固化机与所述滴塑机分体设置。
本发明还提供一种PVC点胶工艺，包括以下步骤：
步骤一：根据工艺品的形状绘图；
步骤二：根据工艺品的形状进行开模，工艺品的制作磨具包括互相合拢的模具面板和模具底板；
步骤三：调色配料；
步骤四：将已完成配置的配料分成面料和底料；
步骤五：调节滴塑机；
步骤六：启动滴塑机把面料点至模具面板的相应位置；
步骤七：在面料上涂覆固化剂；
步骤八：将带有面料的模具面板送到LED光固化机进行固化1-5s；
步骤九：将带有固化后的面料的模具面板送回滴塑机上；
步骤十：将模具底板合拢于模具面板上，将底料通过模具底板的穿孔注射在模具底板内；
步骤十一：将注塑后的整体模具进行烤模30-60s，形成成品。
本发明进一步设置，在步骤一到步骤五之间还包括如下步骤：对模具进行喷砂处理。
本发明进一步设置，在步骤八中，如果滴塑机本身带有LED固化装置，则直接启动LED固化装置。
采用上述技术方案后，本发明有益效果为：通过设有LED光固化机，仅需将点胶后的产品送到LED光固化机进行固化1-5s，就能进行下一道工序，大幅减少了整个工艺流程的时间，而传统工艺需要烤模烘烤30-60s。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。
图1是本发明实施例一的结构示意图；
图2是本发明实施例二的结构示意图；
图3是图2中A处放大图；
图4是本发明实施例三的结构示意图。
附图标记说明：1、滴塑机；2、LED光固化机；3、传送装置；4、工作台；5、升降装置；6、安装轴，7、滴胶头。
具体实施方式
以下结合附图对本发明作进一步详细说明。
本具体实施例仅仅是对本发明的解释，其并不是对本发明的限制，本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造贡献的修改，但只要在本发明的权利要求范围内都受到专利法的保护。
本实施例涉及一种新型PVC滴塑机，包括：用于点胶的滴塑机1和用于 对点胶后的产品进行固化的LED光固化机2。
实施例一：如图1所示，LED光固化机2设于滴塑机1上。滴塑机1上设有工作台4，LED光固化机2设于工作台4上侧。从而仅需将点胶后的产品送到LED光固化机2进行固化1-5s，就能进行下一道工序，大幅减少了整个工艺流程的时间，而传统工艺需要烤模烘烤30-60s。
进一步地，同样如图1所示，滴塑机1上设有用于带动LED光固化机2进行升降的升降装置5。当执行其他工序时，将LED光固化机2升高，不会阻碍到其他工序的进行，而当需要LED固化时，再将LED光固化机2降下来。
此外，滴塑机1上设有用于带动工作台4移动的移动装置(未图示)。通过设有移动装置，可以带动工作台4移动，进而LED光固化机2的位置设置更加灵活。点胶后的产品，可以通过移动装置送到LED光固化机2下侧。
实施例二：如图2和图3所示，LED光固化机2设于滴塑机1上。滴塑机1上设有安装轴6，LED光固化机2滑动装配于安装轴6上。当需要LED固化时，LED光固化机2在安装轴6滑动到适当的位置，开始工作。在本实施例中，滴胶头7同样滑动装配于安装轴6上。产品点胶后，LED光固化机2滑动到产品的上方，对产品进行固化1-5s，就能进行下一道工序，大幅减少了整个工艺流程的时间。
实施例三：本实施例涉及一种新型PVC滴塑机，如图4所示，包括：滴塑机1，LED光固化机2和传送装置3。通过设有LED光固化机2，仅需将带有面料的模具面板送到LED光固化机2进行固化1-5s，就能进行下一道工序，大幅减少了整个工艺流程的时间；传送装置3设于滴塑机1和LED光固化机2之间，无需人工来搬运操作，进一步提高效率。
在本实施例中，传送装置3为可双向运输的传送带，既可以将经滴塑机1 点胶后的工艺品输送到LED光固化机2上，也可以将经固化后的工艺品输送回滴塑机1主体上。在其他实施例中，传送装置3也可以为环形的传送带，不能切换方向就能完成工艺品的来回输送。
进一步地，滴塑机1与传送装置3之间设有第一抓取装置(未图示)；LED光固化机2与传送装置3之间设有第二抓取装置(未图示)。通过设有第一抓取装置和第二抓取装置，可以将PVC工艺品夹取到传送装置3上，又可以从传送装置3上夹取下来。
实施例四：此外，本实施例提供一种PVC点胶工艺，包括以下步骤：
步骤一：根据工艺品的形状绘图；
步骤二：根据工艺品的形状进行开模，工艺品的制作磨具包括互相合拢的模具面板和模具底板；
步骤三：调色配料；
步骤四：将已完成配置的配料分成面料和底料；
步骤五：调节滴塑机1；
步骤六：启动滴塑机1把面料点至模具面板的相应位置；
步骤七：在面料上涂覆固化剂；
步骤八：将带有面料的模具面板送到LED光固化机2进行固化1-5s；
步骤九：将带有固化后的面料的模具面板送回滴塑机1上；
步骤十：将模具底板合拢于模具面板上，将底料通过模具底板的穿孔注射在模具底板内；
步骤十一：将注塑后的整体模具进行烤模30-60s，形成成品。
在步骤一到步骤五之间还包括如下步骤：对模具进行喷砂处理。
在步骤八中，如果滴塑机1本身带有LED固化装置，则直接启动LED固 化装置。
本发明的工作原理大致如下述：用LED光固化机2对点胶后的产品进行LED固化，大大缩短了整个工艺流程时间。
以上，仅用以说明本发明的技术方案而非限制，本领域普通技术人员对本发明的技术方案所做的其它修改或者等同替换，只要不脱离本发明技术方案的精神和范围，均应涵盖在本发明的权利要求范围当中。

Claims (10)

  1. 一种新型PVC滴塑机，其特征在于，包括：用于点胶的滴塑机(1)和用于对点胶后的产品进行固化的LED光固化机(2)。
  2. 根据权利要求1所述的新型PVC滴塑机，其特征在于，所述LED光固化机(2)设于所述滴塑机(1)上。
  3. 根据权利要求2所述的新型PVC滴塑机，其特征在于，所述滴塑机(1)上设有工作台(4)，所述LED光固化机(2)设于所述工作台(4)上侧。
  4. 根据权利要求3所述的新型PVC滴塑机，其特征在于，所述滴塑机(1)上设有用于带动所述LED光固化机(2)进行升降的升降装置(5)。
  5. 根据权利要求3所述的新型PVC滴塑机，其特征在于，所述滴塑机(1)上设有用于带动工作台(4)移动的移动装置。
  6. 根据权利要求2所述的新型PVC滴塑机，其特征在于，所述滴塑机(1)上设有安装轴(6)，所述LED光固化机(2)滑动装配于所述安装轴(6)上。
  7. 根据权利要求1所述的新型PVC滴塑机，其特征在于，所述LED光固化机(2)与所述滴塑机(1)分体设置。
  8. 一种PVC点胶工艺，其特征在于，包括以下步骤：
    步骤一：根据工艺品的形状绘图；
    步骤二：根据工艺品的形状进行开模，工艺品的制作磨具包括互相合拢的模具面板和模具底板；
    步骤三：调色配料；
    步骤四：将已完成配置的配料分成面料和底料；
    步骤五：调节滴塑机；
    步骤六：启动滴塑机把面料点至模具面板的相应位置；
    步骤七：在面料上涂覆固化剂；
    步骤八：将带有面料的模具面板送到LED光固化机进行固化1-5s；
    步骤九：将带有固化后的面料的模具面板送回滴塑机上；
    步骤十：将模具底板合拢于模具面板上，将底料通过模具底板的穿孔注射在模具底板内；
    步骤十一：将注塑后的整体模具进行烤模30-60s，形成成品。
  9. 根据权利要求8所述的一种PVC点胶工艺，其特征在于，在步骤一到步骤五之间还包括如下步骤：对模具进行喷砂处理。
  10. 根据权利要求8所述的一种PVC点胶工艺，其特征在于，在步骤八中，如果滴塑机本身带有LED固化装置，则直接启动LED固化装置。
PCT/CN2021/111862 2021-08-06 2021-08-10 Pvc滴塑机和pvc点胶工艺 WO2023010598A1 (zh)

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