WO2022264710A1 - インクジェット記録装置及びプログラム - Google Patents

インクジェット記録装置及びプログラム Download PDF

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Publication number
WO2022264710A1
WO2022264710A1 PCT/JP2022/019701 JP2022019701W WO2022264710A1 WO 2022264710 A1 WO2022264710 A1 WO 2022264710A1 JP 2022019701 W JP2022019701 W JP 2022019701W WO 2022264710 A1 WO2022264710 A1 WO 2022264710A1
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WO
WIPO (PCT)
Prior art keywords
carriage
inkjet head
inkjet
speed
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2022/019701
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English (en)
French (fr)
Japanese (ja)
Inventor
靖彦 末冨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Konica Minolta Inc
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Konica Minolta Inc
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Filing date
Publication date
Application filed by Konica Minolta Inc filed Critical Konica Minolta Inc
Priority to EP22824704.5A priority Critical patent/EP4357137B1/en
Priority to JP2023529675A priority patent/JP7845363B2/ja
Publication of WO2022264710A1 publication Critical patent/WO2022264710A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/015—Ink jet characterised by the jet generation process
    • B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
    • B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
    • B41J2/04501—Control methods or devices therefor, e.g. driver circuits, control circuits
    • B41J2/04503—Control methods or devices therefor, e.g. driver circuits, control circuits aiming at compensating carriage speed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J19/00—Character- or line-spacing mechanisms
    • B41J19/18—Character-spacing or back-spacing mechanisms; Carriage return or release devices therefor
    • B41J19/20—Positive-feed character-spacing mechanisms
    • B41J19/202—Drive control means for carriage movement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/015—Ink jet characterised by the jet generation process
    • B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
    • B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
    • B41J2/04501—Control methods or devices therefor, e.g. driver circuits, control circuits
    • B41J2/04581—Control methods or devices therefor, e.g. driver circuits, control circuits controlling heads based on piezoelectric elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J25/00—Actions or mechanisms not otherwise provided for
    • B41J25/304—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface
    • B41J25/308—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface with print gap adjustment mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects

Definitions

  • the present invention relates to an inkjet recording device and a program.
  • Ink supplied through an ink flow path is subjected to pressure fluctuations in pressure chambers located in the middle of the ink channel, and ink is ejected from a large number of nozzles communicating with the large number of pressure chambers. Therefore, there is an inkjet recording apparatus for recording images, thin films, wiring, three-dimensional structures, and the like.
  • a carriage mounted with an inkjet head drives the inkjet head while scanning on a transport shaft, thereby ejecting ink droplets and forming an image on a recording medium.
  • the driving cycle of the inkjet head is generated based on the output signal obtained from the linear encoder in synchronization with the scanning of the carriage.
  • Patent Document 1 describes an invention that dynamically changes the timing of the pulses that drive the print head based on the speed and acceleration of the carriage.
  • the inkjet head drive cycle and drive frequency change when the inkjet head transport speed is not constant.
  • a reverberation wave is generated, which affects the next and subsequent droplets to be ejected. Therefore, when the driving frequency of the inkjet head changes, the degree of influence of the reverberation wave also changes, and thus the ink droplet velocity also changes.
  • the speed of ink droplets changes, there is a problem that the landing positions of the droplets vary, resulting in density unevenness in the formed image.
  • FIG. 13 shows an example of the drive cycle of the inkjet head and the ink droplet speed when the transport speed of the inkjet head is not constant.
  • the horizontal axis is the time (s) from the start of driving the inkjet head
  • the vertical axis is the transport speed of the inkjet head (m/s: solid line)
  • the driving cycle of the inkjet head ⁇ s : dashed line
  • ink droplet velocity m/s: dashed line
  • An object of the present invention is to provide an inkjet recording apparatus and a program that can obtain more stable image quality in formed images.
  • the inkjet recording apparatus of the invention described in claim 1 comprises: inkjet head, a carriage on which the inkjet head is mounted; a setting unit that sets at least one of velocity and acceleration of the carriage for each position of the carriage; an acquisition unit that acquires drive cycle dependency information of the droplet velocity of ink ejected from the inkjet head; a correction unit that corrects a control parameter of the inkjet head during ink ejection based on at least one of the speed and acceleration of the carriage and the drive cycle dependency information of the droplet speed; Prepare.
  • inkjet head a carriage on which the inkjet head is mounted; a detection unit that detects at least one of velocity and acceleration of the carriage for each pixel of an image to be formed; an acquisition unit that acquires drive cycle dependency information of the droplet velocity of ink ejected from the inkjet head; a correction unit that corrects a control parameter of the inkjet head during ink ejection based on at least one of the speed and acceleration of the carriage and the drive cycle dependency information of the droplet speed; Prepare.
  • ink jet recording apparatus of the invention described in claim 3 inkjet head, a carriage on which the inkjet head is mounted; a setting unit that sets at least one of velocity and acceleration of the carriage for each position of the carriage; a detection unit that detects at least one of velocity and acceleration of the carriage for each pixel of an image to be formed; an acquisition unit that acquires drive cycle dependency information of the droplet velocity of ink ejected from the inkjet head; a correction unit that corrects a control parameter of the inkjet head during ink ejection based on at least one of the speed and acceleration of the carriage and the drive cycle dependency information of the droplet speed; Prepare.
  • the invention according to claim 4 is the ink jet recording apparatus according to claim 2 or 3,
  • the detection unit is provided in the inkjet head or the carriage.
  • the invention according to claim 5 is the inkjet recording apparatus according to any one of claims 1 to 4,
  • the correction unit corrects the control parameter when the speed of the carriage is not constant.
  • the invention according to claim 6 is the inkjet recording apparatus according to any one of claims 1 to 5, A three-dimensional object is assumed to be an object of image formation.
  • the invention according to claim 7 is the inkjet recording apparatus according to any one of claims 1 to 6,
  • the correction unit corrects image data as a control parameter.
  • the invention according to claim 8 is the inkjet recording apparatus according to any one of claims 1 to 6,
  • the corrector corrects the ejection signal as a control parameter.
  • the invention according to claim 9 is the inkjet recording apparatus according to any one of claims 1 to 6,
  • the correcting unit corrects by selecting a drive waveform as a control parameter.
  • the invention according to claim 10 is the inkjet recording apparatus according to any one of claims 1 to 9,
  • the correction unit corrects the distance between the inkjet head and the recording medium and the angle of the inkjet head with respect to the recording medium as control parameters.
  • the invention according to claim 11 is the ink jet recording apparatus according to claim 10,
  • the correcting unit corrects the distance between the inkjet head and the recording medium in a direction to widen the distance when the droplet speed is higher than a predetermined reference value, and corrects the distance in a direction in which the droplet speed is higher than the predetermined reference value. Correct the distance in the direction of narrowing if it is slow.
  • the invention according to claim 12 is the ink jet recording apparatus according to claim 10 or 11,
  • the correction unit corrects the angle of the inkjet head with respect to the recording medium so that the landing positions of the droplets ejected from the inkjet head become sparse when the droplet speed is higher than a predetermined reference value. and, when the droplet velocity is lower than a predetermined reference value, correction is made so that the landing positions of the droplets ejected from the inkjet head become dense.
  • the invention according to claim 13 is the ink jet recording apparatus according to any one of claims 1 to 12, Equipped with a robot arm,
  • the robot arm includes the carriage.
  • inkjet head a carriage on which the inkjet head is mounted; a computer of an inkjet recording device comprising a setting unit that sets at least one of velocity and acceleration of the carriage for each position of the carriage; an acquisition unit that acquires drive cycle dependency information of droplet velocity of ink ejected from the inkjet head; a correction unit that corrects control parameters of the inkjet head when ink is ejected, based on at least one of the speed and acceleration of the carriage and the drive cycle dependency information of the droplet speed; function as
  • FIG. 2 is a diagram showing an example of a robot arm equipped with a carriage on which the inkjet head of this embodiment is mounted;
  • 1 is a block diagram showing the functional configuration of an inkjet printing apparatus according to an embodiment;
  • FIG. 10 is a diagram showing an example of the drive cycle dependency of droplet velocity; 4 is a flowchart of control parameter correction processing according to the first embodiment;
  • FIG. 4 is a diagram showing an example of a grayscale profile;
  • FIG. 10 is a diagram showing an example of the amount of change in the distance between adjacent dots;
  • FIG. 11 is a flowchart of control parameter correction processing according to Modification 1 of the second embodiment;
  • FIG. FIG. 5 is a diagram showing an example of correction time of an ejection signal;
  • FIG. 11 is a flowchart of control parameter correction processing according to Modification 2 of the second embodiment;
  • FIG. It is a figure which shows an example of the waveform pattern of a drive waveform.
  • FIG. 11 is a flowchart of control parameter correction processing according to Modification 3 of the second embodiment;
  • FIG. FIG. 3 is a diagram showing an example of the transport speed/driving cycle of an inkjet head and ink droplet speed;
  • the inkjet recording apparatus 100 of the present embodiment is an inkjet recording apparatus that forms an image on, for example, a three-dimensional object (recording medium), and is a robot arm equipped with a carriage 111 on which an inkjet head 20 is mounted, as shown in FIG. A main body 11 is provided.
  • FIG. 2 is a block diagram showing the functional configuration of the inkjet recording apparatus 100 of this embodiment.
  • the inkjet recording apparatus 100 includes a robot arm unit 10, an inkjet head 20, a drive waveform signal generation unit 30, a control unit 40, a storage unit 50, a communication unit 60, an operation reception unit 71, and a display unit 72. , a power supply unit 80, and the like.
  • the robot arm section 10 includes a robot arm main body 11 having a carriage 111 and a robot arm drive control section 12 .
  • the robot arm body 11 is a 6-axis multi-joint robot. , the inkjet head 20 can be arranged. Further, the robot arm main body 11 is not limited to 6 axes, and an articulated robot having an appropriate number of axes such as 5 axes or 7 axes can be used. Since the articulated robot itself is known, detailed description thereof will be omitted.
  • the robot arm drive control unit 12 drives and controls the robot arm body 11 under the control of the control unit 40 .
  • the robot arm drive control section 12 also includes an encoder 121 .
  • the encoder 121 detects the rotation of the drive motor of the robot arm drive control unit 12 and outputs a signal corresponding to the direction of rotation for each rotation of a predetermined angle, thereby detecting the position of the carriage 111 .
  • the inkjet head 20 ejects ink onto a recording medium to record an image or the like.
  • the inkjet head 20 includes a plurality of recording elements 20a, a head driving section 24, and the like.
  • the recording elements 20a each have a nozzle 21, an ink flow path 22, a piezoelectric element 23, and the like.
  • the head drive unit 24 applies a drive signal (driving waveform) to the selected piezoelectric element 23 to deform the piezoelectric element 23 .
  • Ink is sent to each nozzle 21 from a supply channel common to the plurality of nozzles 21 via an ink channel 22 communicating with each nozzle 21 .
  • Each ink channel 22 includes a pressure chamber, and the pressure of the ink in the pressure chamber changes due to a deformation action in response to application of a drive voltage to a piezoelectric element 23 located along the wall surface of the pressure chamber (or forming the wall surface itself). is given.
  • the piezoelectric element 23 applies pressure fluctuations to the ink supplied to the nozzles 21 in accordance with the drive waveform, ejects (discharges) ink droplets from the nozzles 21, and records an image.
  • the inkjet recording apparatus 100 is provided with the number of inkjet heads 20 corresponding to the number of colors and types of ink ejected in one image recording operation in the inkjet recording apparatus 100 .
  • the inkjet head 20 employs a multi-drop system in which a plurality of ink droplets are continuously ejected, joined in the middle, and landed as a single droplet in a corresponding pixel range (same pixel range). Ink can be discharged, and the density gradation of each pixel range can be determined according to the number of ink droplets.
  • the drive waveform signal generation section 30 generates a drive waveform that the head drive section 24 outputs to the recording element 20a.
  • the drive waveform signal generation unit 30 converts digital data indicating a predetermined drive waveform into analog data, and outputs a signal obtained by amplifying the voltage and current to the head drive unit 24 as a drive waveform, although not particularly limited thereto.
  • the generated drive waveforms include not only trapezoidal and rectangular waveforms for ejecting ink, but also drive waveforms (such as triangular waves) that cause pressure changes in ink more slowly.
  • half-value width (the width of the portion that is 50% or more of the amplitude; it may be a value other than 50%) may be included.
  • the control unit 40 is a processor that includes a CPU 41 (Central Processing Unit) and a RAM 42 (Random Access Memory) and controls various operations of the inkjet recording apparatus 100 .
  • the CPU 41 performs various kinds of arithmetic processing to execute control operations.
  • the RAM 42 provides a working memory space for the CPU 41 and stores temporary data.
  • the control unit 40 controls the output of driving waveforms related to the ink ejection operation of the inkjet head 20 to the recording elements 20a based on image data to be recorded, setting data related to image recording, and the like.
  • control unit 40 causes the storage unit 50 to store a carriage coordinate-carriage speed table or a carriage coordinate-carriage acceleration table, which will be described later, so that at least one of the speed and acceleration of the carriage 111 is determined for each position of the carriage 111. set. At this time, the control unit 40 functions as a setting unit. Further, the control unit 40 obtains from the storage unit 50 a droplet velocity-driving cycle characteristic table as driving cycle dependency information of the droplet velocity of the ink ejected from the inkjet head 20 . At this time, the control unit 40 functions as an acquisition unit.
  • control unit 40 corrects the control parameters of the inkjet head 20 when ejecting ink, based on at least one of the velocity and acceleration of the carriage 111 and the drive cycle dependence information of the droplet velocity.
  • control unit 40 functions as a correction unit.
  • control parameters are image data, ejection signals, and driving waveforms.
  • the storage unit 50 stores image data to be recorded, and also stores various programs and setting data.
  • the storage unit 50 has at least a nonvolatile memory and may also have a volatile memory (RAM). Image data may be stored in RAM.
  • the nonvolatile memory is, for example, a flash memory, and may additionally or alternatively have a HDD (Hard Disk Drive).
  • a part of the storage unit 50 may be held by the inkjet head 20 or the like.
  • Parameter information specific to the inkjet head 20, information on the initially abnormal nozzle, and the like can be stored in a non-volatile memory or the like included in the inkjet head 20. FIG. These pieces of information may be read by the control unit 40 during initial setting after the inkjet head 20 is installed in the inkjet recording apparatus 100, and stored and managed integrally in the storage unit 50 of the inkjet recording apparatus 100. .
  • the storage unit 50 also stores waveform setting data 51 .
  • the waveform setting data 51 stores waveform pattern data of driving waveforms to be output to the recording elements 20a.
  • the waveform pattern data stored here particularly includes information on the start timing, pulse width, and voltage amplitude of the driving waveform corresponding to each ink ejection when a plurality of ink ejections are continuously performed.
  • Information on the pulse width may be a parameter obtained from a non-volatile memory included in the inkjet head 20 . These may be used as digital data from which the drive waveform generated by the drive waveform signal generator 30 is based.
  • the storage unit 50 stores a carriage coordinate-carriage speed table that indicates a correspondence relationship in which the speed of the carriage 111 is set in advance in the carriage coordinates that indicate the predetermined position of the carriage 111 .
  • a carriage coordinate/carriage acceleration table may be stored that indicates a correspondence relationship in which the acceleration of the carriage 111 is set in advance in the carriage coordinates.
  • the storage unit 50 also stores a droplet velocity-driving cycle characteristic table in which the correspondence relationship between the droplet velocity of the ink ejected by the inkjet head 20 and the driving cycle of the inkjet head 20 is calculated by simulation.
  • FIG. 3 is a diagram showing an example of the dependence of the ink droplet speed on the driving cycle of the inkjet head 20.
  • the drive period of the inkjet head 20 is relatively short (for example, 40 to 80 us), the ink droplet velocity is unstable.
  • the communication unit 60 executes and controls communication with external devices.
  • the communication unit 60 is connected to an external computer based on a communication standard such as TCP/IP, acquires job data including image data to be recorded, and obtains the status of the image recording operation based on the job data. can be output.
  • the communication unit 60 may be directly connected to a peripheral device via a USB (Universal Serial Bus) or the like to transmit and receive data.
  • USB Universal Serial Bus
  • the operation reception unit 71 receives an input operation by a user or the like, and outputs the received content to the control unit 40 as an input signal.
  • the operation reception unit 71 includes, for example, a touch panel and push button switches.
  • the touch panel may be positioned so as to overlap the display screen of the display unit 72, and the operation content may be specified in synchronization with the display content on the display screen.
  • the display unit 72 displays statuses, selection menus, etc. to the user.
  • the display unit 72 has, for example, a display screen and an indicator (lamp).
  • the display unit 72 has, for example, a liquid crystal display, and can display various characters and graphics on the display screen in a dot matrix.
  • the indicator may be used, for example, to indicate the presence or absence of power supply or the presence or absence of an operational abnormality using an LED lamp or the like.
  • the power supply unit 80 supplies power with a voltage corresponding to each unit of the inkjet recording apparatus 100 .
  • a voltage corresponding to the peak voltage of each drive waveform is output to the drive substrate of the inkjet head 20 .
  • control parameter correction processing for the inkjet head 20 in the inkjet recording apparatus 100 of this embodiment will be described.
  • the control unit 40 performs the control parameter correction process of this embodiment before image formation by the inkjet head 20 .
  • FIG. 4 is a flowchart showing the flow of control parameter correction processing.
  • the control unit 40 acquires a carriage coordinate-carriage speed table from the storage unit 50 (step S1).
  • the control unit 40 acquires the droplet velocity-drive cycle characteristic table from the storage unit 50 (step S2).
  • the control unit 40 uses the carriage coordinate/carriage speed table obtained in step S1 and the droplet speed/drive cycle characteristics table obtained in step S2 to determine the carriage coordinates and the ink droplet speed corresponding relationship.
  • a coordinate-droplet velocity table is calculated (step S3).
  • the control unit 40 calculates a density profile indicating the correspondence relationship between the carriage coordinates and the density of the image to be formed, as shown in FIG. 5A, based on the carriage coordinates-droplet velocity table calculated in step S3. (Step S4).
  • control unit 40 calculates a density correction profile shown in FIG. 5B that cancels out the density unevenness in the density profile calculated in step S4 (step S5).
  • the example shown in FIGS. 5A and 5B is a case of so-called solid printing in which ink is discharged in all pixels.
  • the control unit 40 corrects the density of the image data (control parameter) to be recorded based on the density correction profile calculated in step S5 (step S6), and ends the process.
  • the control unit 40 may use the carriage coordinate-carriage acceleration table to execute the control parameter correction process.
  • the carriage 111 has a detection section 111a.
  • the detection unit 111 a is a sensor that detects at least one of the speed and acceleration of the carriage 111 and outputs a detection signal to the control unit 40 .
  • the detection unit 111 a may be provided in the inkjet head 20 .
  • control parameter correction processing for the inkjet head 20 in the inkjet recording apparatus 100 of this embodiment will be described.
  • the control unit 40 performs the control parameter correction process of this embodiment while the inkjet head 20 is forming an image.
  • FIG. 6 is a flowchart showing the flow of control parameter correction processing according to this embodiment.
  • the control unit 40 acquires current position information of the carriage 111 from the encoder 121 (step S11).
  • the control unit 40 acquires the average value VHN of the velocity of the carriage 111 at the pixel corresponding to the current position of the carriage 111 acquired in step S11 from the detection unit 111a (step S12).
  • the average value of the speed of the carriage 111 at the pixel corresponding to the current position is, for example, the speed when the inkjet head 20 passes from the (N ⁇ 1)-th pixel where ejection is performed to the N-th pixel where ejection is performed next.
  • step S14 is the average value of Next, based on the average value VHN of the velocity of the carriage 111 at the pixels corresponding to the current position obtained in step S12, the control unit 40 controls the pixels corresponding to the current position (for example, the N-1th pixel to the Nth pixel).
  • second) is calculated from the following equation (1) (step S13 ).
  • TN dN / VHN ... Formula (1)
  • dN is the distance from the ( N -1)th pixel to the Nth pixel on the input image data.
  • the control unit 40 acquires the droplet speed-driving cycle characteristic table from the storage unit 50 (step S14).
  • the control unit 40 determines the driving cycle T N for the pixel corresponding to the current position calculated in step S13 and the droplet speed-driving cycle characteristic table acquired in step S14 to determine the droplet speed for the pixel corresponding to the current position.
  • a speed DV N is obtained (step S15).
  • the control unit 40 determines the droplet flight time t in the pixel corresponding to the current position from the droplet speed DV N obtained in step S15 and the distance Gap from the nozzle surface of the inkjet head 20 to the image forming surface of the recording medium.
  • N is calculated from the following formula (2) (step S16).
  • tN Gap/ DVN ... Formula (2)
  • the influence of air resistance on ink droplets may be taken into account when calculating the droplet flight time tN .
  • the control unit 40 determines that the ink droplets will land on the image forming surface based on the droplet flying time tN calculated in step S16 and the average value VHN of the velocity of the carriage 111 at the pixel corresponding to the current position.
  • the distance DN between adjacent dots in the pixel corresponding to the current position is calculated from the following equation (3) (step S17).
  • D N VH N t N - VH N-1 t N-1 + d N Equation (3)
  • FIG. 7 shows an example of the amount of change in the distance DN between adjacent dots.
  • the horizontal axis is the position (mm) of the carriage 111
  • the vertical axis is the variation (um) of the distance DN between adjacent dots.
  • the control unit 40 determines that the distance D N between adjacent dots calculated in step S17 is the distance d N from the (N ⁇ 1)-th pixel to the N-th pixel on the input image data (target value with no density unevenness). is calculated (step S18). Specifically, when the distance DN between adjacent dots is smaller than the distance dN , the correction is made to decrease the density, and when it is greater, the correction is made to increase the density. Next, the control unit 40 corrects the density of the image data (control parameter) to be recorded based on the density correction value calculated in step S18 (step S19), and ends the process.
  • FIG. 8 is a flowchart showing the control parameter correction process of this modified example.
  • the control unit 40 performs the control parameter correction process of this modified example while the inkjet head 20 is forming an image.
  • the following description focuses on differences from the second embodiment.
  • the configuration of the inkjet recording apparatus 100 of this modification is the same as that of the inkjet recording apparatus 100 of the second embodiment.
  • control unit 40 first performs steps S21 to S27, which are the same as steps S11 to S17 of the control parameter correction process of the second embodiment.
  • the control unit 40 determines that the distance D N between adjacent dots calculated in step S27 is the distance d N from the (N ⁇ 1)-th pixel to the N-th pixel on the input image data (the target value in which there is no density unevenness).
  • the ink ejection signal is corrected so that it becomes equal to .
  • the control unit 40 calculates the correction time ⁇ taN of the ejection signal by the following formula (5) so as to satisfy the following formula (4) (step S28).
  • VH N ⁇ ⁇ ta N is the average value VH N of the speed at which the inkjet head 20 passes the N-th pixel to be ejected next, and the droplet by signal correction when the inkjet head 20 is moving. is the amount of deviation of the impact position of
  • the control unit 40 corrects the ejection signal (control parameter) based on the ejection signal correction time ⁇ ta N calculated in step S28 (step S29), and ends the process.
  • FIG. 9 shows an example of the correction time ⁇ taN of the ejection signal.
  • the horizontal axis is the position (mm) of the carriage 111
  • the vertical axis is the ejection signal correction time ⁇ ta N (us).
  • the time for applying the ejection signal is subtracted (the driving frequency is speed).
  • the time for applying the ejection signal is corrected to be positive (in the direction of slowing down the drive frequency).
  • the examples shown in FIGS. 7 and 9 are cases of so-called solid printing in which ink is discharged in all pixels. In the case of intermittent discharge, as shown in FIGS. 7 and 9, the discharge is not continuous but discontinuous.
  • control unit 40 executes the control parameter correction process while the inkjet head 20 is forming an image, but the present invention is not limited to this. All pixels may be corrected before image formation. When the correction is performed during image formation, the correction is performed based on the amount of deviation of the landing position of the droplet from the (N ⁇ 1)th pixel to the Nth pixel with the (N ⁇ 1)th pixel as the reference. However, if all pixels are corrected before image formation, for example, the 0th pixel may be used as a reference, and the correction may be made based on the amount of deviation of the landing position of the liquid droplet from the 0th pixel.
  • FIG. 10 is a flowchart showing the control parameter correction process of this modified example.
  • the control unit 40 performs the control parameter correction process of this modified example while the inkjet head 20 is forming an image.
  • the following description focuses on differences from the second embodiment.
  • the configuration of the inkjet recording apparatus 100 of this modification is the same as that of the inkjet recording apparatus 100 of the second embodiment.
  • control unit 40 performs steps S31 to S35 similar to steps S11 to S15 of the control parameter correction process of the second embodiment.
  • control unit 40 selects waveform pattern data (control parameters) of the driving waveform to be output to each recording element 20a from the waveform setting data 51 based on the droplet velocity acquired in step S35 (step S36), End the process.
  • the control unit 40 selects the waveform A with a low voltage value when the droplet speed is lower than the target value in which there is no density unevenness.
  • the control unit 40 selects the waveform C with a high voltage value.
  • the control unit 40 selects the waveform B whose voltage value is intermediate between the waveforms A and C when the droplet velocity is appropriate for the target value.
  • step S36 of the control parameter correction process of Modification 2 of the second embodiment the voltage value of the driving waveform is changed by selecting the waveform pattern data of the driving waveform based on the droplet velocity. Not exclusively.
  • the pulse width of the driving waveform and the slope time may be changed.
  • a complex waveform other than the waveform of a single pulse may be used.
  • the number of waveform pattern data of the drive waveform stored in the waveform setting data 51 is determined from the maximum frequency of the image forming job, the input image data transfer speed, the number of gradations of the ink volume, and the like.
  • FIG. 12 is a flowchart showing the control parameter correction process of this modified example.
  • the control unit 40 performs the control parameter correction process of this modified example while the inkjet head 20 is forming an image.
  • the following description focuses on differences from the second embodiment.
  • the configuration of the inkjet recording apparatus 100 of this modification is the same as that of the inkjet recording apparatus 100 of the second embodiment.
  • control unit 40 performs steps S41 to S45 similar to steps S11 to S15 of the control parameter correction process of the second embodiment.
  • control unit 40 controls the robot arm drive control unit 12 based on the droplet velocity acquired in step S45, and changes at least one of the position and angle of the carriage 111 (step S46), End the process.
  • the control unit 40 adjusts the distance (control parameter) between the carriage 111 and the print medium. Shrink.
  • the control unit 40 widens the distance (control parameter) between the carriage 111 and the recording medium.
  • the control unit 40 corrects the angle (control parameter) of the carriage 111 so that the droplet landing positions become dense. Further, when the droplet speed is higher than the target value, the control unit 40 corrects the angle (control parameter) of the carriage 111 so that the droplet landing positions become sparse.
  • the control unit 40 acquires the acceleration of the carriage 111 at the pixel corresponding to the current position of the carriage 111 from the detection unit 111a, and based on the acceleration of the carriage 111, A control parameter correction process may be executed.
  • the inkjet recording apparatus 100 of the present embodiment sets the inkjet head 20, the carriage 111 on which the inkjet head 20 is mounted, and at least one of the velocity and acceleration of the carriage 111 for each position of the carriage 111.
  • the inkjet recording apparatus 100 of the present embodiment also includes the inkjet head 20, the carriage 111 on which the inkjet head 20 is mounted, and a detection unit that detects at least one of the velocity and acceleration of the carriage 111 for each pixel of the image to be formed.
  • 111a an acquisition unit (control unit 40) that acquires drive cycle dependency information of the droplet speed of ink ejected from the inkjet head 20, at least one of the speed and acceleration of the carriage 111, and the droplet speed.
  • a correction unit (control unit 40) that corrects control parameters during ink ejection from the inkjet head 20 based on the drive cycle dependence information. Therefore, more stable image quality can be obtained in the formed image.
  • the inkjet recording apparatus 100 of the present embodiment also includes the inkjet head 20, the carriage 111 on which the inkjet head 20 is mounted, and a setting unit (controller) that sets at least one of the carriage speed and acceleration for each position of the carriage 111. 40), a detection unit 111a that detects at least one of the speed and acceleration of the carriage 111 for each pixel of an image to be formed, and drive cycle dependency information of the speed of ink droplets ejected from the inkjet head 20. Based on the acquisition unit (control unit 40) to acquire, at least one of the velocity and acceleration of the carriage 111, and the drive cycle dependency information of the droplet velocity, the control parameters during ink ejection of the inkjet head 20 are corrected. and a correction unit (control unit 40). Therefore, more stable image quality can be obtained in the formed image.
  • the inkjet recording apparatus 100 of the present embodiment includes the detection unit 111a in the inkjet head 20 or the carriage 111. As shown in FIG. Therefore, the velocity and acceleration of the inkjet head 20 can be detected more accurately than when the detection section 111a is provided in a portion of the robot arm body 11 other than the carriage 111.
  • FIG. 1 the detection unit 111a in the inkjet head 20 or the carriage 111.
  • the correction unit corrects the control parameters when the speed of the carriage 111 is not constant. Therefore, even if the speed of the carriage 111 is not constant, it is possible to obtain a more stable image quality in the formed image.
  • the inkjet recording apparatus 100 of the present embodiment forms an image on a three-dimensional object. Therefore, even when the recording medium is a three-dimensional object, it is possible to obtain a more stable image quality in the formed image.
  • the correction section corrects image data as a control parameter. Therefore, by correcting the image data, a more stable image quality can be obtained in the formed image.
  • the correcting section corrects the ejection signal as a control parameter. Therefore, by correcting the ejection signal, it is possible to obtain a more stable image quality in the formed image.
  • the correcting section performs correction by selecting a drive waveform as a control parameter. Therefore, more stable image quality can be obtained in the formed image by correcting by selecting the drive waveform.
  • the correction unit corrects the distance between the inkjet head 20 and the recording medium and the angle of the inkjet head 20 with respect to the recording medium as control parameters. Therefore, by correcting the distance and angle of the inkjet head 20 with respect to the recording medium, more stable image quality can be obtained in the formed image.
  • the correction unit corrects the distance between the inkjet head 20 and the recording medium in the direction of widening the droplet velocity when the droplet velocity is higher than a predetermined reference value.
  • the distance is corrected in the narrowing direction. Therefore, by correcting the distance of the inkjet head 20 with respect to the recording medium based on the droplet velocity, it is possible to obtain more stable image quality in the formed image.
  • the correction unit adjusts the angle of the inkjet head 20 with respect to the recording medium to the impact of the droplets ejected from the inkjet head 20 when the droplet speed is faster than a predetermined reference value. Correction is made so that the positions become sparse, and correction is made so that the landing positions of the droplets ejected from the inkjet head 20 become dense when the droplet velocity is lower than a predetermined reference value. Therefore, by correcting the angle of the inkjet head 20 with respect to the recording medium based on the droplet velocity, it is possible to obtain more stable image quality in the formed image.
  • the inkjet recording apparatus 100 of this embodiment includes a robot arm (robot arm main body 11 ), and the robot arm includes a carriage 111 . Therefore, even if the carriage 111 is provided on the robot arm and the speed of the carriage 111 is not constant, it is possible to obtain more stable image quality in the formed image.
  • the inkjet recording apparatus 100 includes the robot arm main body 11 on which the inkjet head 20 is mounted, but the present invention is not limited to this.
  • control parameters during ink ejection of the inkjet head 20 are corrected when image formation is performed when the moving speed of the carriage is not constant.
  • the speed and acceleration of the carriage 111 are detected by the inkjet head 20 or the detection unit provided in the carriage 111, but the present invention is not limited to this. It may be detected based on the output signal of the encoder 121 of the robot arm drive control section 12 .
  • control unit 40 may also correct the control parameters during ink ejection from the inkjet head 20 in the control parameter correction processing of the first embodiment and the second embodiment.
  • This invention can be used for inkjet recording devices and programs.
  • Inkjet recording apparatus 10
  • Robot arm unit 11
  • Robot arm body 11
  • Carriage 111a
  • Detection unit 12
  • Robot arm drive control unit 20
  • Inkjet head 20a
  • Recording element 21
  • Nozzle 22
  • Ink flow path 23
  • Piezoelectric element 24
  • Head drive unit 30
  • Drive waveform signal generation unit 40
  • Control Part 41
  • CPU 42
  • RAMs 50
  • storage unit 51 waveform setting data
  • communication unit 71
  • operation reception unit 72
  • display unit 80 power supply unit

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Ink Jet (AREA)
PCT/JP2022/019701 2021-06-14 2022-05-09 インクジェット記録装置及びプログラム Ceased WO2022264710A1 (ja)

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EP22824704.5A EP4357137B1 (en) 2021-06-14 2022-05-09 Inkjet recording device and program
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EP4357137A1 (en) 2024-04-24
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JP7845363B2 (ja) 2026-04-14
EP4357137A4 (en) 2024-09-11

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