WO2022252349A1 - 一种用于双层输送机的传送系统及其传送方法 - Google Patents

一种用于双层输送机的传送系统及其传送方法 Download PDF

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Publication number
WO2022252349A1
WO2022252349A1 PCT/CN2021/105971 CN2021105971W WO2022252349A1 WO 2022252349 A1 WO2022252349 A1 WO 2022252349A1 CN 2021105971 W CN2021105971 W CN 2021105971W WO 2022252349 A1 WO2022252349 A1 WO 2022252349A1
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Prior art keywords
transmission
module
glass
conveying
double
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PCT/CN2021/105971
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English (en)
French (fr)
Inventor
吴永平
程金强
崔浩
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南京禹智智能科技有限公司
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Publication of WO2022252349A1 publication Critical patent/WO2022252349A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them

Definitions

  • the invention relates to the technical field of glass cleaning, in particular to a conveying system and a conveying method for a double-layer conveyor.
  • Glass is a transparent, airtight material with a certain hardness.
  • flat glass is the most widely used.
  • smartphones vehicle central control displays and smart wearable devices, in which displays play an increasingly important role.
  • the surface of the glass is prone to dust, oil and other impurities. It is necessary to clean the glass surface before coating, tempering, hot bending and other deep processing processes to avoid the influence of impurities on the next step.
  • the current glass cleaning usually needs to manually turn over the glass after cleaning one side, and then clean the next side. This operation is not only time-consuming and labor-intensive, but also has low cleaning efficiency.
  • the present invention provides a conveying system for a double-layer conveyor, and further provides a cleaning method based on the above-mentioned double-sided cleaning glass, so as to solve the above-mentioned problems in the prior art.
  • a transmission system for a double-deck conveyor comprising a lift module, a rotation module and a transmission module.
  • the lifting module includes a first power module, a moving block connected to the first power module, and a transmission rod connected to the moving block at one end, for driving the transmission rod to move up and down;
  • the rotating module includes a support frame, a second power module connected to the support frame, and a transmission assembly connected to the second power module and the transmission rod, and is used to drive the transmission rod to rotate;
  • the transmission module includes a third power module, a transmission mechanism connected to the third power module, a first connecting member disposed under the transmission mechanism, and the connection block is connected to the other end of the transmission rod for Drive the rotation and movement of the transmission mechanism.
  • the transmission system further includes a support plate, the support plate is arranged between the transmission module and the rotation module, when the lifting module and the rotation module drive the transmission rod to move or rotate, Therefore, the transmission module is driven to move or rotate, and the support plate is used to support the transmission module and stabilize the movement direction of the transmission rod.
  • the transmission system further includes a support column, the support column is arranged under the support plate, and there are at least two support columns, one end of which is connected to the support plate, and the other end is connected to the bottom surface for stable support Plate and the distance between the fixed support plate and the bottom surface.
  • the conveying system further includes a conveying line, two conveying lines are set up and down, and they are respectively arranged in parallel on one side of the conveying system, the movement of the conveying line can move the glass to the conveying module, So that smooth movement and rotation can be carried out in the transfer module, so as to facilitate the cleaning of the other side of the glass.
  • the transmission system further includes a stopper, and a sensor for controlling the movement of the stopper, the stopper is arranged between the transmission line and the transmission mechanism, and is used to limit the movement of the glass
  • the sensor will control the movement of the stopper to prevent the next glass from continuing to move until the transmission mechanism reaches the transmission line of the next glass , the sensor controls the stopper to open, and the movement of the next glass is continued.
  • a second connecting piece is provided at one end of the transmission rod, and the second connecting piece is connected to the first connecting piece for the connection between the transmission mechanism and the transmission rod.
  • the rotating module further includes a fixed block, and the fixed block is arranged on the support frame.
  • the transmission rod When the transmission rod is driven by the first power module and the second power module, it will deflect or move It is a phenomenon of movement, and the fixed block is used to fix the position of the transmission rod.
  • the transmission assembly is a driving gear and a driven gear
  • the driving gear is connected to the second power module, when the second power module moves, it drives the driving gear to rotate, and the driving gear drives the slave
  • the driven gear rotates
  • the driven gear is connected with the transmission rod, thereby driving the transmission rod to rotate and improving the rotation stability of the power transmission rod.
  • a transmission method for a transmission system of a double-layer conveyor specifically comprising the following steps:
  • the lifting module starts to move.
  • the first power module drives the transmission rod to move downward.
  • the rotating module also starts to move.
  • the second power module drives the driving wheel to rotate.
  • the wheel drives the driven wheel to rotate, so the driven wheel drives the transmission rod to rotate.
  • the transmission rod drives the transmission mechanism to move downward and rotate 180° to the lower transmission line.
  • the glass is sent to the lower transmission line through the transmission mechanism, and then sent to the glass cleaning place by the lower transmission line.
  • the lifting module drives the first power module to move upward until it reaches the upper transmission line.
  • the sensor controls the movement of the stopper, and the next glass continues Under the control of the rotating module and the lifting module, flip and move to the lower conveying line;
  • the invention relates to a conveying system and a conveying method for a double-layer conveyor. It is provided with a lifting module, a rotating module and a conveying module.
  • the first power module arranged in the lifting module drives the conveying module to move up and down.
  • the second power module set in the rotating module drives the conveying module to rotate, which can achieve the purpose of angular rotation of the glass on the conveying line, and further solve the problem that the glass can be cleaned automatically on both sides
  • the present invention drives the transmission module through the lifting module to automatically move up and down, and drives the transmission module through the rotation module to automatically rotate the angle, thereby driving the glass on the transmission module to automatically move up and down and rotate the angle, thereby realizing glass on both sides Automatic cleaning, this design greatly saves time, reduces manual workload, and further improves cleaning efficiency.
  • Fig. 1 is a schematic diagram of the overall structure of the present invention
  • Fig. 2 is the connection schematic diagram of overall structure of the present invention.
  • Fig. 3 is a schematic diagram of the overall structure of the lifting and rotating mechanism of the present invention.
  • Fig. 4 is the overall schematic diagram of the lifting structure of the present invention.
  • Fig. 5 is a schematic structural diagram of the transmission module of the present invention.
  • the reference signs in the figure are: block 1, transmission module 2, first connector 2a, conveyor belt 2b, support plate 3, first motor 4, support seat 5, support column 6, lower transmission line 7, second motor 8.
  • the applicant designed a transmission system and cleaning method for double-sided cleaning glass 10.
  • the automatic lifting module and the automatic rotating module drive the transmission module to move up and down and rotate the angle.
  • the glass 10 can be placed on the conveying line arranged in parallel up and down. This operation mode greatly reduces manual labor, further saves turning time, and improves work efficiency.
  • the present invention designs a transmission system and cleaning method for double-sided cleaning glass 10.
  • it includes a lifting module, a rotating module, and a transmission module 2.
  • 2 and the rotating module are also provided with a support plate 3
  • the transmission module 2 is arranged on the support plate 3 for supporting the transmission module 2
  • a support column 6 is also provided under the support plate 3, and one end of the support column 6 is fixedly connected to the support plate 3.
  • the other end is connected to the support base 5, which is used to support the transmission module 2 on the support plate 3, and is set on the transmission line on one side of the transmission system.
  • the transmission line in this embodiment is designed to be parallel up and down;
  • the lifting module includes the first power Module, moving block 15, transmission rod, the first power module is cylinder 11 in the present embodiment, also can be some other mechanisms that provide up and down movement known to those skilled in the art,
  • the transmission rod of the present embodiment is ball spline screw rod , and the ball spline adopts the model of THK, one end of the ball spline is provided with a second connector 12a, one end of the moving block 15 is fixedly connected to the push rod of the cylinder 11, and the other end is connected to the bottom surface of the transmission rod;
  • the rotation module includes a support frame 16 , the support frame 16 is fixedly arranged on the support seat 5 of the cylinder 11, and also includes a second power module arranged on the support frame 16.
  • the second power module is the first motor 4, and also includes a transmission connected to the motor Components, the transmission component in this embodiment is a double gear meshing structure, wherein the driving wheel is connected to the rotating shaft of the motor, and the driven wheel is meshed with the driving wheel.
  • the transmission component in this embodiment can also be a combined structure of a synchronous wheel and a synchronous belt , can also be some other mechanisms known to those skilled in the art that can realize the effect of this embodiment;
  • the transmission module 2 includes a third power module, the third power module in this embodiment is the second motor 8, and also includes the second
  • the transmission mechanism connected to the motor 8 the transmission mechanism in this embodiment is the mechanism of the synchronous wheel synchronous belt, the gear drives the synchronous belt to move, and also includes the first connecting part 2a arranged under the conveyor belt 2b, the first connecting part 2a and the lifting
  • the second connecting piece 12a on the transmission rod in the module is fixedly connected.
  • the glass 10 to be cleaned is manually placed on the upper transmission line, and then one side is cleaned first, and then the glass 10 is driven by the transmission line. Transfer to the transmission module 2.
  • the motor in the transmission module 2 drives the conveyor belt 2b to move. Under the action of the conveyor belt 2b, the glass 10 is smoothly moved to the middle of the conveyor belt 2b.
  • the cylinder 11 in the lifting module moves to drive The moving block 15 connected to it moves downwards, and the fast movement drives the ball spline screw connected to it to move downward, because the second connecting piece 12a of the ball spline screw 12 is connected with the lower part of the transmission mechanism.
  • the first connecting piece 2a is fixedly connected, and the ball spline screw 12 moves downward to drive the transmission module to move downward until the conveyor belt 2b in the transmission module is in the same position as the lower transmission line.
  • the first motor 4 drives the driving wheel in the gear assembly 14 to rotate, the rotation of the driving wheel drives the driven wheel meshed with it to rotate, because the driven wheel is connected with the ball spline screw 12, thereby driving the ball
  • the spline screw 12 rotates, and then drives the transmission module 2 connected with the ball spline screw 12 to rotate, thereby realizing that the ball spline screw 12 is in the process of moving downward, and the timing belt in the transmission module 2 is
  • the glass 10 is rotated by 180°.
  • the moving direction of the conveyor belt 2b is the same as that of the lower conveyor line 7 until the conveyor belt 2b in the transfer module 2 transfers the glass 10 to the lower conveyor line.
  • the glass 10 The flipping of the other side, and then the lower conveying line 7 transfers the flipped glass 10 to the glass 10 cleaning place, and the cleaning work of the other side of the glass 10 is carried out.
  • the first motor 4 drives the driving wheel in the gear assembly 14 to rotate, and the rotation of the driving wheel drives and The meshing driven wheel rotates, because the driven wheel is connected with the ball spline screw 12, thereby driving the ball spline screw 12 to rotate, and then driving the transmission module 2 connected with the ball spline screw 12 to rotate, thereby
  • the glass 10 on the timing belt in the transmission module 2 is rotated by 180°.
  • the moving direction of the conveyor belt 2b is consistent with the moving direction of the upper transmission line 9.
  • Continue The next cleaning glass 10 is turned over and transferred to the lower conveying line 7 .
  • a block 1 is also provided between the transfer module 2 and the upper transfer line 9, and a sensor adapted to the block 1, when the glass 10 to be cleaned is transferred from the upper transfer line 9 to the transmission module
  • the sensor will sense that the glass 10 arrives in the transmission module, and then start the stopper 1 to move, and the movement of the stopper 1 blocks the glass 10 on the upper transmission line 9 from continuing to move into the transmission module 2,
  • the support frame 16 in the rotating module is also provided with a fixed block 13, the fixed block 13 is arranged on the top of the driving wheel and the driven wheel, and the ball spline screw 12 in the lifting module passes through the fixed block 13 and the driven wheel.
  • the support plate 3 is connected with the transmission module, and the design of the fixed block 13 prevents the cylinder 11 of the lifting module from driving the ball spline screw 12 to move up and down, or when the first motor 4 drives the ball spline to rotate through the gear combination, preventing the ball spline
  • the movement of the key is unstable or the phenomenon of shifting occurs, which further improves the accuracy of movement and rotation and increases work efficiency.
  • the present invention proposes a double-sided cleaning glass 10 method, the specific steps are as follows:
  • the glass 10 to be cleaned is manually placed on the carrier of the upper conveying line 9.
  • the carrier drives the glass 10 to the cleaning position, the first side of the glass 10 is cleaned.
  • the cleaning continues on the upper conveying line 9.
  • the glass 10 to the position of the transmission system then enter step 2;
  • the carrier drives the upper transmission line 9 of the glass 10 to the transmission mechanism.
  • the carrier passes through the sensor, and then the sensor recognizes that when the glass 10 passes, the sensor controls the movement of the stopper 1, and the movement of the stopper 1 Block other glass 10 on the upper conveying line 9 from the conveying mechanism, and then enter step 3;
  • the lifting module starts to move
  • the first power module drives the transmission rod to move downward
  • the rotating module also starts to move
  • the second power module drives the drive wheel to rotate
  • the driving wheel drives the driven wheel to rotate, so that the driven wheel drives the transmission rod to rotate.
  • the transmission rod drives the transmission mechanism to move downward and rotate 180° to the lower transmission line 7.
  • the lifting module drives the first power module to move upward until it reaches the upper transmission line 9, the sensor controls the movement of the stopper 1, and the next glass 10 continues to flip and move to the lower transmission line under the control of the rotating module and the lifting module 7, then go to step 5;

Abstract

一种用于双层输送机的传送系统及其传送方法,设置有升降模块、旋转模块以及传送模块;设置在升降模块中的第一动力模块带动传送模块进行上下移动,实现了针对上下位置的传送线进行传送的目的;设置在旋转模块中的第二动力模块带动传送模块进行转动,可以实现传送线上的玻璃进行角度旋转的目的,进一步的解决玻璃可以自动双面清洗的问题。通过升降模块带动传送模块自动进行上下移动,通过旋转模块带动传送模块自动进行角度的旋转,从而带动传送模块上的玻璃进行自动的上下运动以及角度的旋转,从而实现玻璃两面的自动清洗。本设计大大节省了时间,减少了人工的工作量,进一步提高了清洗效率。

Description

一种用于双层输送机的传送系统及其传送方法 技术领域
本发明涉及玻璃清洗技术领域,具体涉及一种用于双层输送机的传送系统及其传送方法。
背景技术
玻璃是一种透明、不透气,并具有一定硬度的物料,玻璃的种类有很多,有平板玻璃、磨砂玻璃、磨光玻璃及钢化玻璃等,其中平板玻璃应用最广,随着平板技术的快速发展,如智能手机、车载中控显示屏以及智能穿戴设备,显示器在其中扮演着越来越重要的作用。
在玻璃的生产制造过程中,玻璃的表面容易沾附粉尘、油污等各种杂志,在对玻璃进行镀膜、钢化、热弯等深加工工艺前需要对玻璃表面进行清洗,避免杂志的存在影响下一步加工工序,但是目前的玻璃清洗通常是在清洗完一面后,需要人工手动翻转玻璃,再进行下一面的清洗,这种操作不仅耗时耗力,而且清洗效率较低。
技术问题
本发明提供一种用于双层输送机的传送系统,并进一步提供一种基于上述双面清洗玻璃的清洗方法方法,以解决现有技术存在的上述问题。
技术解决方案
一种用于双层输送机的传送系统,包括升降模块、旋转模块以及传送模块。
其中升降模块,包括第一动力模块,与所述第一动力模块连接的移动块,以及一端与所述移动块连接的传动杆,用于带动所述传动杆上下移动;
旋转模块,包括支撑架,连接在所述支撑架上的第二动力模块,以及与所述第二动力模块、所述传动杆连接的传动组件,用于带动所述传动杆进行转动;
传送模块,包括第三动力模块,与所述第三动力模块连接的传送机构,设置在所述传送机构下方的第一连接件,所述连接块与所述传动杆的另一端连接,用于带动所述传送机构的转动和移动。
在进一步的实施例中,所述传送系统还包括支撑板,所述支撑板设置在所述传送模块与所述旋转模块之间,当升降模块与旋转模块带动传动杆进行移动或是转动时,从而带动传送模块进行移动或是转动,支撑板用于支撑传送模块且稳固传动杆的运动方向。
在进一步的实施例中,所述传动系统还包括支撑柱,所述支撑柱设置在所述支撑板下面,支撑柱至少设置为2个,一端连接支撑板,另一端连接底面,用于稳固支撑板以及固定支撑板与底面的距离。
在进一步的实施例中,所述传送系统还包括传送线,所述传送线上下设置为两条,分别平行设置在所述传送系统的一侧,传送线的运动可以将玻璃运动至传送模块,以便可以在传送模块中进行顺利的移动和旋转,以便于对玻璃另一侧面的清洗。
在进一步的实施例中,所述传送系统还包括挡块,以及控制所述挡块运动的传感器,所述挡块设置在所述传送线与所述传送机构之间,用于限制玻璃的移动位置,当传送线上的玻璃运动至传送机构时,为了防止下一个玻璃继续运动到传送机构中,传感器会控制挡块运动,阻止下一块玻璃继续运动,直到传送机构到达下一个玻璃的传送线,传感器控制挡块进行打开,继续进行下一个玻璃的运动。
在进一步的实施例中,所述传动杆一端设置有第二连接件,所述第二连接件与所述第一连接件连接,用于所述传送机构与所述传动杆的连接,当传动杆进行移动或是旋转时,第一连接件与第二连接件之间相互卡和,更加便于带动所述传送机构进行移动和旋转。
在进一步的实施例中,所述旋转模块还包括固定块,所述固定块设置在所述支撑架上,当传动杆在第一动力模块和第二动力模块的带动下,会发生运动偏转或是窜动的现象,固定块用于固定所述传动杆的位置。
在进一步的实施例中,所述传动组件为主动齿轮和从动齿轮,所述主动齿轮与所述第二动力模块连接,第二动力模块进行运动时,带动主动齿轮进行转动,主动齿轮带动从动齿轮进行转动,所述从动齿轮与所述传送杆连接,从而带动传动杆进行转动,提高传功杆转动的稳定性。
一种用于双层输送机的传送系统的传送方法,具体包括以下步骤:
S1、人工将需要清洗的玻璃放在上方传送线的载具上,当载具带动玻璃到达清洗位置处,进行玻璃的第一面清洗,清洗完成之后,继续在上方传送线的带动下,将玻璃传送至传动系统的位置处;此时载具带动玻璃的上方传送线送至传送机构上,由于到达传送机构上时,经过传感器,然后传感器识别玻璃通过时,传感器控制挡块运动,挡块的运动将上方传送线上其他玻璃阻挡在传送机构外,接着进入步骤3;
S2、当玻璃在传送机构上时,这时升降模块开始运动,第一动力模块带动传动杆向下运动,与此同时旋转模块也开始进行运动,第二动力模块通过带动主动轮进行转动,主动轮带动从动轮进行转动,从而从动轮带动传动杆进行转动,整个运动过程中传动杆带动传送机构向下运动、并旋转180°至下方传送线上,当传送机构与下方的传动线平齐时,玻璃在通过传送机构送至下方传送线上,由下方传送线传送至玻璃清洗处,升降模块带动第一动力模块向上运动,直到到达上方传送线处,传感器控制挡块运动,下一个玻璃继续在旋转模块和升降模块的控制下,进行翻转并移动至下方传送线处;
S3、以此类推,依次重复S1、S2工作,直到系统停止工作。
有益效果
本发明涉及一种用于双层输送机的传送系统及其传送方法,设置有升降模块、旋转模块以及传送模块,设置在升降模块中的第一动力模块带动传送模块进行上下移动,实现了可以针对上下位置的传送线进行传送的目的,设置在旋转模块中的第二动力模块带动传送模块进行转动,可以实现传送线上的玻璃进行角度旋转的目的,进一步的解决玻璃可以自动双面清洗的问题,本发明通过升降模块带动传送模块,自动进行上下移动,通过旋转模块带动传送模块,自动进行角度的旋转,从而带动传动模块上的玻璃进行自动的上下运动以及角度的旋转,从而实现玻璃两面的自动清洗,本设计大大节省了时间,减少了人工的工作量,进一步提高了清洗效率。
附图说明
图1为本发明整体结构示意图;
图2为本发明整体结构连接示意图;
图3为本发明升降和旋转机构整体结构示意图;
图4为本发明升降结构总体示意图;
图5为本发明传送模块结构示意图。
图中各附图标记为:挡块1、传送模块2、第一连接件2a、传送带2b、支撑板3、第一电机4、支撑座5、支撑柱6、下方传送线7、第二电机8、上方传送线9、玻璃10、气缸11、滚珠花键丝杠12、第二连接件12a、固定块13、齿轮组件14、移动块15、支撑架16。
本发明的实施方式
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本发明可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。
申请人认为,传统的双面清洗玻璃10的操作方式需要人工将玻璃10进行手工翻转,然后再清洗另一面,这种操作方式不仅耗时耗力,而且清洗效率很低。
为此,申请人设计一种用于双面清洗玻璃10的传送系统及其清洗方法,由自动升降模块和自动旋转模块,带动传动模块进行上下移动和角度的旋转,人工只需要将需要清洗的玻璃10放在上下平行设置的传送线上即可,这种操作方式大大降低了人工的劳动,进一步节省了翻转时间,提高了工作效率。
实施例一:
本发明设计一种用于双面清洗玻璃10的传送系统及其清洗方法,在实际应用中,如图1至图5所述,包括升降模块、旋转模块、以及传送模块2,其中在传送模块2和旋转模块之间还设置有支撑板3,传送模块2设置在支撑板3上面,用于支撑传送模块2,在支撑板3下面还设置有支撑柱6,支撑柱6一端固定连接支撑板3,另一端连接支撑座5上,用于支撑支撑板3上的传送模块2,设置在传动系统一侧的传送线,本实施例的传送线为上下平行设计;其中升降模块包括第一动力模块、移动块15、传动杆,本实施例中第一动力模块为气缸11,也可以是本领域技术人员公知的其他一些提供上下运动的机构,本实施例的传动杆为滚珠花键丝杆,且滚珠花键采用THK的型号,在滚珠花键的一端设置有第二连接件12a,移动块15一端固定连接气缸11的顶杆,另一端连接传动杆的底面;旋转模块包括支撑架16,支撑架16固定设置在气缸11的支撑座5上,还包括设置在支撑架16上的第二动力模块,本实施例中第二动力模块为第一电机4,还包括与电机连接的传动组件,本实施例中的传动组件为双齿轮啮合的结构,其中主动轮与电机的转轴连接,从动轮与主动轮啮合,本实施例中的传送组件也可以为同步轮和同步带的组合结构,也可以是本领域技术人员公知的其他一些能够实现本实施例作用的机构;传送模块2包括第三动力模块,本实施例中的第三动力模块为第二电机8,还包括与第二电机8连接的传送机构,本实施例中的传动机构为同步轮同步带的机构,齿轮带动同步带进行运动,还包括设置在传送带2b下面的第一连接件2a,第一连接件2a与升降模块中的传动杆上的第二连接件12a进行固定连接。
在本实施例中,当需要对玻璃10进行双面清洗时,人工将需要进行清洗的玻璃10放置在上面的传送线上,然后先进行一面的清洗,然后在传送线的带动下将玻璃10传送至传送模块2中,此时传送模块2中的电机带动传送带2b进行移动,在传送带2b的作用下,玻璃10被顺利的移动到传送带2b中间,此时升降模块中的气缸11运动,带动与之连接的移动块15进行向下移动,移动快的移动带动与之连接的滚珠花键丝杆进行向下运动,由于滚珠花键丝杠12的第二连接件12a,与传送机构下面的第一连接件2a固定连接,滚珠花键丝杠12向下运动从而带动传动模块进行向下运动,直至传动模块中的传送带2b与下方传动线平齐位置为止,升降模块运动的同时,旋转模块也同时进行运动,第一电机4带动齿轮组件14中的主动轮进行转动,主动轮的转动带动与之啮合的从动轮进行转动,由于从动轮与滚珠花键丝杠12进行连接,从而带动滚珠花键丝杠12进行转动,进而带动与滚珠花键丝杠12连接的传送模块2进行转动,从而实现了滚珠花键丝杠12在向下移动的过程中,将传送模块2中同步带上的玻璃10进行180°的旋转,此时传送带2b的运动方向与下方传送线7的运动方向相同,直至传送模块2中的传送带2b将玻璃10传送至下面的传送线上时,实现了玻璃10另一面的翻转,然后下方传送线7将翻转后的玻璃10传送至玻璃10清洗处,进行玻璃10另一面的清洗工作。当传送模块2将玻璃10传送至下方传送线7上时,升降模块中的气缸11再次进行运动,带动与之连接的移动块15进行向上移动,移动快的移动带动与之连接的滚珠花键丝杆进行向上运动,由于滚珠花键丝杠12的第二连接件12a,与传送机构下面的第一连接件2a固定连接,滚珠花键丝杠12向上运动从而带动传动模块进行向上运动,直至传动模块中的同步带与上面的传动线平齐位置为止,升降模块运动的同时,旋转模块也同时进行运动,第一电机4带动齿轮组件14中的主动轮进行转动,主动轮的转动带动与之啮合的从动轮进行转动,由于从动轮与滚珠花键丝杠12进行连接,从而带动滚珠花键丝杠12进行转动,进而带动与滚珠花键丝杠12连接的传送模块2进行转动,从而实现了滚珠花键丝杠12在向上移动的过程中,将传送模块2中同步带上的玻璃10进行180°的旋转,此时的传送带2b运动方向与上方传送线9的运动方向一致,继续进行对下一个清洗玻璃10的翻转以及转送至下方传送线7上的操作。
在本实施例中,在传送模块2与上方传送线9之间还设置有挡块1,以及与挡块1相适应的传感器,当待清洗的玻璃10从上方传送线9传送至传动模块中的传送带2b上时,这时传感器会感应到玻璃10到达传动模块中,接着启动挡块1进行运动,挡块1的运动阻挡上方传送线9上的玻璃10继续向传送模块2中进行运动,从而防止玻璃10两个以上的玻璃10同时出现在上方传送线9上所造成的损伤,或是防止玻璃10过多时,出现堆积在传送模块2中的现象,进一步为清洗工作提供更高的效率和安全保障。
在本实施例中,旋转模块中的支撑架16上还设置有固定块13,固定块13设置在主动轮与从动轮的上面,升降模块中的滚珠花键丝杠12穿过固定块13与支撑板3与传动模块连接,固定块13的设计防止升降模块的气缸11带动滚珠花键丝杠12进行上下移动,或是第一电机4通过齿轮组合带动滚珠花键进行转动时,防止滚珠花键运动不稳定或是发生窜动的现象,进一步提高移动和转动的精度,增加工作效率。
在上述双面清洗玻璃10传送系统之上,本发明提出一种双面清洗玻璃10方法,具体步骤如下:
首先,人工将需要清洗的玻璃10放在上方传送线9的载具上,当载具带动玻璃10到达清洗位置处,进行玻璃10的第一面清洗,清洗完成之后,继续在上方传送线9的带动下,将玻璃10传送至传动系统的位置处,接着进入步骤2;
其次,此时载具带动玻璃10的上方传送线9送至传送机构上,由于到达传送机构上时,经过传感器,然后传感器识别玻璃10通过时,传感器控制挡块1运动,挡块1的运动将上方传送线9上其他玻璃10阻挡在传送机构外,接着进入步骤3;
接着,当玻璃10在传送机构上时,这时升降模块开始运动,第一动力模块带动传动杆向下运动,与此同时旋转模块也开始进行运动,第二动力模块通过带动主动轮进行转动,主动轮带动从动轮进行转动,从而从动轮带动传动杆进行转动,整个运动过程中传动杆带动传送机构向下运动、并旋转180°至下方传送线7上,当传送机构中的传送带2b与下方的传动线平齐时,玻璃10在通过传送机构送至下方传送线7上,由下方传送线7传送至玻璃10清洗处,接着进入步骤4;
然后,升降模块带动第一动力模块向上运动,直到到达上方传送线9处,传感器控制挡块1运动,下一个玻璃10继续在旋转模块和升降模块的控制下,进行翻转并移动至下方传送线7处,接着进入步骤5;
最后,以此类推,依次重复上述工作,直到系统停止工作。
如上所述,尽管参照特定的优选实施例已经表示和表述了本发明,但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下,可对其在形式上和细节上做出各种变化。

Claims (9)

  1. 一种用于双层输送机的传送系统,其特征在于,包括:
    升降模块,包括第一动力模块,与所述第一动力模块连接的移动块,以及一端与所述移动块连接的传动杆,用于带动所述传动杆上下移动;
    旋转模块,包括支撑架,连接在所述支撑架上的第二动力模块,以及与所述第二动力模块、所述传动杆连接的传动组件,用于带动所述传动杆进行转动;
    传送模块,包括第三动力模块,与所述第三动力模块连接的传送机构,设置在所述传送机构下方的第一连接件,所述第一连接件与所述传动杆的另一端连接,用于带动所述传送机构的转动和移动。
  2. 根据权利要求1所述的一种用于双层输送机的传送系统,其特征在于,所述传送系统还包括支撑板,所述支撑板设置在所述传送模块与所述旋转模块之间,用于支撑所述传送模块。
  3. 根据权利要求1所述的一种用于双层输送机的传送系统,其特征在于,所述传动系统还包括支撑柱,所述支撑柱设置在所述支撑板下面,用于支撑所述支撑板。
  4. 根据权利要求1所述的一种用于双层输送机的传送系统,其特征在于,所述传送系统还包括传送线,所述传送线上下设置为两条,分别平行设置在所述传送系统的一侧,用于传送所述玻璃。
  5. 根据权利要求1所述的一种用于双层输送机的传送系统,其特征在于,所述传送系统还包括挡块,以及控制所述挡块运动的传感器,所述挡块设置在所述传送线与所述传送机构之间,用于限制玻璃的移动位置。
  6. 根据权利要求1所述的一种用于双层输送机的传送系统,其特征在于,所述传动杆一端设置有第二连接件,所述第二连接件与所述第一连接件连接,用于所述传送机构与所述传动杆的连接,便于带动所述传送机构进行移动和旋转。
  7. 根据权利要求1所述的一种用于双层输送机的传送系统,其特征在于,所述旋转模块还包括固定块,所述固定块设置在所述支撑架上,用于固定所述传动杆的位置。
  8. 根据权利要求1所述的一种用于双层输送机的传送系统,其特征在于,所述传动组件为主动齿轮和从动齿轮,所述主动齿轮与所述第二动力模块连接,所述从动齿轮与所述传送杆连接,用于带动所述传动杆的转动。
  9. 根据权利要求1至8中任一项所述的一种用于双层输送机的传送系统的传送方法,其特征在于包括以下步骤:
    S1、玻璃经过传感器到达传送机构,传感器识别玻璃通过时,挡块运动将传送线后面的玻璃挡至在传送机构外,接着进入步骤3;
    S2、升降模块运动,第一动力模块带动传动杆向下运动,旋转模块带动第二动力模块带动传动杆转动,传动杆带动传送机构向下运动、旋转180°至下方传送线上,由下方传送线传送至玻璃清洗处,然后升降模块复位,接着进入步骤4;
    S3、以此类推,依次重复S1、S2工作,直到系统停止工作。
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