WO2022246924A1 - Machine d'outillage automatique pour soudage bout à bout - Google Patents

Machine d'outillage automatique pour soudage bout à bout Download PDF

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Publication number
WO2022246924A1
WO2022246924A1 PCT/CN2021/099690 CN2021099690W WO2022246924A1 WO 2022246924 A1 WO2022246924 A1 WO 2022246924A1 CN 2021099690 W CN2021099690 W CN 2021099690W WO 2022246924 A1 WO2022246924 A1 WO 2022246924A1
Authority
WO
WIPO (PCT)
Prior art keywords
rotating shaft
workbench
welding
butt welding
tooling machine
Prior art date
Application number
PCT/CN2021/099690
Other languages
English (en)
Chinese (zh)
Inventor
郭晓艳
王微
李贤平
Original Assignee
南京蹑波物联网科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南京蹑波物联网科技有限公司 filed Critical 南京蹑波物联网科技有限公司
Publication of WO2022246924A1 publication Critical patent/WO2022246924A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00—Resistance welding; Severing by resistance heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00—Resistance welding; Severing by resistance heating
    • B23K11/36—Auxiliary equipment

Definitions

  • the invention relates to the technical field of welding tooling equipment, in particular to an automatic butt welding tooling machine.
  • Butt welding that is, "butt welding", a kind of resistance welding, two metal weldments (bars or plates) are respectively clamped in two chucks, the current passes through the connecting ends of the two metal parts, and is heated to plasticity or melting state, under the action of axial pressure to form a permanent connection, butt welding processing requires the use of a butt welding machine.
  • the butt welding machine is actually a resistance welding machine. Its welding principle is to use the resistance heat of the welding area itself and a large amount of plastic deformation energy to make the two separated metal atoms close to the lattice distance to form a metal bond. A sufficient amount of common grains is produced to obtain a solder joint, weld or butt joint.
  • the combination of butt welding machine and industrial robot technology realizes the automatic operation of welding processing, which greatly improves the production efficiency and production quality.
  • the welding machine will generate sparks and welding slag during welding, and the temperature is high, which is easy to cause fire. It poses a certain threat to the safe production of the factory.
  • the purpose of the present invention is to solve the problem that the welding machine in the prior art will produce sparks and welding slag during welding, and the temperature is high, which is easy to cause fire and pose a certain threat to the safe production of the factory. Automatic tooling machine.
  • An automatic butt welding tooling machine including a workbench and an automatic welding mechanism arranged on the workbench, and also includes: a fire receiving bucket, which is arranged on the workbench; wherein, the fire receiving bucket is provided with a cooling pipe, the inner wall of the fire bucket is provided with a nozzle, and the nozzle is connected to the cooling pipe; the water tank is fixed in the workbench; wherein, the water tank is connected to the bottom of the fire bucket; the first rotating shaft is connected by rotation In the water tank; wherein, fan blades and a first bevel gear are respectively arranged on the first rotating shaft, and the fan blades are located in the pipeline; a water guide pipe is connected between the filter box and the water tank; wherein, the The filter box is provided with a filter mechanism for absorbing welding slag in the water; the pumping and drainage mechanism is arranged in the workbench for introducing the water in the filter box into the cooling pipe, and the second rotating shaft is rotatably connected to the workbench Inside; wherein, the second
  • the first driving mechanism includes a crank, the crank is located on the second rotating shaft, and a push rod is connected to the crank, and the pumping and draining mechanism It includes a cylinder, a piston is slidably connected in the cylinder, the end of the push rod away from the crank is connected to the piston in rotation, a water inlet pipe is connected between the cylinder and the filter box, and a drain pipe is connected between the cylinder and the cooling pipe , the water inlet pipe and the drain pipe are provided with one-way valves.
  • the filter mechanism includes a rotating shaft, the rotating shaft is connected to the filter box in rotation, an electrode plate is arranged on the rotating shaft, and the connection between the rotating shaft and the second rotating shaft A transmission belt is connected between them.
  • a slide rail is provided on the workbench, a slide block is slidably connected to the inside of the slide rail, and a reciprocating threaded rod is rotatably connected to the inside of the slide rail.
  • the slider is threadedly connected with the reciprocating threaded rod, the slider is provided with a clamping mechanism for fixing the workpiece, and the second rotating shaft is provided with a second driving mechanism for controlling the intermittent rotation of the reciprocating threaded rod.
  • the clamping mechanism includes a clamping groove, and a splint is symmetrically slidably connected to the clamping groove, and a two-way screw rod is rotatably connected to the clamping groove, and the splint All are connected with two-way screw thread.
  • the second drive mechanism includes a third rotating shaft and a fourth rotating shaft, both of which are rotatably connected in the workbench, and the third rotating shaft
  • a second driven gear and a driving wheel are arranged on the top
  • a second bevel gear is arranged on the second rotating shaft, and the second bevel gear meshes with the second driven gear
  • a groove wheel is arranged on the fourth rotating shaft and the third bevel gear, the grooved wheel is matched with the driving wheel
  • the fifth rotating shaft is rotatably connected to the workbench, the fifth rotating shaft is provided with a third driven gear, and the third driven gear and
  • the third bevel gear is meshed, and the fifth rotating shaft is connected with the reciprocating threaded rod through a gear chain.
  • the first rotating shaft is provided with a scraper and a stirring blade, and the scraper is attached to the inner wall of the fire hopper.
  • the stirring blades are located in the water tank.
  • the welding mechanism includes a fixed frame, a mechanical arm is rotatably connected to the fixed frame, a welding machine is provided on the mechanical arm, and a welding machine is provided on the fixed frame to control The controller of the robotic arm.
  • the side wall of the filter box is provided with a door
  • the edge of the side wall of the door is provided with a sealing ring
  • the door is rotatably connected with a card slot.
  • Buckles are fixedly connected to the side wall of the workbench, and the slots are matched with the buckles.
  • the bottom of the workbench is symmetrically provided with multiple groups of shock-absorbing grooves, and a support rod is slidably connected to the shock-absorbing groove, and the support rod is connected to the shock-absorbing groove There is a spring, and the end of the support rod away from the spring is fixedly connected with a backing plate.
  • the butt welding automatic tooling machine is convenient for collecting sparks and falling welding slag through the setting of the fire bucket and fan blades, the setting of the water tank is convenient for absorbing welding slag, and the second rotating shaft drives the piston through the crank and push rod Sliding back and forth in the cylinder, the water in the filter box is discharged into the cooling pipe along the water inlet pipe and the drain pipe, and the side wall of the butt joint fire bucket is cooled, and then the sparks falling into the fire bucket are cooled.
  • the setting of the nozzle is convenient for cleaning the pipeline And the welding slag attached to the inner wall of the fire bucket.
  • the butt welding automatic tooling machine absorbs the welding slag in the water in the filter box through the electrode plate. Further, the second rotating shaft drives the rotating shaft to rotate through the transmission belt, and then rotates the electrode plate to increase the adsorption efficiency of welding slag.
  • the second rotating shaft drives the third rotating shaft to rotate through the second bevel gear and the second driven gear
  • the third rotating shaft drives the fourth rotating shaft to rotate intermittently through the driving wheel and the groove wheel
  • the fourth rotating shaft passes through the second
  • the third bevel gear and the third driven gear drive the fifth shaft to rotate
  • the fifth shaft drives the reciprocating threaded rod to rotate intermittently through the gear chain, so as to realize the intermittent displacement of the slider in the slide rail at equal intervals and cooperate with the automatic welding mechanism to achieve precise workpieces.
  • the first rotating shaft drives the scraper to rotate to clean the welding slag attached to the inner wall of the docking fire bucket.
  • the setting of the stirring blade is convenient for stirring the welding slag in the water tank to prevent the welding slag from settling at the bottom of the water tank.
  • the touch welding automatic tooling machine drives the welding machine to work through the controller to control the mechanical arm, and automatically welds the workpiece.
  • the butt welding automatic tooling machine through the setting of the sealing ring, it is easy to increase the sealing of the joint between the filter box and the workbench, and the setting of the card slot and buckle is convenient for fixing the box door and the workbench.
  • the setting of the spring and the spring is convenient for shock-absorbing support to the workbench, and the setting of the backing plate is convenient for increasing the supporting effect of the support rod.
  • the parts not involved in the device are the same as the existing technology or can be realized by using the existing technology.
  • the present invention facilitates the collection of sparks and falling welding slag through the setting of the fire bucket and fan blades, and the setting of the water tank facilitates the collection of welding slag.
  • the welding slag is absorbed, and the setting of the pumping and drainage mechanism, the first driving mechanism, and the cooling pipe are convenient for cooling the butt-fire hopper, and the setting of the nozzle is convenient for cleaning the welding slag attached to the inner wall of the pipeline and the fire hopper.
  • Fig. 1 is the structural representation of a kind of butt welding automatic tooling machine that the present invention proposes
  • Fig. 2 is a perspective view of a butt welding automatic tooling machine proposed by the present invention
  • Fig. 3 is an enlarged view of part A in Fig. 1 of a butt welding automatic tooling machine proposed by the present invention
  • Fig. 4 is an enlarged view of part B in Fig. 1 of a butt welding automatic tooling machine proposed by the present invention
  • Fig. 5 is an enlarged view of part C in Fig. 1 of a butt welding automatic tooling machine proposed by the present invention
  • a butt welding automatic tooling machine includes a workbench 1 and an automatic welding mechanism arranged on the workbench 1, and also includes: a torch 5 arranged on the workbench 1; wherein, the torch 5 is provided with a cooling pipe 501, and the inner wall of the fire bucket 5 is provided with a nozzle 502, and the nozzle 502 communicates with the cooling pipe 501; the water tank 503 is fixed in the workbench 1; wherein, the water tank 503 is connected to the bottom of the fire bucket 5;
  • the first rotating shaft 6 is rotatably connected in the water tank 503; wherein, the first rotating shaft 6 is respectively provided with a fan blade 601 and a first bevel gear 604, and the fan blade 601 is located in the pipeline;
  • the filter box 13 is connected with the water tank 503
  • the water guide pipe 134 wherein, the filter box 13 is provided with a filter mechanism for absorbing welding slag in the water; the pumping and drainage mechanism is arranged in the workbench 1, and is used
  • the second rotating shaft 7 is provided with a first driven gear 701
  • the first driven gear 701 meshes with the first bevel gear 604
  • the second rotating shaft 7 is provided with a drive gear The first driving mechanism of the suction and drainage mechanism.
  • the staff places the workpiece to be welded on the workbench 1 and places the welding point of the workpiece on the top of the fire bucket 5.
  • the workpiece is welded by starting the automatic welding mechanism, and the first rotating shaft 6 can be driven by the drive motor to rotate.
  • a rotating shaft 6 drives the fan blade 601 to rotate, so that the welding slag and sparks generated during the welding process above the fire bucket 5 are drawn into the water tank 503 along the fire bucket 5 and the pipeline.
  • the first shaft 6 passes through the first bevel gear 604.
  • the first driven gear 701 drives the second rotating shaft 7 to rotate, and the second rotating shaft 7 drives the pumping and draining mechanism through the first driving mechanism to pump the water in the water tank 503 into the filter box 13 along the water guide pipe 134 and pass through the filter box 13
  • the cooling pipe 501 along the output end of the pumping and draining mechanism to cool down the side wall of the fire bucket 5 to prevent the outer wall of the fire bucket 5 from being burned through, and the water passing through the cooling pipe 501 passes through the nozzle 502 is sprayed to the inner wall of the fire bucket 5, and the welding slag attached to the inner wall of the fire bucket 5 and the inner wall of the pipeline is washed.
  • a butt welding automatic tooling machine is basically the same as Embodiment 1, furthermore: the first drive mechanism includes a crank 703, the crank 703 is located on the second rotating shaft 7, and the crank 703 is rotatably connected with a pusher Rod 122, pumping and draining mechanism includes cylinder 12, piston 121 is slidably connected in cylinder 12, one end of push rod 122 away from crank 703 is connected with piston 121 in rotation, is connected with water inlet pipe 123 between cylinder 12 and filter box 13, cylinder 12 and A drain pipe 124 is connected between the cooling pipes 501, and a one-way valve is provided on the water inlet pipe 123 and the drain pipe 124.
  • the second rotating shaft 7 drives the piston 121 to slide back and forth in the cylinder 12 through the crank 703 and the push rod 122, and the filter box
  • the water in 13 is discharged into the cooling pipe 501 along the water inlet pipe 123 and the drain pipe 124 to cool down the side wall of the fire bucket 5, and then cool down the sparks falling into the fire bucket 5.
  • a butt welding automatic tooling machine is basically the same as Embodiment 1, furthermore: the filter mechanism includes a rotating shaft 131, which is connected to the filter box 13 in rotation, and the rotating shaft 131 is provided with electrodes plate 132, the transmission belt 133 is connected between the rotating shaft 131 and the second rotating shaft 7, the electrode plate 132 absorbs the welding slag in the water in the filter box 13, further, the second rotating shaft 7 drives the rotating shaft 131 to rotate through the driving belt 133, and then The electrode plate 132 is rotated to increase the adsorption efficiency of welding slag.
  • a butt welding automatic tooling machine is basically the same as that of Embodiment 1, furthermore: a slide rail 3 is provided on the workbench 1, and a slide block 301 is slidably connected to the slide rail 3, and the slide rail 3
  • the inner rotation is connected with a reciprocating threaded rod 302, and the slider 301 is threadedly connected with the reciprocating threaded rod 302.
  • the slider 301 is provided with a clamping mechanism for fixing the workpiece.
  • the rotating second driving mechanism, the second rotating shaft 7 drives the reciprocating threaded rod 302 to rotate intermittently through the intermittent mechanism, and then realizes the intermittent displacement of the slider 301 in the slide rail 3 at equal intervals and cooperates with the automatic welding mechanism to realize accurate and efficient processing of the workpiece , the setting of the clamping mechanism is convenient for clamping and fixing the workpiece to be welded.
  • a butt welding automatic tooling machine is basically the same as Embodiment 1, furthermore: the clamping mechanism includes a clamping groove 4, and a splint 401 is symmetrically slidably connected in the clamping groove 4, and the clamping groove 4.
  • the clamping mechanism includes a clamping groove 4, and a splint 401 is symmetrically slidably connected in the clamping groove 4, and the clamping groove 4.
  • the workpiece to be welded is placed between the two sets of splints 401, and the two-way screw rod 402 is rotated to make the two sets of splints 401 close to each other and align the workpiece.
  • the two-way screw mandrel 402 is reversely rotated to make the two groups of splints 401 away from each other, and the workpiece is removed.
  • Embodiment 6 is a diagrammatic representation of Embodiment 6
  • a butt welding automatic tooling machine is basically the same as Embodiment 1, furthermore: the second drive mechanism includes a third rotating shaft 8 and a fourth rotating shaft 9, and the third rotating shaft 8 and the fourth rotating shaft 9 They are all rotatably connected in the workbench 1, the third shaft 8 is provided with a second driven gear 801 and a driving wheel 802, the second shaft 7 is provided with a second bevel gear 702, the second bevel gear 702 is connected with the second driven The gears 801 are meshed, the fourth rotating shaft 9 is provided with a sheave 901 and the third bevel gear 902, the sheave 901 matches the drive wheel 802, the workbench 1 is rotatably connected with the fifth rotating shaft 11, and the fifth rotating shaft 11 is provided with There is a third driven gear 111, the third driven gear 111 meshes with the third bevel gear 902, the fifth rotating shaft 11 and the reciprocating threaded rod 302 are connected by a gear chain 112, and the second rotating shaft 7 is connected by the second
  • the second driven gear 801 drives the third rotating shaft 8 to rotate
  • the third rotating shaft 8 drives the fourth rotating shaft 9 to rotate intermittently through the drive wheel 802 and the sheave 901
  • the fourth rotating shaft 9 passes through the third bevel gear 902
  • the third driven gear 111 drives the fifth rotating shaft 11 to rotate
  • the fifth rotating shaft 11 drives the reciprocating threaded rod 302 to rotate through the gear chain 112 .
  • Embodiment 7 is a diagrammatic representation of Embodiment 7:
  • a butt welding automatic tooling machine is basically the same as in Embodiment 1, furthermore: a scraper 602 and a stirring blade 603 are arranged on the first rotating shaft 6, and the scraper 602 is connected to the inner wall of the fire bucket 5 Correspondingly, the stirring blade 603 is located in the water tank 503, and the first rotating shaft 6 drives the scraper 602 to rotate to clean up the welding slag attached to the inner wall of the fire bucket 5.
  • the setting of the stirring blade 603 is convenient for stirring the welding slag in the water tank 503 to avoid welding. The slag settles at the bottom of the water tank 503.
  • Embodiment 8 is a diagrammatic representation of Embodiment 8
  • a butt welding automatic tooling machine is basically the same as in Embodiment 1, furthermore: the welding mechanism includes a fixed frame 2, and a mechanical arm 201 is rotatably connected to the fixed frame 2, and the mechanical arm 201 is provided with The welding machine 202 is provided with a controller 203 for controlling the mechanical arm 201 on the fixed frame 2, and the mechanical arm 201 is controlled by the controller 203 to drive the welding machine 202 to automatically weld the workpiece.
  • Embodiment 9 is a diagrammatic representation of Embodiment 9:
  • a butt welding automatic tooling machine is basically the same as in Embodiment 1, furthermore: a box door 135 is provided on the side wall of the filter box 13, a sealing ring is provided on the edge of the side wall of the box door 135, and the box door 135 is rotatably connected with a card slot, and the side wall of the workbench 1 is fixedly connected with a card buckle.
  • the airtightness of the seam between the filter box 13 and the workbench 1, the arrangement of the draw-in groove and the buckle are convenient for fixing the box door 135 and the workbench 1.
  • a butt welding automatic tooling machine is basically the same as Embodiment 1, furthermore: the bottom of the workbench 1 is symmetrically provided with multiple sets of shock absorbing grooves 14, and the shock absorbing grooves 14 are slidably connected with support rods 141, a spring 142 is connected between the support rod 141 and the shock absorbing groove 14, and the end of the support rod 141 away from the spring 142 is fixedly connected with a backing plate, and the setting of the shock absorbing groove 14, the support rod 141 and the spring 142 is convenient for carrying out workbench 1
  • the shock-absorbing support and the setting of the backing plate are convenient to increase the supporting effect of the support rod 141 .
  • sparks and dropped welding slag are collected conveniently through the setting of fire bucket 5 and fan blade 601, and the setting of water tank 503 is convenient for absorbing welding slag.
  • the setting of the nozzle 502 facilitates the cooling of the butt fire bucket 5, and the setting of the nozzle 502 is convenient for cleaning the welding slag attached to the pipeline and the fire bucket 5 inner wall.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

La présente invention concerne un machine d'outillage automatique pour soudage bout à bout, qui se rapporte au domaine technique des appareils d'outillage de soudage. La machine d'outillage automatique pour soudage bout à bout comporte un établi et un mécanisme de soudage automatique disposé sur l'établi. La machine d'outillage automatique comporte en outre: une trémie de soudage à la flamme disposée sur l'établi, un tuyau de refroidissement étant disposé dans la trémie de soudage à la flamme, une tête de pulvérisation étant disposée sur une paroi intérieure de la trémie de soudage à la flamme, et la tête de pulvérisation étant en communication avec le tuyau de refroidissement; un réservoir d'eau fixé dans l'établi, le réservoir d'eau étant relié au bas de la trémie de soudage à la flamme; et un premier arbre tournant en liaison pivot à l'intérieur du réservoir d'eau, des pales de ventilateur et un premier engrenage conique étant disposés sur le premier arbre tournant, et les pales de ventilateur étant situées dans une conduite. Selon la présente invention, des étincelles et des scories de soudage qui tombent peuvent être facilement recueillies du fait de la disposition de la trémie de soudage à la flamme et des pales de ventilateur, les scories de soudage peuvent être facilement absorbées du fait de la disposition du réservoir d'eau, la trémie de soudage à la flamme peut être facilement refroidie du fait de la disposition d'un mécanisme de pompage et d'évacuation d'eau, d'un premier mécanisme d'entraînement et du tuyau de refroidissement, et les scories de soudage accrochées à la conduite et à la paroi intérieure de la trémie de soudage à la flamme peuvent être facilement nettoyées du fait de la disposition de la tête de pulvérisation.
PCT/CN2021/099690 2021-05-28 2021-06-11 Machine d'outillage automatique pour soudage bout à bout WO2022246924A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202110593276.5A CN113199122A (zh) 2021-05-28 2021-05-28 一种碰焊自动化工装机
CN202110593276.5 2021-05-28

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WO2022246924A1 true WO2022246924A1 (fr) 2022-12-01

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WO (1) WO2022246924A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114946334B (zh) * 2022-06-20 2023-04-07 中国农业科学院草原研究所 一种用于小粒种子育苗的播种装置

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US4524955A (en) * 1984-06-08 1985-06-25 Deere & Company Burning table
CN105328332A (zh) * 2015-12-05 2016-02-17 重庆镭宝激光智能机器人制造有限公司 激光切割机器人的排风冷却装置
CN208276393U (zh) * 2018-06-12 2018-12-25 重庆金茂联合电子有限公司 手机模块的焊接装置
CN208713107U (zh) * 2018-08-09 2019-04-09 白城尼特固汽车部件有限公司 一种电焊机防焊渣飞溅的防护装置
CN209792932U (zh) * 2019-04-26 2019-12-17 沈阳理工大学 一种自动清理焊渣的焊接装置
CN111660040A (zh) * 2020-06-29 2020-09-15 马鞍山斯博尔机械技术服务有限公司 一种便于对焊渣进行清理回收的焊接设备
CN112719706A (zh) * 2020-12-25 2021-04-30 湖北启耀金属制品有限公司 一种焊接机用防护装置

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4524955A (en) * 1984-06-08 1985-06-25 Deere & Company Burning table
CN105328332A (zh) * 2015-12-05 2016-02-17 重庆镭宝激光智能机器人制造有限公司 激光切割机器人的排风冷却装置
CN208276393U (zh) * 2018-06-12 2018-12-25 重庆金茂联合电子有限公司 手机模块的焊接装置
CN208713107U (zh) * 2018-08-09 2019-04-09 白城尼特固汽车部件有限公司 一种电焊机防焊渣飞溅的防护装置
CN209792932U (zh) * 2019-04-26 2019-12-17 沈阳理工大学 一种自动清理焊渣的焊接装置
CN111660040A (zh) * 2020-06-29 2020-09-15 马鞍山斯博尔机械技术服务有限公司 一种便于对焊渣进行清理回收的焊接设备
CN112719706A (zh) * 2020-12-25 2021-04-30 湖北启耀金属制品有限公司 一种焊接机用防护装置

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