WO2022242082A1 - 一种石膏建材切追剪加工应用装置及控制系统 - Google Patents

一种石膏建材切追剪加工应用装置及控制系统 Download PDF

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Publication number
WO2022242082A1
WO2022242082A1 PCT/CN2021/132620 CN2021132620W WO2022242082A1 WO 2022242082 A1 WO2022242082 A1 WO 2022242082A1 CN 2021132620 W CN2021132620 W CN 2021132620W WO 2022242082 A1 WO2022242082 A1 WO 2022242082A1
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Prior art keywords
conveying roller
roller table
rod
guide plate
film
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PCT/CN2021/132620
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English (en)
French (fr)
Inventor
王兵
杨正波
杨小东
张兴添
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中建材创新科技研究院有限公司
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Publication of WO2022242082A1 publication Critical patent/WO2022242082A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0036—Cutting means, e.g. water jets

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  • the invention relates to the technical field of gypsum building material processing, in particular to an application device and control system for cutting and chasing processing of gypsum building materials.
  • Gypsum building material coating takes gypsum board as an example.
  • the coated gypsum board uses a special high-strength paper-faced gypsum board as the substrate. It adopts a special process to stick and press high-quality film on the surface, so that the surface of the coated gypsum board has various textures. , the visual effect is unique, which can fully meet the needs of personalized decoration. And it has the characteristics of health and environmental protection, durable, no dust, moisture-proof, mildew-proof, anti-sag, easy to clean and easy to maintain.
  • a plurality of gypsum boards are conveyed by the conveying roller table at intervals through the film coating device for film coating, and then the film is cut by the chasing shear device at the gap between the multiple gypsum boards connected by the film, thus forming multiple independent gypsum boards.
  • the coated gypsum board, and then, the coated gypsum board is cut by a four-corner film cutting machine to cut the excess film at the four corners to form a finished coated gypsum board.
  • the chasing shear device needs to adapt to the requirements for cutting film-coated gypsum boards of different widths and thicknesses.
  • the current chasing shear device is based on the thickness detection or input thickness parameters.
  • the thickness of the gypsum board is used to adjust the height of the dividing part used to cut the film. The process is relatively complicated, and the requirements for the intelligence and precision of the system are relatively high, resulting in an increase in equipment costs.
  • the purpose of the present invention is to provide a gypsum building material cutting and chasing processing application device and control system to solve the intelligent and precision requirements of the system due to the chasing and shearing device chasing and shearing film-coated gypsum boards of different thicknesses in the prior art Higher technical problems that lead to an increase in equipment costs.
  • the present invention specifically provides the following technical solutions:
  • a gypsum building material cutting and chasing processing application device and control system including a conveying roller table and a side frame, the side frames are installed on both sides of the conveying roller table through a longitudinal movement mechanism, and the side frames on both sides
  • a lateral movement mechanism is installed through the height self-adaptive adjustment mechanism, and a dividing part driven to move along the width direction of the conveying roller table is installed on the lateral movement mechanism;
  • the height self-adaptive adjustment mechanism is lifted up by the film-coated plate conveyed on the conveying roller table and supported on the film-coated plate conveyed by the conveying roller table, and the height self-adaptive adjustment mechanism drives the lateral movement mechanism and The division part rises synchronously, so that the initial height of the division part relative to the conveying roller table is adapted to the thickness of the film-coated board conveyed on the conveying roller table.
  • the height self-adaptive adjustment mechanism includes a guide rod, an inclined guide plate and a linkage beam, the guide rod is vertically slidably installed on the side frame, and the guide rod
  • the bar is installed with the oblique guide plate towards the bottom of the conveying roller table, and the lateral movement mechanism is supported and installed on the top of the guide bar through a linkage beam.
  • the oblique guide plate and the dividing part It is arranged in sequence in the conveying direction of the conveying roller table, and the oblique guide plate is arranged obliquely toward the front end of the conveying roller table in the input direction and away from the conveying roller table above, and on the side frame
  • An auxiliary lifting assembly for reducing the lifting resistance of the inclined guide plate is installed.
  • the inclined guide plate is installed on the guide rod through a flat part, and the flat part faces the bottom of the conveying roller table and is opposite to the conveying surface of the conveying roller table.
  • the tail end of the inclined guide plate is fixedly installed on the front end of the flat part facing the input direction of the conveying roller table, and there is an arc between the flat part and the inclined guide plate. Face transition connection.
  • the flat part is rotatably mounted with a rolling long shaft protruding from its bottom, and a plurality of rolling long shafts are arranged at intervals along the conveying direction of the conveying roller table, and the plurality of The rolling long shafts are densely arranged on the flat part, and the bottom of the flat part is provided with shallow grooves for inserting and installing a plurality of the rolling long shafts, and both ends of the multiple long stick wheels are rotatably mounted on the On the corresponding two side walls of the shallow groove.
  • the guide rods on both sides and the flat parts on both sides are connected in a one-to-one correspondence to form a whole.
  • the auxiliary lifting assembly includes a hydraulic support rod and a support platform, and the side walls of the side frame and the guide rod on the same side are provided with limit holes that pass through their tops.
  • Position guide slots, the side frame on the same side and the guide rod fit and slide fit, and the two limit guide slots on the same side are oppositely arranged, and the hydraulic support rod is located on the two side frames on the same side
  • One end of the limit guide groove is fixedly installed on the side frame, and the guide rod is supported and installed on the other end of the hydraulic support rod through the linkage beam.
  • one side of the support platform close to the lateral movement mechanism and the other side away from the lateral movement mechanism are both supported on the guide rod through diagonal struts.
  • the linkage crossbeam is equipped with an electric push rod supported on the support platform for adjusting the initial height of the inclined guide plate and the division part, and the linkage An installation hole for installing the electric push rod is opened on the crossbeam toward the bottom of the support platform.
  • a pressure sensor and a logic control module are installed on the support platform, and both the pressure sensor and the electric push rod are electrically connected to the logic control module, and the support platform The electric push rod is supported by the pressure sensor.
  • the present invention further provides the following technical solutions:
  • a control system of a gypsum building material cutting and chasing processing application device calculates the weight of the guide rod and the total weight of the weight supported by the guide rod through the data fed back by the pressure sensor , and the logic control module displays the calculated total weight through an external display device communicatively connected to it, so as to provide data support for selecting the hydraulic support rod with appropriate parameters.
  • the present invention has the following beneficial effects:
  • the present invention drives the height self-adaptive adjustment mechanism to be supported on the film-coated plate conveyed by the conveying roller table, and the height self-adaptive adjustment mechanism drives the crossbeam moving mechanism and the division part to rise synchronously, thereby realizing the height self-adaptive adjustment of the division part Driven by the adjustment mechanism, the initial position is adjusted to adapt to the film-coated plates of different thicknesses.
  • Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention.
  • Fig. 2 is the side view of Fig. 1 of the embodiment of the present invention.
  • Fig. 3 is a schematic structural diagram of an inclined guide plate according to an embodiment of the present invention.
  • Fig. 4 is a schematic diagram of the structure of the flat portion of the embodiment of the present invention.
  • 1-conveyor roller table 2-side frame; 3-longitudinal movement mechanism; 4-height self-adaptive adjustment mechanism; 5-transverse movement mechanism; -Diagonal brace; 10-electric push rod; 11-pressure sensor; 12-logic control module;
  • the present invention provides a cutting and chasing processing application device for gypsum building materials, which includes a conveying roller table 1 and a side frame 2, and both sides of the conveying roller table 1 are equipped with side frames through a longitudinal moving mechanism 3. Between the frame 2 and the side frames 2 on both sides, a lateral movement mechanism 5 is installed through a height self-adaptive adjustment mechanism 4, and a dividing part 6 driven to move along the width direction of the conveying roller table 1 is installed on the lateral movement mechanism 5.
  • the function of the longitudinal movement mechanism 3 is to drive the height self-adaptive adjustment mechanism 4, the lateral movement mechanism 5 and the transverse chasing and shearing mechanism to reciprocate in the conveying direction of the conveying roller table 1, so that the transverse chasing and shearing mechanism can track the movement of the conveying roller table 1.
  • the film-coated sheet and the transverse chasing shearing mechanism are reset after the chasing shearing is completed.
  • the function of lateral movement mechanism 5 is to drive lateral chasing and shearing mechanism to reciprocate along the width direction of conveying roller table 1, so that lateral chasing and shearing mechanism divides the coated sheet material that conveying roller table 1 conveys.
  • the longitudinal movement mechanism 3 and the transverse movement mechanism 5 are usually devices with equivalent functions such as high-precision electric slide rails and rodless cylinders, while the transverse chasing mechanism usually includes blades or electric saws and lifting cylinders equipped with blades or electric saws.
  • the lifting cylinder drives the blade or the chainsaw to descend to realize the division of the film-coated board when the blade or the chainsaw is moved directly above the place where the film-coated board is to be divided by the longitudinal moving mechanism 3.
  • the height adaptive adjustment mechanism 4 self-adaptively adjusts the height of the lateral movement mechanism 5 and the lateral chasing shear mechanism according to the thickness of the film-coated sheet conveyed on the conveying roller table 1, so that the height of the debugged lateral chasing mechanism is always at the shortest
  • the film-coated sheet below is divided by invalid lifting stroke, without the need to adjust the horizontal chasing shear mechanism through height detection and height adjustment to adapt to the division of film-coated sheets of different thicknesses, which not only simplifies the structure of the chasing shear device
  • the working method which is beneficial to save the cost of the device and simplify the operation mode, and avoids the disadvantages of reserving more invalid lifting strokes due to the side collision between the film-coated plate and the lateral chasing mechanism caused by errors in height detection and height adjustment, which is beneficial to Energy consumption is saved and the upper limit of the efficiency of the transverse chasing shearing mechanism is improved.
  • the height adaptive adjustment mechanism 4 includes a guide rod 401, an inclined guide plate 402 and a linkage beam 403.
  • the guide rod 401 is vertically slidably installed on the side frame 2, and the guide rod 401 is installed towards the bottom of the conveying roller table 1.
  • the inclined guide plate 402 is supported and installed on the top of the guide bar 401 by the linkage crossbeam 403.
  • the inclined guide plate 402 and the dividing part 6 are arranged in sequence in the conveying direction of the conveying roller table 1, and the inclined The front end of the guide plate 402 facing the input direction of the conveying roller table 1 is inclined upward away from the conveying roller table 1 .
  • the film-coated plate conveyed on the conveying roller table 1 lifts the inclined guide plate 402 along the slope of the inclined guide plate 402, and the inclined guide plate 402 passes through the guide rod 401, the linkage beam 403 and the transverse direction in turn.
  • the moving mechanism 5 lifts the division part 6, so that the initial height of the division part 6 relative to the conveying roller table 1 is adapted to the thickness of the film-coated sheet material conveyed on the conveying roller table 1, and the side frame 2 is installed with a
  • the auxiliary lifting component 404 that reduces the resistance of the inclined guide plate 402 to be lifted, that is, reduces the resistance of the inclined guide plate 402 to the conveying roller 1 to convey the film-coated sheet, so as to facilitate the smooth and stable progress of the chasing and shearing link .
  • the self-adaptive height adjustment mechanism 4 is driven by the film-coated plate transported by the conveying roller table 1 to be supported on the film-coated plate, and the self-adaptive height adjustment mechanism 4 drives the beam moving mechanism 5 and the division part 6 to rise synchronously, thereby realizing division Driven by the height self-adaptive adjustment mechanism 4, the part 6 adapts to the film-coated plates of different thicknesses to adjust the initial position.
  • the inclined guide plate 402 is installed on the guide rod 401 through the flat part 405, and the bottom of the flat part 405 facing the conveying roller table 1 is a plane parallel to the conveying surface of the conveying roller table 1
  • the tail end of the inclined guide plate 402 is fixedly installed on the front end of the flat part 405 towards the input direction of the conveying roller table 1, that is, the film-coated plate is moved along the bottom of the inclined guide plate 402 under the conveyance of the conveying roller table 1.
  • the inclined guide plate 402 is lifted, the inclined guide plate 402 is supported on the film-coated plate through the flat part 405 with a flat bottom. Setting the pressure of the guide plate 402 avoids damage to the surface of the film-coated board, and helps to keep the surface of the film-coated board smooth and beautiful.
  • the flat part 405 and the inclined guide plate 402 are connected with an arc surface to prevent the film-coated sheet from being scratched when passing through the connection between the inclined guide plate 402 and the flat part 405 .
  • the flat part 405 is rotatably mounted with a rolling long shaft 7 protruding from its bottom, and the rolling long shaft 7 is arranged at intervals along the conveying direction of the conveying roller table 1
  • the rolling long shaft 7 is densely arranged on the flat part 405, and the bottom of the flat part 405 is provided with shallow grooves 4051 for embedded installation of multiple rolling long shafts 7, and both ends of the multiple long stick wheels are rotated and installed On the corresponding two sides of the shallow groove 4051.
  • the bottom of the flat part 405 comes into contact with the film-coated sheet through a plurality of closely arranged and rotatably arranged rolling axes 7, which greatly reduces the friction between the film-coated sheet and the flat part 405, and avoids the flat part 405 from being scratched The surface of the laminated sheet.
  • the two side guide rods 401 and the two side flat parts 405 are connected as a whole in one-to-one correspondence, that is, by increasing the oblique guide
  • the contact area between the moving plate 402 and the flat portion 405 and the film-coated plate is used to reduce the pressure of the inclined guide plate 402 and the flat portion 405 on the film-coated plate, thereby further reducing the risk of damage to the surface of the film-coated plate.
  • the auxiliary lifting assembly 404 includes a hydraulic support rod 4041 and a support platform 4042.
  • the side walls of the side frame 2 on the same side and the side walls of the guide rod 401 that are close to each other are provided with a limit guide groove 8 that runs through the top of the side frame. 2 and the guide rod 401 are fitted and slidably matched, and the two limit guide grooves 8 on the same side are oppositely arranged, and the hydraulic support rod 4041 is located in the two limit guide grooves 8 on the same side and one end is fixedly installed on the side frame 2, the guide rod 401 is supported and installed on the other end of the hydraulic support rod 4041 through the linkage beam 403.
  • the setting of the support platform 4042 can make the linkage beam 403 more stable supported on the hydraulic pressure. on the support rod 4041.
  • the side of the linkage beam 403 where the lateral movement mechanism 5 and the transverse shearing mechanism are installed are supported on the guide rod (401) through the diagonal strut 9.
  • the linkage beam 403 is prevented from falling on one side due to the influence of gravity, and the height self-adaptive adjustment mechanism is ensured.
  • the height adjustment function of 4 can accurately act on the lateral chasing shear mechanism, which improves the structural strength, stability and precision of the height self-adaptive adjustment mechanism 4 .
  • the linkage beam 403 is equipped with an electric push rod 10 supported on the support platform 4042 for adjusting the initial height of the inclined guide plate 402 and the division part 6, and the linkage beam 403 opens toward the bottom of the support platform 4042 for installation The installation hole 4031 of the electric push rod 10 .
  • the electric push rod 10 is used to adjust the initial height of the inclined guide plate 402 and the dividing part 6 accordingly, so as to ensure and facilitate the film-coated sheet
  • the inclined guide plate 402 is jacked up.
  • the installed installation hole 4031 saves the installation space, avoids the increase in the height and weight of the structure of the guide rod 401 and the side frame 2 caused by the installation of the electric push rod 10, which is beneficial to the appearance of the device and the inclined guide plate 402 is pushed up. rise.
  • the height of the bottom of the dividing part 6 relative to the conveying roller table 1 is greater than the height of the bottom of the flat part 405 relative to the conveying roller table 1, that is, when the flat part 405 is supported on the film-coated sheet and the sawing of the dividing part 6
  • the saw blade or blade of the dividing part 6 is positioned above the film-coated board to avoid scratching the film-coated board.
  • the support platform 4042 is equipped with a pressure sensor 11 , and the support platform 4042 supports the electric push rod 10 through the pressure sensor 11 .
  • the detection data obtained through the cooperation of the electric push rod 10 and the pressure sensor 11 is analyzed and calculated to detect the support force required to be provided by the auxiliary support mechanism.
  • a buffer rubber pad is installed at the opposite end of the electric push rod 10 and the pressure sensor 11, so as to avoid multiple collisions between the electric push rod 10 and the pressure sensor 11, which will have a negative impact on the stability and service life of the pressure sensor 11. .
  • the present invention also provides a control system for a gypsum building material cutting and chasing processing application device, including: the logic control module 12 calculates the weight of the guide rod 401 and the weight supported by the guide rod 401 through the data fed back by the pressure sensor 11 , and the logic control module 12 displays the calculated total weight through an external display device communicatively connected to it, so as to provide data support for selecting a hydraulic support rod 4041 with appropriate parameters.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

本发明公开了一种石膏建材切追剪加工应用装置及控制系统，包括输送辊道和侧架，输送辊道的两侧均通过纵向移动机构安装有侧架，两侧侧架之间通过高度自适应调节机构安装有横向移动机构，横向移动机构上安装有被驱动沿输送辊道的宽度方向进行运动的分割部，高度自适应调节机构由输送辊道上输送的覆膜板材顶起并支撑在输送辊道输送的覆膜板材上，且高度自适应调节机构带动横向移动机构和分割部同步上升，以使分割部相对于输送辊道的初始高度与输送辊道上输送的覆膜板材的厚度相适应。

Description

一种石膏建材切追剪加工应用装置及控制系统 技术领域
本发明涉及石膏建材加工技术领域，具体涉及一种石膏建材切追剪加工应用装置及控制系统。
背景技术
石膏建材覆膜以石膏板覆膜为例，覆膜石膏板是采用特的制高强纸面石膏板为基板，采用特殊工艺，表面粘压优质薄膜，使覆膜石膏板的表面具有多种纹理，视觉效果独特，可充分满足个性化装饰需求。且具有健康环保、经久耐用、无落尘、防潮、防霉、防下陷、易于清洁和便于保养等特点。
多个石膏板在输送辊道的输送下间隔的依次通过覆膜装置进行覆膜，随后，通过追剪装置在由薄膜连接的多个石膏板的间隙处对薄膜进行切断，从而形成多个独立的覆膜石膏板，随后，覆膜石膏板经过四角切膜机对四个边角处多余的薄膜进行切割，以形成覆膜石膏板成品。
由于需要生产不同规格的覆膜石膏板，追剪装置需要适应对不同宽度和厚度的覆膜石膏板进行切断的要求，而目前的追剪装置是通过厚度检测或输入厚度参数后，根据所得的石膏板厚度来调节用于对薄膜进行切断的分割部的高度，过程较复杂，对系统的智能化和精度要求较高，导致设备成本的增加。
发明内容
本发明的目的在于提供一种石膏建材切追剪加工应用装置及控制系统，以解决现有技术中，由于追剪装置对不同厚度的覆膜石膏板进行追剪对系统的智能化和精度要求较高而导致设备成本的增加的技术问题。
为解决上述技术问题，本发明具体提供下述技术方案：
一种石膏建材切追剪加工应用装置及控制系统，包括输送辊道和侧架，所述输送辊道的两侧均通过纵向移动机构安装有所述侧架，两侧所述侧架之间通过高度自适应调节机构安装有横向移动机构，所述横向移动机构上安装 有被驱动沿所述输送辊道的宽度方向进行运动的分割部；
所述高度自适应调节机构由所述输送辊道上输送的覆膜板材顶起并支撑在所述输送辊道输送的覆膜板材上，且所述高度自适应调节机构带动所述横向移动机构和所述分割部同步上升，以使所述分割部相对于所述输送辊道的初始高度与所述输送辊道上输送的覆膜板材的厚度相适应。
作为本发明的一种优选方案，所述高度自适应调节机构包括导动杆、斜置导动板和联动横梁，所述导动杆竖向滑动安装在所述侧架上，所述导动杆朝向所述输送辊道的底部安装有所述斜置导动板，所述横向移动机构通过联动横梁支撑安装在所述导动杆的顶部，所述斜置导动板和所述分割部在所述输送辊道的输送方向上依次设置，且所述斜置导动板朝向所述输送辊道的输入方向的前端向远离所述输送辊道的上方倾斜设置，且所述侧架上安装安装有用于减小所述斜置导动板被抬升的阻力的辅助抬升组件。
作为本发明的一种优选方案，所述斜置导动板通过扁平部安装在所述导动杆上，所述扁平部朝向所述输送辊道的底部为与所述输送辊道的输送面相平行的平面，所述斜置导动板的尾端固定安装在所述扁平部朝向所述输送辊道的输入方向的前端，且所述扁平部与所述斜置导动板之间以弧面过渡连接。
作为本发明的一种优选方案，所述扁平部上转动安装有突出于其底部的滚动长轴，所述滚动长轴沿所述输送辊道的输送方向间隔设置有多个，多个所述滚动长轴密布排列在所述扁平部上，所述扁平部的底部开设有用于嵌入安装多个所述滚动长轴的浅槽，多个所述长棍轮的两端均转动安装在所述浅槽相应的两侧槽壁上。
作为本发明的一种优选方案，两侧所述导动杆以及两侧所述扁平部之间一一对应的连接成整体。
作为本发明的一种优选方案，所述辅助抬升组件包括液压支撑杆和支撑平台，同侧的所述侧架与所述导动杆的相互靠近的侧壁上均开设有贯穿其顶部的限位导槽，同侧的所述侧架和所述导动杆贴合并滑动配合，且同侧的两个所述限位导槽正相对设置，所述液压支撑杆位于位于同侧的两个所述限位 导槽中且一端固定安装在所述侧架上，所述导动杆通过所述联动横梁支撑安装在所述液压支撑杆的另一端。
作为本发明的一种优选方案，所述支撑平台的靠近所述横向移动机构的一侧以及远离所述横向移动机构的另一侧均通过斜撑杆支撑在所述导动杆上。
作为本发明的一种优选方案，所述联动横梁上安装有支撑在所述支撑平台上的用于调节所述斜置导动板及所述分割部的初始高度的电动推杆，所述联动横梁朝向所述支撑平台的底部开设有用于安装所述电动推杆的安装孔。
作为本发明的一种优选方案，所述支撑平台上安装有压力传感器和逻辑控制模块，所述压力传感器和所述电动推杆均与所述逻辑控制模块电性连接，所述所述支撑平台通过所述压力传感器对所述电动推杆进行支撑。
为解决上述技术问题，本发明还进一步提供下述技术方案：
一种石膏建材切追剪加工应用装置的控制系统，所述逻辑控制模块通过所述压力传感器反馈的数据来计算所述导动杆的重量以及所述导动杆所支撑支撑的重量的总重量，且所述逻辑控制模块将计算的总重量通过与其通信连接的外部显示设备进行显现，为选择合适参数的所述液压支撑杆提供数据支持。
本发明与现有技术相比较具有如下有益效果：
本发明通过输送辊道输送的覆膜板材驱动高度自适应调节机构至支撑在覆膜板材上，且高度自适应调节机构带动横梁移动机构和分割部同步进行上升，从而实现分割部在高度自适应调节机构的带动下适应不同厚度的覆膜板材进行初始位置的调节。
附图说明
为了更清楚地说明本发明的实施方式或现有技术中的技术方案，下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地，下面描述中的附图仅仅是示例性的，对于本领域普通技术人员来讲，在不付 出创造性劳动的前提下，还可以根据提供的附图引伸获得其它的实施附图。
图1为本发明实施例的整体结构示意图；
图2为本发明实施例图1的侧视图；
图3为本发明实施例的斜置导动板结构示意图；
图4为本发明实施例的扁平部结构示意图。
图中的标号分别表示如下：
1-输送辊道；2-侧架；3-纵向移动机构；4-高度自适应调节机构；5-横向移动机构；6-分割部；7-滚动长轴；8-限位导槽；9-斜撑杆；10-电动推杆；11-压力传感器；12-逻辑控制模块；
401-导动杆；402-斜置导动板；403-联动横梁；404-辅助抬升组件；405-扁平部；
4031-安装孔；4041-液压支撑杆；4042-支撑平台；4051-浅槽。
本发明的较佳实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1至图4所示，本发明提供了一种石膏建材切追剪加工应用装置，包括输送辊道1和侧架2，输送辊道1的两侧均通过纵向移动机构3安装有侧架2，两侧侧架2之间通过高度自适应调节机构4安装有横向移动机构5，横向移动机构5上安装有被驱动沿输送辊道1的宽度方向进行运动的分割部6。
纵向移动机构3的功能在于驱动高度自适应调节机构4、横向移动机构5和横向追剪机构在输送辊道1的输送方向上进行往复运动，以使横向追剪机构追踪输送辊道1输送的覆膜板材和使横向追剪机构在完成追剪后复位。而横向移动机构5的功能在于驱动横向追剪机构沿输送辊道1的宽度方向进行 往复运动，以使横向追剪机构对输送辊道1输送的覆膜板材进行分割。纵向移动机构3和横向移动机构5通常为具有高精度的电动滑轨、无杆气缸等具有同等功能的装置，而横向追剪机构通常包括刀片或电锯以及安装有刀片或电锯的升降气缸，升降气缸在刀片或电锯被纵向移动机构3移动至覆膜板材待分割处的正上方时，驱动刀片或电锯下降以实现对覆膜板材的分割。
高度自适应调节机构4根据输送辊道1上输送的覆膜板材的厚度来自适应的对横向移动机构5以及横向追剪机构进行高度调节，以利于高度经调试的横向追剪机构始终以最短的无效升降行程来对下方的覆膜板材进行分割，而无需通过高度检测、高度调节的方式来对横向追剪机构进行调节以适应不同厚度的覆膜板材的分割，不仅简化了追剪装置的结构以及工作方式，利于节约装置成本和简化操作方式，且避免了因防止高度检测和高度调节存在误差造成覆膜板材与横向追剪机构的侧面碰撞而预留较多的无效升降行程的弊端，利于节约能耗以及提高横向追剪机构的效率上限。
关于高度自适应调节机构4的具体叙述如下：
高度自适应调节机构4包括导动杆401、斜置导动板402和联动横梁403，导动杆401竖向滑动安装在侧架2上，导动杆401朝向输送辊道1的底部安装有斜置导动板402，横向移动机构5通过联动横梁403支撑安装在导动杆401的顶部，斜置导动板402和分割部6在输送辊道1的输送方向上依次设置，且斜置导动板402朝向输送辊道1的输入方向的前端向远离输送辊道1的上方倾斜设置。
具体的，输送辊道1上输送的覆膜板材沿斜置导动板402的斜面将斜置导动板402抬升，且斜置导动板402依次通过导动杆401、联动横梁403和横向移动机构5来对分割部6进行抬升，以使分割部6相对于输送辊道1的初始高度与输送辊道1上输送的覆膜板材的厚度相适应，且侧架2上安装安装有用于减小斜置导动板402被抬升的阻力的辅助抬升组件404，即减小了斜置导动板402对输送辊道1输送覆膜板材的阻力，以利于追剪环节流畅且稳定的进行。
本发明通过输送辊道1输送的覆膜板材驱动高度自适应调节机构4至支撑在覆膜板材上，且高度自适应调节机构4带动横梁移动机构5和分割部6同步进行上升，从而实现分割部6在高度自适应调节机构4的带动下适应不同厚度的覆膜板材进行初始位置的调节。
在上述实施例上进一步优化的是，斜置导动板402通过扁平部405安装在导动杆401上，扁平部405朝向输送辊道1的底部为与输送辊道1的输送面相平行的平面，斜置导动板402的尾端固定安装在扁平部405朝向输送辊道1的输入方向的前端，即覆膜板材在输送辊道1的输送下沿斜置导动板402的底部下面将斜置导动板402抬起后，斜置导动板402通过底部为平面的扁平部405支持在覆膜板材上，扁平部405的设置减小了覆膜板材单位面积所收到的来自斜置导动板402的压强，避免了对覆膜板材的表面造成损伤，有利于保持覆膜板材表面的平整美观。
并且，扁平部405与斜置导动板402之间以弧面过渡连接，以避免覆膜板材在经过斜置导动板402与扁平部405的连接处时被刮伤。
另外，为进一步减小对覆膜板材的输送以及表面造成的负面影响，扁平部405上转动安装有突出于其底部的滚动长轴7，滚动长轴7沿输送辊道1的输送方向间隔设置有多个，多个滚动长轴7密布排列在扁平部405上，扁平部405的底部开设有用于嵌入安装多个滚动长轴7的浅槽4051，多个长棍轮的两端均转动安装在浅槽4051相应的两侧槽壁上。
扁平部405的底部通过多个紧密排列且转动设置的滚动长轴7来与覆膜板材进行接触，大大减小了覆膜板材与扁平部405之间的摩擦力，避免了扁平部405刮伤覆膜板材的表面。而多个滚动长轴7嵌入并转动设置在浅槽4051中，在保证滚动长轴7突出扁平部405的底部的同时，减小了滚动长轴7突出于扁平部405底部的高度，有利于覆膜板材由斜置导动板402向滚动长轴7或由扁平部405向滚动长轴7的平稳过渡。
而为了进一步减小扁平部405以及斜置导动板402对覆膜板材的压强，两侧导动杆401以及两侧扁平部405之间一一对应的连接成整体，即通过增 加斜置导动板402和扁平部405与覆膜板材接触面积的方式来减小斜置导动板402和扁平部405对覆膜板材的压强，从而进一步减小对覆膜板材的表面造成损伤的风险。
辅助抬升组件404包括液压支撑杆4041和支撑平台4042，同侧的侧架2与导动杆401的相互靠近的侧壁上均开设有贯穿其顶部的限位导槽8，同侧的侧架2和导动杆401贴合并滑动配合，且同侧的两个限位导槽8正相对设置，液压支撑杆4041位于位于同侧的两个限位导槽8中且一端固定安装在侧架2上，导动杆401通过联动横梁403支撑安装在液压支撑杆4041的另一端。
通过侧架2和导向杆通过两侧限位导槽8与其中的液压支撑杆4041配合来实现竖向导向以及前后方向的限位，设置支撑平台4042能够使联动横梁403更加稳定的支撑在液压支撑杆4041上。
另外，为了避免联动横梁403安装有横向移动机构5和横向追剪机构的一侧受重力影响向下偏斜，联动横梁403靠近横向移动机构5的一侧以及远离横向移动机构5的另一侧均通过斜撑杆9支撑在所述导动杆(401)上。
通过靠近横向移动机构5一侧的斜撑杆9的支撑以及另一侧斜撑杆9的牵拉，防止了联动横梁403因重力影响而发生一侧下降的情况，确保了高度自适应调节机构4的高度调节功能能够准确的作用于横向追剪机构，提高了高度自适应调节机构4的结构强度、稳定性和精度。
另外，联动横梁403上安装有支撑在支撑平台4042上的用于调节斜置导动板402及分割部6的初始高度的电动推杆10，联动横梁403朝向支撑平台4042的底部开设有用于安装电动推杆10的安装孔4031。
例如，当新的待加工的覆膜板材的厚度有增加或减小，通过电动推杆10来相应的调节斜置导动板402以及分割部6的初始高度，以确保和利于覆膜板材将斜置导动板402顶起。而设置的安装孔4031则节约了安装空间，避免了设置电动推杆10而导致导动杆401、侧架2等结构高度和重量增加，有利于装置的美观以及斜置导动板402被顶起。
需要说明的是，分割部6的底部相对于输送辊道1的高度大于扁平部405 的底部相对于输送辊道1的高度，即当扁平部405支撑在覆膜板材上且分割部6的锯片或刀片未到覆膜板材需分割处时，分割部6的锯片或刀片位于覆膜板材的上方，以避免刮伤覆膜板材。
在上述实施例上进一步优化的是，支撑平台4042上安装有压力传感器11，支撑平台4042通过压力传感器11对电动推杆10进行支撑。通过电动推杆10与压力传感器11配合获得的检测数据来分析计算检测辅助支撑机构所需要提供的支撑力。
并且，在电动推杆10与压力传感器11正相对的端部安装有缓冲胶垫，以避免电动推杆10与压力传感器11多次发生碰撞而对压力传感器11的稳定性和使用寿命造成负面影响。
本发明还提供了一种石膏建材切追剪加工应用装置的控制系统，包括：逻辑控制模块12通过压力传感器11反馈的数据来计算导动杆401的重量以及导动杆401所支撑支撑的重量的总重量，且逻辑控制模块12将计算的总重量通过与其通信连接的外部显示设备进行显现，为选择合适参数的液压支撑杆4041提供数据支持。
以上实施例仅为本申请的示例性实施例，不用于限制本申请，本申请的保护范围由权利要求书限定。本领域技术人员可以在本申请的实质和保护范围内，对本申请做出各种修改或等同替换，这种修改或等同替换也应视为落在本申请的保护范围内。

Claims (10)

  1. 一种石膏建材切追剪加工应用装置，其特征在于，包括输送辊道(1)和侧架(2)，所述输送辊道(1)的两侧均通过纵向移动机构(3)安装有所述侧架(2)，两侧所述侧架(2)之间通过高度自适应调节机构(4)安装有横向移动机构(5)，所述横向移动机构(5)上安装有被驱动沿所述输送辊道(1)的宽度方向进行运动的分割部(6)；
    所述高度自适应调节机构(4)由所述输送辊道(1)上输送的覆膜板材顶起并支撑在所述输送辊道(1)输送的覆膜板材上，且所述高度自适应调节机构(4)带动所述横向移动机构(5)和所述分割部(6)同步上升，以使所述分割部(6)相对于所述输送辊道(1)的初始高度与所述输送辊道(1)上输送的覆膜板材的厚度相适应。
  2. 根据权利要求1所述的一种石膏建材切追剪加工应用装置，其特征在于，所述高度自适应调节机构(4)包括导动杆(401)、斜置导动板(402)和联动横梁(403)，所述导动杆(401)竖向滑动安装在所述侧架(2)上，所述导动杆(401)朝向所述输送辊道(1)的底部安装有所述斜置导动板(402)，所述横向移动机构(5)通过联动横梁(403)支撑安装在所述导动杆(401)的顶部，所述斜置导动板(402)和所述分割部(6)在所述输送辊道(1)的输送方向上依次设置，且所述斜置导动板(402)朝向所述输送辊道(1)的输入方向的前端向远离所述输送辊道(1)的上方倾斜设置，且所述侧架(2)上安装安装有用于减小所述斜置导动板(402)被抬升的阻力的辅助抬升组件(404)。
  3. 根据权利要求2所述的一种石膏建材切追剪加工应用装置，其特征在于，所述斜置导动板(402)通过扁平部(405)安装在所述导动杆(401)上，所述扁平部(405)朝向所述输送辊道(1)的底部为与所述输送辊道(1)的输送面相平行的平面，所述斜置导动板(402)的尾端固定安装在所述扁平部(405)朝向所述输送辊道(1)的输入方向的前端，且所述扁平部(405)与所述斜置导动板(402)之间以弧面过渡连接。
  4. 根据权利要求3所述的一种石膏建材切追剪加工应用装置，其特征在于，所述扁平部(405)上转动安装有突出于其底部的滚动长轴(7)，所述滚动长轴(7)沿所述输送辊道(1)的输送方向间隔设置有多个，多个所述滚动长轴(7)密布排列在所述扁平部(405)上，所述扁平部(405)的底部开设有用于嵌入安装多个所述滚动长轴(7)的浅槽(4051)，多个所述长棍轮的两端均转动安装在所述浅槽(4051)相应的两侧槽壁上。
  5. 根据权利要求3所述的一种石膏建材切追剪加工应用装置，其特征在于，两侧所述导动杆(401)以及两侧所述扁平部(405)之间一一对应的连接成整体。
  6. 根据权利要求2所述的一种石膏建材切追剪加工应用装置，其特征在于，所述辅助抬升组件(404)包括液压支撑杆(4041)和支撑平台(4042)，同侧的所述侧架(2)与所述导动杆(401)的相互靠近的侧壁上均开设有贯穿其顶部的限位导槽(8)，同侧的所述侧架(2)和所述导动杆(401)贴合并滑动配合，且同侧的两个所述限位导槽(8)正相对设置，所述液压支撑杆(4041)位于位于同侧的两个所述限位导槽(8)中且一端固定安装在所述侧架(2)上，所述导动杆(401)通过所述联动横梁(403)支撑安装在所述液压支撑杆(4041)的另一端。
  7. 根据权利要求6所述的一种石膏建材切追剪加工应用装置，其特征在于，所述联动横梁(403)靠近所述横向移动机构(5)的一侧以及远离所述横向移动机构(5)的另一侧均通过斜撑杆(9)支撑在所述导动杆(401)上。
  8. 根据权利要求6所述的一种石膏建材切追剪加工应用装置，其特征在于，所述联动横梁(403)上安装有支撑在所述支撑平台(4042)上的用于调节所述斜置导动板(402)及所述分割部(6)的初始高度的电动推杆(10)，所述联动横梁(403)朝向所述支撑平台(4042)的底部开设有用于安装所述电动推杆(10)的安装孔(4031)。
  9. 根据权利要求8所述的一种石膏建材切追剪加工应用装置，其特征在于，所述支撑平台(4042)上安装有压力传感器(11)和逻辑控制模块(12)， 所述压力传感器(11)和所述电动推杆(10)均与所述逻辑控制模块(12)电性连接，所述所述支撑平台(4042)通过所述压力传感器(11)对所述电动推杆(10)进行支撑。
  10. 一种用于权利要求1-9任意一项的石膏建材切追剪加工应用装置的控制系统，其特征在于，所述逻辑控制模块通过所述压力传感器反馈的数据来计算所述导动杆的重量以及所述导动杆所支撑支撑的重量的总重量，且所述逻辑控制模块将计算的总重量通过与其通信连接的外部显示设备进行显现，为选择合适参数的所述液压支撑杆提供数据支持。
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